horsch LEEB PT 330 Operating Instructions Manual Download Page 171

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14.7 Lubrication

instructions

NOTE

Lubricate all grease nipples (keep seals clean).

Lubricate / grease the machine at the indicated

time intervals. Carefully clean lubrication points

and grease gun before lubricating, so that no dirt

is pressed into the bearings. Press the contami-

nated grease completely out of the bearings and

replace it with fresh grease!

Lubricants

NOTE

For lubrication use a lithium saponified multi-

purpose grease with EP additives.

Use only cleaned hydraulic oil that complies with

the demanded cleanliness class:

•

Cleanliness class 9 as per NAS 1638

•

Cleanliness class 18/16/13 as per ISO 4406

brand

lubricant designation

Normal

application conditions

ARAL

Aralub HL 2

FINA

FINA Marson L2

ESSO

ESSO Beacon 2

SHELL

SHELL Ratinax A

brand

lubricant designation

Extreme

application conditions

ARAL

Aralub HLP 2

FINA

FINA Marson EPL-2

ESSO

ESSO Beacon EP 2

SHELL

Tetinax AM

NOTE

Lubricate the lubrication points on the folding

boom every 50 operating hours or once every

week!

171

Summary of Contents for LEEB PT 330

Page 1: ...80910218 03 2016 LEEB PT 330 350 READ CAREFULLY PRIOR TO STARTING UP KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE ART ISSUE OPERATING INSTRUCTIONS...

Page 2: ...ms with all relevant fundamental health and safety requirements of the EC directive 2006 42 EC and 2009 127 EC For proper implementation of the heath and safety requirements mentioned in the EC direct...

Page 3: ...tions during vehicle handover Raise the attention for the safety notes in the operating instructions Inform about the necessity to comply with country specific regulations concerning speed and trailer...

Page 4: ......

Page 5: ...and spare parts list for the machine specified above I have been instructed by an authorized dealer or a Service Engineer from HORSCH in the oper ation and functions as well as the safety related req...

Page 6: ......

Page 7: ...onstruction Initial installation Fittings Publication date of Operation Manual 03 2016 Latest change 08 2018 Address of Retailer Name Road Town City Tel Customer No Retailer Address of manufacturer HO...

Page 8: ...omponent part of your machine HORSCH LEEB AS will not assume liability for any damage or malfunctions resulting from failure to comply with the operating instructions Upon delivery of the machine chec...

Page 9: ...ur sales partners and the service employees at Horsch will always be available for assistance In order to be able to solve technical problems as quickly as possible we ask you kindly to support us Ple...

Page 10: ...io equipment 25 1 11 Danger caused by residual energy 25 1 12 Cleaning and waste disposal 25 1 13 Intended use 26 1 13 1 Specified equipment 26 1 13 2 Consequential damage 27 1 13 3 Effects when using...

Page 11: ...ndscreen wipers 62 4 9 Multi function control panel 64 4 10 Dashboard 66 4 10 1 Overview and explanation 66 4 10 2 Display 66 4 10 3 Notes on operation 67 4 10 4 Dashboard settings 68 4 10 5 Submenus...

Page 12: ...d mode 93 7 5 2 Field mode 93 7 5 3 Hydro pneumatic single wheel suspension 94 7 6 Types of steering 94 7 7 Speed limitation 94 7 8 Cruise control 95 7 9 Road travel 96 7 9 1 Transport position 97 7 9...

Page 13: ...9 Cabin air circulation filter 125 11 Sprayer unit 126 11 1 General design and function 126 11 1 1 Control unit 126 11 1 2 Connections 126 11 1 3 Folding boom 127 11 1 4 Nozzles 127 11 1 5 Spraying li...

Page 14: ...rating fluids 166 14 3 Periodic maintenance of carrier vehicle 166 14 3 1 Maintenance during the running in period 166 14 3 2 Maintenance daily or every 10 operating hours 166 14 3 3 Maintenance durin...

Page 15: ...body with pneumatic control valve 184 16 4 2 Multiple nozzle body manual 3 fold 184 16 4 3 Multiple nozzle body pneumatic 185 16 5 Nozzle selection 186 16 5 1 General 186 16 5 2 Procedure 186 16 5 3...

Page 16: ...s involved The owner is obliged to exactly specify the area of responsibility com petence and the monitoring of personnel This self propelled machine must only be driven by persons who possess an appr...

Page 17: ...given in the warning signs to avoid dangers The occupational safety and accident prevention instructions issued by the responsible liability association are binding When taking part in public traffic...

Page 18: ...machine for riding on or transporting persons is prohibited Do not remain in the turning and operating range of the machine The folding boom must only be operated when there are no persons inside the...

Page 19: ...for equipment which are continuous or automatically controlled or require a floating or pressure position be cause of their function Before starting work in the hydraulic system Place down park the ma...

Page 20: ...function of which can be affected by the transmission of electro magnetic waves from other equipment Such influences can lead to the endangerment of persons if the following safety notes are not comp...

Page 21: ...hting system to enhance the detectability of the vehicle Always make sure that the machine is safe to drive and operate before starting work When entering or leaving the machine hold on to the rail an...

