9.28
9 OVERHAUL
9.9 H
ATCH
E
XTENSION
(O
PTIONAL
E
XTRA
)
HJ-241 / HSRX
9.9 HATCH EXTENSION
(OPTIONAL EXTRA)
Refer to Drawing
HJ-241-10-004 Hatch Extension.
C.W.F. Hamilton & Co Ltd
can supply, as an
optional extra, an Inspection Hatch Extension [1].
This item enables work to be carried out on the Jet
Unit where normally by removing the Inspection
Hatch Cover may allow water to enter the vessel.
The Hatch Extension raises the height of the
Inspection Hatch by approximately 150mm.
9.9.1 Hatch Extension Fitting.
Refer to Drawing
HJ-241-01-000 Basic Jet Assem-
blies Standard and Dry Run Sht 1 & 2
and Drawing
HJ-241-10-004 Hatch Extension.
To fit the Inspection Hatch Extension [1], carry out
the following operation:-
1. Ensure that the water level is below the level of
the Inspection Cover.
2. Ballast the bow end of the vessel to ensure that
water does not enter the vessel through the
Inspection Hatch.
3. Remove Nuts [23] and Spring Washers [22] from
the two Studs [58] retaining the Inspection Cover
[20] on the Intake.
4. Remove the Inspection Cover [20] and O Ring
[34].
5. Check the O Ring [34] and replace if damaged or
distorted.
6. Smear O Ring [34] with grease and refit to the O
Ring groove in the Inspection Cover [20].
7. Ensure that O Ring [2] on the base of the
Inspection Hatch Extension [1] is not damaged or
distorted.
Refer to Drawing
8. Smear the O Ring [2] with grease and refit the
Hatch Extension [1].
9. Fit the Hatch Extension over the 2 Studs [58]
Assemblies Standard and Dry Run Sht 1 & 2
10.Secure with Spring Washers [22] and Nuts [23]
(Shown on Drawing
semblies Standard and Dry Run Sht 1 & 2
and
torque load to the recommended torque.
11.Fit the Inspection Cover [20] to Studs [3]
(shown
and secure with Spring Washers [5] and Nuts [4].
Torque load to the recommended torque.
12.Once the vessel is "In Use", ensure that the
Hatch Extension is not leaking water.
9.9.2 Hatch Extension Removal.
Refer to Drawings
HJ-241-01-000 Basic Jet Assem-
blies Standard and Dry Run Sht 1 & 2
and
Drawing
HJ-241-10-004 Hatch Extension.
TO REMOVE THE HATCH EXTENSION, CARRY OUT
THE FOLLOWING OPERATIONS:-
1. Ensure that the water level is below the level of
the Intake Inspection opening. If necessary,
ballast the bow end of the vessel to ensure that
water does not enter the vessel through the
Inspection opening when the Inspection Cover is
removed.
2. Remove Nuts [4] and Spring Washers [5] from
Studs [3]
(shown on Drawing
)
securing the Inspection Cover
[20] to the Hatch Extension.
3. Remove the Inspection Cover [20] and O Ring [34]
from the top of the Hatch Extension.
Refer to
Drawing
HJ-241-01-000 Basic Jet Assemblies
Standard and Dry Run Sht 1 & 2.
4. To remove the Hatch Extension from the
Inspection opening, remove Nuts [23], and
Spring Washers [22] from the Studs [58] securing
the Hatch Extension to the Intake opening.
5. Remove the Hatch Extension [1] and O Ring [2]
from the securing Studs on the Intake opening.
W
ARNING
Extreme care is required whenever
the Inspection Cover is removed as
water may enter the vessel
through this opening.
Never leave the Inspection Cover
removed without constant
monitoring of the water levels.
W
ARNING
Extreme care is required whenever
the Inspection Cover is removed as
water may enter the vessel
through this opening.
Never leave the Inspection Cover
removed without constant
monitoring of the water levels.
Summary of Contents for HJ241
Page 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Page 10: ...x INTRODUCTION HJ 241 HSRX...
Page 14: ...xiv INTRODUCTION HJ 241 HSRX...
Page 15: ...Introduction and Product Description System Operation Part A Operator Information...
Page 16: ......
Page 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Page 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 34: ......
Page 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Page 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Page 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Page 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Page 78: ...HM 811...
Page 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Page 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Page 139: ...Supplementary Technical Information Appendix...
Page 140: ......
Page 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Page 143: ...A 3 Appendix HJ 241 HSRX...
Page 144: ...A 4 Appendix HJ 241 HSRX...
Page 145: ...A 5 Appendix HJ 241 HSRX...
Page 146: ...A 6 Appendix HJ 241 HSRX...
Page 147: ...A 7 Appendix HJ 241 HSRX...
Page 159: ...A 19 Appendix HJ 241 HSRX Comments...
Page 161: ...Technical Drawings Drawings...
Page 162: ......
Page 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Page 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Page 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Page 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Page 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Page 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Page 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Page 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Page 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Page 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Page 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Page 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Page 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Page 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Page 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Page 201: ...Notes...