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Hill-Rom DuraStar Series, Service Manual

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Hill-Rom DuraStar Series Service Manual Download Page 75

4.6  Caster

Chapter 4: Removal, Replacement, and Adjustment Procedures

Page 4 - 18

DuraStar™ Series Stretcher Service Manual (man268)

2. Put the stretcher in the steer position by pressing down on the green steer 

pedal.

3. Remove the screw (B) from the brake/steer link (H) (see figure 4-8 on page 

4-18). 

Figure 4-8.  Caster Replacement

4. Put the stretcher in the neutral position.

5. Using the T25 Torx®

1

 head, loosen and remove the cap plug (C), the 1/4-

20 screw (D), and cap plug retainer (E) on the pedal assembly (G).

6. Remove the pedal assembly (G).

7. Using the hammer and the 5/16" pin punch, gently tap the hex rod (I) out of 

the old caster.

8. Using the 7/16" open end wrench, remove the caster screw (F).

1. Torx® is a registered trademark of Textron, Inc.

m268_037

Summary of Contents for DuraStar Series

Page 1: ...SERVICE MANUAL DuraStar Series Stretcher From Hill Rom Product No P8005 P8035 For Parts or Technical Assistance man268 USA 800 445 3720 Canada 800 267 2337 International Contact your distributor ...

Page 2: ...DuraStar Series Stretcher Service Manual man268 Page i DuraStar Series Stretcher Service Manual Revisions man268 Revision Letter Pages Affected Date Original Issue November 1999 ...

Page 3: ...rk of Herculite Products Inc Loctite is a registered trademark of Loctite Corporation Oilite is a registered trademark of Beemer Precision Incorporated Torx is a registered trademark of Textron Inc Velcro is a registered trademark of Velcro Industries BV a Dutch corporation The information contained in this manual is subject to change without notice Hill Rom makes no commitment to update or keep c...

Page 4: ...tment Procedures 1 3 Chapter 5 Parts List 1 3 Chapter 6 General Procedures 1 4 Chapter 7 Accessories 1 4 Typographical Conventions 1 5 Introduction 1 6 General Description 1 6 Operating Precautions 1 6 Stretcher Positions 1 6 Specifications 1 12 Physical Description 1 12 Stretcher Back Section Inclination 1 13 Hilow 1 13 Brake Steer 1 13 Trendelenburg Reverse Trendelenburg 1 13 Siderails 1 13 Bump...

Page 5: ...6 Trendelenburg Reverse Trendelenburg Operation 1 17 Trendelenburg 1 17 Reverse Trendelenburg 1 17 Quick Trendelenburg 1 17 Leveling the Sleep Surface 1 17 Central Brake and Steer 1 18 Steer 1 18 Brake 1 18 Safety Tips 1 19 Warning and Caution Labels 1 23 Chapter 2 Troubleshooting Procedures Getting Started 2 3 Initial Actions 2 3 DuraStar Hydraulic Stretcher Function Checks 2 4 Brake Steer Functi...

Page 6: ... 2 14 Stretcher Will Not Lower 2 16 Siderail Malfunction 2 18 Stretcher Back Panel Does Not Go Up Down Correctly 2 20 Push Handle Malfunction 2 21 Chapter 3 Theory of Operation Chapter 4 Removal Replacement and Adjustment Procedures Stretcher Siderail Post 4 3 Removal 4 3 Replacement 4 4 Stretcher Siderail Latch 4 5 Removal 4 5 Replacement 4 6 Stretcher Back Panel Gas Spring 4 8 Removal 4 8 Replac...

Page 7: ...justment 4 34 Chapter 5 Parts List Warranty 5 3 Service Parts Ordering 5 5 Exchange Policy 5 7 In Warranty Exchanges 5 7 Out of Warranty Exchanges 5 7 Recommended Spare Parts 5 8 DuraStar Hydraulic Stretcher Base Assembly 5 10 DuraStar Hydraulic Stretcher Upper Frame Assembly 5 14 DuraStar Fixed Height Stretcher Base Assembly 5 18 DuraStar Fixed Height Stretcher Upper Frame 5 22 IV Pole Module Ass...

Page 8: ...pots 6 3 Disinfection 6 3 Lubrication Requirements 6 4 Preventive Maintenance 6 5 Preventive Maintenance Schedule 6 6 Preventive Maintenance Checklist 6 8 Tool and Supply Requirements 6 9 Chapter 7 Accessories Accessories 7 3 Patient Tray 7 4 Installation 7 4 Removal 7 4 Footboard 7 5 Installation 7 5 Removal 7 5 Convertible Footboard 7 6 Installing as a Footboard 7 6 Installing as a Transport She...

Page 9: ...er Service Manual man268 Oxygen Tank Holder 7 11 Installation 7 11 Liquid Oxygen Tank Holder 7 12 Installation 7 12 Push Handles 7 13 Installation 7 13 Chart Holder 7 15 Installation 7 15 Removal 7 16 Security Straps 7 17 Installation 7 17 Removal 7 17 ...

Page 10: ...hapter 4 Removal Replacement and Adjustment Procedures 1 3 Chapter 5 Parts List 1 3 Chapter 6 General Procedures 1 4 Chapter 7 Accessories 1 4 Typographical Conventions 1 5 Introduction 1 6 General Description 1 6 Operating Precautions 1 6 Stretcher Positions 1 6 Specifications 1 12 Physical Description 1 12 Stretcher Back Section Inclination 1 12 Hilow 1 13 Brake Steer 1 13 Trendelenburg Reverse ...

Page 11: ...ation 1 15 Siderail Operation 1 15 Raising the Siderail 1 15 Lowering the Siderail 1 15 Back Articulation 1 16 Raising the Back Section 1 16 Lowering the Back Section 1 16 Hilow Operation 1 16 Trendelenburg Reverse Trendelenburg Operation 1 17 Trendelenburg 1 17 Reverse Trendelenburg 1 17 Quick Trendelenburg 1 17 Leveling the Sleep Surface 1 17 Central Brake and Steer 1 18 Steer 1 18 Brake 1 18 Sa...

Page 12: ...chapters Chapter 1 Introduction In addition to a brief description of this service manual chapter 1 also provides a product overview Chapter 2 Troubleshooting Procedures Repair analysis procedures are contained in this chapter These procedures are used to gather information identify the maintenance need and verify the effectiveness of the repair Chapter 3 Theory of Operation A theory of operation ...

Page 13: ... Procedures Cleaning preventive maintenance and other general procedures are described in this chapter Chapter 7 Accessories A list of additional products that can be used in conjunction with the DuraStar Series Stretcher is available in chapter 7 Installation procedures for these accessories are also included ...

Page 14: ...tion clarification The symbol below highlights a WARNING or CAUTION Figure 1 1 Warning and Caution A WARNING identifies situations or actions that may affect patient or user safety Disregarding a warning could result in patient or user injury A CAUTION points out special procedures or precautions that personnel must follow to avoid equipment damage The symbol below highlights a CAUGHT HAZARD WARNI...

Page 15: ...c model also has two hydraulic cylinders mounted vertically in twin towers on the base They enable manually operated variable height top surface and Trendelenburg positions Operating Precautions Before operating the stretcher ensure you have read and understand in detail the contents of this manual It is important that you read and strictly adhere to the safety information contained in this manual...

Page 16: ...Introduction Chapter 1 Introduction DuraStar Series Stretcher Service Manual man268 Page 1 7 1 Figure 1 5 Pneumatic assisted Back Section m268_005 NOTE The hydraulic model is shown ...

Page 17: ...Introduction Chapter 1 Introduction Page 1 8 DuraStar Series Stretcher Service Manual man268 Figure 1 6 Hilow Positions of Hydraulic Model m268_006 ...

