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Gestetner B147, Service Manual

The Gestetner B147 service manual is available for free download on our website. This manual contains valuable information on troubleshooting, maintenance, and repair of the Gestetner B147. Get your hands on this essential manual and ensure smooth operation of your device. Download it from manualshive.com.

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 COPY 

SERVICE 

MODE 

SM 5-119 

B147/B149/B190 

Service 

Tables 

5.2.1 OUTPUT CHECK TABLE 

CH: Charge 
PF: 

P

aper 

F

eed 

TS: 

T

oner 

S

upply 

CW: Clockwise 
CCW: Counterclockwise 
MB: 4-bin 

M

ail

b

ox 

DI: 

D

uplex 

I

nverter 

 

5-804  

Description 

5-804-1  Lift M UP (1) 

Tray 1 Lift Motor / UP  

5-804-2  Lift M DOWN(1) 

Tray 1 Lift Motor / DOWN 

5-804-3  Lift M UP(2) 

Tray 2 Lift Motor / UP 

5-804-4  Lift M DOWN(2) 

Tray 2 Lift Motor / DOWN 

5-804-5  By-pass CL 

By-pass Feed Clutch 

5-804-6  Pick-up SOL 

Pick-up Solenoid 

5-804-7  PF CL (1) 

Paper Feed Clutch - Tray 1 

5-804-8  PF CL (2) 

Paper Feed Clutch - Tray 2 

5-804-9  PF GRP SOL 

Grip Roller Release Solenoid 

5-804-10  Regist CL 

Registration Clutch 

5-804-11 Junction SOL 

Exit Junction Gate Solenoid 

5-804-12  Oil Supply SOL 

Oil Supply Unit Solenoid 

5-804-13  Fusing CL 

Fusing Clutch 

5-804-14  Wst Tn Vib M 

Waste Toner Vibration Motor 

5-804-19  K Dev CL 

Development Unit Clutch - K 

5-804-20  C Dev CL 

Development Unit Clutch - C 

5-804-21  M Dev CL 

Development Unit Clutch - M 

5-804-22  Y Dev CL 

Development Unit Clutch - Y 

5-804-23  K Dev M H 

Development Motor - K / High Speed 

5-804-24  K Dev M M 

Development Motor - K / Middle Speed 

5-804-25  K Dev M L 

Development Motor - K / Low Speed 

5-804-26  K Dev M Card 

Black Development Motor - Thick paper 

5-804-27  FC Dev M H 

Color Development Motor - 185mm/s 

5-804-28  FC Dev M M 

Color Development Motor - 125mm/s 

5-804-29  FC Dev M L 

Color Development Motor - 62.5mm/s 

5-804-30  TS CL [Y] 

Toner Supply Clutch for Yellow 

5-804-31  TS CL [M] 

Toner Supply Clutch for Magenta 

5-804-32  TS CL [C] 

Toner Supply Clutch for Cyan 

5-804-33  TS CL [K] 

Toner Supply Clutch for Black 

5-804-34  Valve SOL [K] 

Air Flow Valve solenoid for Black 

5-804-35  Valve SOL [C] 

Air Flow Valve solenoid for Cyan 

5-804-36  Valve SOL [M] 

Air Flow Valve solenoid for Magenta 

5-804-37  Valve SOL [Y] 

Air Flow Valve solenoid for Yellow 

5-804-38  Toner Sply Mt1 

Toner Supply Motor 1 - yellow and magenta 

5-804-39  Toner Sply Mt2 

Toner Supply Motor 2 - cyan and black 

5-804-40  Air Supply [Y] 

Air Pump Motor and Valve for Yellow 

5-804-41  Air Supply [M] 

Air Pump Motor and Valve for Magenta 

5-804-42  Air Supply [C] 

Air Pump Motor and Valve for Cyan 

5-804-43  Air Supply [K] 

Air Pump Motor and Valve for Black 

5-804-44  T End Sens [Y] 

Toner End Sensor - Y 

Summary of Contents for B147

Page 1: ...B147 B149 B190 SERVICE MANUAL 001892MIUMIU RICOH GROUP COMPANIES...

Page 2: ......

Page 3: ...B147 B149 B190 SERVICE MANUAL RICOH GROUP COMPANIES...

Page 4: ......

Page 5: ...B147 B149 B190 SERVICE MANUAL 001892MIU...

Page 6: ......

Page 7: ...RMISSION OF RICOH CORPORATION All product names domain names or product illustrations including desktop images used in this document are trademarks registered trademarks or the property of their respe...

Page 8: ......

Page 9: ...tion Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program Untrained and uncertified users utilizing information contained in...

Page 10: ......

Page 11: ...ETNER LANIER RICOH SAVIN B147 DSc332 LD232c Aficio 2232C C3224 B149 DSc338 LD238c Aficio 2238C C3828 B190 DSc328 LD228c Aficio 2228C C2820 DOCUMENTATION HISTORY REV NO DATE COMMENTS 01 2004 Original P...

Page 12: ......

Page 13: ...tion Procedure 1 7 Settings Relevant to Contract 1 11 1 4 2 MOVING MACHINE 1 12 1 4 3 TRANSPORTING MACHINE 1 13 1 5 OPTIONAL UNIT 1 15 1 5 1 ONE TRAY PAPER FEED UNIT 1 15 Accessory Check 1 15 Installa...

Page 14: ...e 1 56 USB SP Settings 1 57 1 5 15 IEEE 802 11B WIRELESS LAN 1 58 Installation Procedure 1 58 UP Mode Settings for Wireless LAN 1 60 SP MODE SETTINGS FOR IEEE 802 11B WIRELESS LAN 1 61 1 5 16 BLUETOOT...

Page 15: ...4 DUPLEX FEED UNIT 3 16 3 4 1 DUPLEX DRIVE BOARD 3 16 3 4 2 DUPLEX FEED MOTOR 3 16 3 4 3 DUPLEX FEED SENSOR 3 17 3 5 EXTERIOR COVERS 3 18 3 5 1 REAR FRONT AND RIGHT SIDES 3 18 3 5 2 LEFT SIDE 3 20 3 5...

Page 16: ...3 12 1 FUSING UNIT 3 56 3 12 2 OIL SUPPLY UNIT AND UPPER COVER 3 57 3 12 3 CLEANING UNIT 3 58 3 12 4 HEATING ROLLER LAMP 3 59 3 12 5 FUSING BELT UNIT 3 60 3 12 6 HOT ROLLER 3 61 3 12 7 HEATING ROLLER...

Page 17: ...907 2 VPU Test Pattern G 4 7 SP4 907 3 VPU Test Pattern B 4 7 4 2 2 IPU TEST MODE 4 7 SP4 904 1 Register Write Read Check Result 4 7 SP4 904 2 Image Path Check Result 4 7 4 3 SERVICE CALL CONDITIONS...

Page 18: ...rocess 5 27 SP4 XXX Scanner 5 35 SP5 XXX Mode 5 42 SP6 XXX Peripherals 5 64 SP7 XXX Data Log 5 67 SP8 xxx Data Log2 5 78 5 2 2 INPUT CHECK TABLE 5 114 ARDF Input Check SP6 007 5 116 Table 1 Paper Heig...

Page 19: ...SELF DIAGNOSTICS 5 161 5 9 USER PROGRAM MODE 5 162 5 9 1 MENU 5 162 5 9 2 DISPLAY 5 166 Selecting Menu 5 166 Inquiry 5 166 5 10 DIP SWITCHES 5 167 Controller Board 5 167 BCU Board 5 167 DETAILED DESCR...

Page 20: ...3 3 ORIGINAL SIZE DETECTION 6 22 6 3 4 ANTI CONDENSATION HEATER 6 23 6 4 IMAGE PROCESSING 6 24 6 4 1 OVERVIEW 6 24 6 4 2 SBU BLOCK DIAGRAM 6 25 Signal Processing 6 25 A D Conversion 6 25 White Level...

Page 21: ...6 48 6 7 PHOTOCONDUCTOR UNIT 6 49 6 7 1 OVERVIEW 6 49 6 7 2 DRIVE 6 50 6 7 3 DRUM GEAR POSITION SENSORS 6 51 Mechanism 6 51 Initialization Process and SC Codes 6 52 6 7 4 DRUM CHARGE AND QUENCHING 6...

Page 22: ...D UNIT 6 80 Drive 6 80 Feed in and feed out 6 80 6 11 IMAGE TRANSFER AND PAPER SEPARATION 6 81 6 11 1 OVERVIEW 6 81 6 11 2 TRANSFER BELT DRIVE 6 82 Drive Motor 6 82 Rotation Encoder 6 83 6 11 3 TRANSF...

Page 23: ...ROLLER FUNCTIONS 6 108 Sample Print 6 108 Locked Print 6 108 6 14 5 JOB SPOOLING 6 109 Related SP Modes 6 109 Paper Source Selection 6 110 Auto Continue 6 111 Paper Output Tray 6 112 Stapling 6 112 Pu...

Page 24: ...LB 6 130 SPECIFICATIONS 7 SPECIFICATIONS 1 GENERAL SPECIFICATIONS 7 1 1 1 BASIC 7 1 1 2 PRINTER 7 3 1 3 SCANNER 7 4 2 SUPPORTED PAPER SIZES 7 5 2 1 PAPER FEED 7 5 2 2 PAPER EXIT 7 6 PLATEN ARDF ORIGIN...

Page 25: ...ION B600 FOR DETAILED TABLE OF CONTENTS TWO TRAY FINISHER B599 SEE SECTION B599 FOR DETAILED TABLE OF CONTENTS BOOKLET FINISHER B602 SEE SECTION B602 FOR DETAILED TABLE OF CONTENTS FAX OPTION B603 SEE...

Page 26: ......

Page 27: ...side and the metal parts of the fusing unit become extremely hot while the copier is operating Be careful to avoid touching those components with your bare hands HEALTH SAFETY CONDITIONS 1 Never opera...

Page 28: ...Y The Center for Devices and Radiological Health CDRH prohibits the repair of laser based optical units in the field The optical housing unit can only be repaired in a factory or at a location with th...

Page 29: ...rk of Xerox Corporation PowerPC is a registered trademark of International Business Machines Corporation Other product names used herein are for identification purposes only and may be trademarks of t...

Page 30: ......

Page 31: ...ADJUSTMENT LARGE CAPACITY TRAY B600 TROUBLESHOOTING TWO TRAY FINISHER B599 BOOKLET FINISHER B602 SERVICE TABLES DETAILED DESCRIPTIONS SPECIFICATIONS ONE TRAY PAPER FEED UNIT B601 DataOverwriteSecurit...

Page 32: ......

Page 33: ...INSTALLATION...

Page 34: ......

Page 35: ...ect cool air from an air conditioner 2 Direct heat from a heater 6 Avoid installing the machine in areas that might be exposed to corrosive gas 7 Install the machine at a location lower than 2 500 m 8...

Page 36: ...0 mm 3 9 C Over 550 mm 22 D Over 75 mm 3 0 1 1 4 POWER REQUIREMENTS CAUTION 1 Insert firmly the plug in the outlet 2 Avoid using an outlet extension plug or cord 3 Ground the machine 1 Input voltage l...

Page 37: ...sher One from No 6 No 7 and No 9 8 Punch kit 3 types No 7 required One of the three types 9 Booklet Finisher One from No 6 No 7 and No 9 10 Punch unit 4 types No 9 required One of the four types Itali...

Page 38: ...voltage for peripherals Make sure to plug the cables into the correct sockets B146I932 WMF 1 ARDF Rating voltage output connector for accessory Max DC24V 2 Duplex unit Rating voltage output connector...

Page 39: ...r feed unit or LCT and install it Install the controller options Install the platen cover or ARDF Install the punch unit Install the copier Yes Yes No No Select the language Set the date and time Perf...

Page 40: ...tions System Setting 1 2 Operating Manual Copy Reference 1 3 Operating Manual Printer Reference 1 4 CD ROM Printer Scanner Driver 1 5 CD ROM Operating Instructions 1 6 Ferrite Core 1 7 Paper Size Deca...

Page 41: ...place the copier on the paper tray unit or the LCT first then install the copier and other options NOTE Keep the shipping retainers after installing the machine You may need them in the future to tra...

Page 42: ...Then tighten two screws that hold the plate the upper left one first then the lower right one Return the transfer belt release lever to its operational position See Step a 2 Remove the pin A As shown...

Page 43: ...the fusing unit 5 Install the fusing unit A to the copier 6 Shake the toner cartridge five or six times 7 Install the toner cartridges to the copier 8 Check that the hooks B hold the cartridge correct...

Page 44: ...aper tray out and adjust the side guides and end guide to match the paper size NOTE To move the side guides first pull out the tray fully then push down the green lock at the rear inside the tray 17 A...

Page 45: ...aker works normally Settings Relevant to Contract If the customer has a service contract change the settings of the following SPs in accordance with it NOTE You must select one of the counter methods...

Page 46: ...3 Transporting Machine The machine stands make it difficult to move the copier with an optional paper tray or LCT installed You can remove them as necessary 1 Check that the transfer belt is in its c...

Page 47: ...belt unit NOTE The lower end of the transfer belt moves The surfaces of the belt and PCU may be damaged by the friction between them if you transport the machine without locking the belt 6 Make sure t...

Page 48: ...unit installed This in turn may cause damage to the white holder on the fusing unit However if simply moving the machine from floor to floor the oil supply unit can be left installed 2 If shipping a...

Page 49: ...TRAY PAPER FEED UNIT Accessory Check Check the quantity and condition of the following accessories Description Q ty 1 Securing Bracket 1 2 Right Stand Bracket 1 3 Left Stand Bracket 1 4 Front Stand 1...

Page 50: ...o or more persons to lift the copier The copier is highly unstable when lifted by one person and may cause human injury or property damage 3 Do not lift the copier with the paper feed unit installed T...

Page 51: ...B190 Installation 4 Install the rear stand A 5 Attach the stand brackets B C x 1 for each 6 Grasp the handle D and grips E of the copier 7 Lift the copier and install it on the paper feed unit F B146I...

Page 52: ...e tray 2 of the copier 9 Fasten the knob screw A 10 Re install tray 2 11 Open the right cover 12 Install the link bracket B 1 knob screw 13 Turn on the main switch 14 Check the machine s operation and...

Page 53: ...R FEED UNIT Accessory Check Check the quantity and condition of the following accessories Description Q ty 1 Securing Bracket 1 2 Right Stand Bracket 1 3 Left Stand Bracket 1 4 Front Stand 1 5 Rear St...

Page 54: ...or more persons to lift the copier The copier is highly unstable when lifted by one person and may cause human injury or property damage 3 Do not lift the copier with the paper feed unit installed Th...

Page 55: ...B190 Installation 4 Install the rear stand A 5 Attach the stand brackets B C x 1 for each 6 Grasp the handle D and grips E of the copier 7 Lift the copier and install it on the paper feed unit F B598I...

Page 56: ...e tray 2 of the copier 9 Fasten the knob screw A 10 Re install tray 2 11 Open the right cover 12 Install the link bracket B 1 knob screw 13 Turn on the main switch 14 Check the machine s operation and...

Page 57: ...ITY TRAY Accessory Check Check the quantity and condition of the following accessories Description Q ty 1 Securing Bracket 1 2 Right Stand Bracket 1 3 Left Stand Bracket 1 4 Front Stand 1 5 Rear Stand...

Page 58: ...cedure 2 You need two or more persons to lift the copier The copier is highly unstable when lifted by one person and may cause human injury or property damage 3 Do not lift the copier with the LCT ins...

Page 59: ...B149 B190 Installation 4 Install the rear stand A 5 Attach the stand brackets B C x 1 for each 6 Grasp the handle D and grips E of the copier 7 Lift the copier and install it on the LCT F B598I901 WM...

Page 60: ...e tray 2 of the copier 9 Fasten the knob screw A 10 Re install tray 2 11 Open the right cover 12 Install the link bracket B 1 knob screw 13 Turn on the main switch 14 Check the machine s operation and...

Page 61: ...ies Description Q ty 1 Left stopper bracket 1 2 Right stopper bracket 1 3 Knob screw 4 4 Stud screw 2 5 Screw M4 x 10 2 6 Screwdriver Tool 1 7 Decal 1 8 Decal 1 Installation Procedure CAUTION Turn off...

Page 62: ...to the front as shown NOTE To avoid damaging the ARDF grasp it as shown 4 Fasten the two screws B to secure the ARDF 5 Attach the left C and right D stopper brackets Knob screw x 2 for each 6 Connect...

Page 63: ...that the platen sheet is correctly attached 12 Attach the decal D with the arrow on the decal pointing at the ARDF exposure glass 13 Attach the decal E on the top 14 Turn the main switch on and check...

Page 64: ...1 2 Tray 2 3 Link rail 1 4 Link rail holder 1 5 Screw M4 x 12 6 6 Screw M4 x 8 2 Installation Procedure CAUTION Turn off the main switch of the copier and unplug its power cord before starting the in...

Page 65: ...149 B190 Installation 3 Set the link rail A on the link rail holder B 4 Install the link rail holder with the link rail to the copier C x 2 5 Install the duplex unit support D to the copier x 3 B146I9...

Page 66: ...t or LCT Lower position for the copier with the one tray paper feed unit 7 Connect the finisher B with the copier x 1 8 Connect the finisher cable to the connector of the copier 9 Install the two tray...

Page 67: ...6 PUNCH UNIT Accessory Check Check the quantity and condition of the following accessories Description Q ty 1 Punch unit 1 2 Sensor arm 1 3 Spring 1 4 Screw M3 x 6 2 5 Step screw 2 6 Hopper 1 7 Space...

Page 68: ...d If the two tray finisher has been installed disconnect it and pull it away from the machine 1 Unpack the punch unit and remove all tapes and shipping retainers 2 Open the front door of the finisher...

Page 69: ...B149 B190 Installation 4 Remove the hopper cover A x 2 5 Install the sensor bracket B stepped x 1 6 Install the spring C 7 Install the 2 mm spacer D 8 Install the punch unit E x 2 stepped x 1 B377I101...

Page 70: ...s shown 10 Slide in the hopper B 11 Fasten the two 1 mm spacers C to the rear frame for future adjustment NOTE The spacers are used to adjust the horizontal positioning of the punch holes 12 Reassembl...

Page 71: ...st Check the quantity and condition of the following accessories Description Q ty 1 Front Tray Holder 1 2 Rear Tray Holder 1 3 Tray 2 4 Screw M3 x 14 4 5 Discharge Brush 2 6 Ground Plate for Left Cove...

Page 72: ...per edges of the paper exits so that the ends of the brushes H I touch the ground plates C D respectively NOTE Make sure the brushes do not obstruct paper coming from the exits 6 Install the front A a...

Page 73: ...on Q ty 1 Regular tray 1 2 Rail holder 1 3 Magnet catch rear 1 4 Magnet catch front 1 5 Duplex unit support 1 6 Rail joint 1 7 Screw M4 x 12 6 8 Screw M4 x 6 8 9 Screw M3 x 14 4 10 Rail 1 11 Stapler u...

