5.4
5 INSTALLATION
5.4 M
OUNTING
THE
J
ET
U
NIT
HJ-241 / HSRX
5.3.3 Removal of Other Parts
The Jet Unit is shipped with the Controls System
fitted. Should it be necessary to remove the Controls
System, refer to the Controls Manual supplied, for
details on the fitting and removal procedures.
5.4 MOUNTING THE JET UNIT
Refer to the appropriate Hull Installation
Drawings at the rear of this section.
G.R.P Hulls;
HJ-241-08-001 Installation Details
Aluminium Hulls;
HJ-241-08-002 Installation De-
Steel Hulls;
HJ-241-08-003 Installation Details Steel
PREPARATION:—
After mounting the Intake Block
and making the Transom hole in the hull:-
1. Ensure that the Reverse Duct and Transom Plate
have been removed from the Jet Unit as shown in
Section
9.2.1 Reverse Duct Removal and
Section
9.8 Transom Plate Assembly Overhaul
.
The
Reverse Duct needs to be removed because the
Jet Unit is installed from inside the hull, and the
Reverse Duct cannot fit through the Transom
hole.
2. To fit the Jet Unit complete with the Intake Screen
attached, using approved lifting equipment, lift
the Jet Unit with the Intake Screen attached, into
the hull and position the Jet Unit so that the rear
of the Jet Unit passes out through the Transom
opening and the Intake Screen fits centrally in the
Intake Block hole. Should the Intake Screen
require removal during installation, refer to
Section
.
3. Check that the Jet Unit is correctly located in
relation to the Transom hole and that the Intake
Block fits neatly with the Intake casting. Correct
the hull preparation as necessary.
4. Check that the contours between the hull and the
Jet Unit Intake, at the front and rear are smooth
to within 1mm (
1
/
32
”). There should be no steps.
IF SATISFACTORY, PROCEED AS FOLLOWS.—
C
AUTION
In Multi Jet Unit installations,
each Jet Unit may have been
configured for Port, Starboard or
Centre mounting. Care should be
taken to ensure that each Jet is
fitted in its correct position.
Summary of Contents for HJ241
Page 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Page 10: ...x INTRODUCTION HJ 241 HSRX...
Page 14: ...xiv INTRODUCTION HJ 241 HSRX...
Page 15: ...Introduction and Product Description System Operation Part A Operator Information...
Page 16: ......
Page 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Page 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 34: ......
Page 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Page 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Page 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Page 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Page 78: ...HM 811...
Page 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Page 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Page 139: ...Supplementary Technical Information Appendix...
Page 140: ......
Page 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Page 143: ...A 3 Appendix HJ 241 HSRX...
Page 144: ...A 4 Appendix HJ 241 HSRX...
Page 145: ...A 5 Appendix HJ 241 HSRX...
Page 146: ...A 6 Appendix HJ 241 HSRX...
Page 147: ...A 7 Appendix HJ 241 HSRX...
Page 159: ...A 19 Appendix HJ 241 HSRX Comments...
Page 161: ...Technical Drawings Drawings...
Page 162: ......
Page 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Page 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Page 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Page 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Page 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Page 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Page 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Page 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Page 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Page 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Page 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Page 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Page 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Page 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Page 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Page 201: ...Notes...