Page 22: ...mperatures caused by e g welding work grinding filing are reached during repair work By thorough washing off the spraying mixture container or the parts to be repaired with water this endangerment can...

Page 23: ...before start ing maintenance repair and cleaning work Safely take up and fasten large assembly groups with lifting gear for replacement Check nuts and screws regularly for tight fit and retighten as n...

Page 24: ...to maintain the validity of the type approval as per national and international regulations The following machines must be in a condition that is determined by the corresponding accept ance or approv...

Page 25: ...3 220 to 380 4 1 10 Phone and radio equipment Phones and radio equipment not connected to an external aerial can disturb the function of the vehicle electronics and thus endanger the operational safet...

Page 26: ...se not be operated Use only genuine HORSCH LEEB AS spare parts for repairs Other spare parts have not been tested and approved by HORSCH LEEB AS and may have a negative influence on machine characteri...

Page 27: ...the spraying mixture 1 13 3 Effects when using certain crop protection agents At the time the crop protection sprayer is manu factured the manufacturer is aware of only a few crop protection agents wi...

Page 28: ...s the special safety regula tions in the corresponding chapters do apply No persons are to remain within the danger zone of the machine as long as the vehicle engine is running as long as self propell...

Page 29: ...op protection sprayer or before cleaning the crop protection sprayer Wash your safety gloves off with clear water from the fresh water tank immediately after any contact with crop pro tection agents b...

Page 30: ...l bolts at regular intervals see maintenance overview 00380359 3 2 bar 00385780 Maximum permissible tyre pres sure Check the tyre pressure at regular intervals adapt if necessary see maintenance overv...

Page 31: ...82 Never reach into areas where there is a risk of crushing as long as parts could still be moving 04001683 Endangerment caused by acciden tal movement of the machine 04002983 The pressure accumulator...

Page 32: ...machine 04002625 Do not stand inside the range of a lifted but unsecured load 04002626 Keep a safe distance to the slewing area of the machine 04001454 Avoid any contact with hazardous substances Wea...

Page 33: ...1 17 Position of safety stickers 33...

Page 34: ...34...

Page 35: ...e for complying with the statutory regulations of the national road traffic directives WARNING Danger caused by crushing shearing cut ting winding up being pulled in and caught in the area of hydrauli...

Page 36: ...ks against accidental rolling if moveable parts have not been blocked to prevent unintended movement 2 1 Check suitability of the vehicle WARNING Risk of accident through caused by unintended use of t...

Page 37: ...f the individual assem bly groups and actuating elements You should preferably read this chapter directly on the machine This way you will become opti mally familiar with the machine 1 2 4 5 7 3 6 1 S...

Page 38: ...intenance opening 2 Transportlock foldingboomrest workinglights 3 Parallelogram suspension 4 Stowage compartment 5 Controlunit illuviationvalve handwashingtank 7 8 6 6 External control terminal 7 Fill...

Page 39: ...base mm 4600 Track widths mm 2250 3000 infinitely variable Length mm 8700 Height mm 3990 3 2 Technical data of vehicle NOTE Deviations due to technical further development reserved The weight of the m...

Page 40: ...city L approx 630 Gearbox Gearbox type Hydrostatic Work areas Field road Transmission hydrostatic infinite Speeds Field 0 30 km h Road 0 60 km h country specific All wheel drive permanent all wheel dr...

Page 41: ...ont axle all wheel steering automatically centring Brake system Service brake Front axle HLB disc brake Rear axle HLB Parking brake Wet disc spring accumulator on all 4 wheels Hydraulic system Main pu...

Page 42: ...all line uphill slope 48 8 5 Fall line downhill slope 53 Central control electric pneumatic nozzle control Spraying pressure adjustment Electric Spraying pressure adjustment range bar 0 8 10 Spraying...

Page 43: ...km h 50 km h 65 km h Standard tyres front rear Alliance 480 80 R50 165 D 60 1 8 5550 4260 4050 3700 2 2 6240 4780 4560 4160 2 4 6560 5030 4750 4375 2 6 6840 5240 4990 4560 2 8 7140 5470 5210 4760 3 0...

Page 44: ...he country be different 3 3 1 Equipment in terms of traffic engineering 1 2 1 Direction indicators 2 Front head lights for travel light and full beam 3 4 5 3 Wheel chock 4 Tail light backup light brak...

Page 45: ...ate holder front 10 10 Reversing camera and license plate holder rear with license plate light 11 11 12 11 Side lights 12 Rear side lights NOTE Further explanations and the operation of light ing elem...

Page 46: ...tons Pressing again switches the headlights off 1 2 3 4 1 Control unit ON OFF 2 Working headlights cabin roof front ON OFF 3 Rear cabin roof headlights ON OFF for repair pur poses only 4 Rotating beac...

Page 47: ...om illumination Two spotlights 5 are mounted on the tank to illuminate the lateral work area Folding boom lighting is controlled via the terminal 5 5 3 3 5 NightLight optional Extremely bundled light...

