SERVICING DRAWINGS
D.34
HJ-241 / HSRX
85018 Recommendation for Lubricants and Oils
BR
A
ND "X"
BR
A
ND "X"
BR
A
ND "X"
BR
A
ND "X"
Housing
Bearing Housing
& Level gauge
Combination oil filler cap
Grease Nipple
BR
A
ND "X"
HJ364
HM422
HM461
HM521
HM571
HM651
HM721
HM811
N/
A
N/
A
N/
A
21
21
21
HJ322
HJ241
HJ292
HJ274
HJ213
1.0
1.0
1.2
1.2
2.0
5.25
7.5
7.5
7.5
7.5
O-Rings (Nitrile rubber only)
A
pply lubricant
A
pply lubricant
Steel to Steel
Tapers (Impellers & couplings)
HJ403
7.5
M
anual
Po
w
e
re
d
Hydraulic Fluids
Bearing Housing Lubrication
HT810
21
Fluid
50/50 mixture by volume of distilled water and
ethylene-glycol (anti-freeze). note: ethylene-glycol should
be as pure as possible (no additives). do not use: brake
fluid or hydraulic oils.
Examples
MCO-03 Hynautic
Seastar Manual & Powered Hydraulic Steering
Fluid
Fluids meeting MIL H5606c specifications
Do not use:
Brake fluid
Heavier viscosity fluids
Examples
Seastar: H
A
5430 (1 qt), ha5440 (1 us gal.)
Shell:
Shell
A
ero Fluid 4
Shell:
Shell
A
ero Fluid 41
Esso:
Univis N15 or J13
Texaco:
HO15
Mobil:
Mobel
A
ero HF
A
Chevron:
A
viation Fluid
A
Wagner Manual Hydraulic Steering
Total Oil
Volume in
Litres
Used on Jet
Model
Fluid
ISO VG32 hydraulic oil brake fluid :
Do Not Use:
A
utomatic transmission fluid :
Heavier viscosity fluids
Examples
Shell:
Tellus 32
Esso:
Nuto H32
Texaco:
Rando HD32 or Rando HD
A
Z
Chevron:
A
W 32
Exxon: Nuto
H32
Gulf:
Harmony
A
W32
Mobil:
DTE Excel 32
Hynautic Remote Control Systems
Hydraulic Systems with JHPU
Jet driven hydraulic power unit
Note:
Unit shipped with no oil in hydraulic power
unit, but oil in cooler & control system. h.p.u
oil volume = 4 litres.
Fluid
Use mineral based hydraulic fluid conforming to ISO
11158, DIN 51524 standards. The hydraulic fluid should
be selected so that within the operating temperature
range, the operating viscosity is within the viscosity range
of 16-36 cSt.
Do Not Use:
Brake fluid
Examples
Shell:
TELLUS 46
Castrol:
HYSPIN
A
WX MULTIGR
A
DE
Moble:
DTE 25
B.P:
HLP HM46
HJ364
HM422
HM461
HM521
HM571
HJ403
HJ364
HJ213
HJ274
HJ292
HJ322
HJ403
HJ241
HM461
HM521
HM571
Hydraulic Systems with Saginaw HPU
fluid
Fluids meeting gm spec. no. 9985010
Do Not Use:
Brake fluid
Heavier viscosity fluids
Examples:
Shell:
Donax TM
A
uto Transmission Oil.
Dexron 111
A
uto Transmission Oil.
MOBIL
A
TF
A
uto Transmission Oil.
C
A
STROL:
TQ Dexron 111
A
uto Transmission Oil.
Esso:
PSF #91423
Power Steering Fluid
TEX
A
CO
TL-11872
Power Steering Fluid
TL-15216
Power Steering Fluid
jet driven hydraulic power unit
Note:
unit shipped filled with oil.
Note:
Jet unit oil levels will vary depending on deadrise of hull.
Oil volumes shown are for centrally mounted units with no deadrise. Oil levels must be within the marks shown on the dipstick.
A
ll volumes shown are in litres (lt).
Grease Lubricate
HJ241
HJ274
HJ292
HJ322
HJ213
HJ212
Grease Type:
Marine extreme pressure grease
Examples:
Shell:
Shell
A
lvania RL2
Mobile:
Mobilux 2, Mobilux EP 2
Castrol;:
Castrol LMX
BP:
Engergrease MM-EP 2
Used on Jet
Model
HM422
HM461
HM521
HM571
HJ403
HJ364
HM651
HM721
HM811
HT810
3.6
3.6
3.7
3.7
3.6
1.1
6.2
7.0
9.3
9.3
N/
A
2.6
5.0
5.0
5.0
N/
A
N/
A
N/
A
N/
A
N/
A
Oil Volume
(Litres)
Bearing
Oil Type:
Mineral based hydraulic oil to ISO 11158, DIN
51524
Straight mineral oils without EP additives
are generally favoured for rolling bearing
lubrication. Oils having a high viscosity index of at
least 95 are recommended.
Examples:
Shell: Tellus
46
Castrol: Hyspin
A
WX multigrade
Mobil:
DTE25
B.P:
HLP HM46
Bearing
Housing
Oil
Cooler
Joint Lubrication
Note:
Do not grease barrier cord O-Rings
Grease:
Multipurpose lithium base.
Example:
Shell
A
lvania RL2 or equivalent.
Grease:
Multipurpose lithium base.
Example:
Shell
A
lvania RL2 or equivalent.
Grease:
Multipurpose lithium base.
Example:
Shell
A
lvania RL2 or equivalent.
A
pply thin film of lubricant
A
pply lubricant
Fitting of Rotary Seal
A
PPLY LUBRIC
A
NT P
A
RT NUMBER 902021
DURING
A
SSEMBLY.
DO NOT LUBRIC
A
TE SE
A
L F
A
CES.
Oil Lubricated
HT1000
31.2
1.0
HT1000
80
HT900
60
HT900
14
6.0
CL587
S
F.K.
01/09/09 HT810 OIL VOLUMES
A
DDED
Summary of Contents for HJ241
Page 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Page 10: ...x INTRODUCTION HJ 241 HSRX...
Page 14: ...xiv INTRODUCTION HJ 241 HSRX...
Page 15: ...Introduction and Product Description System Operation Part A Operator Information...
Page 16: ......
Page 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Page 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 34: ......
Page 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Page 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Page 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Page 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Page 78: ...HM 811...
Page 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Page 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Page 139: ...Supplementary Technical Information Appendix...
Page 140: ......
Page 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Page 143: ...A 3 Appendix HJ 241 HSRX...
Page 144: ...A 4 Appendix HJ 241 HSRX...
Page 145: ...A 5 Appendix HJ 241 HSRX...
Page 146: ...A 6 Appendix HJ 241 HSRX...
Page 147: ...A 7 Appendix HJ 241 HSRX...
Page 159: ...A 19 Appendix HJ 241 HSRX Comments...
Page 161: ...Technical Drawings Drawings...
Page 162: ......
Page 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Page 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Page 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Page 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Page 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Page 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Page 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Page 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Page 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Page 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Page 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Page 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Page 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Page 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Page 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Page 201: ...Notes...