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3. Raise car and remove right front wheel and fender shield
with extension.
4. Remove both valve covers and breather pipe.
5. Using KMO-484 Valve Spring Lifter compress the valve
springs and remove spring keepers and retainers.
NOTE: Place corks or wood plugs in valve chamber oil
return holes to prevent valve locks from dropping through
these holes into the oil pan.
6. Remove valves from the engine and place them in a valve
rack to protect them from any damage and to insure that
the valves are returned to the same seats from which they
are removed.
7. Check all valves for warpage and burning, replace any
excessively burnt or warped valves.
8. Valves should be refaced on an accredited refacing
machine.
NOTE: The following chart used in conjunction with the
letters and dimensional lines in Figure 45, should be used
as a guide when performing any valve work.
NOTE: Seat diameter of valve head must be concentric
with valve stem within .002" total indicator reading.
Valve stem end should be ground flat and square with axis
within .002" total indicator reading.
A valve head face that is not concentric with the part of
the stem that operates in the guide will contact the valve seat
on only a small part of the total circumference. It will slap,
rattle, leak compression and affect valve timing.
Valve seats in the cylinder block should be cut with a
suitable valve seat cutter. The seats should be cut only
enough to remove pits and surface glaze. If seats are made
too
too wide in the cleaning up process, use a cutter with the proper
size pilot to obtain proper valve seat width. When reducing the seat
at cylinder head face use a 15° cutter and a cutter at port end.
FIGURE 45
A properly refaced valve will contact the valve seat throughout its
entire circumference e and the valve stem will "float" in the guide,
free from valve stem friction.
NOTE: The best valve grinding and aligning job will go for
naught if care is not used when tightening the cylinder head.
Always use a torque wrench and tighten the cap screws or stud
nuts in the sequence recommended to the following torque spec-
ifications 60-65 foot lbs. for both aluminum and cast iron heads
6 cylinder engines, 40-45 foot pounds for all 8 cylinder engines.
VALVE GUIDES:
Before reconditioning a valve seat it is important that the valve
guides be checked for wear.
Valve guides that are worn .003" more than the clearances
recommended in the following chart should be replaced.
3 - 40 ENGINE
INTAKE
EXHAUST
6 cyl.
A- 45°
B- 1.831"
C- .1135"
D- .0495"
E- .083"
F- .016"
G- .054"
H- 1-11/16"
8 cyl.
45º
1.500"
.1135"
.036"
.0765"
.005"
.0575"
1-3/8"
6 cyl.
45º
1.561"
.1525"
.0496"
.103"
.008"
.075"
1-3/8"
8 cyl.
45º
1.375"
.1295"
.036"
.0935"
.0045"
.078"
1-7/32"
6 Cylinder
Valve Stem
Valve Guide
Exhaust
.3407
.3437
Intake
.3417
.3437
8 Cylinder
Valve Stem
Valve Guide
Exhaust
.3397
.3437
Intake
.3412
.3437
Summary of Contents for 1948 - 1952
Page 1: ...HUDSON SHOP SERVICE MANUAL 1 9 4 8 1 9 5 2...
Page 2: ...This manual courtesy of Hudson Essex Terraplane Club member Drew Meyer...
Page 10: ...VIII...
Page 12: ...1 2 LUBRICATION FIGURE 1...
Page 13: ...LUBRICATION 1 3...
Page 14: ...1 4 LUBRICATION...
Page 46: ...3 4 ENGINE FIGURE 1...
Page 52: ...3 10 ENGINE FIGURE 8...
Page 70: ...3 28 ENGINE FIGURE 32...
Page 71: ...ENGINE 3 29 FIGURE 33...
Page 76: ...3 34 ENGINE FIGURE 40...
Page 78: ...3 36 ENGINE FIGURE 41...
Page 81: ...ENGINE 3 39 FIGURE 44...
Page 119: ...FUEL SYSTEM EXHAUST 4 35 FIGURE 106...
Page 148: ...6 12 ELECTRICAL SYSTEM FIGURE 10...
Page 149: ...ELECTRICAL SYSTEM 6 13...
Page 152: ...6 16 ELECTRICAL SYSTEM FIGURE 12...
Page 180: ...8 2 TRANSMISSION FIGURE 1...
Page 198: ...8 20 TRANSMISSION FIGURE 10...
Page 209: ...OVERDRIVE 9 1...
Page 215: ...OVERDRIVE 9 7 FIGURE 10...
Page 238: ...9 30 OVERDRIVE REFERENCE Source of Information Date Subject...
Page 260: ...11 18 REAR AXLE FIGURE 25...
Page 286: ...12 18 FRONT SUSPENSION REFERENCE Source of Information Date Subject...
Page 306: ...14 8 SPRINGS SHOCK ABSORBERS STABILIZERS REFERENCE Source of Information Date Subject...
Page 322: ...15 16 BRAKES REFERENCE Source of Information Date Subject...
Page 330: ...REFERENCE Source of Information Date Subject...
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