Page 74: ...step 2 If either of them is not installed go to Main Body 2 Tape the pads A to the right hand side of the machine 3 Lay the finisher on its right hand side 4 Remove the adjuster plates B x 2 5 Change...

Page 75: ...B149 B190 Installation Main Body 1 Remove all tape and padding 2 Remove the screw cover A 3 Install the rail joint B x 4 4 Reinstall the screw cover 5 Install the regular tray C x 4 B602I001 WMF B602I...

Page 76: ...ve 2 screws F and install the magnet catches A B x 2 for each 7 Install the duplex unit support C x 3 8 Slide the rail D through the rail holder E 9 Install the rail holder with the rail to the copier...

Page 77: ...x 1 11 Install the stapler unit A 12 Turn the knob B clockwise until the staple cartridge holder C reaches the front most position 13 Install the staple cartridge D firmly to the staple cartridge hold...

Page 78: ...Optional Punch Unit Check the quantity and condition of the following accessories Description Q ty 1 Punch unit 1 2 Decal 1 3 Screw M4 x 6 with the base 1 4 Cable 2 1 Remove the front lower cover A x...

Page 79: ...x 2 3 Open the front door B 4 Release the stopper and remove the knob C 5 Remove the front cover D x 2 6 Remove the rear cover E x 3 NOTE Do not damage the mylar when you remove the screw 7 Remove the...

Page 80: ...149 B190 1 46 SM 8 Remove the right top cover A from the paper entrance cover B 9 Install the punch unit C x 2 1 screw with the base D 10 Install the right top cover E x 2 B647I003 WMF B647I901 WMF B6...

Page 81: ...it D J1004 punch unit B to CN14 booklet finisher unit C 12 Fasten the cable with the clamps 13 Reassemble the booklet finisher unit NOTE Check that the side guide and the front cover correctly join wi...

Page 82: ...Tops Scanner English 1 set Universal 1 set 2 3 NIB 1 4 IEEE 1284 Interface Board 1 5 SD Card 1 6 Ferrite Core For LAN cable 1 Installation Procedure CAUTION Switch the main switch off and unplug the...

Page 83: ...ion 1 Remove the slot cover A from the I F Card Slot B x 2 2 Install the Ethernet board B Knob screw x 2 3 Remove the slot cover from I F Card Slot A C x 2 4 Install the IEEE 1284 interface board D Kn...

Page 84: ...machine and push it slowly into the slot until you hear a click 7 Attach the slot cover x 1 8 Remove the dummy keys C and install one of the printer keys D d and one of the scanner keys E e 9 Attach...

Page 85: ...fore starting the following procedure 1 Remove the slot cover A from SD Card Slot 2 x 1 2 Turn the SD card face B to the rear of the machine and push it slowly into the slot until you hear a click 3 A...

Page 86: ...2 SM 1 5 11 256 MB MEMORY CAUTION Unplug the main machine power cord before starting the following procedure 1 Remove the controller board A x 3 2 Install the expansion memory B 3 Reinstall the contro...

Page 87: ...ation 1 5 12 FILE FORMAT CONVERTER CAUTION Unplug the main machine power cord before starting the following procedure 1 Remove the slot cover from I F Card Slot C A x 2 2 Install the file format conve...

Page 88: ...llowing procedure You can install one of the following network interfaces IEEE 802 11b Wireless LAN USB 2 0 IEEE1394 FireWire Bluetooth For the information on the Asia model see section 1 5 9 1 Remove...

Page 89: ...de Settings for IEEE 1394 The following SP commands can be set for IEEE 1394 SP No Name Function 5 839 004 Host Name Sets the name of the device used on the network Example RNPXXXXXXXXXX 5 839 007 Cyc...

Page 90: ...e starting the following procedure You can install one of the following network interfaces IEEE 802 11b Wireless LAN USB 2 0 IEEE1394 FireWire Bluetooth For the information on the Asia model see secti...

Page 91: ...marked DFU These settings are for design and factory use only SP No Name Function Adjusts the USB transfer rate Do not change the setting unless there is a data transfer error using the USB high speed...

Page 92: ...d before starting the following procedure You can install one of the following network interfaces IEEE 802 11b Wireless LAN USB 2 0 IEEE1394 FireWire Bluetooth For the information on the Asia model se...

Page 93: ...ast 40 60 mm 1 5 2 5 Always detach the antennas from the corners of the machine and disconnect them before moving the machine 6 Connect the antennas to the terminals D 7 Wrap the cables E and hang the...

Page 94: ...elect either Ad Hoc Mode or Infrastructure Mode 7 SSID Setting Enter the SSID setting The setting is case sensitive 8 Channel This setting is required when Ad Hoc Mode is selected Range 1 14 default 1...

Page 95: ...m 295 yd 1 Mbps 400 m 437 yd 12 To initialize the wireless LAN settings use page 2 2 Press Execute to initialize the following settings Transmission mode Channel Transmission Speed WEP SSID WEP Key SP...

Page 96: ...the following procedure You can install one of the following network interfaces IEEE 802 11b Wireless LAN USB 2 0 IEEE1394 FireWire Bluetooth For the information on the Asia model see section 1 5 9 1...

Page 97: ...OPTIONAL UNIT SM 1 63 B147 B149 B190 Installation 3 Insert the Bluetooth card A into the slot 4 Press the antenna B to extend it 5 Attach the antenna cap C G377I901 WMF A B C...

Page 98: ...rd and turn on the main switch 2 Enter the printer user mode and print the configuration page User Tools Printer Settings List Test Print Config Page NOTE The same data can also be printed by executin...

Page 99: ...1 Remove the rear cover A x 5 2 Cut a 15 mm 0 6 piece B off the tape NOTE You do not need the smaller piece for the installation 3 Remove the scanner right cover A x 2 4 Clean the area B with alcohol...

Page 100: ...holder as follows The bottom end of the key counter holder B is 62 mm 2 4 below the bottom end of the scanner right cover A The bracket on the back of the key counter holder C is aligned to the rear e...

Page 101: ...x 5 2 Remove the scanner right cover B x 2 3 Remove the rear scale C x 3 4 Remove the exposure glass D with the left scale E x 2 NOTE You do not have to remove the ARDF exposure glass If the glass is...

Page 102: ...heater A in the rear left corner of the scanner unit x 2 6 Pass the cable through the opening B in the rear 7 Attach the clamps C to the rear frame 8 Fasten the cable with the clamps 9 Connect the co...

Page 103: ...witch through this rectangular opening 1 Remove the rear cover A x 5 2 Remove the switch bracket B x 2 3 Remove tray 1 and tray 2 4 Cut the lower most rectangular piece C off the right bottom corner v...

Page 104: ...tion decal there 14 Align the tray heater H with the marks I J on the back of the heather cover and attach the tray heater there 15 Connect the tray heater connector K from the front side of the copie...

Page 105: ...PREVENTIVE MAINTENANCE...

Page 106: ......

Page 107: ...tart the SP mode 5 1 1 2 Select a program from SP5 999 001 to 009 3 Select 1 Enable 4 Select OK 5 Quit the SP mode 6 Turn the main switch off 7 Replace the unit 8 Turn the main switch on The machine s...

Page 108: ...t Copier Item 20K 18K 40K 36K 60K 54K 120K 108K 140K 126K EM Remarks Scanner 1st 2nd 3rd mirrors C Optics cloth Front and Rear Rails C Dry cloth Exposure Glass C C Dry cloth alcohol ADF Exposure Glass...

Page 109: ...opies 80k originals x 3 copies original B147 B149 216k copies 72k originals x 3 copies original B190 One Tray Paper Feed Unit Item 240K EM Remarks Feed Roller C Damp cloth Pickup Roller C Damp cloth S...

Page 110: ...47 B149 B190 2 4 SM Booklet Finisher Item 60K EM Remarks Rollers C Damp cloth Shafts C Damp cloth Sensors C Blower brush Jogger fences I Booklet Finisher Punch Kit Item 60K EM Remarks Punch Chad C C D...

Page 111: ...2 1 Bypass Tray Feed Roller R 2 1 Pickup Roller R 2 1 Separation Roller R 2 1 One Tray Paper Feed Unit Item 150K 500K 1000K Remarks Feed Roller R Damp cloth Pickup Roller R Damp cloth Separation Rolle...

Page 112: ......

Page 113: ...REPLACEMENT AND ADJUSTMENT...

Page 114: ......

Page 115: ...ls See or refer to Screw Connector Clip ring E ring 3 1 SPECIAL TOOLS Part Number Description Q ty B6455010 SD Card 1 B6456700 PCMCIA Card Adapter 1 B6456800 USB Reader Writer 1 A029 9387 Digital Mult...

Page 116: ...rom one of the feed stations 2 Check the magnification ratio Use SP4 008 to adjust if necessary Standard 1 0 Scanner leading edge and side to side registration 1 Place the test chart on the exposure g...

Page 117: ...ause color displacement cannot be checked properly in text mode 4 Check the yellow and cyan vertical lines Use a Magnification Scope to do this If they exactly overwrite the black line at the edges of...

Page 118: ...ke a copy from one of the feed stations 2 Check the registration and adjust using the following SP modes if necessary SP Code What It Does Adjustment Range SP6 006 001 Side to Side Registration 3 0 mm...

Page 119: ...de registration for each paper feed station The side to side registration for the optional paper feed unit LCT and duplex unit can be adjusted with SP mode SP1 002 Adjustment Standard Leading edge sub...

Page 120: ...TRATION Line Position Adjustment Normally the automatic line position adjustment is executed under a specified condition to optimize the color prints If color registration shifts execute Auto Adjust w...

Page 121: ...py Mode KCMY Color Balance Adjustment The adjustment uses only Offset values NOTE Never change Option values default value is 0 Highlight Low ID Levels 2 through 5 in the C4 chart 10 level scale Middl...

Page 122: ...of level 10 matches that of level 10 on the C 4 chart 2 Middle Middle ID K C M and Y Adjust the offset value so that the density of level 6 matches that of level 6 on the C 4 chart 3 Shadow High ID K...

Page 123: ...nd is not visible on the copy and the density of level 3 is slightly lighter that of level 3 on the C 4 chart Text Letter Mode Full Colour Step Item to Adjust Level on the C 4 chart K Adjustment Stand...

Page 124: ...chart 3 Shadow High ID K Adjust the offset value so that the density of level 8 matches that of level 8 on the C 4 chart 4 Highlight Low ID K Adjust the offset value so that dirty background is not v...

Page 125: ...SP1 104 42 SP1 104 43 SP1 104 44 SP1 104 61 SP1 104 62 SP1 104 63 SP1 104 64 Adjustment Procedure 1 Do ACC for the printer mode 2 Turn the main power off and on 3 Enter SP mode 4 Select Printer SP 5 S...

Page 126: ...16 1800 x 600 1 3 5 6 8 10 11 16 Photo 1200 x 1200 1 3 4 6 8 10 12 15 16 600 x 600 1 3 5 6 9 10 11 16 1800 x 600 1 3 5 6 9 10 12 16 K Test sheet Text 1200 x 1200 1 3 5 6 9 11 12 15 16 C4 test chart 1...

Page 127: ...eplacement and Adjustment 3 3 DUPLEX INVERTER UNIT 3 3 1 TOP COVER 1 External tray A 2 Open the duplex left cover B 3 Top cover C x 4 3 3 2 DUPLEX CONTROL BOARD 1 Top cover 3 3 1 2 Duplex control boar...

Page 128: ...3 3 3 DUPLEX INVERTER MOTOR 1 1 Top cover 3 3 1 2 Exit tray A 3 Duplex unit B x 1 x 1 4 Inner cover C x 2 5 Duplex control board bracket D x 2 x 7 6 Duplex inverter motor 1 E x 2 1 timing belt B146R9...

Page 129: ...tch A x 1 x 1 3 Duplex inverter motor 2 B x 2 1 timing belt 3 3 5 EXIT SENSOR 3 AND DUPLEX INVERTER SENSOR 1 Open the duplex inverter unit A 2 Exit sensor 3 B x 1 3 Duplex inverter sensor C x 1 x 2 3...

Page 130: ...DRIVE BOARD 1 Open the front cover 2 Duplex feed unit A x 1 3 Inner cover B x 1 4 Duplex drive board C x 2 x 3 3 4 2 DUPLEX FEED MOTOR 1 Duplex feed unit 3 4 1 2 Inner cover A x 1 3 Duplex feed motor...

Page 131: ...DUPLEX FEED UNIT SM 3 17 B147 B149 B190 Replacement and Adjustment 3 4 3 DUPLEX FEED SENSOR 1 Duplex feed unit 3 4 1 2 Duplex feed sensor A x 1 B146R138 WMF A...

Page 132: ...he paper exit tray see section 3 7 2 Laser Optics Housing Unit 2 For the procedure to remove the paper exit cover see section 3 12 14 Paper Exit 3 5 1 REAR FRONT AND RIGHT SIDES 1 ARDF or platen cover...

Page 133: ...ht cover B x 2 6 Upper right cover C 1 strap 7 Upper front cover D x 2 CAUTION Do not put anything on the operation panel After you remove the upper front cover the operation panel may become unstable...

Page 134: ...1 Duplex unit 3 3 3 2 Duplex unit base cover A x 2 3 Duplex inverter guide B 4 Duplex unit base C x 6 5 Left cover D x 6 1 hook 6 Rear cover 3 5 3 7 Open the upper left cover E 8 Scanner left cover 3...

Page 135: ...nt 3 5 3 OPERATION PANEL AND SCANNER COVERS 1 ARDF or platen cover if installed 2 Rear cover 3 5 1 3 Upper front cover 3 5 1 4 Operation panel A x 4 x 1 5 Scanner left cover B x 2 1 hook 6 Scanner rig...

Page 136: ...x 2 3 ARDF exposure glass C NOTE When reattaching the exposure glass and ARDF exposure glass position the glass marker D at the rear left corner 3 6 2 ORIGINAL LENGTH WIDTH SENSOR 1 Exposure glass wit...

Page 137: ...lass 3 6 1 3 Scanner right cover 3 5 3 4 Inner cover A x 4 5 Sensor board unit B x 4 x 4 6 After replacing the sensor board unit adjust the following SP modes 3 3 12 SP4 008 Scanner leading edge magni...

Page 138: ...or board unit 3 6 3 3 Exposure lamp stabilizer A x 2 x 2 3 6 5 XENON LAMP 1 Rear cover 3 5 1 2 Operation panel and scanner covers 3 5 3 3 Exposure glass with left scale 3 6 1 4 Left frame A x 2 5 Fron...

Page 139: ...necessary 3 6 6 SCANNER POWER SUPPLY UNIT PSU 1 Rear cover 3 5 1 2 Scanner power supply unit A all s x 6 3 6 7 SCANNER MOTOR 1 Scanner PSU 3 6 6 2 Scanner motor A x 2 Spring x 1 3 Timing belt B Reasse...

Page 140: ...in the middle of the forked holder 2 Pass the right end with the ring B through the square hole and the left end with the ball C through the notch 3 Wind the right end clockwise viewed from the machi...

Page 141: ...d into the slit B with the end going via the rear track of the left pulley C and the rear track of the movable pulley D 6 Hook the right end onto the front scanner wire bracket E with the end going vi...

Page 142: ...hole E and the right holes in the front rail F 9 Insert two more scanner positioning pins in the holes in the rear rail 10 Screw the drive pulley to the shaft G 11 Screw the scanner wire bracket to t...

Page 143: ...t may become difficult if these screws are removed 1 Rear cover 3 5 1 2 Operation panel and scanner covers 3 5 3 3 Exposure glass with left scale 3 6 1 4 Left frame 3 6 5 5 Scanner PSU 3 6 6 6 Five sc...

Page 144: ...10 Rail frame C x 5 NOTE When reassembling make sure that the home position sensor D is not damaged by the sensor blade near the rear end of the xenon lamp 11 Rear scanner wire clamp E 12 Rear scanner...

Page 145: ...wire to the pulley with tape so you can handle the assembly easily during installation 4 Install the drive pulley on the shaft NOTE Do not secure the pulley on the shaft with the screw yet 5 Install t...

Page 146: ...nd then press 5 times to open the Self Diagnostics menu 2 On the touch screen press Touch Screen Adjust or press 3 Use a pointed not sharp tool to press the upper left mark 4 Press the lower right mar...

Page 147: ...ous eye injury 3 7 1 CAUTION DECAL LOCATIONS Caution decals are placed as shown below WARNING Be sure to turn off the main switch and disconnect the power plug from the power outlet before beginning a...

Page 148: ...lied unit that replaces the old one 1 Top cover of the laser optics housing unit A x 4 2 Sponge padding B 3 Tag C 4 Reinstall the top cover 5 ARDF or platen cover if installed 6 Rear cover 3 5 1 7 Ope...

Page 149: ...it may be disabled if some of the cables are damaged 2 Do not remove screw S1 screw S2 or screw S3 in the diagram below Image adjustment may become difficult if these screws are removed 13 Lift the sc...

Page 150: ...move the paper exit tray yet 15 Securing screws for the toner supply unit B x 4 16 Securing screws for the laser optics housing unit C x 2 17 Hold the toner supply unit D up and lower it so the pins E...

Page 151: ...0 Replacement and Adjustment 18 Paper exit tray A 19 Connector cover B x 3 20 Four flat cables C 21 Connector D 22 Flat cable bracket E x 1 23 Release the cable from the clamps F B146R923 WMF 1 2 B146...

Page 152: ...old the unit with both hands and slowly lift it up making sure that the flat cables from the laser diode board are not caught by the brackets NOTE If you roughly remove the unit the cables can be caug...

Page 153: ...in scan registration correction for each color during automatic line position adjustment 3 Print out the following test pattern Cross Stitch M with SP5 997 4 Check these test patterns If the laser bea...

Page 154: ...MOTOR 1 Laser optics housing unit 3 7 2 2 Cover A x 4 3 Polygon mirror motor B x 1 x 4 3 7 4 LASER SYNCHRONIZING DETECTOR BOARDS 1 Laser optics housing unit 3 7 2 2 Synchronizing detector boards A x...

Page 155: ...drum positioning plate NOTE When reassembling fasten screw B1 first and screw B2 second 5 Turn the release lever C counter clockwise 6 Lift the drum positioning plate 7 Pull a development unit D out...

Page 156: ...eparation roller C x 1 By pass Tray 1 Open the right door 2 By pass tray cover A 1 hook x 1 3 Raise the paper end sensor actuator B 4 Pick up roller C 1 hook 5 Feed roller D x 1 6 Vertical transport c...

Page 157: ...e by pass tray 2 Center the side fences A 3 By pass tray cover B x 2 2 hooks NOTE There is a square opening C on each side Release the hooks by pushing them through these openings 4 Paper width detect...

Page 158: ...A x 4 NOTE To have easier access to the four screws remove the right rear cover 3 9 4 3 Vertical transport sensor B x 1 3 9 4 RIGHT DOOR UNIT 1 Rear right cover 3 5 1 2 Open the right door A 3 Lift t...