Page 48: ...age lock 1 open 1 Package lock 1 closed 7 Cleaning nozzle 7 The cleaning cycle is activated automatically when switching off the nozzles e g at the headland At each cycle the pump 8 is activated for a...

Page 49: ...securely in the folding boom rest and both the package lock and the parallelogram lock as closed 3 4 2 Slope compensation pendulum lock 4 Slope compensation pendulum lock 4 locked Locking takes place...

Page 50: ...les escaping a collision in travel direction and in opposite direction Collision protection After the escape movement the collision protec tion will swing back to initial position NOTE Collision prote...

Page 51: ...ssed Button a access ladder up Button b access ladder down Unfolding only possible with machine at standstill When operating make sure that there are no persons in the danger zone Always use hand rail...

Page 52: ...th control unit 3 Control terminal spraying operation control 4 Roof console with switch group for lighting air condi tioning working headlights and radio 5 Monitor for reversing camera option 6 Ignit...

Page 53: ...WARNING Danger for persons in case of accidents by not wearing seat belts Always wear your seat belt before commis sioning the vehicle After an accident the seat belts must be re placed After an acci...

Page 54: ...fter the automatic weight adjustment is completed and must be finished before starting to drive 4 4 4 Shock damping Vertical damping of the driver s seat can be adapted to the carriageway or terrain c...

Page 55: ...he locking lever while driving By pulling the operating lever 5 up the longi tudinal adjustment is released and the driver s seat can be moved forward or backward 5 NOTE Once the setting has been made...

Page 56: ...s the armrest at the front turning towards the inside lowers it at the front 8 9 4 4 10 Backrest CAUTION Danger of injuring in case of accidents caused by incorrect head rest and backrest adjustment D...

Page 57: ...and climate control are switched on and off by pressing the switch 1 2 Middle position seat heating and climate control OFF Seat heating ON 1 Seat climate control ON 2 4 4 13 Storage bag The back of...

Page 58: ...arious documents is fas tened on the back of the backrest 4 5 1 Cooling box A cooling box for beverages can be found under the seat area of the instructor s seat The cooling system is coupled to the a...

Page 59: ...f ignition positions 1 2 3 4 1 Start position 2 The electric circuit for electronics is switched on 3 Ignition off 4 not assigned 4 7 Console switch Overview of console switches 5 7 6 8 5 Toggle switc...

Page 60: ...ustment Move the steering column to the desired direc tion and release the pedal 4 8 2 Travel direction selection lever After starting the engine and releasing the parking brake you must pre select th...

Page 61: ...lights and also the license plate lamp light up in addition to the parking light lighting 2 Rotary switch in position 2 NOTE Full headlight can only be switched on with the ignition activated 4 8 5 Fu...

Page 62: ...intervals A clear vision is mandatory for safe driving Replace the wiper blades at the latest after one year In case of dirty windscreen operate the wind screen washer system 2 before wiping Do not op...

Page 63: ...e side screen wiper 3 4 Windscreen washing water The filler neck of the provision container for windscreen wiping water is located behind the driver s cabin and can be reached via the ac cess platform...

Page 64: ...not adapt the adjustment as required Longitudinal adjustment of the arm rest by loosening the manual screw a on the right hand side of the multi function control panel Move the multi function control...

Page 65: ...conditions of the self propelled crop protection sprayer 4 1 3 2 5 1 Access steps engine 2 Joystick for travel operation Cruise control spraying functions 3 Control dashboard 4 Folding boom control 5...

Page 66: ...11 Battery 1 12 Battery 2 13 Oil pressure oil level 14 Parking brake 15 Indicator right 16 Malfunction display Oil pressure display with engine running Oil pressure display with engine at standstill 4...

Page 67: ...vels are selected by turning The settings are confirmed by pressing Press the ESC button 2 to jump one step back in each setting level Additional submenus can be accessed by pressing button 3 3 2 1 1...

Page 68: ...t this process Set the desired track width The symbol lights green once the process is finished The sym bol lights yellow throughout the process 4 When all processes have been completed in the field m...

Page 69: ...is active the symbol lights green 7 and the menu symbol also changes to green 8 4 10 5 Submenus 11 12 13 Submenus overview This overview is accessed via the Submenu access button Brightness 11 Time Da...

Page 70: ...The symbol of the selected mode lights green Driving with max rotational speed 23 is pos sible It can be set via the rotary button and accepted by pressing the button The automatic drive off assistan...

Page 71: ...white Automatic brightness adjustment is active The symbol lights green Brightness level for daylight driving inactive The symbol lights white Brightness level for daylight driving active The symbol...

Page 72: ...is switched over to Field mode Once the desired end positions of the undercarriage are reached for field mode the symbol lights green Description All wheel steering is inactive The symbol lights white...

Page 73: ...ss of the cruise control can be set Deceleration during the braking pro cess of the cruise control can be set 4 10 7 Warning symbols possible warning messages Warning messages can be displayed in two...

Page 74: ...spective operating instructions issued by the manufacturer must be followed A detailed description can be found in the oper ating instructions for the control terminal Instructions for operating the s...

