CTC-CEN Service Manual 07-13 Rev.E
3
TABLE OF CONTENTS
CHAPTER
1
INTRODUCTION
Pag. 5
1.1
General Pag.
5
CHAPTER
2
TOOLS
AND
SAFETY
Pag. 5
2.1
Tools
and
special
tools
required
Pag.
5
2.2
Important
safety
instructions
Pag.
6
2.3
Electrical
safety
precautions
Pag.
6
CHAPTER 3 ELECTRIC, PNEUMATIC AND HYDRAULIC DIAGRAMS
Pag. 6
3.1
Electric
diagram Pag.
7
3.2
Pneumatic
diagram
Pag.
8
CHAPTER
4
AC/DC
POWER
DISTRIBUTION
Pag. 9
4.1
Lockout and/or tagout system
procedure Pag.
9
4.2
Electrical
requirements
Pag.
9
4.3
AC
Theoy
of
operation
Pag.
9
4.4
DC
Theory
of
operation
Pag.
11
CHAPTER
5
ELECTRIC
SECTION
Pag. 13
5.1
Power supply cable and plug: check and replacement
Pag.
13
5.2
Main rotary switch Q2 # 2-15359A: check and replacement
Pag.
14
5.3
Centerpost motor M3 cable: check
and
replacement
Pag.
15
5.4
Centerpost motor M3 # 2-49166A and belt # 8-06831A: check and replacement
Pag.
16
5.5
Lower bead breaker arm actuator M1 # EAA0377G02A: check and replacement
Pag.
17
5.6
Transformer T3 # 7-02702A: check and replacement
Pag.
19
5.7
Centerpost switch S1 # 2-15259A: check and replacement
Pag.
20
CHAPTER
6
ELECTRONIC
SECTION
Pag. 24
6.1
Inverter T1 # EAA0358G49A: check and replacement
Pag.
24
6.2
Inverter
T1
#
EAA0358G49A:
Firmware
update
Pag.
25
6.3
CPU
board
A1:
check
and
replacement
Pag.
32
6.4
Bead breaker arms potentiometer B1 and B2 # EAA0377G07A:
check and replacement
Pag.
32
6.5
Procedure to adjust bead breaker disks alignment
Pag.
35
6.6
Bead breaker arms potentiometers calibration Rev.C
Pag.
36
CHAPTER
7
PNEUMATIC
SECTION
Pag. 41
7.1
Pneumatic
function
Pag.
41
7.2
Air filter – lubricator assy # EAA0350G85A: check and replacement
Pag.
42
7.3
Opening arm cylinder # EAA0350G44A: check and replacement Pag.
43
7.4
Valve control opening arm cylinder # EAA0356G96A:check and replacement
Pag. 44
7.5
Vertical blocking cylinder # EAA0344G32A: check and replacement
Pag.
45
7.6
Horizontal blocking cylinder # EAA0344G33A: check and replacement
Pag.
47
7.7
Vertical rod lift cylinder # EAA0363G79A: check and replacement
Pag.
48
7.8
Valve # EAA0338G09A: check and replacement
Pag.
48
7.9
Automatic tool cylinder # EAA0363G81A: check and replacement
Pag.
50
7.10
Automatic tool cylinder valve # EAA0328G73A: check and
replacement
Pag.
51
7.11
Bead breaker cylinders # EAA0363G62A / EAA0351G77A: check and replacement
Pag.
52
7.12
Bead breaker cylinders and discs valves: # EAA0350G58A / EAA0377G25A:
check
and
replacement
Pag.
54
7.13
Bead breaker arms blocking cylinder # EAA0344G48A: check and replacement
Pag.
55
7.14
Bead breaker arms valve blocking # EAA0377G26A: check and replacement
Pag.
58
7.15
Wheel lift cylinder # EAA0344G93A: check
and
replacement
Pag.
59
7.16
Wheel lift valve # EAA0349G00A: check
and
replacement
Pag.
61
7.17
MH cylinder # EAA0345G61A: check and replacement
Pag.
62
7.18
MH cylinder control valve # EAA0328G73A: check and replacement
Pag.
63
7.19
Bead inflating valve # EAA0329G75A: check
and
replacement
Pag.
64
7.20
Bead blaster valve # 1-29581A and air tank: check and replacement
Pag.
65
7.21
Air control# EAA0350G54: check and replacement
Pag.
65
Summary of Contents for ATC 900
Page 2: ...CTC CEN Service Manual 07 13 Rev E 2 B L A N K P A G E ...
Page 7: ...CTC CEN Service Manual 07 13 Rev E 7 ELECTRIC DIAGRAM ...
Page 8: ...CTC CEN Service Manual 07 13 Rev E 8 PNEUMATIC DIAGRAMS ...
Page 117: ...CTC CEN Service Manual 07 13 Rev E 117 300KPa 25KPa 400KPa 25KPa ...
Page 119: ...CTC CEN Service Manual 07 13 Rev E 119 B L A N K P A G E ...