Page 18: ...Introduction Chapter 1 Introduction DuraStar Series Stretcher Service Manual man268 Page 1 9 1 Figure 1 7 Trendelenburg Reverse Trendelenburg Positions for Hydraulic Model m268_007 ...

Page 19: ...Introduction Chapter 1 Introduction Page 1 10 DuraStar Series Stretcher Service Manual man268 Figure 1 8 Hydraulic Stretcher Back Section m268_008 ...

Page 20: ...Introduction Chapter 1 Introduction DuraStar Series Stretcher Service Manual man268 Page 1 11 1 Figure 1 9 Fixed Height Stretcher Back Section m268_009 ...

Page 21: ...s Rated pressure Burst pressure 1000 psi 6895 kPa 5000 psi 34474 kPa Hydraulic Top of sleep deck to the floor Height low position Height high position 23 58 cm 35 89 cm Fixed Height Top of sleep deck to the floor Height low position Height high position Adjustable by Maintenance Service in 1 increments 28 71 cm 32 81 cm Floor to base clearance 3 1 2 9 cm Caster size 8 20 cm Clearance under hilow c...

Page 22: ... for the stretcher Trendelenburg Reverse Trendelenburg The hydraulic stretcher is mechanized to achieve the Trendelenburg Reverse Trendelenburg positions by pressing the proper foot pedals located on either side of the stretcher Quick Trendelenburg can be achieved by grasping the foot end of the stretcher and pulling up A maximum of 18 Trendelenburg Reverse Trendelenburg can be achieved with the s...

Page 23: ...ith a metal sleep surface that accommodates Velcro 1 straps to secure the mattress to the sleep surface IV Pole Accommodation The DuraStar Series Stretcher can be equipped with a permanent IV pole Mattress Configuration There are many mattress configurations available for the DuraStar Series Stretcher see table 5 16 on page 5 42 Regulations Standards and Codes Stretcher The DuraStar Series Stretch...

Page 24: ...tretcher is a mechanically operated stretcher The following paragraphs explain the basic operation of this stretcher Siderail Operation Raising the Siderail Pull the siderail up until it locks into position To ensure it is fully locked push the siderail down Lowering the Siderail Lift on the siderail release handle and push down on the siderail Lower the siderail completely Model Number Descriptio...

Page 25: ...sired position is reached release the handle NOTE The gas cylinders are only to assist in lifting Lowering the Back Section Squeeze the back release handle located under the back section of the stretcher Push down on the back section When the desired position is reached release the handle Hilow Operation The hilow pedals are located on both sides of the hydraulic stretcher To raise the stretcher p...

Page 26: ... graphic showing Trendelenburg until the desired angle is reached Reverse Trendelenburg Press the foot pedal marked with the graphic showing Reverse Trendelenburg until the desired angle is reached Quick Trendelenburg Grasp the permanent push handle located at the foot end and pull up on the stretcher until the desired angle is reached Leveling the Sleep Surface If the stretcher is in the Trendele...

Page 27: ...l with the length of the stretcher to provide steering capability Steer Press down on the green steer pedal To release the locked steering caster press the orange brake pedal until the pedal is parallel to the floor Brake Press down on the orange brake pedal All four casters lock into place To release the brake press the green steer pedal until the pedal is parallel to the floor ...

Page 28: ...or off the stretcher and injuries may result if the brakes are not set Use the steer mode only when transferring the patient WARNING Leave the siderails fully up and locked when the patient is unattended or when transferring the patient When raising the siderails ensure that you hear the click that signals the up and locked condition Give the siderails a solid tug to ensure they are firmly in posi...

Page 29: ...e weight of the lower frame with one end of the upper frame still secured to the hydraulic cylinder acts as counterweight during the lifting process One person can safely perform this procedure WARNING Two people are required for removal adjustment and replacement of the upper frame If you do not use two people personal injury could occur WARNING Make sure you use the hydraulic cylinder with the c...

Page 30: ...amage CAUTION The upper pivot bracket is made of plastic Do not use a screwdriver to remove the top rail ratchet rivet Damage to the bracket could occur CAUTION The pivot bolt has self tapping threads Ensure you use a new pivot bolt for the installation procedure and hand start the pivot bolt to avoid damage to the bolt hole threads CAUTION The latch shoulder bolt has self tapping threads Ensure y...

Page 31: ...he cylinder rod can occur CAUTION Mattress damage caused by improper draping and or cleaning procedures is not covered by warranty CAUTION Do not use harsh cleaners solvents or detergents Equipment damage could occur CAUTION Do not use silicone based lubricants Equipment damage could occur SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury or equipm...

Page 32: ...Warning and Caution Labels Chapter 1 Introduction DuraStar Series Stretcher Service Manual man268 Page 1 23 1 Warning and Caution Labels Figure 1 10 Warning and Caution Labels m268_169 m268_142 ...

Page 33: ...Warning and Caution Labels Chapter 1 Introduction Page 1 24 DuraStar Series Stretcher Service Manual man268 NOTES ...

Page 34: ...ail Function 2 6 Back Section Function 2 6 Optional Push Handle Function 2 6 DuraStar Fixed Height Stretcher Function Checks 2 7 Brake Steer Function 2 7 Siderail Function 2 7 Optional Push Handle Function 2 8 Final Actions 2 8 Reduced Braking Ability 2 9 Loss of Corner Steer 2 10 Stretcher Will Not Go Into the Neutral Position 2 12 Reduced Pedal Pumping 2 14 Stretcher Will Not Lower 2 16 Siderail...

Page 35: ...Chapter 2 Troubleshooting Procedures Page 2 2 DuraStar Series Stretcher Service Manual man268 NOTES ...

Page 36: ...ed replace them in the order given Start with Initial Actions to begin gathering information about the problem Perform the Function Checks to isolate or identify a problem and to verify repair after completing each corrective action replacing or adjusting a part seating a connector etc Perform Final Actions after the Function Checks to verify the repair If troubleshooting procedures do not isolate...

Page 37: ...ar Series Stretcher User Manual Perform the DuraStar Hydraulic Stretcher Function Checks on page 2 4 or DuraStar Fixed Height Stretcher Function Checks on page 2 7 to ensure proper operation of the DuraStar Series Stretcher DuraStar Hydraulic Stretcher Function Checks Brake Steer Function 1 Initial Actions have been performed Yes No Go to Initial Actions on page 2 3 2 Put the stretcher in the brak...

Page 38: ...etcher rises evenly and no more than 24 full pumps are required to reach the high position Yes No Go to RAP 2 4 7 Press the center release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 5 8 Press the left side pump pedal 24 times to raise the stretcher to the high position The stretcher rises evenly and no more than 24 full pumps are required ...

Page 39: ...Reverse Trendelenburg pedal The foot end of the stretcher lowers smoothly Yes No Go to RAP 2 5 Siderail Function 13 Raise and lower the siderails The siderails go up and down without binding and excessive force is not required to raise or lower the siderails Yes No Go to RAP 2 6 Back Section Function 14 Raise and lower the back panel The back panel moves evenly without binding Yes No Go to RAP 2 7...

Page 40: ...s No Go to RAP 2 1 3 Inspect the brake pads for wear All brake pads are serviceable Yes No Go to RAP 2 1 4 Put the stretcher in the steer position Only the patient s left foot end caster locks into a position parallel to the side of the bed and all other casters spin freely Yes No Go to RAP 2 2 5 Put the stretcher in the neutral position The pedal seats in that position and all four casters rotate...

Page 41: ...he push handles lock into position Yes No Go to RAP 2 8 8 Lift up on the push handle release latch The push handles drop into the stored position Yes No Go to RAP 2 8 9 Go to Final Actions on page 2 8 Final Actions 1 Complete the required preventive maintenance procedures See Preventive Maintenance Checklist on page 6 8 2 Complete all required administration tasks ...