Page 159: ...3 Registration sensor B x 1 x 1 4 Relay sensor C x 1 x 1 3 9 6 PAPER FEED CLUTCHES 1 Paper trays 2 Rear cover 3 5 1 3 Swing out the high voltage supply unit 3 13 2 4 Clutch holder A x 2 1 bearing 5 P...

Page 160: ...tch in the opposite direction 5 Upper guide plate C x 4 x 1 6 Support plate D x 2 7 Relay gear E 1 hook 8 By pass feed clutch F x 1 3 9 8 TRAY LIFT MOTOR 1 Rear cover 3 5 1 2 Rear cover 3 5 1 3 Swing...

Page 161: ...cement and Adjustment 3 9 9 PAPER FEED MOTOR 1 Rear cover 3 5 1 2 Sub power supply unit 3 9 8 NOTE This step is necessary to release the cable 3 Paper feed motor A x 3 x 1 NOTE The connector is CN604...

Page 162: ...16 and conduct the output check SP5 804 74 1 Duplex feed unit 3 4 1 2 Turn the release lever counterclockwise 3 8 3 Pull out the transfer unit C until the entire unit is visible x 2 4 Grasp the transf...

Page 163: ...04 17 While pushing the lever pull out the transfer belt cleaning unit A x 1 NOTE 1 The blade B may damage the belt if you do not keep pushing the lever 2 When reassembling check that the transfer uni...

Page 164: ...UNIT B147B149 B190 3 50 SM 3 10 3 CLEANING BLADE AND CLEANING ROLLER 1 Transfer belt cleaning unit 3 10 2 2 Cleaning blade A x 2 3 Tension spring B 4 Lever C 5 3 gears D x 1 6 Gear box E x 1 B146R166...

Page 165: ...d Adjustment 7 Roller cover A x 2 8 Cleaning brush gear B x 1 9 Cleaning brush C Bushing x 1 After replacing the cleaning blade perform forced line position adjustment SP5 993 002 or Maintenance menu...

Page 166: ...ng When replacing the belt hold the belt at its end 1 Transfer belt cleaning unit 3 10 2 2 Transfer unit 3 10 1 3 Transfer entrance guide A x 3 4 Right bracket B x 2 5 Left bracket C x 2 6 Tension rol...

Page 167: ...r unit on its side 8 Grasp the upper end of the transfer belt and pull the transfer belt A up and out NOTE If the drive rollers are dirty clean them with a damp cloth After replacing the transfer belt...

Page 168: ...3 10 5 TRANSFER UNIT DRIVE MOTOR 1 Transfer belt cleaning unit 3 10 2 2 Pull out the transfer unit 3 10 1 3 Release lever A x 1 4 Front cover B x 3 5 Front plate C x 5 x 2 Timing belt x 1 6 Transfer u...

Page 169: ...cement and Adjustment 3 11 ID SENSORS 1 Transfer unit 3 10 1 2 Fusing unit 3 12 1 3 Black PCU 3 8 4 ID sensor bracket A x 2 x 1 When reassembling check that the ID sensor bracket receives the drum pos...

Page 170: ...in switch off 3 Detach the finisher from the printer if it is installed 4 Open the duplex inverter unit if it is installed 5 Push the heat insulator D The grip C is released from the oil supply unit 6...

Page 171: ...and Adjustment 3 12 2 OIL SUPPLY UNIT AND UPPER COVER 1 Detach the finisher from the printer if it is installed 2 Open the duplex inverter unit if it is installed 3 Fusing unit 3 12 1 4 Oil supply un...

Page 172: ...handle guides A B x 2 for each 3 Handle C Spring x 1 4 Gear D and collar E Retaining ring x 1 5 Cleaning unit F x 2 NOTE When reattaching make sure that you set the cleaning unit F in place first and...

Page 173: ...90 Replacement and Adjustment 3 12 4 HEATING ROLLER LAMP 1 Upper cover 3 12 2 2 Heating roller lamp A x 2 NOTE When reinstalling make sure the front B and rear C ends of the lamp are on the correct te...

Page 174: ...BELT UNIT 1 Cleaning unit 3 12 3 2 Heating roller lamp 3 12 4 3 Upper paper guide plate 3 12 8 4 Pressure roller gear A C ring x 1 5 2 pressure brackets B C Spring x 1 for each 6 Knob D x 1 7 Fusing...

Page 175: ...61 B147 B149 B190 Replacement and Adjustment 3 12 6 HOT ROLLER 1 Fusing belt unit 3 12 5 2 Hot roller A Bushing x 2 3 12 7 HEATING ROLLER 1 Pressure roller 3 12 6 2 Heating roller A B146R179 WMF B146R...

Page 176: ...B147B149 B190 3 62 SM 3 12 8 PAPER GUIDE PLATES AND STRIPPER PAWLS 1 Upper cover 3 12 2 2 Lower paper guide plate A x 2 3 Upper paper guide plate B x 2 4 5 stripper pawls C B146R181 WMF B146R182 WMF...

Page 177: ...FUSING SM 3 63 B147 B149 B190 Replacement and Adjustment 3 12 9 THERMISTOR AND FUSE 1 Lower right cover A x 2 2 Thermistor B x 1 x 1 B146R183 WMF B146R184 WMF A B...

Page 178: ...FUSING B147B149 B190 3 64 SM 3 Fuse A x 3 3 12 10PRESSURE ROLLER FUSING LAMP 1 Fusing belt unit 3 12 5 2 Pressure roller fusing lamp A x 2 B146R185 WMF B146R186 WMF A A...

Page 179: ...ment and Adjustment 3 12 11PRESSURE ROLLER 1 Pressure roller fusing lamp 3 12 10 2 Lower paper guide plate 3 12 8 3 Drive gear holder A x 1 4 Drive gear B x 1 5 Lower right cover 3 12 9 6 Pressure rol...

Page 180: ...FUSING B147B149 B190 3 66 SM 7 Pressure roller gear A C ring x 1 Bushing x 1 8 Pressure roller holder B x 1 9 Pressure roller C C ring x 1 B146R188 WMF A B C...

Page 181: ...e correct direction The arrow on the fan D and the arrow on the duct D must face to the same direction 1 Rear cover 3 5 1 2 Left cover rear left cover 3 5 2 3 Connector cover on the top of the control...

Page 182: ...ge Waste Oil Bottle is Almost Full is cleared when the front cover is closed You do not need to turn the main switch off and on 2 The message Waste Oil Bottle Setting Error indicates that the bottle i...

Page 183: ...ONENTS 3 13 1 MOVING THE CONTROLLER BOX OUT OF THE WAY 1 Rear cover 3 5 1 2 Connector cover A x 3 3 Four flat cables B 4 Connector C 5 Ground cable D x 1 6 Duct E x 1 x 2 7 Ground cable F x 1 8 Two co...

Page 184: ...nit A x 2 3 13 3 CONTROLLER IPU AND BCU NOTE 1 Before replacing the BCU or controller print out the SMC reports SP Mode Data and Logging Data 2 After replacing the BCU or controller remove the NVRAM o...

Page 185: ...graved on one side of the NVRAM while a guide mark E is on one side of the NVRAM slot Install the NVRAM so that the half disk and the guide mark are on the same side 3 When replacing the BCU make sure...

Page 186: ...ry settings that comes with the copier 2 Output the SMC data SP5 990 001 if possible 3 Copy the NVRAM data to an SD card SP5 824 if possible 4 Turn off the main switch and unplug the power cord 5 Repl...

Page 187: ...ontroller 1 Make sure that you have the SMC report factory settings that comes with the copier 2 Output the SMC data SP5 990 001 if possible 3 Copy the NVRAM data to an SD card SP5 824 if possible 4 E...

Page 188: ...ING THE HIGH VOLTAGE SUPPLY BOARD C B 1 Rear cover 3 5 1 2 High voltage supply board A All s x 6 3 13 7 SUB POWER SUPPLY UNIT 1 Rear cover 3 5 1 2 Swing out the high voltage supply unit 3 13 2 3 Sub p...

Page 189: ...cover 3 5 2 2 PSU A All s x 5 NOTE Check that the interlock switches on the PSU work normally after reinstalling the PSU open close the left and front doors 3 13 9 DRIVER BOARD 1 Rear cover 3 5 1 2 Sw...

Page 190: ...CLUTCH 7 Rear cover 3 5 1 8 Swing out the controller box 3 13 1 9 Registration clutch A x 1 x 1 3 14 2 DEVELOPMENT CLUTCHES 1 Drum gears 3 14 3 2 Development clutch assembly A x 1 x 1 3 Clutch holder...

Page 191: ...r box 3 13 1 3 Drum gear cover A x 2 x 5 4 Turn the drum gears B counterclockwise so the shoulder screws C D are in the three seven or eleven o clock position NOTE By doing that you can align the thre...

Page 192: ...quality may be affected if any of the teeth on the drum gears are damaged Make sure they are intact 6 Timing belt gear B Timing belt x 1 Bushing x 1 7 Idle gear C 8 4 gear drive holders D G x 1 for e...

Page 193: ...NOTE When reassembling remove the three bushings B and install the development drive motor first After this install the bushings 3 14 4 DRUM DRIVE MOTOR CMY AND DRUM DRIVE MOTOR K 1 Development clutch...

Page 194: ...te 3 14 3 3 Solenoid cover A x 2 4 Development clutch securing plate 3 14 3 5 Development drive motor K B with the fusing clutch C x 4 x 2 NOTE When reassembling remove the bushing D and install the d...

Page 195: ...velopment sleeve 2 Having removed the PCUs cover them with paper or cloth Keep them in a dark place M Toner Supply Unit 1 Laser optics housing unit 3 7 2 2 All development units and PCUs 3 8 3 Transfe...

Page 196: ...ve the toner path cover and a toner supply pipe the toner spills out Before removing them place some paper or cloth beneath the toner supply unit and waste toner collection path 2 After removing a pip...

Page 197: ...nt and Adjustment Reinstalling the M Toner Supply Unit 1 Wind the harness A on the shaft 2 Insert the toner collection pipe B NOTE Check that the pipe does not come off the unit 3 Remove the toner sup...

Page 198: ...5 Unwind the harness and connect it 6 Install the bushing 7 Connect the toner supply pipe and the waste toner collection pipe B 8 Check that the pipes C do not come off the unit 9 Attach the toner pat...

Page 199: ...e Cyan toner supply unit remove the C and M development unit plates To replace the Y toner supply unit remove the Y and C development plates 3 Development unit left guide M Toner Supply Unit 4 PCU 3C...

Page 200: ...place the Y toner supply unit remove the cover on the left hand side C 7 Toner supply pipe and toner supply unit M Toner Supply Unit K Toner Supply Unit 1 K and Y development unit plates M Toner Suppl...

Page 201: ...TROUBLESHOOTING...

Page 202: ......

Page 203: ...eck if SP2 223 001 auto initialization at unit replacement is enabled 1 Successfully completed Developer initialization is successfully completed 2 Forced termination Developer initialization was forc...

Page 204: ...he toner supply tube is bent caught or damaged 1 Shielding tape is not removed 1 Remove the shielding tape to supply developer to the unit 2 Development unit is not firmly installed causing poor conne...

Page 205: ...one If an image problem such as low image density is observed check the following points Transfer belt Belt guide plate ID sensor 4 Sampling data error Not enough data can be sampled 5 Gamma error Gam...

Page 206: ...magnification value does not match any data in the laser power frequency adjustment data table 13 Toner condition The machine is in the toner near end or toner end condition 17 Not executed The machi...

Page 207: ...ent unit 02 03 04 05 06 10 11 12 7 Clean the development unit and adjust the toner density The transfer belt is covered with toner 3 Development does not work properly All error codes Check all units...

Page 208: ...aying execution on the screen The green LED on the BICU keeps blinking faintly this is normal even under one of the following conditions 1 Poor connection between the toner cartridge detection board a...

Page 209: ...connected properly between SBU and IPU or the IPU or SBU board may be defective 4 2 2 IPU TEST MODE You can check the IPU board with the SP mode menu SP4 904 1 or 2 If no error is detected the test e...

Page 210: ...t has broken the circuit 3 Abnormal power supply The required voltage is not supplied to the devices 4 Overheat overcooling The board the scanner unit is in an inappropriate environment 5 Static elect...

Page 211: ...s usual excluding the related units Turn the operation switch off and on C The error is logged The SC code history is updated The machine operates as usual The SC will not be displayed Only the SC his...

Page 212: ...00 Image transfer 420 Paper separation 430 Cleaning 440 Around drum 460 Unit 4XX Image development 2 480 Others 500 Paper feed 515 Duplex 5XX Paper feed Fusing 520 Paper transport 530 Fan motor 540 Fu...

Page 213: ...5 Replace the exposure lamp 6 Replace the lamp stabilizer 7 Replace the scanner mirror s or scanner lens 8 Replace the SBU D SC 120 Scanner home position error 1 The scanner home position sensor does...

Page 214: ...r 4 Replace the SBU or scanner I O board 5 Replace the scanner motor 6 Replace the HP sensor 7 Replace the scanner wire timing belt pulley or carriage D SC 122 Scanner home position error 3 The scanne...

Page 215: ...re lamp 6 Replace the SBU board 7 Replace the IPU board D SC 144 SBU communication error The SBU hardware is inconsistent with the software Defective SBU hardware Incorrect software 1 Turn the main sw...

Page 216: ...incorrect contact your product specialist for details of how to solve the problem For DIP switch settings see section 5 10 D SC 201 Polygon motor error The polygon mirror motor does not reach the tar...

Page 217: ...cable between front K Y or rear C M synchronizing detector board and the LD unit Incorrect installation of front K Y or rear C M synchronizing detector board the beam does not target the photo detect...

Page 218: ...f front C M or rear K Y synchronizing detector board the beam does not target the photo detector Defective front C M or rear K Y synchronizing detector board Defective LD unit After doing any of the f...

Page 219: ...s Defective BCU Defective LD unit 1 Turn the main switch off and on 2 Check the cables between the LD units and the BCU 3 Replace the laser optics housing unit 4 Replace the BCU D SC 231 FGATE timeout...

Page 220: ...or Mechanical problem when switching the actuator Brown fuse FU81 on the Power supply unit 1 Turn the main switch off and on 2 Check the sensor actuator position of the LD positioning motor 3 Replace...

Page 221: ...PCU or clean the development unit that causes toner to drop on the transfer belt D SC 370 TD sensor K Adjustment error SC 371 TD sensor Y Adjustment error SC 372 TD sensor C Adjustment error SC 373 T...

Page 222: ...sensor disconnected Dirty drum cleaning incomplete 1 Turn the main switch off and on 2 Clean the ID sensor and adjacent parts 3 Check the drum cleaning condition 4 Check the ID sensor connector 5 Repl...

Page 223: ...upplied 4 If the result is OK at step 2 check if the high voltage supply cable or development unit is grounded Replace the high voltage supply cable if it damages Replace the development unit if it da...

Page 224: ...drum gear position sensor 1 Turn the main switch off and on 2 Check and or replace the PCU 3 Check and or replace the sensor D SC 460 001 Thermistor 1 error open circuit When the temperature detected...

Page 225: ...y the BCU determines that the circuit is shorted and displays this SC code Thermistor 2 defective Cable connection error BCU defect 1 Turn the main switch off and on 2 Check the cable connections 3 Re...

Page 226: ...Turn the main switch off and on 2 Check the transfer unit and replace the belt and or the transfer unit if any damage is found 3 Replace the high voltage supply board Transfer 4 Check and or replace...

Page 227: ...ithin a specific number of pulses after the tray motor and stack transport clutch turn on to transport the paper stack If the end fence home position sensor stays ON for a specific number of pulses af...

Page 228: ...r the paper feed unit Defective tray lift motor or connector disconnection Defective lift sensor or connector disconnection For the LCT Defective stack transport clutch or connector disconnection Defe...

Page 229: ...ctor disconnection Defective BCU 1 Turn the main switch off and on 2 Check the connector and or replace the fusing fan motor 3 Replace the BCU D SC 541 Heating roller thermistor error The temperature...

Page 230: ...g unit and main frame 1 Check if the fusing unit is properly set and connected to the main frame 2 Check if the heating roller thermistor connector is firmly connected 3 Replace the fusing unit A SC 5...

Page 231: ...he number of zero cross signal generated is either more than 66 or less than 45 and when this condition is detected 10 consecutive times this code is displayed Electrical noise in the supply from the...

Page 232: ...ommunication with the CSS Communication line error Logging only CTL SC 632 MF accounting device error 1 The controller sends data to the accounting device but the device does not respond This occurs t...

Page 233: ...any response from the BCU three consecutive times when sending a signal every 100ms Loose connection Defective controller Defective BCU 1 Turn the main switch off and on 2 Check the connection between...

Page 234: ...the condition of the controller board 3 Check the condition of the operation panel 4 Replace the controller board 5 Replace the operation panel 6 Turn the main switch off wait for one second or more...

Page 235: ...ntroller and motherboard 4 Check the cable connection between motherboard and IPU 5 Replace the BCU board 6 Replace the IPU board 7 Replace the controller board 8 Replace the motherboard D SC 687 Memo...

Page 236: ...ard 6 Replace the motherboard CTL SC 692 GAPCII2C communication error The I2C bus device ID is not identified during initialization A device status error occurs during I2C bus communication The I2C bu...

Page 237: ...connection of jogger H P sensor and jogger motor connectors 3 Replace the jogger H P sensor 4 Replace the jogger motor B SC 724 Two tray finisher staple hammer motor error Stapling does not finish wit...

Page 238: ...turn to its home position within a specified time after the stapler rotation motor starts rotating Loose connection Defective stapler rotation motor Motor overload 1 Turn the main switch off and on 2...

Page 239: ...rly connected 3 Replace the tray shift 1 sensor 4 Replace the tray 1 shift motor B SC 733 Two tray finisher tray 2 lift motor error The lower stack height 1 sensor is activated consecutively detecting...

Page 240: ...ddle home position sensor does not turn off within 2 seconds after the paddles start to move The paddle home position sensor does not turn on within 2 seconds after the paddles start to operate The st...

Page 241: ...fence to its home position Incorrect assembling of the front jogger fence Loose connection of the front jogger fence motor Defective front jogger fence home position sensor Loose connection of the fro...

Page 242: ...osition sensor does not turn on within 1 084 milliseconds after the same home position sensor turns off The stack tray exit motor retires to drive the belts but the stack tray belt home position senso...

Page 243: ...s not turn on within 9 247 seconds after this same sensor turns off Malfunction of the stapler folder motor Loose connection of the stapler folder motor Loose connection of the encoder sensor Defectiv...

Page 244: ...the lift motor encoder sensor 1 Turn the main switch off and on 2 Check the connection of the paper height sensor 3 Check the connection of the upper limit sensor 4 Check the connection of the lift m...

Page 245: ...ion motor B SC 753 Booklet finisher punch unit punch motor error The punch motor starts to drive the punch cams But the controller does not receive the encoder lock signal for 60 milliseconds The punc...

Page 246: ...r message is output Defective CPU Defective memory Defective flash memory Incorrect software 1 Replace the memory 2 Replace the controller CTL SC 820 Self diagnostics error CPU XXXX Detailed error cod...

