8.14
8 MAINTENANCE
8.5 S
ERVICING
D
ETAILS
HJ-241 / HSRX
4
Purging the HSRX
System
Whenever maintenance activities have been carried out on
the HSRX Reverse System, air will be trapped within the
system, it is necessary to purge the system. It is important
that the following actions are carried out to prevent
running the HSRX Oil Pump dry:-
ON ENGINE START-UP:
With the engines set to idle and the vessel securely moored in
deep water.
1. Have someone monitoring the Reservoir and refill as
required.
2. Idle the Engine at the lowest possible RPM.
3. Run the Pump for 5 minutes approximately without
moving the Controls - this will purge air from the Oil
Cooler. Refill the Oil Reservoir.
4. Start the Engine, operate the controls to stroke each
cylinder at least 10 times. This should purge any
remaining air out of the system.
5. Top up the Pump Reservoir.
6. Check the System to ensure that it is not overheating. It
should be possible to hold your hand on any component
for at least 2-3 seconds.
5
HSRX Pump Drive
Belts
Check the Belt tension monthly.
Refer to Drawing
CT-HPU-01001 Hydraulic Power Unit
.
NOTE:
1. Belt adjustment should be carried out without the
Engines running.
2. If a new Belt has been fitted, the Belt Tension should be
checked and re-tensioned as required over a period of
24 to 48 hours "Running-In" period to allow for Belt
settling.
3. After the initial settling in period, the Belt should be
checked on a monthly basis and re-tensioned as
required.
5 (Cont.d)
HSRX Pump Drive
Belts (Cont.d)
T
O
C
HECK
THE
V-B
ELT
T
ENSION
:
The Belt tension is correct when a 2.4 mm deflection is
achieved when a load of 580 to 870 gr (1.3 to 1.9 lbs) is
applied to the centre of the Belt.
ITEM NO
ITEM
OPERATION
C
AUTION
Over tensioned V-Belts will cause
reduced Pump and Jet Unit Bearing
life.
Summary of Contents for HJ241
Page 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Page 10: ...x INTRODUCTION HJ 241 HSRX...
Page 14: ...xiv INTRODUCTION HJ 241 HSRX...
Page 15: ...Introduction and Product Description System Operation Part A Operator Information...
Page 16: ......
Page 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Page 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 34: ......
Page 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Page 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Page 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Page 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Page 78: ...HM 811...
Page 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Page 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Page 139: ...Supplementary Technical Information Appendix...
Page 140: ......
Page 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Page 143: ...A 3 Appendix HJ 241 HSRX...
Page 144: ...A 4 Appendix HJ 241 HSRX...
Page 145: ...A 5 Appendix HJ 241 HSRX...
Page 146: ...A 6 Appendix HJ 241 HSRX...
Page 147: ...A 7 Appendix HJ 241 HSRX...
Page 159: ...A 19 Appendix HJ 241 HSRX Comments...
Page 161: ...Technical Drawings Drawings...
Page 162: ......
Page 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Page 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Page 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Page 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Page 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Page 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Page 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Page 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Page 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Page 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Page 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Page 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Page 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Page 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Page 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Page 201: ...Notes...