Page 42: ...f this solves the problem go to Final Actions on page 2 8 Otherwise continue to step 3 3 All four caster brake shoes are properly adjusted Yes No Adjust the brake caster shoes refer to procedure 4 9 If this solves the problem go to Final Actions on page 2 8 Otherwise go to step 4 4 All four casters lock in the brake position and do not rotate or swivel Yes No Replace the damaged caster s refer to ...

Page 43: ... position Yes No Go to step 3 2 The corner steer caster locks into position Yes No Replace the caster refer to procedure 4 6 If this solves the problem go to Final Actions on page 2 8 Otherwise continue to step 3 3 Tighten the hex rod screw A see figure 2 1 on page 2 10 This solves the problem Yes No Go to step 5 Figure 2 1 Hex Rod Screw Location 4 Go to Final Actions on page 2 8 m268_010 ...

Page 44: ...68 Page 2 11 2 5 Another part of the stretcher interferes with the steering linkages Yes No Call Hill Rom Technical Support at 800 445 3720 6 Take appropriate actions to eliminate the interference This solves the problem Yes No Call Hill Rom Technical Support at 800 445 3720 7 Go to Final Actions on page 2 8 ...

Page 45: ...tions on page 2 8 4 When the brake steer pedal is activated the hex rod rotates 45 in either direction from neutral Yes No Check the brake steer link at the head and foot ends of the stretcher for proper orientation If this solves the problem go to Final Actions on page 2 8 Otherwise go to step 5 5 Remove the hex rod from the caster s refer to procedure 4 6 Block the stretcher with a piece of 8 x ...

Page 46: ...e Manual man268 Page 2 13 2 8 Another part of the stretcher interferes with the brake steer pedal Yes No Call Hill Rom Technical Support at 800 445 3720 9 Take appropriate actions to eliminate the interference This solves the problem Yes No Call Hill Rom Technical Support at 800 445 3720 10 Go to Final Actions on page 2 8 ...

Page 47: ...kage shoulder bolt A and locknut B are in place and check the nut torque of 40 8 in lb 4 5 0 9 N m see figure 2 2 on page 2 14 If this solves the problem go to Final Actions on page 2 8 Otherwise go to step 2 Figure 2 2 Pump Linkage Shoulder Bolt Location 2 Another part of the stretcher interferes with the pump pedal weldments Yes No Go to step 5 3 Take appropriate actions to eliminate the interfe...

Page 48: ...Both the head and foot ends of the stretcher rise evenly Yes No If the head end does not rise replace the hydraulic cylinder at the head end of the stretcher If the foot end does not rise replace the hydraulic cylinder at the foot end of the stretcher refer to procedure 4 7 If this solves the problem go to Final Actions on page 2 8 Otherwise call Hill Rom Technical Support at 800 445 3720 6 Go to ...

Page 49: ...the release pin B on the hydraulic cylinder A see figure 2 3 on page 2 16 Figure 2 3 Release Mechanism Location Yes No Adjust the release mechanism refer to procedure 4 10 If this solves the problem go to Final Actions on page 2 8 Otherwise go to step 2 2 The wireforms C are bent or missing Yes No Go to step 3 3 Replace the bent or missing wireforms This solves the problem Yes No Go to step 5 4 Go...

Page 50: ...the stretcher refer to procedure 4 7 If this solves the problem go to Final Actions on page 2 8 Otherwise go to step 6 6 If necessary press the pump pedal 24 times to raise the stretcher to the high position Press the Reverse Trendelenburg pedal The foot end of the stretcher lowers Yes No Replace the hydraulic cylinder at the foot end of the stretcher refer to procedure 4 7 If this solves the prob...

Page 51: ...alfunction 1 Raise the siderail but do not allow the latch to lock The siderail falls without assistance Yes No Go to step 4 2 Torque the lower pivot bolts A to 140 10 in lb 15 8 1 1 N m see figure 2 4 on page 2 18 This solves the problem Yes No Go to step 4 Figure 2 4 Siderail Pivot Bolts 3 Go to Final Actions on page 2 8 m268_014 A ...

Page 52: ... the latch refer to procedure 4 2 If this solves the problem go to Final Actions on page 2 8 Otherwise go to step 8 Figure 2 5 Siderail Latch 5 Another part of the stretcher interferes with the siderail Yes No Call Hill Rom Technical Support at 800 445 3720 6 Take appropriate actions to eliminate the interference This solves the problem Yes No Call Hill Rom Technical Support at 800 445 3720 7 Go t...

Page 53: ...e see figure 2 6 on page 2 20 Yes No Replace any missing hardware If this solves the problem go to Final Actions on page 2 8 Otherwise go to step 2 Figure 2 6 Back Panel 2 When the release handle is activated the back panel rises without assistance Yes No Replace the damaged back panel gas spring refer to procedure 4 3 If this solves the problem go to Final Actions on page 2 8 Otherwise call Hill ...

Page 54: ...he problem Yes No Go to step 4 3 Go to Final Actions on page 2 8 4 The push handle falls into position when the release handle is activated Yes No Replace the push handle latch refer to procedure 7 7 If this solves the problem go to Final Actions on page 2 8 Otherwise go to step 5 5 The push handle locks into position Yes No Replace the push handles refer to procedure 7 7 If this solves the proble...

Page 55: ...2 8 Push Handle Malfunction Chapter 2 Troubleshooting Procedures Page 2 22 DuraStar Series Stretcher Service Manual man268 NOTES ...

Page 56: ...DuraStar Series Stretcher Service Manual man268 Page 3 1 3 Chapter 3 Theory of Operation Chapter Contents A theory of operation is not available for the DuraStar Series Stretcher ...

Page 57: ...Chapter 3 Theory of Operation Page 3 2 DuraStar Series Stretcher Service Manual man268 NOTES ...

Page 58: ...3 Replacement 4 4 Stretcher Siderail Latch 4 5 Removal 4 5 Replacement 4 6 Stretcher Back Panel Gas Spring 4 8 Removal 4 8 Replacement 4 9 Adjustment 4 10 DuraStar Hydraulic Stretcher Upper Frame 4 12 Removal 4 12 Replacement 4 13 Base Shroud Cover 4 14 Removal 4 14 Replacement 4 15 Caster 4 16 Removal 4 16 Replacement 4 19 Stretcher Hydraulic Cylinder 4 21 Removal 4 21 ...

Page 59: ...res Page 4 2 DuraStar Series Stretcher Service Manual man268 Replacement 4 24 DuraStar Fixed Height Stretcher Upper Frame 4 27 Removal 4 27 Replacement 4 30 Adjustment 4 30 Caster Brake 4 32 Adjustment 4 32 Hydraulic Cylinder Release 4 34 Adjustment 4 34 ...

Page 60: ...atchet Phillips head screwdriver Removal 1 Remove the bottom rail end caps A from the bent bottom rail extension B see figure 4 1 on page 4 3 Figure 4 1 Siderail Tube 2 Remove the side rail trim strip C from the bent bottom rail extension B 3 Remove the lower pivot bolt D from the siderail tube G that needs to be removed 4 Remove and discard the two ratchet rivets E from the upper pivot F 5 Remove...

Page 61: ... into the bent bottom rail extension B and torque to 140 10 in lb 15 8 1 1 N m 4 Install the siderail trim strip C onto the bent bottom rail extension B 5 Install the bottom rail end caps A onto the bent bottom rail extension B 6 To ensure proper operation of the DuraStar Hydraulic Stretcher perform the DuraStar Hydraulic Stretcher Function Checks on page 2 4 To ensure proper operation of the Dura...