Page 247: ...itch off and on 2 Reinstall the controller system firmware 3 Replace the RAM DIMM 4 Replace the controller board CTL SC 822 Self diagnostic error HDD Hard Disk Drive XXXX Detailed error code 3003 Time...

Page 248: ...15FF Self diagnostic Error RTC Optional NVRAM The RTC device is not detected NVRAM without RTC installed Backup battery discharged 1 Turn the main switch off and on 2 Replace the NVRAM with another N...

Page 249: ...rror Centronics interface XXXX Detailed error code 1102 Verification error The controller detects that the loop back connector is not properly connected 110C DMA verification error A DMA data abnormal...

Page 250: ...card Loose connection Defective wireless LAN card 1 Check the connection 2 Replace the wireless LAN card CTL SC 856 Wireless LAN card error An error is detected in the wireless LAN board Defective wir...

Page 251: ...e SD card SD card data has corrupted 1 Store correct data in the SD card CTL SC 867 SD card error The SD card is ejected from the slot The SD card is ejected from the slot 1 Install the SD card 2 Turn...

Page 252: ...normal data is stored in the counters Defective NVRAM Defective controller 1 Turn the main switch off and on 2 Check the connection between the NVRAM and controller 3 Replace the NVRAM 4 Replace the c...

Page 253: ...r unlike SC 990 the object of the error is continuity of the software Software program error Internal parameter incorrect insufficient working memory This SC is not displayed on the LCD logging only C...

Page 254: ...ion start error No applications start within 60 seconds after the power is turned on Loose connection of RAM DIMM ROM DIMM Defective controller Software problem 1 Turn the main switch off and on 2 Che...

Page 255: ...use the error occurs in the download mode different from the normal operation mode NOTE 2 If the machine loses power while downloading or if the download does not normally end for some other reason th...

Page 256: ...and information needs to be sent back to your product specialist Symptom Possible Causes Action taken Summary sheet SP mode 1 Service Printer SP SP1 004 Print Summary SMC All SP5 990 002 SMC Logging...

Page 257: ...he type of problem Image Quality Copy or Print Colour related A B yVertical white dotted lines Check the transfer bias or paper condition yVertical white lines on thick paper Check the timing when the...

Page 258: ...its life end the developer or the cleaning blade of the PCU wears out causing vertical colour lines bands or dirty background Check the related colour unit and replace it if necessary Considerable Sy...

Page 259: ...e Action Smeared image for 4C thin lines or white lines in solid image areas 4C thin lines become smeared in the paper feed direction or white lines appear in solid image areas Spurs are located just...

Page 260: ...upplied under this condition the supplied toner cannot be properly charged causing toner to flow out from the development unit Fireflies Fireflies may appear with originals that have a high image area...

Page 261: ...may appear on outputs if the transfer current is increased too much Therefore after adjusting the transfer current it is necessary to check the results by making a solid or halftone image in duplex mo...

Page 262: ...tes 8 hours Based on the average daily printing volume of 500 prints self check would be performed first thing every morning These settings are suitable for machines which are used during the day and...

Page 263: ...er sensitivity drop may cause changes in image transfer efficiency on thick paper causing vertical white lines The drum sensitivity recovers and this symptom disappears after waiting for about 5 minut...

Page 264: ...eck the results by making a solid or halftone image in duplex mode Symptoms related to color Faint image black Only black becomes lighter The transfer belt position is not in the correct position Chec...

Page 265: ...setting to a recommended value depending on the mode selected as shown below SP2 301 3 K 125mm sec 16 to 21 SP2 301 4 K 180mm sec 27 to 32 SP2 301 16 FC K 125mm sec 9 to 13 SP2 301 17 FC K 180mm sec...

Page 266: ...daily printing volume of 500 prints self check would be performed first thing every morning These settings are suitable for machines which are used during the day and then kept On in Ready status thr...

Page 267: ...d from user and follow the troubleshooting procedure described in section 4 if necessary Color missing Color s is missing on the outputs The position of 3rd mirror moves due to the rough transportatio...

Page 268: ...Soft Sharp The ACS does not correctly distinguish between color and black white images ACS Darker images are sometimes incorrectly taken as black white images Specify Full Color in the following menu...

Page 269: ...ode when using color originals Specify the text mode when using black and white originals Letters are not clear when the background is slightly shaded B W Text Photo ACS This symptom is based on the c...

Page 270: ...fts with respect to the color line already transferred to the paper The registration roller speed adjusted by color development motor speed and fusing belt roller speed adjusted by black development m...

Page 271: ...Main scan Page 4 56 57 Sub scan Page 4 54 55 Transfer Unit Page 4 60 2 Color shifts only at the leading edge area sometimes causing shock jitter magenta or cyan lines Registration roller speed is not...

Page 272: ...he following SPs SP2 909 001 002 and 003 SP2 916 008 009 and 010 SP2 103 056 057 and 058 250 or higher How much do the lines shift Has the SP ended normally 2 mm or more Yes Print out a pattern with t...

Page 273: ...ing SPs SP5 993 010 SP5 993 011 SP5 993 012 Do the lines shift End Yes No No Adjust the magnification with the following SPs SP5 993 013 SP5 993 014 SP5 993 015 Leading or trailing edge Whole part Dis...

Page 274: ...he shift between magenta and black is minimized NOTE If the registration roller is too fast magenta jitter may appear at 67 mm and or cyan jitter at 165 mm from the trailing edge This is caused by the...

Page 275: ...the measured value from m to dots with the following formula Then add or subtract the calculated dot value in the SP mode Correction dots Measured value m 21 2 or 42 4 600 dpi mode 1 dot 42 4 m 1200 d...

Page 276: ...Correction Measured value mm 287 x 10000 If the color line is enlarged in relation to black add the correction value to the current setting If the color line is reduced in relation to black subtract t...

Page 277: ...to the current setting If color YMC has shifted to the right in relation to black subtract the above value from the current setting Examples If the magenta line has shifted to the left by 40 m add 4...

Page 278: ...age of SP1 004 004 005 and SP1 005 003 depending on the mode selected SP1 004 004 Normal paper Color mode 1200 dpi 62 5 mm s SP1 004 005 Normal Paper Color mode 600 dpi 125 mm s SP1 005 003 Thick Pape...

Page 279: ...color grid is larger than the black grid Yellow becomes larger from left to right in Fig 1 but cyan and magenta become larger from right to left This is because the laser writing direction for B Y is...

Page 280: ...ttern printed in step 3 Sometimes a magnification scope must be used to measure the amount of color shift between colors 5 If the result is not within the target go to the next step Fusing Registratio...

Page 281: ...1 x 17 paper 1 Normal 600 dpi 2 Normal 1200 dpi 3 If the color has shifted within 100 mm from the leading edge follow the troubleshooting procedure Sub scan Leading edge NOTE The registration roller s...

Page 282: ...n pattern 12 using A3 11 x 17 paper SP5 997 Test Pattern Setting Mode Tray selection Pattern Single Color Color Mode Resolution Normal color 600 dpi 2 12 6 Black Single Color 600x600 3 Depending on th...

Page 283: ...background are printed as follows 1 The color toner for example magenta B and yellow A toner is transferred on the paper C Some space D is left blank for the black toner 2 The black toner E is transf...

Page 284: ...SC260 Open SC370 371 372 373 TD sensor K 210 A3 C 210 B9 M 209 A19 Y 210 A9 Shorted SC370 371 372 373 or SC374 375 376 377 Open Transfer belt sensor 210 A12 Shorted SC471 Open ID sensor Rear 228 3 Ce...

Page 285: ...tisfied Toner end sensor K 209 A2 Y 206 A7 C 206 A4 M 206 A1 Shorted Toner near end may be detected even when the toner near end condition is not satisfied Open Drum gear position sensor K 213 13 CMY...

Page 286: ...y 24V DC power is not supplied The LED lights But you see no other response High Voltage Power Supply Board Transfer IP101 1 5A 50V SC285 The electricity to the following components is cut off the tra...

Page 287: ...SERVICE TABLES...

Page 288: ......

Page 289: ...MODE NOTE The Service Program Mode is for use by service representatives only so that they can properly maintain product quality If this mode is used by anyone other than service representatives for...

Page 290: ...P SP modes related to the scanner functions Fax SP SP modes related to the fax functions After accessing the SP mode select one of the Service Program modes Copy Printer Scanner or Fax from the touch...

Page 291: ...eys if you know the SP number and then press The required SP Mode number will be highlighted when pressing If not just press the required SP Mode number Press twice to leave the SP mode and return to...

Page 292: ...pen and then press that number to expand the list 4 Use the center touch panel buttons to scroll to the number and title of the item that you want to set and press The small entry box on the right is...

Page 293: ...djustment 5 1 3 REMARKS Display on the Control Panel Screen Since the maximum number of characters which can be displayed on the control panel screen is limited 20 characters the description of SP mod...

Page 294: ...ch is located underneath the jammed paper removal decal DFU Design Factory Use only Do not touch the SP mode in the field A sharp to the right hand side of the mode number column means that the main s...

Page 295: ...Side Reg Side to Side Registration 1 002 Adjusts the side to side registration by changing the laser main scan start position for each mode 1 002 1 By pass Table BCU 1 002 2 Paper Tray 1 BCU 1 002 3 P...

Page 296: ...han for color mode The transfer unit position affects the paper transport quality causing the paper to flip up at the fusing section if the same speed as color mode is used for B W mode To minimize th...

Page 297: ...13 and 24 3 K 125 mm s temperature specified by SP 1 105 4 and 15 4 K 185 mm s temperature specified by SP 1 105 5 and 16 1 104 25 Selects the power on default target fusing operation temperature The...

Page 298: ...5 BCU 0 to 190 NA 120 EU 125 5 C step 1 105 22 P N FC D 125 BCU 0 to 190 NA 150 EU 150 5 C step 1 105 24 P OHP BCU 0 to 190 150 5 C step 1 105 26 H TH BCU 0 to 190 175 5 C step 1 105 28 P TH BCU 0 to...

Page 299: ...T lengthwise This specifies which size is detected for a sensor output of 0110 see section 6 for details US 1 FA 1 902 3 Specifies the paper size for tray 2 Tray 2 B5 LT BCU 0 or 1 0 Alphanumeric 0 LT...

Page 300: ...mperature condition 1 912 6 P Low Temp BCU 0 to 15 5 1 C step Temperature Cor 1 Fusing Temperature Correction Correction Timing 1 913 Specifies the number of sheets to determine whether or not to appl...

Page 301: ...e machine does not shift to the stand by mode 1 915 1 Specifies the time to shift the machine into the stand by mode when not receiving a print start command after receiving a print preparation comman...

Page 302: ...aper jam in the fusing section To prevent this the print job will not start if the heating and pressure roller temperatures are higher than the following Target temperature specified by SP1 105 12 13...

Page 303: ...relevant color solves the spot problem shift the AC upper and lower limits SP2 001 10 and 11 for K SP 2 001 21 and 22 for YMC by the value increased or decreased during the test NOTE The AC upper and...

Page 304: ...Scan Magnification Color Laser Exposure Frequency Displays the result of the latest line position adjustment Changing this affects the main scan magnification however this will be automatically corre...

Page 305: ...fied in this SP mode after the previous job was completed 2 113 Polygon OFF Timing 2 Polygon Mirror Motor OFF Timing 0 or 1 0 1 step 0 Enable 1 Disable 2 131 1 The polygon mirror motor does not turn o...

Page 306: ...63 1 step DFU Adjusts the toner supply amount fixed rate when making multiple prints of pages with low image ratio coverage When printing with a low image ratio toner concentration is controlled only...

Page 307: ...ges are counted The machine detects toner end when the following happens and the machine stops printing even during a print job Pixel count 5 A4 LT sheets with full image coverage NOTE The setting of...

Page 308: ...ically starts During the developer initialization Vcnt is automatically adjusted so that Vt is within 3 0 0 1V Humidity BCU 0 or 1 1 Alphanumeric 0 Disabled 1 Enabled 2 223 2 Enables or disables the H...

Page 309: ...nsfer current is increased too much image offset may occur especially in halftone areas 2 301 1 K P S 125 BCU 0 to 50 15 1 A step 2 301 2 K P S 185 BCU 0 to 50 22 1 A step 2 301 3 K P D 125 BCU 0 to 5...

Page 310: ...SP S125 BCU 0 to 50 15 1 A step 2 301 44 K SP S185 BCU 0 to 50 22 1 A step 2 301 45 FC K SP S62 5 BCU 0 to 50 6 1 A step 2 301 46 FC Y SP S62 5 BCU 0 to 50 6 1 A step 2 301 47 FC M SP 62 5 BCU 0 to 5...

Page 311: ...0 1 step 2 309 8 TH A5 SEF BCU 1 0 to 4 0 1 4 0 1 step 2 309 9 OHP LT SEF BCU 1 0 to 4 0 1 4 0 1 step 2 309 10 OHP A5 SEF BCU 1 0 to 4 0 4 0 0 1 step 2 402 Transfer Ctrl Transfer Control C Mode Posit...

Page 312: ...30 1 0 1 step 2 801 16 K B OHP BCU 10 to 30 5 0 1 step 2 801 17 FC B OHP BCU 10 to 30 1 0 1 step 2 801 18 K B TH D BCU 10 to 30 5 0 1 step 2 801 19 FC B TH D BCU 10 to 30 1 0 1 step 2 801 20 K SP S BC...

Page 313: ...led with SP5 993 001 1 dot 20 2 909 1 Y BCU 2 909 2 M BCU 2 909 3 C BCU 2 909 4 K BCU 500 to 500 0 1 dot step DFU 2 916 Sub scan Reg Sub scan Registration Color Mode Color Resolution Displays the resu...

Page 314: ...sitioning Motor Reset 2 995 Rotates the mirror position motors CMY by 250 pulses clockwise then by 125 pulses counterclockwise This moves the mirrors back to the initial position Then the settings of...

Page 315: ...r K Y C M e g 1 1 2 1 Initialization of Cyan failed but the others succeeded See the troubleshooting section for details Vcnt Initial Vcnt Initial Setting Display Color 3 006 Displays the initial Vcnt...

Page 316: ...s is detected 3 times consecutively it leads to SC385 LED Current Rear BCU 0 to 1023 1 3 107 6 Displays the ID sensor LED current adjusted during Vsg adjustment Vsg avg bk BCU 0 00 to 5 00 0 01V step...

Page 317: ...r density fluctuations Before changing the setting away from 0 check whether the forced TD adjustment 3 126 2 is effective If the problem is persistent then change to 1 2 or 3 However the machine take...

Page 318: ...CU 1 to 30 1 step 3 903 M A Target M A Target Color Adjusts the M A Mass per Area mg cm2 value used during the process control self check Adjusting this changes the development bias This causes the so...

Page 319: ...d process control self check resets when one of the following process control self checks is done Initial Interval Interrupt Non use Time During Toner End When K prints are made the number of prints i...

Page 320: ...rent Vmin value for K Color BCU 0 to 2 00 0 0 01 step 3 910 2 Displays the lowest current Vmin value for the colors CMY Vt Current Display Vt Current Display Color 3 911 Displays the current Vt value...

Page 321: ...resh mode is done When the total number of prints since the last refresh mode exceeds the number specified in this SP mode refresh mode is done before the job end process control self check Mode Set B...

Page 322: ...a long period of time It takes about 20 minutes to complete this toner refresh mode 3 921 1 K 3 921 2 All Color OPC Refresh2 3 922 Specifies when the OPC refresh is executed for CMY drums which forci...

Page 323: ...main scan direction 4 011 1 Side to Side Reg CTL 6 0 to 6 0 0 0 1 mm step FA Blank Margin Blank Margin Adjustment 4 012 Sets the blank margin at each side for erasing the original shadow caused by th...

Page 324: ...PS A5size Check CTL 0 or 1 0 0 No original 1 A5 Lengthwise 4 305 8K 16K Detection BCU 0 or 1 0 0 A B 1 8K 16K 4 305 1 This program enables the machine to automatically recognize the 8K 16K size IPU Te...

Page 325: ...d in the ADS mode 4 540 Printer V 127 to 128 1 1 step 4 540 1 R K 4 540 2 R C 4 540 3 R M 4 540 4 R Y 4 540 5 Y K 4 540 6 Y C 4 540 7 Y M 4 540 8 Y Y 4 540 9 G K 4 540 10 G C 4 540 11 G M 4 540 12 G Y...

Page 326: ...ious result of SP4 628 4 662 G Gain Display Last Adjust Gain Adjustment Green Last Adjustment 4 661 1 G EVEN 4 661 2 G ODD BCU This program displays the previous result of SP4 629 4 663 B Gain Display...

Page 327: ...h the ARDF 4 800 1 R 4 800 2 G 4 800 3 B CTL 20 to 20 0 1 step DFU 4 885 Level Convert Adj R BCU 128 to 127 49 1 step 4 885 1 This SP adjusts the gray valance of red 4 886 Level Convert Adj G BCU 128...

Page 328: ...generated by the controller board Test Pattern G 0 to 4 0 1 step 0 Default Scanned Image 1 Magenta pattern 2 White pattern 3 Magenta Pattern 16 steps 4 Line pattern 4 907 2 Selects the test pattern ge...

Page 329: ...lignment of the red or blue filter on the CCD For details on this adjustment see Replacement and Adjustment Image Adjustment Scanner 4 932 1 R Left 4 932 2 R Right 4 932 3 B Left 4 932 4 B Right CTL 0...

Page 330: ...ether the counter is double clicked for A3 DLT size prints 5 104 1 Double Count CTL 0 or 1 0 0 Normal count 1 Double count 5 113 Optional Counter Type CTL 5 113 1 This program specifies the counter ty...

Page 331: ...xtended with this SP to 1260 mm 5 162 App Switch Method CTL 0 Soft Key Set 1 Hard Key Set 5 162 1 This program specifies the switch that selects an application program 5 212 Page Numbering CTL This pr...

Page 332: ...Interval Others 5 507 132 Interval A3 5 507 133 Interval A4 5 507 134 Interval A5 5 507 141 Interval B4 5 507 142 Interval B5 5 507 160 Interval DLT 5 507 164 Interval LG 5 507 166 Interval LT 5 507...

Page 333: ...for setting only if SP5508 004 is set for 1 5 610 ACC Factory Setting Recall 5 610 4 Recalls the factory settings Overwrite 5 610 5 Overwrites the current values onto the factory settings Previous Set...

Page 334: ...Admin job history and local storage file numbers 5 801 13 IPU Clears the IPU settings 5 801 14 Clear DCS Settings 5 801 15 Clear UCS Settings 5 802 EngineFreeRun EngineFreeRun 5 802 1 Performs a free...

Page 335: ...ted with the user s Counter menu if the Meter Charge mode is selected with SP5 930 1 This can be up to 13 characters both numbers and alphabetic characters can be input Supply CTL 5 812 3 Use this to...

Page 336: ...66 Job Spooling Clear Start Time Treatment of the job when a spooled job exists at power on 0 Data is cleared 1 Automatically printed 5 828 69 Job Spooling Protocol Validates or invalidates the job s...