Page 75: ...on c so that the lighting 6 will come on when opening the door When closing the door the light will stay on for another few seconds Set the switch 4 to position d to switch the lighting 6 on permanent...

Page 76: ...eactivate auto matic air conditioning In activated condition the button 1 lights green in deactivated condition it lights white When switching off the active parameter set tings will by saved by the s...

Page 77: ...ired 4 13 4 Outside temperature display 1 2 The outside temperature is measured by a sen sor The value detected by this sensor is also used by the automatic control of the air condi tioning system Pre...

Page 78: ...an power 0 left and 7 right 4 13 6 Automatic control of the air conditioning system 1 2 3 Press button 1 to activate deactivate the automatic air conditioning control For optimal driving comfort the f...

Page 79: ...rd The system will save the parameters that were active before the installation of the activated carbon filter Air circulation will be automatically controlled again The system will try to maintain a...

Page 80: ...r short circuit EA Positioning motor heating valve blocked EB Positioning motor blow out nozzle blocked EC Positioning motor air circulation nozzle blocked EE Positioning motor of heater connecting te...

Page 81: ...3 is located in the right hand roof console 3 Control switch for outside mirror adjustment 3 Turn switch 3 to left or right to select the side of the outside rear view mirror Actuate the switch 3 up d...

Page 82: ...angle is fastened to the inside of the left cabin covering NOTE Observe the statutory provisions of the individual countries concerning the on board availability of equipment of relevance for traffic...

Page 83: ...10 9 11 Vehicle socket outlets at the right of the driver s seat 9 Vehicle socket outlet for engine diagnostics 10 Vehicle socket outlet for software and sprayer diag nostics 11 Connection option for...

Page 84: ...4 21 Ashtray The ashtray is located in the right hand side console next to the cigarette lighter The ashtray can be removed for emptying NOTE Use only for ash not for combustible waste 84...

Page 85: ...ng must be removed for maintenance and inspection work Operate the lever and take off the side cover for this purpose 5 3 Dirt deposits in the engine compartment CAUTION A mixture of dust oil and plan...

Page 86: ...side of the hydraulic oil tank In case of low or even too low oil level the display in the dashboard will show a warning 5 7 Coolant check CAUTION Risk of scalding when opening the cap while the engi...

Page 87: ...eaks and an apparently too low air pressure Check the tyre pressure at least once every week with an accurately working tester Check the tightness of the wheel nuts Tyre pressure data see chapter Desc...

Page 88: ...n The ignition switch has four positions 1 2 3 4 1 Start position 2 Ignition ON electric power circuit is switched on 3 Ignition engine OFF 4 not assigned 6 2 Starting the engine NOTE Start the engine...

Page 89: ...heenginecanbeshutdownintwodifferentways Option 1 Ignition key Turn the ignition key to position 3 Option 2 Control panel Press the stop button b on the multi function control panel b NOTE The followin...

Page 90: ...occupation detection Always match the travel speed of the machine on the road and in the field to the prevailing conditions In downward sloping terrain or smooth ground the vehicle may be lifted off b...

Page 91: ...ck on the multiple control panel forward to move and accelerate the machine 2 The lever returns to middle position when released The speed remains constant Shift the lever forward to brake the machine...

Page 92: ...7 2 3 Manual rotary speed specification The rotary speed can be manually specified at standstill and with the hand brake applied The rotary speed can increased with the plus button 3 and reduced with...

Page 93: ...gid Only the front axle will be used for steering Maximum speed can be used NOTE Activation of the road mode is only possible after the undercarriage has been fully lowered the track completely retrac...

Page 94: ...the undercarriage must be lowered to the minimal setting The undercarriage height can be adjusted in the field The recommended setting is around 50 This makes the maximum spring travel avail able to...

Page 95: ...d Quit the cruise control setting by braking actuating the throttle pedal or joystick Setting via display Turn the button 3 to choose the desired cruise control and press the button to activate Turn t...

Page 96: ...ver Adjust the travel mode in such a way that you will at any time have control over the vehicle Be aware of your own abilities account for the road traffic sight and weather conditions the driving ch...

Page 97: ...in the folding boom rest 1 and the package lock 2 is closed Both the parallelogram lock 3 and the pendu lum lock 4 must be closed 4 3 2 1 Overview of transport facilities 1 Folding boom rest 2 Packag...

Page 98: ...age lock 2 with folded folding boom closed 2 Package lock 2 with unfolded folding boom open Transport lock parallelogram lock 3 Parallelogram lock 3 closed 3 Parallelogram lock 3 open Transport lock p...

Page 99: ...ng open the valve a again b a b Hand lever for pumping under battery bracket 7 9 3 Towing DANGER Danger of severe injuries caused by the machine rolling away Always use the wheel chocks provided when...

Page 100: ...leads see chapter Safety Switch off unnecessary consumers Never lean over the battery during this pro cess In case of assist starting the vehicles must not touch each other The pole clamps of the ind...

Page 101: ...dipstick NOTE Maintaining the required oil level is manda tory for the engine Check the engine oil level only with the machine parked horizontally If the oil level is below the Min mark you should not...