Page 62: ...62 Lower pivot bolt 1 6515201 Siderail latch 1 48645 Shoulder bolt latch Removal 1 Remove the bottom rail end caps A from the bent bottom rail extension B 2 Remove the side rail trim strip C from the bent bottom rail extension B 3 Using the ratchet and the T30 Torx head bit remove and discard the latch shoulder bolt D that secures the latch E to the end tube F see figure 4 2 on page 4 5 Figure 4 2...

Page 63: ... pivot bolt G through them and turn it by hand 3 Using the ratchet and the T30 Torx head bit carefully tighten the new pivot bolt G to secure the latch E to the siderail 4 Using the torque wrench torque the lower pivot bolt G to 140 10 in lb 15 8 1 1 N m CAUTION The latch shoulder bolt has self tapping threads Ensure you use a new latch shoulder bolt for the installation procedure and hand start t...

Page 64: ...to the bent bottom rail extension B 9 Install the bottom rail end caps A onto the bent bottom rail extension B 10 To ensure proper operation of the DuraStar Hydraulic Stretcher perform the DuraStar Hydraulic Stretcher Function Checks on page 2 4 To ensure proper operation of the DuraStar Fixed Height Stretcher perform the DuraStar Fixed Height Stretcher Function Checks on page 2 7 ...

Page 65: ...ation tool 17 mm wrench Removal WARNING Ensure you fully control the lift of the back section The back section could rise quickly with little or no weight on it and personal injury could occur 1 Raise the back panel to the 90 position 2 Using the pliers and the screwdriver remove the push nut D from the solid rivet C that secures the release handle to the gas spring G see figure 4 3 on page 4 8 Fi...

Page 66: ...ed pin B from the gas spring G 6 Remove and discard the gas spring G Replacement WARNING Ensure you fully control the lift of the back section The back section could rise quickly with little or no weight on it and personal injury could occur 1 Raise the back panel put the new gas spring G into position and install the top headed pin B 2 Lower the back panel to the horizontal position and install t...

Page 67: ...back panel to approximately 45 and apply a downward pressure on the side of the back section that requires the adjustment 2 Squeeze the back panel release handle I located under the back panel NOTE The release handle should activate before the handle comes in contact with the back panel frame 3 Ensure the release handle I does not release too early or with too little pressure applied to the handle...

Page 68: ...Install the headed pin E and the retaining ring F located at the bottom of the spring 8 Check the operation of the release handle again and repeat the adjustment procedure if necessary 9 Using a 17 mm wrench tighten the jam nut H 10 To ensure proper operation of the DuraStar Hydraulic Stretcher perform the DuraStar Hydraulic Stretcher Function Checks on page 2 4 To ensure proper operation of the D...

Page 69: ...socket Ratchet Torque wrench 0 250 in lb Blue Loctite 1 adhesive P N SA3618 Rubber mallet hammer Removal 1 Raise the stretcher to the high position 2 Using the ratchet and the 9 16 socket remove the bolt A lockwasher B and washer D that attach the round crosstube C to the hydraulic cylinder see figure 4 5 on page 4 12 Figure 4 5 Upper Frame Replacement 1 Loctite is a registered trademark of the Lo...

Page 70: ...WARNING Two people are required for this procedure If you do not use two people personal injury could occur CAUTION Be careful not to damage the base shroud when you install the upper frame assembly 1 Lift the upper frame and put the round crosstube C of the upper frame onto the hydraulic cylinders 2 Ensure the frame is in position on both cylinders 3 Using the ratchet and the 9 16 socket install ...

Page 71: ...mbly refer to procedure 4 4 For the DuraStar Fixed Height Stretcher remove the upper frame assembly refer to procedure 4 8 NOTE The shroud is held in place with Velcro 1 strips which release when the shroud is lifted 2 Remove bellows B bellows attachment C and shroud A from the lower frame assembly see figure 4 6 on page 4 14 Figure 4 6 Shroud and Bellow Removal 1 1 Velcro is a registered trademar...

Page 72: ... with all Velcro strips 3 For the DuraStar Hydraulic Stretcher install the upper frame assembly refer to procedure 4 4 For the DuraStar Fixed Height Stretcher install the upper frame assembly refer to procedure 4 8 4 Check the shroud and bellows for proper operation 5 To ensure proper operation of the DuraStar Hydraulic Stretcher perform the DuraStar Hydraulic Stretcher Function Checks on page 2 4...

Page 73: ... wrench Blue Loctite 1 adhesive T25 Torx 2 head bit Removal 1 Secure the base shroud A to the upper frame B see figure 4 7 on page 4 17 If patient security straps are available use them to secure the shroud to the upper frame If the patient security straps are not available you can use rope or you can remove the shroud cover assembly refer to procedure 4 5 1 Loctite is a registered trademark of Lo...

Page 74: ...4 6 Caster Chapter 4 Removal Replacement and Adjustment Procedures DuraStar Series Stretcher Service Manual man268 Page 4 17 4 Figure 4 7 Shroud Secured to Upper Frame m268_036 ...

Page 75: ...e figure 4 8 on page 4 18 Figure 4 8 Caster Replacement 4 Put the stretcher in the neutral position 5 Using the T25 Torx 1 head loosen and remove the cap plug C the 1 4 20 screw D and cap plug retainer E on the pedal assembly G 6 Remove the pedal assembly G 7 Using the hammer and the 5 16 pin punch gently tap the hex rod I out of the old caster 8 Using the 7 16 open end wrench remove the caster sc...

Page 76: ...uired for this procedure If you do not use two people personal injury could occur 9 Using the 8 x 2 x 4 20 cm x 5 cm x 10 cm lumber raise and temporarily block the stretcher to remove the caster Replacement 1 Orient the caster with the color mark J on the foot end of the stretcher see figure 4 9 on page 4 19 Figure 4 9 Caster Brake Orientation m268_038 ...

Page 77: ...nto place so that the hole in the hex rod matches up to install screw B 6 Replace the pedal 7 Install and tighten cap plug retainer E 1 4 20 screw D and new cap plug C 8 Remove the 8 x 2 x 4 20 cm x 5 cm x 10 cm lumber 9 Put the stretcher in the steer position by pressing down on the green steer pedal 10 Install the brake steer link screw B 11 To ensure proper operation of the DuraStar Hydraulic S...

Page 78: ...nch Ratchet Removal 1 Raise the stretcher to the high position 2 Using the ratchet and the 9 16 socket remove the bolt A lockwasher B and washer D that attach the round crosstube C to the hydraulic cylinder see figure 4 10 on page 4 21 Figure 4 10 Upper Frame from Hydraulic Cylinder Replacement 3 As you lift the upper frame assembly tap on the underside of the round crosstube C with a rubber malle...

Page 79: ...secured to the hydraulic cylinder CAUTION Be careful not to damage the base shroud when you remove the upper frame assembly 4 Lift and slowly rotate the upper frame and put the upper frame on the floor or a sturdy chair NOTE The base shroud and bellows can be removed as one assembly 5 Lift and rotate the base shroud bellows and bellow attachment plates over and away from the cylinder see figure 4 ...

Page 80: ...s E and two washers F that secure the cylinder to the foot end support of the lower frame 9 Using the 7 16 open end wrench the ratchet and the 7 16 socket remove the locknuts A washers B and bolts K that secure the cylinder to the head end support of the lower frame WARNING Ensure you use proper lifting methods Personal injury can occur The weight of the lower frame with one end of the upper frame...

Page 81: ...ur CAUTION Leave the cylinder rod hold down assembly in place until the cylinder is secured to the frame assembly Equipment damage can occur 1 Lift the lower frame and place the new cylinder with the correct part number into position 2 Using the 7 16 open end wrench the ratchet and the 7 16 socket install the bolts K washers B and locknuts A to secure the hydraulic cylinder to the head end support...