Page 337: ...e cannot be initialized displayed or selected Panel Setting 0 Disable 1 Enable 5 836 2 Determines whether each capture related setting can be selected or updated from the initial system screen The set...

Page 338: ...D DFU 5 839 11 Logout DFU 5 839 12 Login DFU 5 839 13 Login MAX CTL DFU 5 840 IEEE 802 11b Current SSID CTL 5 840 4 Enters a unique ID up to 32 characters long to identify the device when it is operat...

Page 339: ...Name Setting Black 5 841 2 Tone Name Setting Cyan 5 841 3 Tone Name Setting Yellow 5 841 4 Tone Name Setting Magenta 5 841 5 OrgStamp 5 841 7 OrgStamp 5 841 11 Staple Std1 5 841 12 Staple Std2 5 841 1...

Page 340: ...000 000 255 255 255 255 Specifies the IP address assigned to the computer designated to function as the secondary delivery server of Scan Router This SP allows only the setting of the IP address witho...

Page 341: ...46 5 Changes the capability of the server registered for the I O device Delivery Server Retry Timer 0 255 0 1 5 846 6 Sets the interval for retry attempts when the delivery server fails to acquire the...

Page 342: ...ter B W HQ 0 1x 1 1 2x 2 1 3x 3 1 4x 5 847 7 Rate for Printer Color 1200dpi 5 847 8 Rate for Printer B W 1200dpi Network Quality Default for JPEG 5 847 21 Sets the default value for the quality of JPE...

Page 343: ...l at once to convert to G4 after you add a G4 line Conversely if for some reason the G4 line becomes unusable you can easily switch back to G3 Stamp Data Download 5 853 Use this SP to download the fix...

Page 344: ...57 17 Make SD Debug Debug Save When CTL 5 858 These SPs select the content of the debugging information to be saved to the destination selected by SP5857 002 SP5858 3 stores one SC specified by number...

Page 345: ...nction Disable DFU CTL 0 1 0 1 0 OFF 1 ON Disables the HDD functions by suppressing all functions that write data to the HDD After this SP is executed the machine must be switched off and on to enable...

Page 346: ...this setting you must switch the main switch off and on to enable the new setting Cherry Server 5 974 Specifies which version of ScanRouter Lite or Full is installed 5 974 1 Cherry Server Setting CTL...

Page 347: ...Specifies the temperature for starting the line positioning adjustment The line position adjustment automatically starts when the temperature differs by the amount specified in this SP mode from the...

Page 348: ...n scan registration 128 to 127 0 1 dot step FA 1 dot 20 5 993 13 M Mag Y BCU 5 993 14 M Mag M BCU 5 993 15 M Mag C BCU A fine adjustment to the main scan magnification 100 to 100 0 0 01 step FA NOTE T...

Page 349: ...his SP adjusts the transfer PPS in the 62 5 mm s mode Color Adj level BCU LOW MID HIGH 5 993 35 This SP specifies the level of color adjustment This SP sets the following SPs as listed HI MID LOW SP3...

Page 350: ...t grid pattern Rough 8 2 dot grid pattern Rough 9 1 dot slant grid pattern 10 2 dot slant grid pattern 11 1 dot pattern 12 2 dot pattern 13 4 dot pattern 14 1 dot trimming pattern 15 2 dot trimming pa...

Page 351: ...mode is automatically canceled 5 998 Memory Clear NOTE For more information see NOTE 1 following this table 5 998 1 ENG Setting Clears the engine settings except for counters 5 998 2 ENG Counter Clear...

Page 352: ...2 Group 2 6 007 3 Group 3 5 2 2 ADF Output Check 6 008 Activates the electrical components for functional check It is not possible to activate more than one component at the same time 6 008 1 Fee in M...

Page 353: ...e punching position Punch 1 US 2 punch holes Europe 2 punch holes North Europe 4 punch holes Punch 2 US 3 punch holes Europe 4 punch holes Increment Holes move toward the paper center Decrement Holes...

Page 354: ...LG 6 112 6 A4 LT Adjusts the folding positions of the optional booklet finisher Multi Bin Set 6 901 Specifies whether or not the optional multi bin output tray is installed When installing the multi b...

Page 355: ...7 003 7 Print B W 7 003 8 Print Full Color CTL 9999 to 9999999 0 1 step 7 003 10 Development CMY 7 003 11 Development K CTL These SP modes are development counters for the meter charge mode 7 003 12...

Page 356: ...8 Thick 7 105 9 Used 7 105 11 Index 7 105 12 Others CTL 0 to 9999999 0 1 sheet step Total Scan Counter 7 201 Displays the total number of scans 7 201 1 Total Scan Counter CTL 0 to 9999999 0 1 scan st...

Page 357: ...est 6 7 403 8 Latest 7 7 403 9 Latest 8 7 403 10 Latest 9 CTL Total Paper Jam Counter 7 502 Displays the total number of jams detected 7 502 1 Total Jam CTL 0 to 9999 0 1 sheet step Total Original Jam...

Page 358: ...Staple 7 504 109 Finisher Exit 7 504 110 Finisher Punch 7 504 111 Finisher Jam Clear 7 504 120 Finisher 120 7 504 121 Finisher 121 7 504 122 Finisher 122 7 504 123 Finisher 123 7 504 124 Finisher 124...

Page 359: ...1 sheet step Plotter Jam History 7 507 Displays the 10 most recently detected paper jams 7 507 1 Latest 7 507 2 Latest 1 7 507 3 Latest 2 7 507 4 Latest 3 7 507 5 Latest 4 7 507 6 Latest 5 7 507 7 Lat...

Page 360: ...4 PF Tray 3 7 803 15 PF Tray 4 7 803 16 S Fusing 7 803 17 S Transfer BCU 0 to 9999999 0 1 sheet step Displays the number of revolutions of motors or clutches for each current maintenance unit 0 to 999...

Page 361: ...the end condition The end condition occurs some number of rotations after this not adjustable NOTE The machine internally adjusts or compensates as necessary depending on conditions of machine usage D...

Page 362: ...ustomer forgets the code password 7 810 1 Access Code Clear 7 811 Original Counter Clear 7 811 1 This program reset the original counter SP7 002 001 through 006 Tray Clear Paper Tray Counter Clear 7 8...

Page 363: ...s of SP 7 833 will be lower because these averages include pages for which there is zero for CMY but the averages calculated for SP 8 831 do not include these pages 7 833 5 Average K 7 833 6 Average C...

Page 364: ...tle 232k revolutions equals 2 5k prints If it is set to 464 the end condition is 5 0k prints after near end Oil Alert Page BCU 25 0 to 27 5 27 5 0 1 kilo sheets step 7 905 14 Specifies the number of s...

Page 365: ...00 where Current count is the current values in the counter for the part and Yield count is the recommended yield 7 906 26 R PCU K 7 906 27 R PCU Y 7 906 28 R PCU M 7 906 29 R PCU C 7 906 30 R Dev K 7...

Page 366: ...up 8 Service Table make sure that you understand what these prefixes mean Prefixes What it means T Total Grand Total Grand total of the items counted for all applications C F P etc C Copy application...

Page 367: ...Full Color FIN Post print processing i e finishing punching stapling etc Full Bleed No Margins GenCopy Generation Copy Mode GPC Get Print Counter For jobs 10 pages or less this counter does not count...

Page 368: ...the wide format model A2 only This machine is under development and currently not available Rez Resolution SC Service Code Error SC code displayed Scn Scan Sim Simplex Simplex printing on 1 side S to...

Page 369: ...but the L counter does not the document server is not used A fax broadcast counts as one job for the F counter the fax destinations in the broadcast are not counted separately A fax broadcast is coun...

Page 370: ...L Pjob LS CTL 8 027 O Pjob LS CTL These SPs reveal how files printed from the document server were stored on the document server originally 0 9999999 0 1 The L counter counts the number of jobs stored...

Page 371: ...later accessed for transmission over the telephone line or over a network attached to an e mail or as a fax image by I Fax 0 9999999 0 1 Note Jobs merged for sending are counted separately The L count...

Page 372: ...Jobs CTL 0 9999999 0 1 8 066 These SPs total finishing methods for jobs output from within the document server mode screen at the operation panel The finishing method is specified from the print wind...

Page 373: ...Other application jobs Web Image Monitor Palm 2 etc by size based on the number of pages in the job 8 07x 1 1 Page 8 07x 8 21 50 Pages 8 07x 2 2 Pages 8 07x 9 51 100 Pages 8 07x 3 3 Pages 8 07x 10 10...

Page 374: ...hen the job started If the same document is faxed to both a public fax line and an I Fax at a destination where both are available then this counter increments and the I Fax counter 8 12x also increme...

Page 375: ...Email or Scan to PC or if one job is sent to more than one destination each send is counted separately For example if the same document is sent by Scan to Email as well as Scan to PC then it is count...

Page 376: ...ounts as one job 8 161 T PCFAX TX Jobs CTL 8 163 F PCFAX TX Jobs CTL These SPs count the number of PC Fax transmission jobs A job is counted from when it is registered for sending not when it is sent...

Page 377: ...nput with the scanner for scan jobs only Large size paper A3 DLT scanned for fax transmission are not counted Note These counters are displayed in the SMC Report and in the User Tools display 8 211 T...

Page 378: ...the job recovery processing is not counted to avoid double counting Also the pages are not counted if the jam occurs before the first sheet is output Scan PGS Mode CTL 0 9999999 0 1 8 231 These SPs co...

Page 379: ...d and stored from within the document server mode screen at the operation panel and with the Store File button from within the Copy mode screen O Scan PGS Org CTL 0 9999999 0 1 8 247 These SPs count t...

Page 380: ...on from within the Copy mode screen 8 261 T Scan PGS ColCr CTL 8 262 C Scan PGS ColCr CTL 8 26x 1 Color Conversion 8 26x 2 Color Erase 8 26x 3 Background 8 26x 4 Other These SPs show how many times co...

Page 381: ...lication Use these totals to compare original page size scanning and output page size SP 8 443 S Scan PGS Size CTL 0 9999999 0 1 8 305 These SPs count by size the total number of pages scanned by the...

Page 382: ...count by resolution setting the total number of pages scanned by applications that can specify resolution settings Note At the present time 8 311 and 8 315 perform identical counts 8 31x 1 1200dpi 8...

Page 383: ...the pages increments 0 9999999 0 1 The L counter counts the number of pages stored from within the document server mode screen at the operation panel Pages stored with the Store File button from withi...

Page 384: ...403 F PrtPGS LS CTL 8 404 P PrtPGS LS CTL 8 405 S PrtPGS LS CTL 8 406 L PrtPGS LS CTL These SPs count the number of pages printed from the document server The counter for the application used to prin...

Page 385: ...SPs count by binding and combine and n Up settings the number of pages processed for printing by the scanner application L PrtPGS Dup Comb CTL 0 9999999 0 1 8 426 These SPs count by binding and combi...

Page 386: ...put with the three features below with the print application L PrtPGS ImgEdt CTL 0 9999999 0 1 8 436 These SPs count the total number of pages output from within the document server mode window at the...

Page 387: ...ize the number of pages printed by the printer application S PrtPGS Ppr Size CTL 0 9999999 0 1 8 445 These SPs count by print paper size the number of pages printed by the scanner application L PrtPGS...

Page 388: ...e life of the feed rollers However these counts are based on output timing Blank sheets covers chapter covers slip sheets are also counted During duplex printing pages printed on both sides count as 1...

Page 389: ...rformed automatically during Auto Reduce Enlarge copying are counted The magnification rates of blank cover sheets slip sheets etc are automatically assigned a rate of 100 8 481 T PrtPGS TonSave CTL 8...

Page 390: ...inter emulation mode the total number of pages printed 8 514 1 RPCS 8 514 2 RPDL 8 514 3 PS3 8 514 4 R98 8 514 5 R16 8 514 6 GL GL2 8 514 7 R55 8 514 8 RTIFF 8 514 9 PDF 8 514 10 PCL5e 5c 8 514 11 PCL...

Page 391: ...ode the total number of pages printed by the Print application S PrtPGS FIN CTL 0 9999999 0 1 8 525 These SPs count by finishing mode the total number of pages printed by the Scanner application L Prt...

Page 392: ...11 Total B W 8 582 C Counter CTL 0 9999999 0 1 These SPs count the total output of the copy application broken down by color output 8 582 1 B W 8 582 2 Single Color 8 582 3 Two Color 8 582 4 Full Col...

Page 393: ...9999999 0 1 8 633 These SPs count by color mode the number of pages sent by fax to a telephone number 8 63x 1 B W 8 63x 2 Color If a document has color and black and white pages mixed the pages are co...

Page 394: ...2 Color If a document has color and black and white pages mixed the pages are counted separately as B W or Color At the present time this feature is provided for the Fax application only so SP8641 and...

Page 395: ...W and Color pages is done after the document is stored on the HDD If the job is cancelled before it is stored the pages are not counted 2 If Scan to Email is used to send a 10 page document to 5 addre...

Page 396: ...done after the document is stored on the HDD of the Scan Router server 2 If the job is canceled before storage on the Scan Router server finishes the counts are not done 3 The count is executed even...

Page 397: ...ed 0 9999999 0 1 The L counter counts the number of pages stored from within the document server mode screen at the operation panel Pages stored with the Store File button from within the Copy mode sc...

Page 398: ...er of cyan toner bottle 8 791 LS Memory Remain CTL This SP displays the percent of space available on the document server for storing documents 0 100 0 1 Toner Remain CTL 0 100 0 1 8 801 These SPs dis...

Page 399: ...scanned sheets on which the coverage of each color is from 21 to 30 8 871 1 S BK 8 871 2 S Y 8 871 3 S M 8 871 4 S C Coverage 31 BCU 0 9999999 0 1 8 881 These SPs display the number of scanned sheets...

Page 400: ...ne remains powered off with the power switches 8 941 6 Down Time SC Total down time due to SC errors 8 941 7 Down Time PrtJam Total down time due to paper jams during printing 8 941 8 Down Time OrgJam...

Page 401: ...Gamma settings User Service Toner Limit The following user settings Tray Priority Menu Protect System Setting except for setting of Energy Saver I F Setup I O Buffer and I O Timeout PCL Menu 5 801 9...

Page 402: ...ed Actuator inside sensor 4 Paper Size Switch 1 5 Paper Size Switch 2 6 Paper Size Switch 3 5 803 2 7 Paper Size Switch 4 See Table 2 1 Pushed By pass Table 0 Paper End Sensor Paper end Paper detected...

Page 403: ...velopment Drive Motor CMY Not locked Locked 1 Development Drive Motor K Not locked Locked 2 Fusing Fan Motor Not locked Locked 3 Air Pump Motor MY Not locked Locked 5 803 8 4 Air Pump Motor CK Not loc...

Page 404: ...d Paper detected 5 Original width sensor 2 Paper not detected Paper detected 4 Original width sensor 1 Paper not detected Paper detected 3 Skew correction sensor Paper not detected Paper detected 2 Or...

Page 405: ...2 A4 SEF 2 0 1 1 0 11 x 81 2 LEF 3 11 x 81 2 LEF 3 1 0 1 1 A4 LEF A4 LEF 0 1 0 1 B5 LEF B5 LEF 0 0 1 0 A5 LEF A5 LEF 0 0 0 1 NOTES 1 The machine detects either 81 2 x 14 SEF or B4 SEF depending on th...

Page 406: ...ensor Width Sensor A4 A3 version LT DLT version L3 L2 L1 W2 W1 SP4 301 display A3 11 x 17 O O O O O 132 B4 10 x 14 O O O X O 141 F4 8 5 x 14 8 x 13 O O O X X 165 A4 L 8 5 x 11 X O O X X 133 B5 L X X O...

Page 407: ...tch Y 5 804 23 K Dev M H Development Motor K High Speed 5 804 24 K Dev M M Development Motor K Middle Speed 5 804 25 K Dev M L Development Motor K Low Speed 5 804 26 K Dev M Card Black Development Mot...

Page 408: ...5 804 81 By Pass M C CW Paper Feed Motor Thick paper or OHP mode Clockwise 5 804 82 By Pass M M CW Paper Feed Motor Middle Speed Clockwise 5 804 89 CH DC Y Charge DC Bias for Yellow 125 mm s 5 804 90...

Page 409: ...or LED ID Sensor LED 5 804 133 TD Vcnt TD Sensor Vcnt 5 804 134 Memory Chip Memory Chip Power 5V Supply 5 804 136 PCU Cln Bias K PCU Cleaning Bias Black 5 804 137 PCU Cln Bias YMC PCU Cleaning Bias YM...

Page 410: ...Duplex Inverter Motor 2 65 Counterclockwise 5 804 188 DI M2 125CCW Duplex Inverter Motor 2 125 Counterclockwise 5 804 189 DI M2 130CCW Duplex Inverter Motor 2 130 Counterclockwise 5 804 190 DI M2 185...

Page 411: ...paper size SP5 997 007 SP5 997 006 Tray By pass B146S913 WMF Test Pattern Selection SP5 997 002 0 None 1 1 dot sub scan line 2 2 dot sub scan line 3 1 dot main scan line 4 2 dot main scan line 5 1 do...

Page 412: ...on Disp Version 1 005 1 Displays the version of the controller firmware 1 006 Sample Locked Print CTL 0 Linked 1 On 1 006 1 Enables and disables the document server When you select 0 the document serv...

Page 413: ...w 1 104 43 Magenta Middle 1 104 44 Magenta IDmax 1 104 61 Yellow Highlight 1 104 62 Yellow Shadow 1 104 63 Yellow Middle 1 104 64 Yellow IDmax CTL 0 to 30 15 1 step Save Tone Control Value 1 105 Store...

Page 414: ...1 Compression Type CTL 1 to 3 1 1 step 1 MH 2 MR 3 MMR Erase margin 1 005 Creates an erase margin for all edges of the scanned image If the machine has scanned the edge of the original create a margin...

Page 415: ...processing mode 2 002 11 Notch No 7 Lighter Brightness 0 to 255 128 1 step DFU 2 002 12 Notch No 7 Lighter Contrast 0 to 255 128 1 step DFU 2 002 13 Notch No 7 Lighter Threshold 0 to 255 128 1 step D...

Page 416: ...o 7 Lighter Contrast 0 to 255 128 1 step DFU 2 003 13 Notch No 7 Lighter Threshold 0 to 255 215 1 step DFU 2 003 14 Notch No 6 Brightness 0 to 255 128 1 step DFU 2 003 15 Notch No 6 Contrast 0 to 255...

Page 417: ...Notch No 7 Lighter Contrast 0 to 255 128 1 step DFU 2 004 13 Notch No 7 Lighter Threshold 0 to 255 128 1 step DFU 2 004 14 Notch No 6 Brightness 0 to 255 128 1 step DFU 2 004 15 Notch No 6 Contrast 0...

Page 418: ...7 Lighter Brightness 0 to 255 128 1 step DFU 2 005 12 Notch No 7 Lighter Contrast 0 to 255 128 1 step DFU 2 005 13 Notch No 7 Lighter Threshold 0 to 255 128 1 step DFU 2 005 14 Notch No 6 Brightness 0...