Page 102: ...mm Keep repeating this proce dure until only clear diesel fuel comes out of the bleeding screw catch running out fuel NOTE After changing the fuel filter start the engine and run it for a short while...

Page 103: ...and grease residues Onlyrefueloutdoors Alwayswipeupspilledfuel Finish the fuelling process after the pump nozzle has shut off 8 2 2 Fuel gauge The fuel level can be read on the fuel gauge when the ign...

Page 104: ...while the engine is hot Shut down the engine and wait until it has cooled down Check the engine coolant level every day Thecoolantmustbevisibleattheupperedge a If the fluid level of the engine coolan...

Page 105: ...h out or brush off the main element b When blowing it out no dust should enter the inside of the main element Do not continue to use a damaged element If in doubt use a new main element If the contami...

Page 106: ...hydraulic oil enters into the ground or into water In addition follow the country specific regulations and directives NOTE For further information concerning the hydraulic system circuit diagrams etc...

Page 107: ...tion criteria Replace hoses if these fulfil at least one criterion from the following list Damage to the outer layer to to the ply e g chafing cuts cracks Embrittlement of the outer layer formation of...

Page 108: ...cleanliness Hydraulic hoses must generally be installed in such a way that under any operating condition tensile loads are ruled out except loads caused by their own weight shorter hoses are not comp...

Page 109: ...d strictly consult the Customer Service 8 6 1 Hydraulic oil specifications The following hydraulic oils have been approved for use HLP DIN 51524 2 Viscosity class ISO VG 46 HLP D DIN 51524 2 Viscosity...

Page 110: ...g vessel under the drain plug Unscrew the oil drain plug 3 Drain the oil into the collecting vessel Screw the oil drain plug back in Refill new oil 2 Oil level oil must be visible in the inspection gl...

Page 111: ...ver 6 Check the filter for leak tightness with the engine running 4 Hydraulic oil filter under the left side covering NOTE You may hear pump noises for a short while If these do not disappear after a...

Page 112: ...pproved oil brands Fuchs Titan Sintopoid LS SAW 75W 140 Shell Spirax S3 AS 80W 140 8 7 Notes on maintenance work on axle and brakes WARNING Repair and adjustment work on the service brake system must...

Page 113: ...s after the first hour and then after 20 operating hours Subsequent regular checks Tight fit of wheel nuts Front Nm 650 65 Rear Nm 650 65 8 10 1 Air pressure in tyres The required air pressure in the...

Page 114: ...mage before use Work only on level ground with sufficient load bearing capacity 1 Completely lower the suspension 2 Call up the test program submenu on the terminal and lower the suspension completely...

Page 115: ...ident prevention instructions when changing the wheels Tighten the wheel fastening screws with 650 65 Nm CAUTION Danger of crushing When starting the engine the suspension automatically returns to the...

Page 116: ...d operating instructions of the engine manufacturer 8 13 Checking the compressed air system The air reservoir is located at the rear of the wash tank at the left half of the machine A regenerating con...

Page 117: ...P HLP 32 or THB 32 CASTROL Hyspin VG 32 TOTAL Azolla 32 MOBIL Turbine oil 32 D T E light 8 15 Windscreen washing system Open the lid 1 of the container to fill the wind screen washer system The contai...

Page 118: ...etwork behind the right hand cabin trim 12 Volt vehicle network behind the left hand cabin trim 9 2 1 Danger when handling batteries CAUTION Only perform repair care maintenance and cleaning work with...

Page 119: ...he cable contacts of the plus cables against accidental contact with the battery contacts One of the two three phase alternators NOTE More detailed information on this subject can be found in the supp...

Page 120: ...F014 15 A Hecu X13 EB04 F015 15 A Hecu X13 EB05 F016 5 A Arm rest terminal 30 F017 5 A Arm rest terminal 15 F018 5 A Dashboard terminal 30 F019 5 A Dashboard terminal 15 F020 10 A Steering column swi...

Page 121: ...f rear outside F009 10 A Working headlights roof rear outside F010 40 A Rear windscreen heating F011 5 A Rear view mirror heating left F012 5 A Rear view mirror heating right F013 10 A Mirror adjustme...

Page 122: ...ould imme diately consult a physician an take the data sheet with you Ensure sufficient ventilation When working on the air conditioning system Do not allow refrigerant to escape when per forming fill...

Page 123: ...reenhouse effect HGWP 0 26 PCR Photo chemical reactivity PCR 0 5 10 4 Collector dryer NOTE The ambient temperature must be higher than the temperature set on the thermostat nor mally 1 C so that the c...

Page 124: ...Maintenance once per year Have the air conditioning system checked and if necessary repaired by an authorized expert workshop NOTE Maintenance work on the air conditioning sys tem which requires inte...

Page 125: ...rbon filter should be visually examined for contamination before each travel operation 2 NOTE The filter can be cleaned several times by just banging it against the palm of your hand Do not blow out w...

Page 126: ...nal control terminal and illuviation valve NOTE The stowage box is located to the left of this Store your personal protective equipment here 11 1 2 Connections Overview of connections 1 2 3 4 5 1 Pres...

