SERVICING DRAWINGS
D.36
HJ-241 / HSRX
85113 Recommendations for Fastener Locking, Torques and Threading Lubrication Sht 1
NUTS ON 2205 ST. STL STUDS
M20
M24
M16
M12
M20
SIZE
M12
M16
120
330
190
44
260
450
160
60
33
90
55
lbs.ft
120
N.m
45
75
M8
M10
SIZE
M6
lbs.ft
18
12
24
9
N.m
5
4
(M
A
GNETIC)
(NON M
A
GNETIC)
NUT TIGHTENING TORQUES
BOLTS & SCREWS
SCREW TIGHTENING TORQUES
4
5
N.m
9
24
12
18
lbs.ft
M6
SIZE
M10
M8
95
45
180
70
133
33
M16
M12
M20
A
4-70
STUD INST
A
LL
A
TION
N.m
lbs.ft
SIZE
30
18
48
22
35
13
M16
M12
M20
CUT THRE
A
D STUDS
ROLL FORMED STUDS WITH NOSE
NOSE ON STUD BOTTOMED IN HOLE
Thread stud into casting until
thread dissappears. Do not
thread past this point.
930
685
M30
M30
M24
180
130
370
270
(316 OR 2205)
A
4-70
M20
M12
M16
44
190
103
260
60
140
M8
M10
SIZE
M6
lbs.ft
24
16.5
33
12
N.m
7
5
NUTS ON BOLTS / SCREWS
Notes
:
1.
Ensure all threads are clean.
2.
Lubricate stainless steel threads unless otherwise specified.eg. Loctite specified.
3.
Where loctite is specified, refer to Loctite
A
pplication Guide drawing 85144.
4 For specific instructions on tightening torques for impeller nuts, coupling nuts,
and bearing lock nuts refer to the relevant jet assembly drawing.
5. Torques specified in assembly drawings take precedence over this drawing. Use this
drawing when the assembly drawing does not specify torque for the fastener.
4
5
N.m
9
24
12
18
lbs.ft
M6
SIZE
M10
M8
45
33
M12
NUTS ON 316 ST. STL COTTER PINS
11
5
19
8
14
4
5/16" UNC
1/4" UNC
3/8" UNC
89
45
160
66
120
31
5/8" UNC
1/2" UNC
3/4" UNC
METRIC
IMPERI
A
L
METRIC
IMPERI
A
L
15.3
7.5
27
11.3
20
5.5
5/16" UNC
1/4" UNC
3/8" UNC
130
65
230
96
170
48
5/8" UNC
1/2" UNC
3/4" UNC
2 x DI
A
METER MIN THRE
A
D LENGTH
2 x Dia
1.1
1.5
M4
0.4
0.6
M3
2.2
3
M5
M4
M5
M3
3
2
4
1.5
0.8
0.6
REQUIRED IN
A
L. C
A
STINGS
STOP THRE
A
DING WHEN
THRE
A
D DISS
A
PE
A
RS
3/4" UNC
M20 - M30
M3 - M16
1/4" UNC - 1/8" UNC
MULTIPURPOSE M
A
RINE GR
A
DE LITHIUM B
A
SED GRE
A
SE.
M
A
RINE GR
A
DE
A
NTI SEIZE.
M
A
RINE GR
A
DE
A
NTI SEIZE.
MULTIPURPOSE
MARINE GRADE
LITHIUM BASED
GREASE
Examples:
Shell:
Shell
A
lvania RL2
Mobile:
Mobilux 2, Mobilux EP 2
Castrol: Molub -
A
lloy 6040
BP:
Engergrease MP-MG 2
BRONZE IMPELLER
OR
COUPLING NUTS
HYDR
A
ULIC
FITTINGS
MULTIPURPOSE M
A
RINE GR
A
DE LITHIUM B
A
SED GRE
A
SE.
GENER
A
L PURPOSE GRE
A
SE OR HYDR
A
ULIC OIL
EX
A
MPLE:
A
CCROLUBE
THRE
A
D LUBRIC
A
NTS
Examples:
LOCTITE M
A
RINE GR
A
DE
A
NTI SEIZE
ZINC B
A
SED
A
NTI SEIZE
DO NOT
USE
A
NTISEIZES CONT
A
INING
COPPER,NICKEL,GR
A
PHITE OR MET
A
L FL
A
KE
DESCRIPTION OF LUBRICANT
THREAD T
Y
PE
MARINE GRADE ANTI SEIZE
MULTIPURPOSE M
A
RINE GR
A
DE LITHIUM B
A
SED GRE
A
SE.
ROLL FORMED STUDS WITHOUT NOSE
NO NOSE, STUD BOTTOMED ON THRE
A
D
Thread stud into casting until
thread bottoms. Confirm
protrusion is equal to stud
length minus thread length
as per stud description
Protrusion
PROJECTION
DO NOT SC
A
LE THIS DR
A
WING REMOVE
A
LL SH
A
RP CORNERS
A
LL DIMENSIONS IN mm. UNLESS OTHERWISE SHOWN
Summary of Contents for HJ241
Page 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Page 10: ...x INTRODUCTION HJ 241 HSRX...
Page 14: ...xiv INTRODUCTION HJ 241 HSRX...
Page 15: ...Introduction and Product Description System Operation Part A Operator Information...
Page 16: ......
Page 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Page 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 34: ......
Page 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Page 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Page 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Page 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Page 78: ...HM 811...
Page 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Page 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Page 139: ...Supplementary Technical Information Appendix...
Page 140: ......
Page 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Page 143: ...A 3 Appendix HJ 241 HSRX...
Page 144: ...A 4 Appendix HJ 241 HSRX...
Page 145: ...A 5 Appendix HJ 241 HSRX...
Page 146: ...A 6 Appendix HJ 241 HSRX...
Page 147: ...A 7 Appendix HJ 241 HSRX...
Page 159: ...A 19 Appendix HJ 241 HSRX Comments...
Page 161: ...Technical Drawings Drawings...
Page 162: ......
Page 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Page 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Page 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Page 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Page 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Page 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Page 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Page 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Page 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Page 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Page 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Page 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Page 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Page 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Page 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Page 201: ...Notes...