Page 419: ...er Contrast 0 to 255 128 1 step DFU 2 006 13 Notch No 7 Lighter Threshold 0 to 255 128 1 step DFU 2 006 14 Notch No 6 Brightness 0 to 255 128 1 step DFU 2 006 15 Notch No 6 Contrast 0 to 255 128 1 ste...

Page 420: ...step DFU 2 007 16 Notch No 7 Lighter B Contrast 0 to 255 128 1 step DFU 2 007 17 Notch No 7 Lighter R Threshold 0 to 255 128 1 step DFU 2 007 18 Notch No 7 Lighter G Threshold 0 to 255 128 1 step DFU...

Page 421: ...3 G Threshold 0 to 255 128 1 step DFU 2 007 55 Notch No 3 B Threshold 0 to 255 128 1 step DFU 2 007 56 Notch No 2 R Brightness 0 to 255 128 1 step DFU 2 007 57 Notch No 2 G Brightness 0 to 255 128 1 s...

Page 422: ...step DFU 2 008 16 Notch No 7 Lighter B Contrast 0 to 255 128 1 step DFU 2 008 17 Notch No 7 Lighter R Threshold 0 to 255 128 1 step DFU 2 008 18 Notch No 7 Lighter G Threshold 0 to 255 128 1 step DFU...

Page 423: ...tness 0 to 255 128 1 step DFU 2 008 58 Notch No 2 B Brightness 0 to 255 128 1 step DFU 2 008 59 Notch No 2 R Contrast 0 to 255 128 1 step DFU 2 008 60 Notch No 2 G Contrast 0 to 255 128 1 step DFU 2 0...

Page 424: ...gap Notch No 2 CTL 0 to 255 28 1 step 2 022 4 Color gap Notch No 3 CTL 0 to 255 25 1 step 2 022 5 Color gap Notch No 4 CTL 0 to 255 22 1 step 2 022 6 Color gap Notch No 5 CTL 0 to 255 10 1 step This...

Page 425: ...ading Please wait is displayed for a few seconds the copy window will open The machine is ready for normal operation 5 5 2 SYSTEM SETTINGS AND COPY SETTING RESET System Setting Reset The system settin...

Page 426: ...Use the following procedure 1 Press User Tools Counter 2 Hold down and then press Copier Document Server Settings NOTE You must press first 3 When the message prompts you to confirm that you want to r...

Page 427: ...lication Feature application Flash ROM on the controller board Netfile DocBox Printer Application Feature application Printer scanner SD card Onboard Printer Scanner Application Feature application Pr...

Page 428: ...ftware Upload means to send data from the machine to the SD card and download means to send data from the SD card to the machine To select an item on the LCD touch the appropriate button on the soft t...

Page 429: ...6 If the machine is connected to a network disconnect the network cable from the copier 7 Switch the main power switch on After about 45 seconds the initial version update screen appears on the LCD in...

Page 430: ...e of the version presently installed The first line is the module number the second line the version name NEW Tells you the number of the module and name version on the SD card The first line is the m...

Page 431: ...n selected for update KEY WHAT IT DOES Verify Press this button or to verify the selected module Update Press this button or to upgrade the selected module Exit 0 Press this button or to return to the...

Page 432: ...the operation panel firmware after you touch OpePanel While the LCDC firmware is updating the power on key flashes on and off at 0 5 s intervals When the update is finished the power key flashes on a...

Page 433: ...en remove it from the slot 14 Switch the copier on for normal operation Error Messages If an error occurs during the download an error message will be displayed in the first line The error code consis...

Page 434: ...the correct operation of the machine cannot be guaranteed after the machine is switched on again If the ROM update does not complete successfully for any reason then in order to ensure the correct op...

Page 435: ...into SD Card Slot 3 3 Switch the main power switch on After about 45 seconds the initial screen appears on the LCD in English 4 Press Firmware 1 to open the firmware update screen Update Menu Firmwar...

Page 436: ...s After selecting Verify two lines are displayed on the screen The first line tells you the status of the verification for the item selected from the menu and the second name tells you the name of the...

Page 437: ...detected during verification an error message is displayed The second line tells you the name of the module where the error was detected If an error occurs during verification switch the printer off a...

Page 438: ...date After about 9 seconds the downloading starts While the data is downloading the operation panel goes off and the main power on key flashes in red at 0 5 s intervals When the update is finished the...

Page 439: ...ware so execute SP5853 to download the fixed stamp data required by the hard disks 1 Enter the SP mode 2 Select SP5853 then press Execute The following screen opens while the stamp data is downloading...

Page 440: ...oaded data with the number of the machine from which the data was uploaded NOTE NVRAM data from more than one machine can be uploaded to the same SD card Downloading an SD Card to NVRAM Follow this pr...

Page 441: ...e initial screen opens after about 45 seconds 4 Touch the Language 2 on the screen or press 5 Touch LANG 1 1 or LANG 2 2 Key What it does LANG 1 1 Touch this button on the screen or press on the 10 ke...

Page 442: ...the 10 keypad to select a language as the 1st or 2nd Language If a language is already selected it will be displayed in reverse Touching Exit 0 also returns the previous screen 8 If you do not see th...

Page 443: ...language 9 Touch Update on the screen or press to start the download Another screen with a progress bar is not displayed while the language is downloading While the language is downloading The operati...

Page 444: ...the installation procedure 33 Incorrect SD card version Incorrect ROM data on the SD card or data is corrupted 34 Module mismatch Correct module is not on the SD card SD update data is incorrect Acqui...

Page 445: ...exercised when using SD Card Appli Move 1 The data necessary for authentication is transferred with the application program from an SD card to another SD card Authentication fails if you try to use t...

Page 446: ...application program is copied into this SD card 3 Insert the SD card having stored the application program to SD Card Slot 3 The application program is copied from this SD card 4 Turn the main switch...

Page 447: ...copied back into this card 3 Insert the SD card having stored the application program to SD Card Slot 3 The application program is copied back from this SD card 4 Turn the main switch on 5 Start the...

Page 448: ...Standard RAM Conection Check Optional RAM Connection Check Clock Generator Check Standard NVRAM Check Font Header Check Optional NVRAM Check Real Time Clock Check Network Check Engine I F Check Inter...

Page 449: ...nnector Executing Detailed Self Diagnosis Follow this procedure to execute detailed self diagnosis 1 Switch off the machine and connect the parallel loopback device to the Centronics I F port 2 Hold d...

Page 450: ...Transfer Delivery Option SMTP Server SMTP Authentication POP before SMTP Reception Protocol POP3 IMAP4 Settings Key Operator s E mail Address E mail Reception Port E mail Reception Interval Maximum R...

Page 451: ...to Image Density Priority Reproduction Ratio Shortcut R E 1 Shortcut R E 2 Shortcut R E 3 Enlarge 1 Enlarge 2 Enlarge 3 Enlarge 4 Enlarge 5 Priority Setting Enlarge Reduce 1 Reduce 2 Reduce 3 Reduce 4...

Page 452: ...y Operator Tools Program Change Delete Standard Message Store Change Delete Auto Document Program Change Delete Scan Size Print Journal Transmission Page Count Forwarding Memory Lock RX ECM Parameter...

Page 453: ...inal Orientation Priority Change Initial Mode Auto Color Select Mode Priority A C S Sensitivity Level Destination List Settings Destination List Display Priority 2 Select Title Send Settings TWAIN Sta...

Page 454: ...menu Inquiry displays the information specified by the corresponding SPs Information Specified by Consumables Telephone number to order SP5 812 003 Machine maintenance Repair Telephone number SP5 812...

Page 455: ...these switches OFF BCU Board Set the DIP switch on the BCU as listed in the table DIP Switch 4 Model 1 2 3 B147 B190 B149 North South America ON OFF OFF OFF ON Europe OFF ON OFF OFF ON Asia ON ON OFF...

Page 456: ......

Page 457: ...DETAILED DESCRIPTIONS...

Page 458: ......

Page 459: ...r motor 9 Exposure glass 10 Sensor board unit SBU 11 Toner cartridge 12 Laser optics housing unit 13 Polygon mirror motor 14 By pass feed table 15 Transfer unit 16 Rotation encoder 17 Tray 2 18 Tray 1...

Page 460: ...1 External Tray 12 Standard tray The two tray finisher requires an optional paper feed unit or the LCT The duplex inverter unit has two exits for the two tray finisher When the one tray paper feed uni...

Page 461: ...lection coils from the PCUs 4 Drum drive motor CMY Drives the PCUs for magenta cyan and yellow 5 Transfer belt contact motor Moves the transfer belt into contact and away from the color PCUs 6 Paper f...

Page 462: ...Toner pumps Trans unit drive motor Chips toner cartridge Sensors Waste toner vibrator Polygon motor Synch detectors LD boards Operation panel ARDF controller Scanner motor Bluetooth Wireless LAN IEEE...

Page 463: ...ndles the following functions Machine to host interface Operation panel interface Network interface Interfacing and control of the optional USB Bluetooth IEEE1394 IEEE802 11b wireless LAN HDD and DRAM...

Page 464: ...PRINTING PROCESS This machine uses four PCUs four development units and four laser beams for color printing Each PCU consists of a drum charge roller cleaning brush and blade From the left the PCU st...

Page 465: ...any toner remaining on the drum surface after image transfer to the paper Quenching for OPC drum Quenching is done by illuminating the entire area of the drum surface with the laser at the end of eve...

Page 466: ...ines the following depending on the ID sensor output and a reference table in memory VD Drum potential without exposure to adjust this the machine adjusts the charge roller voltage VB Development bias...

Page 467: ...al Interrupt default not done This interrupts printing and then starts automatically when the machine makes a certain number A of continuous color prints in the same job and the main scan length detec...

Page 468: ...librates the ID sensor until its output known as VSG is as follows VSG 4 0 0 5 Volts This calibration compensates for the transfer belt s condition and the ID sensor condition such as dirt on the surf...

Page 469: ...and charge roller voltage is always the same Third the machine makes the second series of grade patterns in the same order as the first series The development bias and charge roller voltage are diffe...

Page 470: ...ration steps 6 to 8 later in this procedure The machine also adjusts VREF toner density target at the same time so that the development gamma detected by process control will be the value stored in SP...

Page 471: ...arge roller voltages selected from one of the types mentioned above and the various grades are made by changing the LD power Step 7 Sensor Pattern Density Detection The ID sensor detects the densities...

Page 472: ...ter every four pages Black Color printing After every one page One of four colors For color jobs the order of pattern generation is K Y M C K Y M C The highlight pattern is created about 2 cm after th...

Page 473: ...l on time for each toner supply clutch is stored in the memory chip for the relevant toner cartridge The amount of toner supplied also depends on the process line speed for the current job The machine...

Page 474: ...oner attraction pump B Memory chip C on the toner cartridge Toner end sensor D There are two different toner near end detection procedures after here referred to as Toner Near End Detection 1 and Tone...

Page 475: ...Toner Near End Detection 2 The controller considers the information from the operation time counter of the toner attraction pump the memory chip on the toner bottle and the toner end sensor 1 To calc...

Page 476: ...VREF 1 2 V VT VT 4 8 V After the machine detects toner end for black it cannot print until the toner cartridge is replaced If cyan magenta or yellow are in a toner end condition during standby mode t...

Page 477: ...1 volts Third the copier stores this VT as VREF VCNT is corrected for the current humidity every print job VCNT is also corrected for the total number of prints to prevent the developer Q M from varyi...

Page 478: ...the CCD on the sensor board by way of the 1st and 2nd scanners The sensor board converts the CCD analog signals into digital signals When the original is manually placed on the exposure glass the scan...

Page 479: ...n is done by changing the scanner motor speed and in the main scan direction it is done by image processing on the IPU board Magnification in the sub scan direction can be adjusted by changing the sca...

Page 480: ...ler on the SBU board checks each sensor status when the platen cover sensor is activated as it is closed It detects the original size by the on off signals received from each sensor If the copy is mad...

Page 481: ...ors for each original size This original size detection method eliminates the necessity for a pre scan and increases the machine s productivity However if the by pass tray is used note that the machin...

Page 482: ...video signals The SBU Sensor Board Unit converts the three analog signals to 10 bit digital signals It sends these signals to the IPU Image Processing Unit The IPU processes the image then the image d...

Page 483: ...l signals White Level Correction A white plate is on the back of the left scale When you turn the switch on the scanner scans this plate to see the actual white level To compensate the difference betw...

Page 484: ...r any changes in black level with time as the machine scans down the page Adjustments The properties of the scanner unit which are necessary for controlling the scanner VPU video processing unit are s...

Page 485: ...ght at the edge and center of a scanned image caused by the scanner lens or variations among pixels of the CCD Shading Correction Picture Elemnet Correction Scanner Correction Filter ADS Image Separat...

Page 486: ...ference between the R G and B signals depends on the magnification ratio If this calculation does not result in an integer the corrected data is set to the closest integer but further correction is ne...

Page 487: ...lection is made based on the difference between the RGB signal levels RGB video signals are compared If the maximum difference among RGB signals is within a certain range the original is considered bl...

Page 488: ...riginal image Fig 1 Scanner gamma correction inverts the video signals The shading circuit converts the signal from 10 bit to 8 bit The IPU section converts the signal levels as shown in Fig 2 This im...

Page 489: ...depends on the color mode single color or full color Users can select a different threshold for each mode ADS Auto Image Density Selection Full color mode 1 Refers to the RGB data taken from the entir...

Page 490: ...es applied To represent green the yellow and cyan toners are used in a 1 1 ratio Color Conversion Table Original Color Toner K R Y G C B M W Y 1 1 1 1 0 0 0 0 M 1 1 0 0 0 1 1 0 C 1 0 0 1 1 1 0 0 K 1 0...

Page 491: ...fixed pitch CCD elements cannot be squeezed or expanded Imaginary points are calculated corresponding to a physical enlargement or reduction Image density is then calculated for each of the imaginary...

Page 492: ...gamma curves for each color in each mode text photo and black text After ACC the gamma curve for each color can be adjusted with service programs SP4 909 to SP4 918 4 different modes 1 ID max 2 Shadow...

Page 493: ...color gradation scale on the C 4 test chart figure 4 Middle Middle ID The Middle ID mode adjusts the image density between Level 3 and Level 7 of the color gradation scale on the C 4 test chart figure...

Page 494: ...ity 5 The copier combines the corrected gamma curve with the Shadow Middle and Highlight values currently in memory 6 The copier then calculates the ID max amplitude of the gamma curve based on data f...

Page 495: ...traight through BCU Printer Application Controller IPU through Controller BCU Scanner Application 1 bit 8 bits SBU IPU Controller HDD Memory Fax Application Transmission Reception Transmission SBU IPU...

Page 496: ...polygon mirror motor to produce latent images on four OPC drums one drum for each color toner There are two hexagonal mirrors Each mirror reflects beams from two LD units The LD unit for black has two...

Page 497: ...main scan line without this component the line bends out towards the middle of the main scan The central bend of the WTL is adjusted in the factory The speed of the polygon mirror depends on the sele...

Page 498: ...ft are used for yellow and black Main Scan Start Detection For magenta and cyan the LSD at the rear detects the start of the main scan For yellow and black the LSD at the front detects the start of th...

Page 499: ...o one of the following three positions 600 dpi position 1 200 dpi position Home position Before it is driven to the 600 dpi position or the 1 200 dpi position the black LD unit is set to its home posi...

Page 500: ...xcept for OHP sheets and thick paper remains at the 600 dpi position The table lists the printing modes and the positions of the black LD unit Mode Position 600 dpi 600 dpi position Monochrome 1 200 d...

Page 501: ...from inadvertently switching on during servicing This relay turns off when the front cover upper left cover or right door is opened and cuts the power 5V supplied to the LD board for each color throu...

Page 502: ...ram indications and the switch conditions Note that some diagram indications take precedence over others Condition Diagram indication A Upper left cover switch B Duplex unit switch C Front door switch...

Page 503: ...ines YY KK CC MM KY KC KM are measured by the front center and rear ID sensors The controller takes the average of the spaces and adjusts the following positions and magnification Sub scan line positi...

Page 504: ...e machine moves the image of the color up or down the sub scan axis To do this it changes the laser write timing for that color Main scan line position for KYCM If the machine detects that the image i...

Page 505: ...SP3 906 001 Interrupt SP3 906 002 Non use Time 1 2 SP3 906 003 004 1 Process control Recovery fusing tempera ture 60 C or lower None Standby SP5 993 003 005 Job start SP5 993 003 006 Temperature diff...

Page 506: ...RINTER MODES To improve reproduction in the copy mode the machine generates the print image with 2 bits per pixel Different parameters are used for the copy and print modes as shown in the table below...

Page 507: ...de This machine has four independent PCUs one for each color Each PCU consists of an OPC drum non contact charge roller cleaning brush and cleaning blade The diameter of the drum is 30 mm circumferenc...

Page 508: ...50 SM 6 7 2 DRIVE The drum drive motor K A drives the PCU for black The drum drive motor CMY B drives the PCUs for magenta cyan and yellow Using one motor to drive these three drums reduces CMY color...

Page 509: ...an interrupter E on each of the black D and yellow C drum gears The drum gear position sensors F G detect the positions of these interrupters respectively The sensors check that the two interrupters...

Page 510: ...sition sensors detect the two drum gear interrupters several times Both black and yellow drum gear interrupters are not detected 440 1 Step 2 The time lags between detection of the black drum gear int...

Page 511: ...value stored in SP2 001 1 to 9 do not adjust in the field unless advised to do so The diameter of the roller is 11 14 mm circumference about 35 mm The gap between a drum and the corresponding charge...

Page 512: ...6 7 5 DRUM CLEANING The cleaning brush A spreads out the waste toner remaining on the drum The cleaning blade B then scrapes it off The toner collection auger C transports the toner towards the waste...

Page 513: ...ner bottle A The coils J K L are driven by development drive motor CMY The openings and PCUs correspond as follows black F yellow G cyan H magenta I The waste toner from the transfer belt cleaning uni...

Page 514: ...that output 6 or more papers Every five papers and at the job end Suppose The copier executes two jobs the first job outputs one paper and the second job outputs two papers In this case the motor oper...

Page 515: ...tain amount of waste toner the sensor is deactivated The machine detects that the waste toner bottle is almost full and displays Waste Toner is Almost Full After that the machine can print about 2 500...

Page 516: ...veloper in each unit is supplied to the development roller by the two mixing augers and attracted onto the surface of the roller The photoconductor gap between PCU and development roller is determined...

Page 517: ...hrough gears and a clutch This motor also drives the fusing unit and paper exit rollers The gear trains are indicated in the diagram by dotted lines The development drive motor CMY B drives the develo...

Page 518: ...6 8 3 DEVELOPER AGITATION Two mixing augers A and B circulate the developer forward and backward to agitate the developer This happens during the process control self check during toner supply and du...

Page 519: ...are both ac and dc bias voltages The ac bias improves toner transfer to the drum The machine automatically controls the dc bias if automatic process control is enabled i e if SP3 125 001 is set to 0...