Page 82: ...an safely perform this procedure CAUTION Be careful not to damage the base shroud when you install the upper frame assembly 11 Lift the upper frame and put the round crosstube C onto the cylinder see figure 4 10 on page 4 21 12 Using the ratchet and the 9 16 socket install the washer D lockwasher B and bolt A to secure the upper frame to the hydraulic cylinder 13 Using the torque wrench torque the...

Page 83: ... are required to raise the stretcher to the high position repeat the purge procedure in step 15 until the stretcher can be raised to the high position with only 24 pumps or less 18 Lower the stretcher to the low position and verify that the cylinders are descending at the same rate 19 To ensure proper operation of the DuraStar Hydraulic Stretcher perform the DuraStar Hydraulic Stretcher Function C...

Page 84: ...ARNING Two people are required for removal adjustment and replacement of the upper frame If you do not use two people personal injury could occur Removal 1 For ease of installation record the present height configuration and determine the new height NOTE The height of the sleep surface upper frame to floor can be mechanically adjusted from 28 71 cm to 32 81 cm in 1 0 2 5 cm increments see figure 4...

Page 85: ...Page 4 28 DuraStar Series Stretcher Service Manual man268 Figure 4 12 Fixed Height Stretcher Adjustment Typical Head and Foot 2 Using the ratchet and the 1 4 socket remove the four bolts A two plates K and nuts C that secure the upper frame to the head end weldment B see figure 4 13 on page 4 29 m268_039 ...

Page 86: ...n268 Page 4 29 4 Figure 4 13 Fixed Height Stretcher Upper Frame Removal Replacement 3 Using the ratchet and T25 Torx 1 head bit remove the four screws D and two foot end clips E that secure the upper frame to the foot end weldment F 4 Lift the upper frame from the base assembly and set aside 1 Torx is a registered trademark of Textron Inc m268_041 ...

Page 87: ...l the four bolts A two plates K and nuts C that secure the upper frame to the head end weldment B 3 Using the ratchet and T25 Torx 1 head bit install the four screws D and two foot end clips E that secure the upper frame to the foot end weldment F 4 Using the torque wrench torque the four nuts C to 65 10 in lb 7 3 1 1 N m Adjustment 1 Using the 1 4 Allen 2 wrench remove the screws H from one side ...

Page 88: ...mined in step 1 of the removal procedure 4 Install the four height adjustment pins G into both the head column I and foot column base weldments J NOTE The pins should protrude from the opposite side of the base weldments 5 Using the 1 4 Allen wrench install the screws H into the head column base weldment I pins G and foot column base weldment J pins G 6 Fully seat the screws on the pins see figure...

Page 89: ...n punch 0 070 feeler gauge Hammer Adjustment 1 Ensure the brake steer pedal is in the neutral position 2 Using the pin punch and hammer gently spin the brake shoe A clockwise to tighten and counterclockwise to loosen see figure 4 15 on page 4 32 Figure 4 15 Caster Brake Adjustment 3 Using the 0 070 feeler gauge check the gap between the brake shoe and the wheel m268_043 ...

Page 90: ...e brake shoe and the wheel to 0 073 1 85 mm 0 023 0 58 mm 5 Check caster for proper operation 6 To ensure proper operation of the DuraStar Hydraulic Stretcher perform the DuraStar Hydraulic Stretcher Function Checks on page 2 4 To ensure proper operation of the DuraStar Hydraulic Stretcher perform the DuraStar Fixed Height Stretcher Function Checks on page 2 7 ...

Page 91: ...nding release pedal down until the pedal stop comes in contact with the base frame 2 Slide the plunger A until the cylinder release pin C is fully depressed and the plunger A is flush with the cylinder see figure 4 16 on page 4 34 Figure 4 16 Release Pedals 3 Ensure the plunger A is centered on the cylinder release pin C 4 Using the 1 8 Allen wrench tighten the screw B that holds the plunger in pl...

Page 92: ...ue wrench torque the screw B to 40 6 in lb 4 5 0 7 N m 6 Check for proper operation of all pedals 7 To ensure proper operation of the DuraStar Hydraulic Stretcher perform the DuraStar Hydraulic Stretcher Function Checks on page 2 4 To ensure proper operation of the DuraStar Hydraulic Stretcher perform the DuraStar Fixed Height Stretcher Function Checks on page 2 7 ...

Page 93: ...4 10 Hydraulic Cylinder Release Chapter 4 Removal Replacement and Adjustment Procedures Page 4 36 DuraStar Series Stretcher Service Manual man268 NOTES ...

Page 94: ...retcher Base Assembly 5 10 DuraStar Hydraulic Stretcher Upper Frame Assembly 5 14 DuraStar Fixed Height Stretcher Base Assembly 5 18 DuraStar Fixed Height Stretcher Upper Frame 5 22 IV Pole Module Assembly 5 26 Patient Tray P490 5 28 Footboard P4120CT 5 30 Convertible Footboard P350CT 5 32 IV Transporter P491 5 34 Oxygen Tank Holder P276 5 36 Liquid Oxygen Tank Holder P273 5 37 Chart Holder P361 5...

Page 95: ...Chapter 5 Parts List Page 5 2 DuraStar Series Stretcher Service Manual man268 NOTES ...

Page 96: ...ct model number serial number and description of problem A qualified specialist will provide via telephone United States and Canada or FAX Outside the United States and Canada troubleshooting assistance for facility personnel and provide necessary parts to make repairs If troubleshooting determines the need for on site technical service a qualified service representative will be dispatched Replace...

Page 97: ...Warranty Chapter 5 Parts List Page 5 4 DuraStar Series Stretcher Service Manual man268 NOTES ...

Page 98: ...abel B and the serial number label A see figure 5 1 on page 5 5 Figure 5 1 Product Identification Label Location Call Hill Rom Technical Support at 800 445 3720 with the following information Six digit customer account number Purchase order number Product number Serial number Part number s Hill Rom also provides a fax number to promptly order parts request part prices and availability or follow up...

Page 99: ...OM COMPANY INC 1069 STATE ROUTE 46 E BATESVILLE IN 47006 9167 Address all return goods to ATTN SERVICE STORES DISTRIBUTION CENTER DOOR D23 HILL ROM COMPANY INC COUNTY ROAD 300E BATESVILLE IN 47006 9167 NOTE To eliminate possible delays or incorrect billings do not return any items without a Return Material Authorization RMA number When a return is requested an RMA packet is included with each orde...

Page 100: ...he full selling price only for internal use at Hill Rom Do not confuse this price with your price Do not return any parts without an RMA number When parts products have been requested to be returned Hill Rom will include an RMA packet with the parts products shipment If an RMA number is not available obtain one by phoning Hill Rom Technical Support at 800 445 3720 Out of Warranty Exchanges You are...

Page 101: ...nded spare parts list to service ten stretchers or more Table 5 1 Recommended Spare Parts Part number Quantity Description 65144 8000 1 Hydraulic cylinder head 46150 8000 1 Hydraulic cylinder foot 9022927 8000 1 Corner steer caster 9022926 8000 1 Total lock caster 49174 8000 8 Pad brake steer 49142060 8000 4 Button brake pedal 491420258 8000 4 Button steer pedal ...

Page 102: ...Recommended Spare Parts Chapter 5 Parts List DuraStar Series Stretcher Service Manual man268 Page 5 9 5 NOTES ...

Page 103: ...aulic Stretcher Base Assembly Chapter 5 Parts List Page 5 10 DuraStar Series Stretcher Service Manual man268 DuraStar Hydraulic Stretcher Base Assembly Figure 5 2 DuraStar Hydraulic Stretcher Base Assembly m268_016 ...