Page 127: ...boom can be equipped with single and multiple nozzles The nozzles are mounted on the folding boom with a spacing of 50 cm 25 cm Example multiple nozzles body See appendix for further nozzle types 11 1...

Page 128: ...r 2 Agitator 3 Internal cleaning 4 Fresh water tank 5 Pressure sensor 6 Electronic control unit 7 Flow meter 8 Piston diaphragm pump 9 Air valve 10 Centrifugal pump suction filter 11 Centrifugal pump...

Page 129: ...e induction hopper k This draws preparations out of the induction hopper into the solution tank The fluid supplies the closed circuit flushing I the shock nozzle m and the canister flushing of the ind...

Page 130: ...valve r is in position 2 so that the wash flows through the nozzle line back into the tank This prevents the formation of deposits Wash is immediately available at the nozzles when switching on Due t...

Page 131: ...control The complete control of spraying boom and operation is accomplished via the terminal in the driver s cabin A detailed description of operation can be found in the operating instructions for sp...

Page 132: ...eck the liquid sealant level Technical data Type ACE FMC 750F HYD l min at 0 bar 1000 l min at 5 bar 550 Maximum pressure in bar 10 3 NOTE Fill the pump with fluid before initial commission ing and af...

Page 133: ...he crop protection sprayer when filling the spray ing mixture tank Pay attention to the specific weight of the fluid to be filled in When filling keep an eye on the level gauge to avoid overfilling of...

Page 134: ...rmissible flow rate This must not exceed 1 m3 min External filling connection 11 2 1 2 Filling through the filling dome For the self propelled crop protection sprayer filling through the filling dome...

Page 135: ...h the filler connection Pay attention to the applicable regulations for filling the spraying mixture container through the suction hose from open water tapping points see also chapter Working with the...

Page 136: ...Before starting the spraying operation stir up the spraying mixture as instructed by the crop protection agent manufacturer 11 2 2 Preparing spraying mixture DANGER Danger caused by accidental contact...

Page 137: ...and powdery preparations or carbamides Crop protection agent and carbonyl diamide are poured into the illuviation valve dissolved and drawn in Swing the illuviation valve down by pulling it by the han...

Page 138: ...filling the container 8 Close the switch over ball valve again e 9 Uncouple the ECOFILL fitting from the ECOFILL drum and connect it to the flush ing foot g 10 Set the switch over ball valve to ECOFIL...

Page 139: ...n the induction hopper with the closed circuit flushing c 11 Open the switch over ball valve and have the contents sucked off 12 Close the switch over ball valve again 13 Switch off the induction hopp...

Page 140: ...ing pow dery preparations or carbonyl diamide Strict ly wear protective outfit and face protection Before spraying completely dissolve the car bonyl diamide by recirculating fluids When dissolving lar...

Page 141: ...resh water 2 Open the lid on the induction hopper 3 Switch on the induction hopper the spraying pump starts automatically 4 Open the switch over ball valve e 5 Switch on canister flushing a 6 Put the...

Page 142: ...soning by contaminated water in the hand washing tank Never drink any water from the hand washing tank Hand washing tank with drain valve The hand washing tank is located at the right hand side next t...

Page 143: ...olding boom to the crop Ultrasonic sensor on the folding boom 11 3 2 BoomControl Further development of the automatic folding boom guidance to maintain the exact lowest possible working height even wh...

Page 144: ...e moving parts of the folding boom These hazards can cause severe and possible also fatal injuries Keep a sufficient safety distance to moving parts of the machine as long as the engine is running Mak...

Page 145: ...45 to end position to remove and install Use the delivered tool for this purpose 11 3 7 Cleaning nozzles The machine is equipped with a compressed air gun for cleaning or blowing out the nozzles Clea...

Page 146: ...ushing cutting cutting off being pulled in being caught and impact caused by inappropriate stability and the machine overturning Adjust your travel mode so that you will at any time be in control over...

Page 147: ...aying under due consideration of the intended travel speed of the required application quantity the planned spraying pressure See also chapter Nozzle selection Choose a slow travel speed and a low spr...

Page 148: ...r nozzle sizes 015 and 01 optional equipment Please remember that the use of pressure filter elements with 100 meshes inch will have the effect that with some crop protection agents active components...

Page 149: ...nt of the spraying boom Expel persons from the danger zone of the machine before lift or lower the spraying boom with the height adjustment NOTE Adjust the spraying height distance be tween nozzles an...

Page 150: ...it deviates from the stirring intensity required for spraying Further information can be found in the spray ing instructions 11 4 5 1 Measures for windward drift reduction Schedule your work for earl...

Page 151: ...ain hose with 2 Camlock cou pling to the male part of the pressure line 2 Open the ball valve 3 Operatethemainsprayerswitchintheterminal Control screen terminal main sprayer switch 4 After emptying op...

Page 152: ...mple With an application quantity of 200 l ha the travel distance to spray out the residual quantity is approx 41 m 11 5 2 Eliminating residual quantities NOTE Make sure that the residual quantity in...

Page 153: ...ties Perform the dilution and spraying out of residual quantities from the spraying mixture container after the end of spraying operation as follows Procedure 1 Spray the undiluted residual quantity f...