Page 520: ...toner in each cartridge The pumps and four valves C control the air flow Mixed with air the toner passes part of the way along the transport tube J towards the toner attraction pump This pump draws t...

Page 521: ...the inner pipe A and reaches the toner tube E at the bottom end of the pipe On its way to the toner tube the toner passes the sensor windows G These windows are at the front side and the rear side of...

Page 522: ...the development unit The toner supply clutch drives the rotor which draws the toner in from the cartridge and passes it to the development unit When supplying toner the clutch is on for 0 7 second and...

Page 523: ...re open toner can enter the development unit from the toner attraction pump When the development unit is removed the shutter spring E and F pulls and closes the shutter 6 8 6 TONER CARTRIDGE DETECTION...

Page 524: ...d table 9 Separation roller By pass feed 10 Transport roller 11 Vertical transport roller 12 Feed roller tray 2 13 Separation roller tray 2 14 Pick up roller tray 2 15 Paper tray 2 16 Paper tray 1 The...

Page 525: ...agram When tray 1 and tray 2 are inside the machine their pick up rollers H K are always in contact with each top sheet of the paper stack On the other hand the pick up roller P of the by pass tray st...

Page 526: ...en the machine detects that a tray has been placed in the machine the tray lift motor D rotates and the coupling gear E on the tray lift motor engages the pin F on the lift arm shaft G Then the tray l...

Page 527: ...4 G 11 x 17 SEF 11 x 17 SEF 0 1 0 0 A3 SEF A3 SEF 1 0 1 0 81 2 x 14 SEF 1 B4 SEF 1 1 1 0 1 81 2 x 11 SEF 2 A4 SEF 2 0 1 1 0 11 x 81 2 LEF 3 11 x 81 2 LEF 3 1 0 1 1 A4 LEF A4 LEF 0 1 0 1 B5 LEF B5 LEF...

Page 528: ...shaft rotates Remaining paper Paper height sensor 2 B Paper height sensor 1 C Full OFF OFF Nearly full ON OFF Near end ON ON Almost empty OFF ON OFF No actuator 6 9 6 PAPER END DETECTION TRAYS 1 2 If...

Page 529: ...drives the registration roller B using a clutch and a complex train of gears the location of the gear train is indicated by dotted lines in the above diagram The machine makes a paper buckle at the re...

Page 530: ...1 800 x 600 125 28 Color 1 200 x 1 200 62 5 14 OHP Thick 600 x 600 1 800 x 600 1 200 x 1 200 62 5 10 During a monochrome print job the machine changes the line speed if there is a page with color in t...

Page 531: ...per Longer paper sizes are more affected by the speed difference than shorter sizes From the viewpoint of image crispness multi color images are more easily affected than mono color images To solve th...

Page 532: ...using unit and feeds it to the duplex feed unit inside the machine The duplex feed unit feeds the inverted paper back to the paper feed section When both sides have been printed the duplex inverter un...

Page 533: ...illustration shows the order of sheets of paper if shaded this indicates the second side Larger than A4 LT 81 2 x 11 LEF There are two sheets of paper in the paper feed path at the same time The inte...

Page 534: ...plex inverter motor 1 A drives the paper exit roller 1 B paper transport roller C paper exit roller 2 D and upper inverter roller E The duplex inverter motor 2 F drives the exit roller 3 G paper exit...

Page 535: ...external tray A when duplex mode is not selected NOTE The paper cannot be fed out to the external tray if duplex printing is selected The junction gate B directs the paper from the fusing unit out to...

Page 536: ...ing unit to the lower part of the inverter unit After the duplex inverter sensor B is activated the machine waits until the trailing edge has passed junction mylar 3 C Then the paper is switched back...

Page 537: ...1 D Then the paper is switched back and junction mylar 1 directs the paper out to the finisher With Optional LCT or Two Tray Paper Feed Unit The paper is fed out to the finisher from the lower exit A...

Page 538: ...SM 6 10 7 DUPLEX FEED UNIT Drive The duplex feed motor A drives all paper transport rollers Feed in and feed out The duplex feed unit feeds the paper from the duplex inverter unit to the relay roller...

Page 539: ...transfer belt feeds the paper past the drums towards the fusing unit A positive charge is applied to the paper under the transfer belt opposite each drum to transfer the toner from the drums onto the...

Page 540: ...B190 6 82 SM 6 11 2 TRANSFER BELT DRIVE Drive Motor The transfer unit drive motor A drives the transfer belt B and the cleaning unit via the timing belt and gears The speed of transfer belt drive depe...

Page 541: ...umber of notches that the sensor has read in the unit of time If the sensor has read an unusually large number of notches or an unusually small number of notches the controller ignores such unusual si...

Page 542: ...ent for each printing mode color or B W resolution paper type can be adjusted with SP2 301 1 to 56 The by pass tray settings are used when the duplex unit has not been installed and the user is making...

Page 543: ...position adjustment on the belt Belt cleaning is completed while the transfer belt makes one rotation The transfer unit drive motor A drives the unit The cleaning brush B always contacts the transfer...

Page 544: ...til the previous page has gone through the transfer unit Then the transfer belt contact motor C turns on and a cam D moves the lower end E of the transfer belt upward so that it contacts the other thr...

Page 545: ...r belt and PCUs To print color pages the ACS lifts the transfer belt and operates the four PCUs To print black and white pages the ACS manages the transfer belt and the PCUs as follows 1 The ACS keeps...

Page 546: ...n and does not work when B W detect is off The tables list which PCUs are in operation B W Page Detect On Print Printer Driver B W Only Color Only B W and Color Black and White Black PCU Black PCU Bla...

Page 547: ...he temperature of the fusing belt quickly The hot roller is made of sponge which flattens slightly also increasing the fusing nip This roller does not contain a fusing lamp Each of the heating and pre...

Page 548: ...r E is driven by the pressure with the fusing belt F Fusing Clutch The fusing clutch A turns off and cuts the drive power when the fusing unit does not need to operate This mechanism prevents the belt...

Page 549: ...200 150 C NA 125 C EU 130 C Color 1 800 x 600 600 x 600 180 C 160 C 1 200 x 1 200 NA 180 C EU 175 C NA 160 C EU 155 C Black and white 1 800 x 600 600 x 600 NA 185 C EU 180 C NA 155 C EU 160 C OHP All...

Page 550: ...above which printing will not start Overheat Protection If the heating or pressure roller temperature becomes higher than 210 C the CPU cuts off the power to the fusing lamp SC543 for the heating roll...

Page 551: ...akes it easier for paper to separate from the fusing belt and roller after fusing The oil C from the oil supply pad B is supplied to the oil supply roller A The oil supply roller rotates and supplies...

Page 552: ...noid A turns on the solenoid lever B pushes the oil supply lever C on the fusing unit The movement is transmitted by the link D and the bracket E to the oil supply roller F The roller is lifted and to...

Page 553: ...rear side of the holder The bottle pushes the feeler directly 2 The bottle set sensor is checked when the main switch is turned on or when the front or left door is opened and closed If the sensor do...

Page 554: ...has reached this value an error message is displayed and the copier stops its operation When you dispose of the waste oil the machine resumes its normal operations no need to switch the machine off o...

Page 555: ...Key Operator Tools AOF Always ON This disables the auto off mode Stand by Mode Auto Off Mode Key Operation Energy Saver Key ON or Panel Off Timer 10 s to 999 s Default 10 s Panel Off Mode 1 2 Low Powe...

Page 556: ...e each of the fusing lamps are kept at the temperatures indicated in the table below and the operation panel indicators are turned off except for the Energy Saver LED and the Power LED If the controll...

Page 557: ...is off hook An original is in the ARDF The ARDF is open Off Stand by mode The system 5V is still supplied to all components When the machine detects a ringing signal or receives a stream of data for a...

Page 558: ...ing the junction gate feeds paper to the standard paper tray or the external paper tray The junction gate solenoid D controls the junction gate as follows To the standard paper tray The junction gate...

Page 559: ...7 B149 B190 Detailed Descriptions 6 13 2 PAPER OVERFLOW DETECTION When the paper overflow sensor A is activated the machine detects that the paper stack height has exceeded a certain limit and stops p...

Page 560: ...a HDD network operation panel IEEE1284 and image processing Flash ROM The 16 MB flash ROM is for the system program AS Option Optional component for Asia model standard component for other models AL O...

Page 561: ...or other models IEEE1284 Interface The IEEE1284 interface is a standard component for the Europe and North America models and an optional component for other models NIB The network interface board is...

Page 562: ...in switch off Data Transfer The copier executes the direct memory access DMA two times as fast as the conventional DMA The controller has two identical hard disk drives One HDD interface connects thes...

Page 563: ...ng RPCS Driver Controller Host ICM Engine ICM profile Printer Engine CMYK 8 bits CMYK 8 bit K UCR BG RGB CMYK RGB 1 bit or 2 bits B146D932 WMF PCL Driver Decode Scale 8 bits Color Matching Dithering R...

Page 564: ...es gray with the K or CMYK toner depending on the driver settings BG UCR Black Generation Under Color Removal The RGB data is converted to CMYK data with BG UCR During CMYK conversion some CMY data is...

Page 565: ...troller SP mode Toner Limit Default 190 for text 260 for photo Adjustable range 100 to 400 Dither Processing and ROP RIP Dither patterns have been prepared for photo and text independently Dithering c...

Page 566: ...umber of pages is 2 000 including jobs using locked print and collation Locked Print Using this feature the print job is stored in the machine but will not be printed until the user inputs an ID at th...

Page 567: ...NOTE 1 The supported print protocols are IPP and LPR 2 The default setting for this feature is off The user must switch it on using UP mode to enable this feature The size of the HDD partition for jo...

Page 568: ...ttings Paper Tray Priority Printer NOTE The by pass feed table is not part of the tray search Tray Locking If Tray Locking is enabled for a tray the controller skips the locked tray in the tray search...

Page 569: ...er Features System Auto Continue NOTE The default setting for this feature is Off Auto Tray Select When there is no paper tray that matches the paper size and type specified by the driver the machine...

Page 570: ...the following stapling positions A One staple vertical is at the rear right corner B Two staples vertical are at the right middle edge C One staple vertical is at the front right corner D One staple s...

Page 571: ...hat these punch units are not interchangeable with each other To make two holes on a sheet of paper you must install the two hole type to make three the three hole type and to make four the four hole...

Page 572: ...twork EEPROM Stores the MAC address The physical layer device the lowest layer of the OSI reference model refers to the physical components of the network cables connectors and so on OSI the Operating...

Page 573: ...NIB is a standard IEEE802 3u type which implements 10 100Mbps auto negotiation System initialization sets the network for 10Mbps 100Mbps Indicates the operation mode On 100 Mbps mode LED A Orange Off...

Page 574: ...can be connected without a host Devices in a computer can be connected to external devices on a shared bus IEEE1394 supports two printing methods 1 SCSI Print and 2 IP Over 1394 IP Over 1394 supports...

Page 575: ...cal ID comprise the 16 bit Node ID 64 000 nodes are allowed on each system Up to 16 hops are allowed 4 5 m hop for a total of 72 meters devices are daisy chained Firewire allows its devices to draw po...

Page 576: ...f the driver is available If the driver is not available a message prompts the user for the driver disk for immediate installation Hot swapping cables can be connected and disconnected while the compu...

Page 577: ...e USB standard specifies two types of connectors type A connectors for upstream connection to the host system and type B connectors for downstream connection to the USB device 6 17 4 PIN ASSIGNMENT Th...

Page 578: ...l continue to print up to the page where the print job was cancelled When the controller board is replaced the host computer will recognize the machine as a different device Related SP Mode USB Settin...

Page 579: ...be integrated into existing wired networks Once installed the network treats wireless nodes like any other physically wired network component Flexibility and mobility make wireless LANs both effective...

Page 580: ...st set up the machine in ad hoc mode and program the necessary settings even if the machine will be used in the infrastructure mode To switch between ad hoc and infrastructure modes use the following...

Page 581: ...ode is sometimes called Network Name Some devices automatically change from ad hoc mode to infrastructure mode when the same SSID is used in ad hoc mode and infrastructure mode In such a case to use t...

Page 582: ...Good 76 100 Fair 41 75 Poor 21 40 Unavailable 0 20 NOTE Communication status can be measured only when the infrastructure mode is being used Channel Settings If a communication error occurs because o...

Page 583: ...r tool Host Interface menu Network Setup LAN Type 3 Check if the channel settings are correct 4 Check if the SSID and WEP are correctly set If infrastructure mode is being used 1 Check if the MAC addr...

Page 584: ...ice in the ad hoc mode This network is called a Piconet A Piconet may contain a maximum of 8 Bluetooth devices There is one master device and seven slave devices in a Piconet The master device control...

Page 585: ...Generic Object Exchange Profile Object Push Profile File Transfer Profile Synchronization Profile Hardcopy Cable Replacement Profile Serial Port Profile SPP and Hardcopy Cable Replacement Profile HCRP...

Page 586: ...using the driver TWAIN mode or from the operation panel Delivery mode the IPU chip does the image processing using the appropriate image processing methods mentioned above Image Data Path 1 Image Sto...

Page 587: ...the full color mode is automatically selected Comparing RGB video signals the ACS processes the original as black and white if the maximum difference among RGB signals is within a certain range After...

Page 588: ...copy and print jobs cannot be downloaded to a PC or e Cabinet from the document server Two common target formats are provided for conversion to files that can be selected by the SP modes JPEG and TIFF...

Page 589: ...SPECIFICATIONS...

Page 590: ......

Page 591: ...cpm color or 32 cpm black white B149 28 cpm color or 38 cpm black white B190 20 cpm color or 38 cpm black white First copy normal mode Color 10 seconds or less Black white 8 seconds or less Warm up t...

Page 592: ...Hz More than 12A for North America 220 V 240 V 50 60 Hz More than 8A for Europe Power Consumption 120V 230V Maximum 1440 W or less 1500 W or less Energy Saver 15 W or less 18 W or less Noise Emission...

Page 593: ...600 x 600 dpi 24 ppm 10 ppm 1 800 x 600 dpi 24 ppm 10 ppm B147 Color 1 200 x 1 200 dpi 14 ppm 10 ppm 600 x 600 dpi 38 ppm 10 ppm 1 800 x 600 dpi 38 ppm 10 ppm Monochrome 1 200 x 1 200 dpi 28 ppm 10 p...

Page 594: ...d Scanner Resolution Main scan Sub scan 600 dpi Available scanning Resolution Range Twain Mode 100 1200 dpi Delivery Mode 100 200 300 400 600 dpi Grayscales 1 bit or 8 bits pixel each for RGB Scanning...

Page 595: ...5 x 11 N Y N Y N Y Y N Y Letter LEF 11 x 8 5 Y Y Y Y N Y N Y Legal SEF 8 5 x 14 N Y N Y N Y Y N Y Half Letter SEF 5 5 x 8 5 N N N Y N N N Y Executive SEF 7 25 x 10 5 N Y N Y N Y N Y Executive LEF 10 5...

Page 596: ...edger 11 x 17 Y Y Y Y Y Letter SEF 8 5 x 11 Y Y Y Y Y Letter LEF 11 x 8 5 Y Y Y Y Y Legal SEF 8 5 x 14 Y Y Y Y Y Half Letter SEF 5 5 x 8 5 Y Y N N N Executive SEF 7 25 x 10 5 Y Y Y N Y Executive LEF 1...

Page 597: ...DLT Yes No Yes Yes 11 x 15 No No Yes No 10 x 14 No No Yes No 8 5 x 14 LG Yes No Yes No 8 5 x 13 F4 No No Yes Yes 8 25 x 13 No No No No 8 x 13 F No Yes No No 8 5 x 11 LT Yes No Yes No 11 x 8 5 LT Yes...

Page 598: ...anagement utility with screen fonts for the printer SmartNetMonitor for Admin Win95 98 ME 2000 XP NT4 A printer management utility for network administrators NIB setup utilities are also available Sma...

Page 599: ...er and utility software are provided on one CD ROM Scanner Drivers Network Twain Driver for Win95 98 ME NT4 0 2000 XP 2003 Scanner Utilities Scan Router V2 Lite Cherry Lite for Win95 98 ME NT4 0 2000...

Page 600: ...602 I One from G H and I Requires one from D E and F Punch unit for B602 B647 Requires I Two tray finisher B599 G One from G H and I Requires one from D E and F Punch unit for B599 B377 Requires G Mul...

Page 601: ...IEEE 1394 B581 C USB 2 0 B596 D Wireless LAN B582 E Bluetooth G377 F One from the four File Format Converter B609 G Printer Scanner B612 H Standard for the Europe and North America models Optional fo...

Page 602: ...y 80 sheets 80 g m2 20 lb Original Standard Position Rear left corner Separation Feed belt and separation roller Original Transport Roller transport Original Feed Order From the top original Supported...

Page 603: ...F Minimum A5 LEF 81 2 x 11 Paper Weight 60 to 105 g m2 16 to 28 lb Tray Capacity 500 sheets x 2 80 g m2 20 lb Paper Feed System FRR system Paper Height Detection 3 steps 100 50 Near End Power Source D...

Page 604: ...aper OHP cannot be stapled Tray Capacity Upper tray 500 sheets A4 81 2 x 11 B5 A5 LEF 250 sheets 11 x 17 A3 81 2 x 14 B4 Lower tray default mode stapled output only goes to tray 2 2000 sheets A4 81 2...

Page 605: ...per Size A3 B4 A4 SEF DLT LG LT SEF Paper Weight Stack Sort mode 60 to 128 g m2 16 to 34 lb Staple mode 64 to 90 g m2 17 to 24 lb Booklet mode 64 to 80 g m2 17 to 21 lb Tray Capacity 1 000 sheets A4 L...

Page 606: ...BIN OUTPUT TRAY Number of Bins 2 Paper Size Maximum A3 11 x 17 SEF Minimum A5 LEF 81 2 x 11 Paper Weight 60 to 105 g m2 16 to 28 lb Stack Capacity 80 g m2 20 lb Tray 1 100 sheets Tray 2 100 sheets A4...

Page 607: ...AUTO REVERSE DOCUMENT FEEDER B597...

Page 608: ......

Page 609: ...9 1 13 STAMP SOLENOID 9 1 14 CONTROLLER BOARD 9 2 TROUBLESHOOTING 10 2 1 TIMING CHARTS 10 2 1 1 A4 S LT S SINGLE SIDED ORIGINAL MODE 10 2 1 2 A4 S LT S DOUBLE SIDED ORIGINAL MODE 11 2 2 JAM DETECTION...

Page 610: ......

Page 611: ...1 x 1 E Platen sheet Velcro pads F Original exit tray x 2 Slide to the right and then pull out CAUTION The hinge of the ARDF is spring loaded and becomes much lighter with all the covers removed Afte...

Page 612: ...SM 1 2 ORIGINAL FEED UNIT Open the top cover A Original feed unit Press it toward you on its shaft to release and lift out 1 3 ORIGINAL PICK UP ROLLER Original feed unit 1 2 A Pick up roller x 1 B597...