Page 104: ...84 8000 2 Grooved pin shear proof 11 46323pl 8000 2 Pump activation link 12 46061 8000 2 Pump linkage washer 13 36957 8000 2 Retaining ring 14 46343pl 8000 2 Trendelenburg offset plunger 15 4648502 8000 2 Cup point set screw 16 46316 8000 1 Release rod head 17 65231 8000 4 Pedal Trendelenburg and Reverse Trendelenburg 18 4614348 8000 1 Trendelenburg pedal weldment lh 19 42142 8000 20 Pan head scre...

Page 105: ...ke steer link 41 4388002 8000 4 Screw lock head 42 4914201 8000 4 Button brake steer pedal 43 4914202 8000 4 Button brake steer pedal 44 4630 8000 4 Bushing 45 9001836 8000 12 Bolt 46 9022927 8000 3 Corner steer caster green 47 46098 8000 4 Caster screw 48 6514602 8000 2 Brake steer pedal weldment rh 49 4645248 8000 1 Reverse Trendelenburg pedal weldment 50 4614248 8000 2 Center release pedal weld...

Page 106: ... cylinder head end 70 6504702 8000 2 Gas cylinder spacer 71 4609201pl 8000 4 Hydraulic cylinder bracket washer 72 4640101 8000 4 Velcro base 73 16042 8000 2 Screw 74 65109 8000 1 Brake steer link head 75 65241 8000 1 Brake steer angle 76 4609501 8000 1 Base weldment 77 46057pl 8000 1 Pump linkage weldment 78 39723 8000 4 Sleeve Trendelenburg handle 79 3815601 8000 2 Hole plug 80 46487 8000 4 Plast...

Page 107: ...tcher Upper Frame Assembly Chapter 5 Parts List Page 5 14 DuraStar Series Stretcher Service Manual man268 DuraStar Hydraulic Stretcher Upper Frame Assembly Figure 5 3 DuraStar Hydraulic Stretcher Upper Frame Assembly m268_020 ...

Page 108: ...00 2 Bent bottom rail extrusion 11 48643 8000 2 Latch bushing 12 48645 8000 2 Latch shoulder bolt 13 4637013 8000 2 Bent bottom rail extrusion 14 65046 8000 2 Siderail tube end 15 4637156 8000 4 Top rail end cap 16 4647501 8000 2 Labels 17 65045 8000 8 Siderail tube 18 4606601 8000 2 Top rail assembly 19 43879 8000 20 Screw 20 4610302 8000 20 Latch ratchet rivet 21 4610656 8000 10 Upper pivot brac...

Page 109: ...1 8000 1 Siderail latch rh 42 6515202 8000 1 Siderail latch lh 43 46197pl 8000 1 Head support tube weldment 44 46485 8000 4 Set screw 45 9001828 8000 8 Screw 46 4602748 8000 2 Trendelenburg pivot bracket 47 4435 8000 8 Locknut 48 46110 8000 4 Trendelenburg outer foot bushing 49 49017pl 8000 4 Anti sway collar 50 46196 8000 1 Foot support tube weldment 51 46109 8000 2 Trendelenburg inner foot bushi...

Page 110: ...DuraStar Hydraulic Stretcher Upper Frame Assembly Chapter 5 Parts List DuraStar Series Stretcher Service Manual man268 Page 5 17 5 NOTES ...

Page 111: ...ight Stretcher Base Assembly Chapter 5 Parts List Page 5 18 DuraStar Series Stretcher Service Manual man268 DuraStar Fixed Height Stretcher Base Assembly Figure 5 4 DuraStar Fixed Height Stretcher Base Assembly m268_017 ...

Page 112: ...crew 9 65241 8000 1 Brake steer angle 10 65110 8000 1 Brake steer link foot 11 16042 8000 2 SEM screw 12 65142 8000 4 Plastic washer brake steer 13 9023404 8000 2 Hex nylock nut 14 65106 8000 2 Hex rod 15 9022927 8000 1 Corner steer caster 16 4630 8000 4 Bushing 17 9001836 8000 4 Bolt 18 46098 8000 4 Caster screw 19 6514602 8000 2 Brake steer pedal weldment 20 1012 8000 4 Washer 21 4435 8000 16 Lo...

Page 113: ...base weldment head 35 4609201pl 8000 4 Hydraulic cylinder bracket washer 36 4640101 8000 4 Velcro base head and foot 37 65109 8000 1 Brake steer link head 38 9022926 8000 3 Total lock caster 39 4609502 8000 1 Base weldment fixed height 40 SA3618 8000 As required Blue Loctite b adhesive a Velcro is a registered trademark of Velcro Industries BV a Dutch corporation b Loctite is a registered trademar...

Page 114: ...DuraStar Fixed Height Stretcher Base Assembly Chapter 5 Parts List DuraStar Series Stretcher Service Manual man268 Page 5 21 5 NOTES ...

Page 115: ... Height Stretcher Upper Frame Chapter 5 Parts List Page 5 22 DuraStar Series Stretcher Service Manual man268 DuraStar Fixed Height Stretcher Upper Frame Figure 5 5 DuraStar Fixed Height Stretcher Upper Frame m268_021 ...

Page 116: ... 10 65103 8000 2 Bent bottom rail extrusion 11 48643 8000 2 Latch bushing 12 48645 8000 2 Shoulder bolt latch 13 4637013 8000 2 Bent bottom rail extrusion 14 65046 8000 2 Siderail tube end 15 4637156 8000 4 Top rail end cap 16 4647501 8000 2 Labels 17 65045 8000 8 Siderail tube 18 4606601 8000 2 Top rail assembly 19 43879 8000 20 Screw 20 4610302 8000 20 Latch ratchet rivet 21 4610656 8000 10 Uppe...

Page 117: ...Truss head rivet 32 46190 8000 1 Head release handle weldment 33 17291 8000 2 Pushnut 34 46362 8000 14 Lower pivot bolt 35 46022 8000 14 Roller guide 36 4637504pl 8000 2 Headed pin 37 46116 8000 20 Wave washer 38 46334 8000 2 Mattress attachment 39 46041 8000 10 Lower pivot block 40 6815603 8000 1 Disk reinforcing 41 6515201 8000 1 Siderail latch rh 42 6515202 8000 1 Siderail latch lh ...

Page 118: ...DuraStar Fixed Height Stretcher Upper Frame Chapter 5 Parts List DuraStar Series Stretcher Service Manual man268 Page 5 25 5 NOTES ...

Page 119: ...IV Pole Module Assembly Chapter 5 Parts List Page 5 26 DuraStar Series Stretcher Service Manual man268 IV Pole Module Assembly Figure 5 6 IV Pole Module Assembly m268_022 ...

Page 120: ...Description 1 65235 8000 1 Tube 2 65236 8000 1 Pin 3 9685 8000 2 Roll pin 4 65288 8000 1 Sleeve 5 65237 8000 1 Outer tube guide assembly 6 35775 8000 1 Stop pin 7 2374 8000 1 Lock spring 8 35776 8000 1 Stop pin knob 9 42469 8000 1 Roll pin 10 46398 8000 1 IV hook 11 65234 8000 1 Extension rod 12 32202 8000 1 Nylon guide 13 10866 8000 1 Screw 14 65238 8000 1 IV Pole Module ...

Page 121: ...Patient Tray P490 Chapter 5 Parts List Page 5 28 DuraStar Series Stretcher Service Manual man268 Patient Tray P490 Figure 5 7 Patient Tray P490 m268_054 ...

Page 122: ...000 12 Bulbex a blind rivet a Bulbex is a registered trademark of Industrial Machinery Company 4 4640648 8000 1 Latch retainer 5 46408 8000 1 Spring 6 46412 8000 1 Latch rod 7 52261 8000 2 Acorn nut 8 46409 8000 1 Label patient tray part number 9 4642948 8000 1 Hook bracket 10 46436 8000 2 Pad 11 46404 8000 1 Bottom panel 12 46432 8000 1 Patient tray molding 13 46403 8000 1 Top panel 14 46410 8000...

