3.18
3 DESIGN BASICS
3.8 D
ESCRIPTION
OF
THE
D
RY
R
UN
S
YSTEM
(O
PTIONAL
E
XTRA
)
HJ-241 / HSRX
3.8.4 Fault Finding
3.8.5 Maintenance
INSPECTION:—
Inspect every 100 hours, 50 dry
starts, or yearly, whichever is the soonest.
Remove the Tailpipe and inspect.
If the wear on the Bearing Sleeve is greater than
0.2mm, replace the Sleeve. Replace the plastic
Bearing when replacing the Sleeve.
NOTE: As the Dry Run Bearing runs on only one
half of the Bearing Sleeve, refer to
The Bearing
Sleeve can be turned end for end when it
shows signs of wear.
ASSEMBLY NOTES
1. When changing The 'Dry Run Bearing Assembly',
dismantle and reassemble the whole assembly
(plastic and metal shell) to the Tailpipe in the
same manner as removing / replacing a standard
rubber Marine Bearing. The plastic part of the
Bearing should be fitted so it sits closest to the
Impeller. The shell should sit flush with the
Tailpipe as shown on the diagram in
Section
2. The Bearing Sleeve is fitted to the Mainshaft in
the same manner as the Bearing Sleeve for the
rubber Marine Bearing
(Refer to Section
in this Manual).
NOTE: The Bearing Sleeve is hardened at one end
only. Assemble with the larger diameter end
(hardened end) nearest to the Impeller.
Table 4: Fault Finding
FAULT
CAUSE
REMEDY
Bearing jambs up when dry
running
Excessive heat buildup.
May have grit in bearing
Run in water to cool.
Leave overnight to cool.
Flush out with clean water.
Clanging sound from the Jet
Impeller hitting the Wear
Ring due to worn Bearing.
Replace worn Bearing and / or Sleeve.
Check the Wear Ring and replace if dam-
aged.
Excessive scouring of
Water Bearing Sleeve
Running in dirty water and
sucking sand or silt into Jet
Be careful not to suck sand or silt into Jet,
do not use high RPM in water when starting
off.
Figure 25: Bearing Sleeve
DIAMETRICAL WEAR SHOULD
BE LESS THAN 0.2mm
Summary of Contents for HJ241
Page 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Page 10: ...x INTRODUCTION HJ 241 HSRX...
Page 14: ...xiv INTRODUCTION HJ 241 HSRX...
Page 15: ...Introduction and Product Description System Operation Part A Operator Information...
Page 16: ......
Page 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Page 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 34: ......
Page 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Page 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Page 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Page 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Page 78: ...HM 811...
Page 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Page 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Page 139: ...Supplementary Technical Information Appendix...
Page 140: ......
Page 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Page 143: ...A 3 Appendix HJ 241 HSRX...
Page 144: ...A 4 Appendix HJ 241 HSRX...
Page 145: ...A 5 Appendix HJ 241 HSRX...
Page 146: ...A 6 Appendix HJ 241 HSRX...
Page 147: ...A 7 Appendix HJ 241 HSRX...
Page 159: ...A 19 Appendix HJ 241 HSRX Comments...
Page 161: ...Technical Drawings Drawings...
Page 162: ......
Page 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Page 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Page 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Page 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Page 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Page 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Page 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Page 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Page 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Page 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Page 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Page 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Page 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Page 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Page 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Page 201: ...Notes...