Hamilton Jet HJ241, Manual

Page: 120 / 202

9.16
9 OVERHAUL
9.5 S
TEERING
A
SSEMBLY
R
E
-F
ITTING
HJ-241 / HSRX
3. From outside the vessel, pull the Steering Shaft
[1] rearwards and slide the Steering Crank onto
the end of the Steering Shaft ensuring that the
Steering Crank is correctly orientated to suit the
nozzle trim required.
(See "Nozzle Up Trim" HJ-
241-06-005 and "Nozzle Straight Trim" HJ-241-
06-001 shown on Drawing
HJ-241-06-000
Steering Assembly General Arrangment Sht1.
4. Refit Cotter [5] to secure the the Steering Crank
[4] to the Steering Shaft [1] and secure with
Special Washer [6], Spring Washer [8] and Nut
[7] in the correct order.
(Fit the Cotter from the
port side of the Jet Unit, Refer to Drawing HJ-241-
06-000 Steering Assembly General Arrangment
Sht1
). Torque load to the recommended torque.
5. Operate the Tiller [16] and ensure that there is
freedom of movement.
9.5.4 Steering Cylinder Re-Fitting
Drawing HJ-241-06-000 Steering Assembly General
Arrangment Sht1 and Drawing CT-SJK-02-005
Steering Cylinder, Seastar refers.
1. Refit the Steering Cylinder in the position pre-
pared by the Boat Builder and secure as required.
2. Reconnect the Cylinder Rod End to the Tiller [16]
or Steering Shaft [1]. (If Tiller for Tie Rods fitted).
3. Reconnect the Steering Cylinder Hose Connec-
tions to the Steering Cylinder. Refer to the Con-
trols Manual Drawing Package for correct Hose
connection layout.
4. Re-connect any Sensors that were previously at-
tached to the Steering Crank. Refer to the Over-
haul Section of the Controls Manual.
NOTE: If this Jet Unit is fitted with the "Seastar"
Steering Cylinder as a steering option, refer
to the "Seastar Manual" supplied with the
Steering Cylinder for Overhaul information.
9.5.5 Steering Linkages Adjustment
Refer to Section 5.5.4 Assembling the Jet Steering Till-
ers, Section 5.5.5 Centering the Jet(s) Steering and
Drawing HJ-241-06-000 Steering Assembly General
Arrangment Sht2 for information on Steering Linkage
and Tiller adjustment for multiple Jets.
9.5.6 Steering Cylinder / Control
Cable Connect
Refer to Section 5.5.3 Re-Fitting the Steering Compo-
nents and Drawings HJ-241-06-000 Steering Assem-
bly General Arrangment Sht1 & 2 , CT-HLM-06-002
Helm Wheel Options and CT-SJK-02-005 Steering
Cylinder, Seastar for further information.
1. Ensure that the Steering Tiller [16] has been
securely refitted to the Steering Shaft [1]. Refer to
Drawing HJ-241-06-000 Steering Assembly Gen-
eral Arrangment Sht1 & 2 . Refer to Sheet 2 for
Tiller connections for Tie Rod, Steering Cylinder
or Cable Steering System.
2. Operate the Tiller [16] and ensure that there is
freedom of movement.
3. Reconnect the Steering Control Cable / Steering
Cylinder (Whichever Steering Option is fitted) to
the Steering Tiller [16] and operate to ensure that
there is freedom of movement.
Refer to Section
5.5.3 Re-Fitting the Steering Components and
Drawings CT-HLM-06-002 Helm Wheel Options
and CT-SJK-02-005 Steering Cylinder, Seastar for
further information.
4. Refit the Reverse Duct and Splash Guard [7] as
shown in Section 9.3.2 Reverse Duct: Refit to the
Jet Unit.
5. Fully check all Steering and Reverse functions to
ensure correct operation.