Page 123: ...Footboard P4120CT Chapter 5 Parts List Page 5 30 DuraStar Series Stretcher Service Manual man268 Footboard P4120CT Figure 5 8 Footboard P4120CT m268_048 ...

Page 124: ...fy high pressure laminate color Item Number Part Number Quantity Description 1 39970 8000 1 HPL fascia 2 39969 8000 As required Adhesive tape 3 39047 8000 1 Table 4 39034 8000 As required Adhesive tape 5 39033 8000 1 HPL fascia 6 46495pl 8000 1 Support frame welded assembly 7 4403 8000 2 Screw 8 48613 8000 1 Label product footboard ...

Page 125: ...Convertible Footboard P350CT Chapter 5 Parts List Page 5 32 DuraStar Series Stretcher Service Manual man268 Convertible Footboard P350CT Figure 5 9 Convertible Footboard P350CT m268_049 ...

Page 126: ...bel lift 8 36081 8000 1 Caution label utility shelf 9 39034 8000 As required Adhesive tape 10 4617348 8000 1 Assembly 11 3684248 8000 2 Levelizer bumper 12 37278 8000 1 Compression spring 13 37131 8000 1 Latch catch 14 38677 8000 1 Roll pin 15 38727 8000 1 Latch pin 16 38678 8000 1 Plate plated 17 27671 8000 2 Screw 18 38677 8000 1 Roll pin 19 38729 8000 1 Pin plate plated 20 17017 8000 2 Screw 21...

Page 127: ...IV Transporter P491 Chapter 5 Parts List Page 5 34 DuraStar Series Stretcher Service Manual man268 IV Transporter P491 Figure 5 10 IV Transporter P491 m268_024 ...

Page 128: ...post knob 3 48652 8000 1 Threaded insert 4 48646 8000 1 Clamp housing 5 48647 8000 1 Notched block clamp 6 37275 8000 1 Roll pin 7 4645404 8000 1 Pin 8 4615448 8000 1 Tow arm welded assembly 9 43059 8000 1 Retaining ring 10 46468 8000 1 Rubber grommet 11 46324pl 8000 1 Tow bar post welded assembly 12 46385 8000 2 Bushing 13 46387 8000 1 D washer 14 46399 8000 3 Belleville washer 15 46469 8000 1 Lo...

Page 129: ...eries Stretcher Service Manual man268 Oxygen Tank Holder P276 Figure 5 11 Oxygen Tank Holder P276 Table 5 11 Oxygen Tank Holder P276 Item Number Part Number Quantity Description 1 42703 8000 1 Oxygen tank holder 2 36339 8000 2 Tube end 3 9685 8000 2 Roll pin m268_050 ...

Page 130: ...273 Figure 5 12 Liquid Oxygen Tank Holder P273 Table 5 12 Liquid Oxygen Tank Holder P273 Item Number Part Number Quantity Description 1 29457 48 8000 2 Hole Plug 2 37291 8000 1 Grommet female 3 37290 8000 1 Grommet Male 4 6055148 8000 1 Liquid Oxygen tank holder weldment 5 60550 8000 1 Product label 6 37238 8000 1 Equipment strap m268_057 ...

Page 131: ...5 Parts List Page 5 38 DuraStar Series Stretcher Service Manual man268 Chart Holder P361 Figure 5 13 Chart Holder P361 Table 5 13 Chart Holder P361 Item Number Part Number Quantity Description 1 P361 8000 1 Chart holder m268_051 ...

Page 132: ...s List DuraStar Series Stretcher Service Manual man268 Page 5 39 5 Security Straps P349 Figure 5 14 Security Straps P349 Table 5 14 Security Straps P349 Item Number Part Number Quantity Description 1 37090 8000 2 Security strap m268_052 ...

Page 133: ...Push Handles Chapter 5 Parts List Page 5 40 DuraStar Series Stretcher Service Manual man268 Push Handles Figure 5 15 Push Handles m268_053 ...

Page 134: ... Cover 2 46030pl 8000 1 Left push handle tube 3 46028pl 8000 1 Right push handle tube 4 46108 8000 2 Push handle release 5 46089pl 8000 1 Push handle latch assembly rh 6 752 8000 4 Screw 7 46033pl 8000 1 Push handle latch assembly lh 8 90258 06 8000 2 Shoulder screw 9 60837 8000 2 Clevis pin 10 46350 8000 2 Bumper 11 60839 8000 2 Hitch pin 12 46392s 8000 1 Push handle assembly ...

Page 135: ... 3 P1430CAS3 8000 6002802 Standard width tapered head square foot 3 P1430EAT3 8000 6002805 Standard width tapered head and foot 3 flame retar dant P1430EAS3 8000 6002802 Standard width tapered head square foot 3 flame retardant P1430CAT4 8000 6002806 Standard width tapered head and foot 4 P1430CAS4 8000 6002803 Standard width tapered head square foot 4 P1430EAT4 8000 6002806 Standard width tapered...

Page 136: ...AT 8000 6002814 Standard width tapered head and foot flame retardant P1433EAS 8000 6002813 Standard width tapered head square foot flame retar dant P1433GA0 8000 Europe Standard width tapered head and foot Standard Mattresses Lectrolite a Top and Bottom Cover P1431CACL 8000 6008901 6009001 6009101 Surgical mattress standard width Contoured head pad insert Contoured head pad P1431CAFL 8000 6008901 ...

Page 137: ...Mattresses Chapter 5 Parts List Page 5 44 DuraStar Series Stretcher Service Manual man268 NOTES ...

Page 138: ...res Chapter Contents Cleaning and Care 6 3 General Cleaning 6 3 Steam Cleaning 6 3 Hard to Clean Spots 6 3 Disinfection 6 3 Lubrication Requirements 6 4 Preventive Maintenance 6 5 Preventive Maintenance Schedule 6 6 Preventive Maintenance Checklist 6 8 Tool and Supply Requirements 6 9 ...

Page 139: ...Chapter 6 General Procedures Page 6 2 DuraStar Series Stretcher Service Manual man268 NOTES ...

Page 140: ...age could occur CAUTION Do not use harsh cleaners solvents or detergents Equipment damage could occur General Cleaning Clean the unit with a lightly dampened cloth using an EPA registered cleaner disinfectant Do not use excessive liquid Steam Cleaning Do not use any steam cleaning device on the DuraStar Series Stretcher Excessive moisture can damage mechanisms in this unit Hard to Clean Spots To r...

Page 141: ...1 bearings and bushings are utilized in several places on the system By retaining oil the pores give a self lubricating quality to the bearings and bushings If any silicone based lubricant is applied to the bearings and bushings or anywhere else on the system this self lubricating quality is neutralized It is safe to apply the following lubricants to the system P N 8252 M 1 penetrating oil small b...

Page 142: ...esting not only meet JCAHO requirements but will help ensure a long operative life for the DuraStar Series Stretcher PM will minimize downtime due to excessive wear The following PM schedule guides the technician through a normal PM procedure on the DuraStar Series Stretcher During this PM process check each item on the schedule and make the necessary adjustments Follow the PM schedule with the co...

Page 143: ...ds are fully seated Siderails Inspect for proper up down operation ensuring that the rail does not free fall Inspect the latch for proper operation Check all the pivot points on the stretcher Pivot points Lubricate all pivot points on the stretcher with the exception of sid erail power pivots Trendelenburg Reverse Trendelen burg Activate the Trendelenburg and Reverse Trendelenburg Inspect for prop...

