1.2
1 INTRODUCTION & PRODUCT DESCRIPTION
1.1 T
HE
H
AMILTON
W
ATER
J
ET
S
YSTEM
HJ-241 / HSRX
EQUIPMENT DESCRIPTION:—
The Hamilton HJ
Series is a range of highly efficient single stage
waterjets suitable for propelling craft typically up to
20 meters in length and 30 tonnes displacement, at
speeds up to 50 knots. HJ Series waterjets are
generally directly driven by high speed diesel
engines. The HM Series are larger single stage
waterjets suitable for vessels typically up to 50m in
length and are generally driven by high speed diesel
engines via a reduction gearbox.
Mounted partly inboard at the stern of the vessel,
the Hamilton waterjet consists of a totally integrated
package with steering and reverse mechanisms and
jet mounted control system hydraulic equipment.
Water is drawn into the waterjet through an intake
screen at the base of the intake, which is mounted
flush with the hull bottom. The pumping unit
(im stator) increases the pressure or "head"
of the flow, which is then discharged at high velocity
at the nozzle. The reaction to this high velocity jet
stream provides the net thrust force, which is fully
transmitted through the intake to the hull bottom.
A single piece balanced steering nozzle precisely
directs the jet stream as commanded by the helm,
providing high turning forces to either port or
starboard. An independent split-duct type reverse
deflector, usually hydraulically actuated, directs the
jet stream back underneath the hull to provide
powerful astern thrust. The reverse nozzle may be
set to a "zero speed" position (where the ahead and
astern thrusts are balanced) at which point full
steering is still available. Infinitely variable forward
and reverse thrust may be selected by varying the
position of the reverse duct and combined with the
highly efficient steering, results in unparalleled
vessel control and manoeuvrability.
A vessel fitted with a Hamilton waterjet has the
minimum possible draft, with no protruding
underwater appendages. This allows operation in
shallow waters and in water with floating debris
that may foul or damage a typical propeller driven
vessel and also means increased safety for
personnel working in the water near the vessel. The
waterjet unit is an ideal form of propulsion for
vessels working in a marine mammal environment.
1.1.2 Main Components
INTAKE AND INTAKE BLOCK:—
The Intake
represents the main structural body of the Jet Unit
and is an integral part of the Hamilton Jet design.
The Intake is cast from high silicon aluminium alloy
and is capable of transmitting the full net thrust
force of the Jet Unit to the hull bottom, and not to the
transom or to the engine via the drive shaft. The
Intake casting has a lower flange which mounts to
an Intake Block, which is welded or bolted into the
vessel hull. All Hamilton waterjets include an Intake
Screen that is carefully engineered into the waterjet
design so that operational parameters such as
cavitation resistance are unaffected by its presence.
OIL COOLER:—
The Intake has an integrated Oil
Cooler for the hydraulic control system. This is
connected to a Jet mounted Hydraulic Power Unit
(JHPU) via hoses.
THRUST BEARING AND WATERSEAL:—
The thrust
force generated by the pressure differential across
the waterjet Impeller is reacted by a Thrust Bearing
inside a Bearing Housing attached to front of the
Intake. No additional external thrust bearing is
required. Aft of the Thrust Bearing on the waterjet
Mainshaft is a mechanical face type Water Seal
which prevents water from entering the vessel and
Bearing Housing.
COUPLING:—
A Coupling is mounted on the
Mainshaft forward of the Bearing Housing. A
variety of Couplings are available to suit the type of
driveshaft flange used. The driveshaft to the
waterjet must have axial and radial flexibility.
IMPELLER:—
The Impeller design employed in all
Hamilton waterjets is a highly refined mixed flow
type capable of pumping large volumes of water at
relatively low pressures, permitting high propulsive
coefficients to be achieved at fast vessel speeds with
outstanding resistance to cavitation. All Impellers
have been designed using sophisticated flow
analysis software. The cast stainless steel Impeller
runs within a replaceable stainless steel Wear Ring
located in the rear section of the Intake or within an
Impeller Housing attached to the rear face of the
Intake (on larger HM Series Jet Units).
Summary of Contents for HJ241
Page 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Page 10: ...x INTRODUCTION HJ 241 HSRX...
Page 14: ...xiv INTRODUCTION HJ 241 HSRX...
Page 15: ...Introduction and Product Description System Operation Part A Operator Information...
Page 16: ......
Page 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Page 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 34: ......
Page 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Page 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Page 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Page 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Page 78: ...HM 811...
Page 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Page 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Page 139: ...Supplementary Technical Information Appendix...
Page 140: ......
Page 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Page 143: ...A 3 Appendix HJ 241 HSRX...
Page 144: ...A 4 Appendix HJ 241 HSRX...
Page 145: ...A 5 Appendix HJ 241 HSRX...
Page 146: ...A 6 Appendix HJ 241 HSRX...
Page 147: ...A 7 Appendix HJ 241 HSRX...
Page 159: ...A 19 Appendix HJ 241 HSRX Comments...
Page 161: ...Technical Drawings Drawings...
Page 162: ......
Page 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Page 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Page 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Page 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Page 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Page 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Page 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Page 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Page 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Page 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Page 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Page 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Page 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Page 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Page 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Page 201: ...Notes...