8.13
8 MAINTENANCE
8.5 S
ERVICING
D
ETAILS
HJ-241 / HSRX
ITEM NO
ITEM
OPERATION
3
Filling the HSRX Sys-
tem with Oil
The HSRX System is factory tested and delivered
completely assembled and filled with oil
.
The System oil
capacity is approximately 0.9 litres of oil
.
8.8 Recommended Oils and Lubricants
2.All oil should be filtered to prevent the ingress of
contaminants.
3.When the Jet and Pump are first run the oil level will
drop rapidly in the Reservoir. To avoid the Pump
running dry, the system should be filled as full as
possible before the Jet and Pump are run.
FILL THE OIL COOLER:
Refer to Hose Connection Schematic shown in
Section
HSRX Controls Servicing Details, Figure 28: HSRX Hose Con-
nection Schematic
.
Ensure that the Pump is empty of oil.
1. Disconnect the HSRX Cylinder to Cooler return Hose [H2]
AT THE COOLER Return Port end.
2. Disconnect the Feed Hose [H3] to the Oil Cooler AT THE
PUMP and ensure the free end remains higher than the
Cooler Return Port.
3. Place a funnel in the Cooler Return Port and, ensuring air
can escape, fill the Cooler.
4. Reconnect the hoses [H2] and [H3] to the Pump and Cooler
keeping the system as full of oil as possible.
FILL THE OIL PUMP RESERVOIR:
Unscrew the Filler Cap on the top of the Pump Reservoir. (
The Filler Cap is fitted with an integral Dipstick). Insert a
funnel and fill the Reservoir with oil to the 'MAX' Dipstick
mark.
The JHPU should now be run to purge air from the system.
It
is important that this is carried out as shown in Section
8.5.2 HSRX Controls Servicing Details.
C
AUTION
After completion of maintenance on
the HSRX system and when the Jet
and Pump are first run, the oil level
will drop rapidly in the Reservoir. To
avoid the Pump running dry the sys-
tem should be filled as full as possi-
ble before the Jet and Pump are run.
Summary of Contents for HJ241
Page 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Page 10: ...x INTRODUCTION HJ 241 HSRX...
Page 14: ...xiv INTRODUCTION HJ 241 HSRX...
Page 15: ...Introduction and Product Description System Operation Part A Operator Information...
Page 16: ......
Page 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Page 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 34: ......
Page 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Page 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Page 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Page 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Page 78: ...HM 811...
Page 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Page 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Page 139: ...Supplementary Technical Information Appendix...
Page 140: ......
Page 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Page 143: ...A 3 Appendix HJ 241 HSRX...
Page 144: ...A 4 Appendix HJ 241 HSRX...
Page 145: ...A 5 Appendix HJ 241 HSRX...
Page 146: ...A 6 Appendix HJ 241 HSRX...
Page 147: ...A 7 Appendix HJ 241 HSRX...
Page 159: ...A 19 Appendix HJ 241 HSRX Comments...
Page 161: ...Technical Drawings Drawings...
Page 162: ......
Page 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Page 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Page 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Page 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Page 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Page 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Page 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Page 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Page 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Page 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Page 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Page 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Page 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Page 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Page 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Page 201: ...Notes...