Page 154: ...a compressed air gun on the boom middle section In case of frequent appearance check the pressure filter The permitted spraying pressure range of the installed spraying noz zles is not complied with T...

Page 155: ...spots Assemble all protective features you previ ously disassembled for the purpose of clean ing service and maintenance work on the machine Replace defective protective features with new ones DANGER...

Page 156: ...at regular tests and inspections are always carried out to schedule as specified in the operating instructions For service and maintenance work park the machine on level and solid ground secure it aga...

Page 157: ...nt supply Cleaning with high pressure cleaner steam jet NOTE Do not clean new machines with a steam jet of a high pressure cleaner The paint takes approx 3 months to cure and could be damaged before t...

Page 158: ...ssary clean the nozzles with a soft brush Flush the spraying lines without the nozzles 12 1 1 CCS Continuous inside cleaning Continuous Cleaning System The complete cleaning process is controlled from...

Page 159: ...he filter For this purpose open valve 3 Unscrew the filter 4 Clean the filter Catch running out deposits in a suitable container and dispose of 5 Screw in the cleaned filter again and open the shut of...

Page 160: ...ends automatically when the fresh water tank contains no more water 7 Spray the residual quantity Washing program 1 Fill the solution tank with approx 400 l of water 2 Call up the cleaning menu on the...

Page 161: ...s activated on untreated residual area 6 The cleaning process ends automatically 7 Activate the Air Valve function in order to clean the folding boom with air optional NOTE In multiple nozzle systems...

Page 162: ...f time read the supplied operating instructions from the engine manufacturer and the corresponding chapters for more detailed information NOTE Make a note of all services and maintenance work that has...

Page 163: ...optional for draining Empty the pressure filter Dismantle the hose on the pressure filter and open the pressure output Activate the Drain Machine function on the terminal in the clean ing menu All ta...

Page 164: ...h connection Start the engine for this purpose and switch on the suction function on the external control terminal Fill the fresh water tank with approx 100 litres of antifreeze mix Activate NightLigh...

Page 165: ...tuate the handle of the lance in order to also drain the hose 3 Reconnect the water supply hose to the pump 13 4 Before the new season Before the start of the new season the machine should be thorough...

Page 166: ...pping up engine oil match the oil viscosity to the seasonal requirements and follow the information provided by the engine manufacturer Check hoses and hose clamps in the air intake system for tight f...

Page 167: ...1x per year Change the gear oil in the wheel gears Change engine oil and filter element Replace fuel filter and pre filter Check the hose connections of the air intake system Check the ribbed V belt f...

Page 168: ...after 3 years Compressed air system Lubricator Check daily for water content Air conditioning system 1 3 kg R 134a every 3 years Lubrication points see lubrication chart up to max level Lithium saponi...

Page 169: ...n pump NOTE Check the filling level of the central lubrication system every week and fill it up in due time Do not exceed the max grease level Fill central lubrication pump with the pump supplied via...

Page 170: ...ion plan chap ter 14 8 Clean the suction filter pressure filter ele ment replace the filter element if damaged Visual inspection of folding joints for zero clearance wear and apparent faults In case o...

Page 171: ...um saponified multi purpose grease with EP additives Use only cleaned hydraulic oil that complies with the demanded cleanliness class Cleanliness class 9 as per NAS 1638 Cleanliness class 18 16 13 as...

Page 172: ...14 8 Lubrication plan overview crop protection sprayer NOTE Lubricate the lubrication points on the folding boom every 50 operating hours or once every week 172...

Page 173: ...NOTE Lubricate the lubrication points on the folding boom every 50 operating hours or once every week 173...

Page 174: ...NOTE Lubricate the lubrication points on the folding boom every 50 operating hours or once every week Lubricate the running faces 174...

Page 175: ...2x both sides both sides both sides NOTE Lubricate the lubrication points on the folding boom every 50 operating hours or once every week both sides 175...

Page 176: ...both sides both sides NOTE Lubricate the lubrication points on the folding boom every 50 operating hours or once every week 176...

Page 177: ...both sides both sides top bottom NOTE Lubricate the lubrication points on the folding boom every 50 operating hours or once every week both sides both sides Lubrication bar 177...

Page 178: ...PT 330 the standard value is 2 100 pulses 100 l Example The numerical values in the example were randomly chosen and may differ from practice Machine with 36 m working width Setting on terminal 2 100...

Page 179: ...ction for pump and flow me ter test available from the manufacturer Test port 14 10 1 Pump capacity test 1 Plug the test hose on the pressure output 2 Camloc coupling required 2 Control terminal Circu...

Page 180: ...oses and plastic fittings Metal parts can be scrapped Always pay atten tion to the statutory regulations for the waste disposal of the individual materials Energetic utilization is the recovery of ene...

Page 181: ...times reduced working width 18 m Folding boom 9 piece 33 27 18 m Folding boom 9 piece 33 m Folding boom 9 piece with reduced working width 27 m Folding boom 9 piece with two times reduced working wid...