Page 144: ...res DuraStar Series Stretcher Service Manual man268 Page 6 7 6 Overall appearance Inspect for general aesthetics of the stretcher Touch up the paint where necessary Inspect all labels and replace as necessary Inspect for cleanness Function Procedure ...

Page 145: ...ll Rom Manufacturer Brake Corner steer Neutral Caster tires Pedals Siderails Pivot points Trendelenburg Model Number Reverse Trendelenburg Hilow positions Pump pedal Back section gas spring Push handles Fixed height adjustment Overall appearance Serial Number Total Cost for This Page Labor Time Repair Cost Inspected By Legend L Lube C Clean A Adjust R Repair or Replace O Okay N Not Applicable Rema...

Page 146: ...rewdriver Sockets sizes 1 8 to 1 in 1 16 increments Torx 1 head bit sizes T20 T25 T30 Retaining ring removal installation tool Open end and box end wrenches 1 8 to 1 in 1 16 increments Allen 2 head wrench sizes 1 16 to 1 4 in 1 16 increments Rubber mallet Hammer Punch sizes 1 16 1 8 5 32 and 5 16 17 mm wrench Ratchet Wire cutters Drill Drill bit sizes 1 8 to 1 in 1 16 increments Extraction tool P ...

Page 147: ...Tool and Supply Requirements Chapter 6 General Procedures Page 6 10 DuraStar Series Stretcher Service Manual man268 NOTES ...

Page 148: ...tion 7 5 Removal 7 5 Convertible Footboard 7 6 Installing as a Footboard 7 6 Installing as a Transport Shelf Charting Area 7 7 Installing as a Foot Extender 7 7 Removal 7 7 IV Transporter 7 8 Installation 7 8 Oxygen Tank Holder 7 11 Installation 7 11 Liquid Oxygen Tank Holder 7 12 Installation 7 12 Push Handles 7 13 Installation 7 13 Chart Holder 7 15 Installation 7 15 Removal 7 16 ...

Page 149: ...Chapter 7 Accessories Page 7 2 DuraStar Series Stretcher Service Manual man268 Security Straps 7 17 Installation 7 17 Removal 7 17 ...

Page 150: ...he DuraStar Series Stretcher accessories Table 7 1 Accessories List Specify high pressure laminate color Product Number Description P490 Patient tray P4120CT Headboard assembly 350CT Convertible footboard P491 IV transporter P276 Oxygen tank holder P273 Liquid oxygen tank holder 46392s Push handles P361 Chart holder P349 Security straps ...

Page 151: ... to 45 lb 20 kg Installation 1 Put the siderails in the up and locked position see figure 7 1 on page 7 4 Figure 7 1 Patient Tray Installation 2 Slide the stationary hook A end of the tray onto one of the siderail top rails 3 Rotate the handle end B of the tray down toward the other siderail until the handle snaps over the top of the siderail Removal 1 Pull up on the handle B releasing one side of...

Page 152: ... page 7 5 This section describes using the footboard as a 15 38 cm foot extender Figure 7 2 Footboard Installation 1 Remove the footboard assembly from its mounting sockets 2 Position the footboard horizontally and slide its mounting posts into the extender brackets A located under the sleep surface 3 Push the footboard toward the head end until it is fully engaged Removal Perform installation ste...

Page 153: ...vertible footboard can be used as a footboard a transport shelf charting area or as a 15 38 cm foot extender When properly installed it can hold up to 45 lb 20 kg Installing as a Footboard Put the convertible footboard A in the ISS mounting sockets C located at the foot end of the stretcher see figure 7 3 on page 7 6 Figure 7 3 Convertible Footboard m268_027 ...

Page 154: ...etcher until the shelf is in a horizontal position 3 Use the securing straps to tie down equipment during transport Installing as a Foot Extender 1 Remove the convertible footboard A from the ISS mounting sockets C 2 Position the convertible footboard horizontally 3 Make sure the lift latch B side of the convertible footboard is facing up and the mounting posts are pointed toward the head end of t...

Page 155: ...tion 1 Decide on which side of the stretcher you will mount the transporter NOTE The proper location for the transporter hole is indicated by dimples located on the inside surface on both sides of the head end of the shroud 2 Lift the shroud and locate the dimple at the head end of the shroud that corresponds to the location where you want to mount the IV transporter 3 Using the drill and the 1 4 ...

Page 156: ...7 9 7 Figure 7 4 IV Transporter Installation 6 Put one Oilite 1 bushing F on the threaded end of the tow bar post weldment E 7 Install the threaded end of the tow bar post weldment E through the hole N in the base frame 1 Oilite is a registered trademark of Beemer Precision Incorporated m268_028 ...

Page 157: ...til the squeaking stops 12 Install a portable IV pole into the transporter Make sure the transporter arm stays in position when the stretcher is moved 13 See if the slot in the castle nut L aligns with the hole in the tow bar post weldment E 14 If the hole and slot do not line up tighten or loosen the castle nut L just enough to align the slots 15 Insert the cotter pin M through the castle nut L a...

Page 158: ...d an E size tank Installation 1 Place the oxygen tank holder s mounting bar C into one of the four IV sockets D located at all four corners of the stretcher see figure 7 5 on page 7 11 Figure 7 5 Oxygen Tank Holder 2 Place the oxygen tank in the oxygen tank holder A 3 Secure the oxygen tank in the oxygen tank holder A by turning the thumbscrew B clockwise until it stops m268_045 ...

Page 159: ...our IV sockets located at the four corners of the stretcher Installation 1 Place the liquid oxygen tank holder s mounting bar C into one of the four IV sockets D see figure 7 6 on page 7 12 Figure 7 6 Liquid Oxygen Tank Holder 2 Place the oxygen tank in the liquid oxygen tank holder A 3 Securely tighten the Velcro 1 strap B around the oxygen tank m268_046 1 Velcro is a registered trademark of Velc...

Page 160: ...uring transport The push handles fold down and out of the way when not in use Installation 1 Using the phillips head screwdriver install two screws E to secure the push release handle D to the right hand push handle latch assembly C see figure 7 7 on page 7 13 Figure 7 7 Push Handle Installation 2 Using the ratchet the 1 4 drive ratchet and the 3 16 Allen wrench bit install the shoulder screw B th...

Page 161: ...40 in lb 11 3 15 8 N m 4 Put the right push handle tube A in position on the upper frame aligning the holes in the right push handle tube A with the holes in the bracket on the upper frame 5 Install the clevis pin F and hitch pin G through the bracket on the upper frame and the right push handle tube A 6 Repeat steps 1 through 5 for the left hand push handle 1 Allen is a trademark of Industrial Fa...

Page 162: ...footboard into the transport shelf position remove the chart holder from the convertible footboard to avoid injury to the patient 1 Slide the bottom wire hooks C of the chart holder D under the bottom of the convertible footboard A and lift up see figure 7 8 on page 7 15 Figure 7 8 Chart Holder 2 Slide the top wire hooks B of the chart holder over the top of the convertible footboard A 3 Push down...

Page 163: ... 7 16 DuraStar Series Stretcher Service Manual man268 Removal Lift up on chart holder until top wire hooks B are clear of the convertible footboard Push down on the chart hole until the bottom wire hooks C are clear of the convertible footboard ...

Page 164: ...back thigh and foot sections The straps store under the mattress when not in use Installation 1 Route loop end of security strap through cut out in the sleep surface see figure 7 9 on page 7 17 Figure 7 9 Security Straps 2 Place the opposite end of the security strap through the loop end and pull to secure 3 Repeat steps 1 and 2 for all remaining security straps Removal Loosen and remove straps fr...

Page 165: ...7 9 Security Straps Chapter 7 Accessories Page 7 18 DuraStar Series Stretcher Service Manual man268 NOTES ...

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