Hamilton Jet HJ241, Manual

Page: 118 / 202

9.14
9 OVERHAUL
9.5 S
TEERING
A
SSEMBLY
R
E
-F
ITTING
HJ-241 / HSRX
the Loctite 325 will not cure and retain the
Steering Pivot Bush Sleeves in position.
4. Apply Loctite Activator 7o75 to the outside of the
Steering Pivot Bush Sleeves [22] and allow to dry.
Do NOT apply Activator 7075 to the painted
Nozzle Housing bores.
5. Apply Loctite 325 to the outside of the Steering
Pivot Bush Sleeve [22] and to the Nozzle Housing
bores.
NOTE: There are to be NO dry areas between the
Steering Pivot Bush Sleeves [22] and the
Nozzle Housing bores once the Steering Pivot
Bush Sleeves are fitted.
6. Press the new Steering Pivot Bush Sleeve, fully
home into the Nozzle Housing bores, ensuring
that the Sleeves are pressed in evenly and are
fully home in the bores.
7. Clean off any surplus Loctite from around the
replacement Sleeves.
8. Refit Steering Pivot Bush [10] to the Steering Pivot
Bush Sleeve [22].
NOZZLE ANODE [20] REPLACEMENT:
Refer to Drawing
HJ-241-13-002 Anode Locations.
1. Check the Anode [20] attached to the underside
of the Nozzle.
2. If this Anode is less than half its original size, it
should be replaced.
3. To replace the Anode on the Nozzle, carry out
the following actions:
a) Unscrew and remove 2 x Nuts [7] and Spring
Washers [8] from the Studs [19], attaching the
Anode [20] to the Nozzle [15].
b) Remove the Anode [20] from the Studs [19].
c) Clean up the contact area where the Anode
will locate, to remove any corrosion and
paint. Repair the paint finish.
d) Fit a new Anode [20] onto the Studs [19].
e) Fit Spring Washers [8] and Nuts [7] onto the
Studs [19] and torque load to the
recommended torque.
4. If the Anode is in good condition, ensure that it
has not been painted over.
5. If a coating has built up on the Anode, scrub the
Anode down with a wire brush.
9.5 STEERING ASSEMBLY RE-
FITTING
Refer to Drawing HJ-241-06-000 Steering Assembly
General Arrangment Sht1 & 2, unless otherwise
shown.
9.5.1 Nozzle Assembly Re-Fitting
Refer to Drawing HJ-241-06-000 Steering Assembly
General Arrangment Sht1 unless otherwise shown.
Prior to refitting the Nozzle Assembly to the Jet Unit,
the Nozzle must be assembled to the Nozzle Housing
and the Lip Seals [24] adjusted.
NOTE: Ensure that the Nozzle Housing is fitted to
suit either "Nozzle Up" or "Nozzle Down"
trim as required. Refer to Drawing
HJ-241-
06-000 Steering Assembly General Arrang-
ment Sht1
for trim options.
FITTING THE NOZZLE TO THE NOZZLE HOUSING:
1. Ensure that the Nozzle Housing is fitted to suit
the correct nozzle trim required. ("Nozzle
Straight" or "Nozzle Up" options). Refer to
Drawing HJ-241-06-000 Steering Assembly Gen-
eral Arrangment Sht1 for trim options.
2. Smear the Stepped Adjusting Washers [13] with
marine grease and fit to Bolts [11].
NOTE: Ensure that the Stepped Adjusting Washers
[13] are fitted with the step facing inwards.
3. Smear the outside face of the Pivot Sleeves [12]
with marine grease and thread the Pivot Sleeves
[12] fully onto the Bolts [11] to retain the Stepped
Adjusting Washers [13] in position.
4. With the nose of the Nozzle turned either to the
left or right of centreline, feed the Nozzle into the
Nozzle Housing.
5. Rotate the Nozzle to align the upper and lower
threaded inserts in the Nozzle with the upper and
lower Steering Bushes [10] fitted in the Nozzle
Housing.
C
AUTION
The Steering Assembly can be
reassembled in several ways. Refer
to the Steering Section of the
Manual and the relevant Steering
Assembly drawings for correct
assembly.