8.16
8 MAINTENANCE
8.6 T
OOLS
HJ-241 / HSRX
8.6 TOOLS
8.6.1 Standard Recommended
Tools
The following tools are required for normal
maintenance activities:
1. Torque Wrench. ¾"sq/dr.
2. Torque Wrench. ½" sq./dr.
3. Ratchet, Torque Bar And Short Extension ½" sq./
dr.
4. Sockets A/F ½" sq./dr., 13 mm, 19 mm, 24 mm.
5. Spanners A/F. 1 x 9 mm, 2 x 17 mm, 1 x 24 mm.
6. Allen Keys 1 x 6 mm and 1 x 8 mm.
7. Pliers Long Nose.
8. Screw Driver Large, Flat Blade.
9. Mallet, Rubber.
8.6.2 Special Tools
The following Tools are included as part of Tool Kit
(Part No 106013) for the HJ-241 Jet Unit:
1. Puller, Coupling and Impeller.
2. Puller, Bearing.
3. Reaction Arm - Coupling.
4. Socket 30mm AF x ¾" sq./dr.
5. Bolts M8 x 55 Long Zinc Plated (2).
6. Nuts M8 Zinc Plated (2).
7. Bolts M10 x 55 Long Zinc Plated (2).
8. Nuts M10 Zinc Plated (2).
8.7 THREADED FASTENERS
Drawing
85113 Recommendations for Fastener Lock-
ing, Torques and Threading Lubrication Sht 1
.
TIGHTENING TORQUE'S FOR THREADED FASTEN-
ERS:
a) The tightening torque's for standard fasteners
are given on the
Drawing
dations for Fastener Locking, Torques and
Threading Lubrication Sht 1
b) The tightening torque's for special fasteners
are shown on the relevant assembly drawings
and also at
Table 11: Special Fasteners HJ-241
below.
c) Ensure that recommended tightening torque's
are always used.
THREAD LOCKING AGENTS:
Most fasteners require thread locking agents to
prevent loosening.
a) Most applications are described in Appendix
.
b) Special applications will be shown on the
relevant Assembly Drawing.
C
AUTION
Tightening Torques:
Ensure that all threaded fasteners
are tightened to the correct torque
as described in Drawing 85113 or
the relevant assembly drawings
.
Table 11: Special Fasteners HJ-241 Jet
ITEM
TORQUE
Impeller Nut
275 Nm
200 lbs/ft
Bearing Retaining Nut
275 Nm
200 lbs/ft
Steering Nozzle
Attachment Bolts
60 Nm
45 lbs/ft
Reverse Duct
Attachment Bolts
60 Nm
45 lbs/ft
Reverse Cylinder
Retaining Nut
40 Nm
30 lbs/ft
Reverse Cylinder Pres-
sure Relief Valve
40 Nm
30 lbs/ft
Pump Tension Nuts
12 Nm
9 lbs/ft
Summary of Contents for HJ241
Page 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Page 10: ...x INTRODUCTION HJ 241 HSRX...
Page 14: ...xiv INTRODUCTION HJ 241 HSRX...
Page 15: ...Introduction and Product Description System Operation Part A Operator Information...
Page 16: ......
Page 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Page 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 34: ......
Page 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Page 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Page 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Page 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Page 78: ...HM 811...
Page 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Page 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Page 139: ...Supplementary Technical Information Appendix...
Page 140: ......
Page 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Page 143: ...A 3 Appendix HJ 241 HSRX...
Page 144: ...A 4 Appendix HJ 241 HSRX...
Page 145: ...A 5 Appendix HJ 241 HSRX...
Page 146: ...A 6 Appendix HJ 241 HSRX...
Page 147: ...A 7 Appendix HJ 241 HSRX...
Page 159: ...A 19 Appendix HJ 241 HSRX Comments...
Page 161: ...Technical Drawings Drawings...
Page 162: ......
Page 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Page 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Page 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Page 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Page 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Page 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Page 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Page 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Page 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Page 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Page 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Page 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Page 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Page 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Page 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Page 201: ...Notes...