Page 182: ...l l Residual quantity l Required water l ha area ha 1000 l rated volume 20 l residual quantity 500 l ha required water 1 96 ha 16 2 Calculating filling refill quantities NOTE Use the Filling table for...

Page 183: ...8 8 9 10 10 11 40 7 8 8 10 11 11 12 13 13 14 50 9 10 11 12 14 14 15 16 17 18 60 11 12 13 14 16 17 18 19 20 22 70 13 14 15 17 19 20 21 22 23 25 80 14 16 17 19 22 22 24 26 26 29 90 16 18 19 22 24 25 27...

Page 184: ...is recommended if more than only one nozzle type is to be used Only the vertically arranged nozzle will be supplied By turning the nozzle body another nozzle is brought into use In intermediate positi...

Page 185: ...t a time The pneumatic control valves are integrated in the nozzle car rier If a pressure of more than 4 bar is applied to the compressed air connection 4 the valve will open and fluid can flow out Wi...

Page 186: ...dividual nozzle output for volumet ric measurement of the crop protection sprayer 16 5 2 Procedure The tables apply for 50 cm nozzle spacing Nozzle sizes and colour coding acc to ISO 10625 16 5 2 1 Wi...

Page 187: ...Diagram a with example 187...

Page 188: ...ity l ha Nozzle output l min nozzle size Universal table b for crop protection sprayers with 50 cm nozzle spacing with example The values apply for water of 20 C pressure measured directly at the nozz...

Page 189: ...k for the line s with the required ap plication quantity use approximate values if necessary 4 Read nozzle size pressure and nozzle output Example 1 Application quantity Travel speed 200 l ha 8 km h 2...

Page 190: ...he nozzle Check the values with a measuring vessel before the start of application 01 orange 015 green 20 bright blue 16 violet 12 turquoise 10 black 08 white 06 grey 05 brown 02 yellow 025 lilac 03 b...

Page 191: ...LU XRC nozzles 015 1 1 5 LU XRC nozzles 02 1 2 5 LU XRC nozzles 03 1 3 0 LU XRC nozzles 04 08 1 5 0 AD DG TT all sizes 1 5 6 AI all sizes 2 8 ID all sizes 2 8 Air Mix nozzles all sizes 1 6 IDK IDKN a...

Page 192: ...ozzles for the application of liquid fertiliser is beneficial if the liquid fertiliser is to enter into the plant through the roots rather than through the leaf The nozzle orifice integrated in the no...

Page 193: ...0 0 72 200 0 257 2 74 204 9 264 2 76 211 6 271 8 78 216 5 278 3 80 222 1 285 8 82 227 9 292 8 84 233 3 300 0 86 233 3 307 5 88 242 2 314 1 90 250 0 321 7 92 255 7 328 3 94 261 2 335 8 96 266 7 342 7 9...

Page 194: ...6 1 8 9 10 4 6 1 00 5 5 6 8 10 4 15 3 17 9 7 1 00 9 3 11 5 17 2 25 30 8 1 25 13 6 16 8 25 37 44 8 1 00 14 5 18 27 40 47 10 1 50 26 6 33 50 73 86 10 1 25 28 35 53 78 91 12 1 75 46 56 86 127 148 12 1 25...

Page 195: ...31 2 35 2 44 7 50 2 7 16 11 1 33 9 36 6 50 2 55 6 70 5 78 6 1 2 12 7 47 5 54 2 77 3 86 8 108 5 122 0 9 16 14 3 67 8 81 3 108 5 122 0 156 0 176 3 5 8 15 9 95 0 108 5 149 1 169 5 216 0 244 0 3 4 19 1 16...

Page 196: ...illumination 47 Brake 36 112 Brake pedal 92 Brakes 92 Brake system 20 87 Braking ability 36 Brightness 69 C Cabin 37 46 51 Cabin air circulation filter 125 Cabin covering 82 Cabin door 51 Cabin light...

Page 197: ...il change 101 Engine oil level 85 Engine operation 88 Equipment in terms of traffic engineering 44 Error code table 80 Examples filling refill quantities 182 External control terminal 38 126 154 Exter...

Page 198: ...ection glass 86 Instructor s seat 58 Intended use 26 Interlocking 49 Internal cleaning 139 ISOBUS 74 ISOBUS In cabin 83 J Jet height 42 Joint mechanism 50 Joystick 65 90 91 Jump lead 100 L Length 39 L...

Page 199: ...orage 165 Putting the sprayer system into winter storage 163 Q Quick filling valve 138 Quick reversal 91 R Radiator sieve 86 Radio 25 75 Rated speed 40 Reading spotlight 75 Rear view camera 82 Rear wi...

Page 200: ...88 189 190 Target area distance 150 Technical data 39 42 Technical data spraying line 152 Terminal 131 139 144 147 148 150 Tightening torques 194 Tight fit of wheel nuts 113 Time date 70 Torque 40 Tot...

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Page 203: ...GmbH Plattlinger Stra e 21 94562 Oberp ring Tel 49 9937 95963 0 Fax 49 9937 95963 66 E Mail info leeb horsch com All details on technical specifications and pictograms are approximate and for informa...

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