Page 613: ...and original pick up roller 1 2 1 3 A Shaft x 1 NOTE Before removing the shaft note carefully the positioning of the spring B This must be reset during re installation C Feed belt cover Timing belt ge...

Page 614: ...ORRECTION INTERVAL REGISTRATION ORIGINAL WIDTH SENSORS Open the top cover A Upper original guide x 3 B Skew correction sensor x 1 C Interval sensor x 1 D Registration sensor x 1 E Original width senso...

Page 615: ...IGINAL LENGTH SENSORS Raise the original table A Lower cover of original tray x 4 B Original length sensor 1 x 1 C Original length sensor 2 x 1 1 7 SEPARATION ROLLER Original feed unit 1 2 A Separatio...

Page 616: ...OTE Raise the original tray before you re install the paper feed guide Separation roller torque limiter x 1 1 7 C Bracket x 1 x 1 D Inverter sensor x 1 E Original set sensor x 1 1 9 PICK UP MOTOR ORIG...

Page 617: ...Reverse Document Feeder B597 1 10 TRANSPORT MOTOR AND INVERTER MOTOR Rear cover 0 A Pick up roller assembly x 1 x 3 x 3 B Motor bracket x 3 x 2 Timing belt x 2 C Transport motor x 2 Spring x 1 D Inve...

Page 618: ...W CORRECTION ROLLER CLUTCH B597 8 SM 1 11 FEED MOTOR SKEW CORRECTION ROLLER CLUTCH Rear cover 0 A Motor bracket x 5 x 1 B Feed motor x 2 C Clutch stopper x 1 D Skew correction roller clutch x 1 B597R1...

Page 619: ...halfway B Open the exit guide plate C Exit guide plate cover x 2 D Exit sensor x 1 x 1 1 13 STAMP SOLENOID Rear cover 0 Open exit guide plate 1 12 A Exit guide plate cover x 1 B Stamp solenoid x 1 x 1...

Page 620: ...W OFF OFF ON ON OFF ON OFF Original Set Sensor Pick up Motor Original Stopper H P Sn Original Pick up H P Sn Feed Motor Feed Clutch Skew Correction Sn Interval Sn Registration Sn Transport Motor DF Ga...

Page 621: ...CCW OFF OFF ON ON OFF OFF CW ON OFF ON OFF Pick up Motor Original Stopper H P Sn Original Pick up H P Sn Feed Motor Feed Clutch Skew Correction Sn Interval Sn Transport Motor Registration Sn DF Gate E...

Page 622: ...urn on after the feed motor has fed the original 185 mm Transport jam Jam 4 The interval sensor does not turn on after the feed motor has fed the original 141 mm Registration sensor Jam 5 The registra...

Page 623: ...ion 7720 pps 1 2 phase 1 0 0 0 Free run one sided original 100 color mode 1 0 0 1 Free run one sided original 200 color mode 1 0 1 0 Free run one sided original 32 color mode 1 0 1 1 Free run one side...

Page 624: ...er 17 Skew correction roller 9 Exit roller 18 Feed belt Pick up Mechanism Picks up the originals for scanning Feed Separation Mechanism Comprised of the feed belt and separation roller feeds and separ...

Page 625: ...r B597 4 2 DRIVE LAYOUT 1 Feed motor 7 Inverter roller 2 Feed belt 8 Exit roller 3 Pick up roller 9 Separation roller 4 Pick up motor 10 Transport roller 5 Transport motor 11 Skew correction roller 6...

Page 626: ...sensors A and two original length sensors B and C The machine determines the original width when the leading edge of the original activates the registration sensor The ARDF detects the original size b...

Page 627: ...mm ON ON A5 L 148 x 210 mm A5 S 210 x 148 mm ON B6 L 128 x 182 mm B6 S 182 x 128 mm DLT L 11 x 17 ON ON ON ON ON 11 x 15 L ON ON ON ON ON 10 x 14 L ON ON ON ON LG L 81 2 x 14 ON ON ON F4 L 81 2 x 13...

Page 628: ...below cannot be determined the image cannot be correctly scaled reduced or enlarged or processed until the document length has been accurately detected The length must be determined before the image i...

Page 629: ...tart is pressed the pick up motor D turns on and the original stopper cam E rotates The original stopper lowers and releases the original Next the pick up roller cam F lowers the pick up roller and th...

Page 630: ...er slightly until it presses against the skew correction roller C and buckles slightly to correct any skew 4 4 3 REDUCING THE INTERVAL BETWEEN PAGES After performing skew correction the feed motor run...

Page 631: ...port motor drives the transport roller A and the exit roller B When the leading edge of the original activates the interval sensor C the transport motor rotates the transport roller The transport roll...

Page 632: ...junction gate D closes Next the inverter motor turns on and the inverter roller E starts rotating to feed the original from the reverse table Then the original is fed to the transport roller and the s...

Page 633: ...C When the original reaches the stamp the transport motor stops and the stamp solenoid turns on if the page is sent successfully immediate transmission or stored successfully memory transmission Afte...

Page 634: ......

Page 635: ...ONE TRAY PAPER FEED UNIT B601...

Page 636: ......

Page 637: ...LER REPLACEMENT 2 1 2 1 PAPER FEED SEPARATION AND PICK UP ROLLERS 2 1 3 PAPER FEED MOTOR AND MAIN BOARD 3 1 4 TRAY LIFT MOTOR 4 1 5 PAPER FEED CLUTCH 4 1 6 PAPER FEED UNIT REPLACEMENT 5 2 DETAILED DES...

Page 638: ......

Page 639: ...COVER REPLACEMENT SM 1 B601 One Tray Paper Feed Unit B601 1 REPLACEMENT AND ADJUSTMENT 1 1 COVER REPLACEMENT 1 Rear cover A x 2 B601R102 WMF A...

Page 640: ...R REPLACEMENT B601 2 SM 1 2 ROLLER REPLACEMENT 1 2 1 PAPER FEED SEPARATION AND PICK UP ROLLERS 1 Paper tray 2 Pick up roller A 1 hook 3 Paper Feed Roller B x 1 4 Separation Roller C x 1 B601R101 WMF B...

Page 641: ...PAPER FEED MOTOR AND MAIN BOARD SM 3 B601 One Tray Paper Feed Unit B601 1 3 PAPER FEED MOTOR AND MAIN BOARD 1 Rear cover 1 1 2 Paper feed motor A x 1 x 3 3 Main board B x 2 B601R103 WMF A B...

Page 642: ...LIFT MOTOR B601 4 SM 1 4 TRAY LIFT MOTOR 1 Rear cover 1 1 2 Tray lift motor A x 1 x 2 1 5 PAPER FEED CLUTCH 1 Rear cover 1 1 2 Bracket B x 1 3 Bushing 4 Paper feed clutch C B601R104 WMF B601R105 WMF A...

Page 643: ...PAPER FEED UNIT REPLACEMENT SM 5 B601 One Tray Paper Feed Unit B601 1 6 PAPER FEED UNIT REPLACEMENT 1 Right cover A 2 Paper feed unit B x 2 x 1 B601R106 WMF A B...

Page 644: ...OVERVIEW B601 6 SM 2 DETAILED DESCRIPTIONS 2 1 OVERVIEW 2 1 1 MECHANICAL COMPONENT LAYOUT 1 Pick up Roller 2 Paper Feed Roller 3 Relay Roller 4 Separation Roller 5 Tray B601D001 WMF 5 1 2 3 4...

Page 645: ...Paper Size Switch 2 3 Paper Size Switch 3 4 Paper Size Switch 4 5 Main Board 6 Paper Feed Motor 7 Paper End Sensor 8 Lift Sensor 9 Paper Feed Clutch 10 Vertical Guide Switch 11 Tray Lift Motor 12 Rela...

Page 646: ...OVERVIEW B601 8 SM 2 1 3 DRIVE LAYOUT 1 Paper Feed Motor 2 Paper Feed Clutch 3 Paper Feed Roller 4 Separation Roller 5 Pick up Roller B601D102 WMF 1 4 2 3 5...

Page 647: ...TWO TRAY PAPER FEED UNIT B598...

Page 648: ......

Page 649: ...ER REPLACEMENT 2 1 2 1 PAPER FEED SEPARATION AND PICK UP ROLLERS 2 1 3 PAPER FEED MOTOR AND MAIN BOARD 3 1 4 TRAY LIFT MOTORS 4 1 5 PAPER FEED CLUTCHES 4 1 6 PAPER FEED UNIT REPLACEMENT 5 2 DETAILED D...

Page 650: ......

Page 651: ...COVER REPLACEMENT SM 1 B598 Two Tray Paper Feed Unit B598 1 REPLACEMENT AND ADJUSTMENT 1 1 COVER REPLACEMENT 1 Rear cover A x 2 B598R102 WMF A...

Page 652: ...R REPLACEMENT B598 2 SM 1 2 ROLLER REPLACEMENT 1 2 1 PAPER FEED SEPARATION AND PICK UP ROLLERS 1 Paper tray 2 Pick up roller A 1 hook 3 Paper Feed Roller B x 1 4 Separation Roller C x 1 B598R101 WMF B...

Page 653: ...PAPER FEED MOTOR AND MAIN BOARD SM 3 B598 Two Tray Paper Feed Unit B598 1 3 PAPER FEED MOTOR AND MAIN BOARD 1 Rear cover 1 1 2 Paper feed motor A x 1 x 3 3 Main board B x 2 B598R103 WMF B A...

Page 654: ...IFT MOTORS B598 4 SM 1 4 TRAY LIFT MOTORS 1 Rear cover 1 1 2 Tray lift motor A x 1 x 2 1 5 PAPER FEED CLUTCHES 1 Rear cover 1 1 2 Paper feed clutches A x 1 1 bracket 1 bushing B598R104 WMF B598R105 WM...

Page 655: ...PAPER FEED UNIT REPLACEMENT SM 5 B598 Two Tray Paper Feed Unit B598 1 6 PAPER FEED UNIT REPLACEMENT 1 Vertical transport cover A 1 hook 2 Paper feed unit B x 2 x 1 B598R108 WMF B598R107 WMF A B...

Page 656: ...L COMPONENT LAYOUT 1 Upper Pick up Roller 2 Upper Paper Feed Roller 3 Upper Relay Roller 4 Upper Separation Roller 5 Lower Relay Roller 6 Lower Paper Feed Roller 7 Lower Separation Roller 8 Lower Pick...

Page 657: ...r 10 Upper Paper Feed Clutch 11 Upper Paper End Sensor 12 Upper Tray Lift Motor 13 Lower Paper Feed Clutch 14 Vertical Guide Switch 15 Lower Lift Sensor 16 Lower Tray Lift Motor 17 Lower Paper End Sen...

Page 658: ...ed Clutch 3 Lower Paper Feed Clutch 4 Lower Relay Roller 5 Lower Separation Roller 6 Lower Paper Feed Roller 7 Lower Pick up Roller 8 Upper Separation Roller 9 Upper Relay Roller 10 Upper Paper Feed R...

Page 659: ...LARGE CAPACITY TRAY B600...

Page 660: ......

Page 661: ...RT CLUTCH 5 1 7 PAPER FEED CLUTCH 6 1 8 PAPER FEED UNIT 7 1 9 UPPER LIMIT RIGHT TRAY PAPER END AND RELAY SENSORS 8 1 10 PICK UP PAPER FEED SEPARATION ROLLER 9 2 DETAILED SECTION DESCRIPTIONS 10 2 1 OV...

Page 662: ......

Page 663: ...ut press the stopper A on the guide rail 2 To install the tray set the tray on the guide rails keep the tray level and push the tray in 1 2 REAR FENCE HP SENSOR 1 Pull out the large capacity tray 2 Le...

Page 664: ...HE TRAY PAPER SIZE 1 Screws A B 2 Change the position of the side fences 3 Change the position of the rear fence HP sensor 1 2 4 Before securing the right tray side fence load the paper in the right t...

Page 665: ...D SENSOR SM 3 B600 Large Capacity Tray B600 1 4 LEFT TRAY PAPER END SENSOR 1 Pull out the large capacity tray 2 Left tray side fence A x 2 3 Rear fence bracket B x1 4 Left tray paper end sensor C x 1...

Page 666: ...TRAY LIFT MOTOR B600 4 SM 1 5 TRAY LIFT MOTOR 1 Rear cover A x 2 2 Tray lift motor B x 3 x 1 B600R105 WMF B600R106 WMF A B...

Page 667: ...K TRANSPORT CLUTCH SM 5 B600 Large Capacity Tray B600 1 6 TRAY MOTOR AND STACK TRANSPORT CLUTCH 1 Rear cover 1 5 2 Tray motor A x 6 x 1 3 Bracket B x 1 4 Stack transport clutch C x 2 2 bushings 1 gear...

Page 668: ...PAPER FEED CLUTCH B600 6 SM 1 7 PAPER FEED CLUTCH 1 Rear cover 1 5 2 Bracket A x 1 3 Bushing 4 Paper feed clutch B B600R108 WMF A B...

Page 669: ...7 B600 Large Capacity Tray B600 1 8 PAPER FEED UNIT 1 Stack transport clutch 1 6 2 Paper feed clutch 1 7 3 Paper feed unit cable A 4 Open the vertical transport guide plate B 5 Paper feed unit C x 2...

Page 670: ...M 1 9 UPPER LIMIT RIGHT TRAY PAPER END AND RELAY SENSORS 1 Paper feed unit 1 8 2 Sensors Upper limit A Relay B x 1 1 bracket Right tray paper end C NOTE To remove the upper limit A or paper end sensor...

Page 671: ...e Capacity Tray B600 1 10 PICK UP PAPER FEED SEPARATION ROLLER 1 Paper tray unit 2 Pick up roller A 1 hook 3 Separation roller B x 1 4 Feed roller C x 1 NOTE If the rollers are incorrectly installed t...

Page 672: ...t Sensors 5 2 Paper Height Sensors 4 3 Paper Height Sensors 1 4 Pick up Roller 5 Upper Limit Sensor 6 Paper Feed Roller 7 Relay Sensor 8 Relay Roller 9 Separation Roller 10 Paper Height Sensors 2 11 P...

Page 673: ...Sensor 6 Main Board 7 Side Fence Open Closed Sensor 8 Tray Sensor 9 Tray Motor 10 Paper Height Sensors 1 11 Upper Limit Sensor 12 Paper Feed Clutch 13 Paper Height Sensor 2 14 Right Tray Paper End Se...

Page 674: ...uses an FRR type paper feed mechanism The paper feed unit consists of the pick up roller A paper feed roller B separation roller C and relay roller There is a torque limiter ferrite powder type in the...

Page 675: ...hey release automatically When the paper tray A is not inside the machine the separation roller B is away from the paper feed roller C and the pick up roller D stays in the upper position When the pap...

Page 676: ...it sensor the sensor turns off and the lift motor stops When paper in the tray is used up the pick up roller is gradually lowered and the actuator leaves the upper limit sensor turning the sensor on W...

Page 677: ...he diagram on the previous page When there is no paper in both trays paper end is detected The machine determines the amount of remaining paper based on the sensor outputs as shown in the following ta...

Page 678: ...aper from the left tray to the right tray While the stack is being moved it pushes the side fence aside and the side fence open closed sensor D detects that the fence is open After the stack has been...

Page 679: ...ere is paper in the tray the paper pushes up the paper end feeler B and causes the actuator to enter the sensor When paper runs out the feeler drops and the actuator leaves the sensor and the machine...

Page 680: ......

Page 681: ...TWO TRAY FINISHER B599...

Page 682: ......

Page 683: ...OR 8 1 12 STAPLER UNIT 8 1 13 STAPLER ROTATION HP SENSOR 9 1 14 TRAY 1 INTERIOR 9 1 14 1 TRAY 1 COVERS 9 1 14 2 TRAY SHIFT SENSORS AND TRAY RELEASE SENSOR 10 1 14 3 TRAY 1 SHIFT MOTOR 10 1 14 4 BACK F...

Page 684: ...OGGER UNIT PAPER POSITIONING MECHANISM 24 Vertical Paper Alignment 24 Horizontal Paper Alignment 24 4 7 STAPLER MECHANISM 25 4 7 1 STAPLER MOVEMENT 25 Stapler Rotation 25 Side to Side Movement 25 4 7...

Page 685: ...VERS 1 Top cover A x 4 NOTE If the shift tray below is blocking the screw hole remove the shift tray 2 Bracket B x 1 3 Front door C 4 Rear cover D x 4 5 Right cover E x 2 1 1 2 INNER COVER 1 Front cov...

Page 686: ...SITIONING ROLLER 1 Open the front door 2 Positioning roller A x 1 3 Belt B 1 3 TRAY 1 EXIT SENSOR 1 Top cover 1 1 1 EXTERNAL COVERS 2 Open transport door A 3 Bracket B x 1 x 1 4 Tray 1 exit sensor C B...

Page 687: ...1 3 Stapler tray entrance sensor bracket C x 1 x 1 4 Stapler tray entrance sensor D 1 5 STAPLER TRAY 1 External covers front door inner cover 1 1 1 EXTERNAL COVERS 1 1 2 INNER COVER 2 Two clamps A 3...

Page 688: ...A to release the tray and then support it with your hand as it descends 3 Place one hand under tray 1 the upper tray press in on the gear B to release the tray and then support it with your hand as i...

Page 689: ...DE PLATE MOTOR 1 Tray 1 back fence 1 6 2 Exit guide plate motor A x2 x1 NOTE Disengage the shaft of the exit guide plate motor from the ring 1 8 LIFT MOTORS 1 Top cover and rear cover 1 1 1 2 Tray 1 b...

Page 690: ...LIFT MOTORS B599 6 SM 4 Motor bracket C x 3 x 2 5 Tray 1 lift motor D x 2 drive belt 6 Tray 2 lift motor E x 2 drive belt B599R204 WMF B599R205 WMF C D E...

Page 691: ...nd internal covers 1 1 2 Exit guide plate motor 1 7 3 Guide plate A x 1 NOTE Pull the shaft toward you through the round hole 4 Guide plate exit assembly B x 1 x 1 5 Anti static brush C x 2 6 Bracket...

Page 692: ...D 1 11 TRAY 2 SHUNT POSITION SENSOR 1 Stapler tray 1 5 2 Sensor bracket A x 1 x 1 3 Tray 2 shunt position sensor B x 1 1 12 STAPLER UNIT 1 Open the front door 2 Stapler unit A x 1 x 2 NOTE Hold the s...

Page 693: ...y rotate the stapler holder A 3 Stapler cover B x 1 4 Sensor bracket C x 1 x 1 5 Stapler rotation HP sensor D 1 14 TRAY 1 INTERIOR 1 14 1 TRAY 1 COVERS 1 Tray 1 A x 1 2 Rear tray cover B x 1 3 Front t...

Page 694: ...1 3 Tray shift sensors B x 1 each 4 Tray release sensor C x 1 1 14 3 TRAY 1 SHIFT MOTOR 1 Tray 1 covers 1 14 1 2 Motor bracket A x 3 x 1 3 Tray 1 shift motor B x 3 belt x 1 1 14 4 BACK FENCE LOCK CLU...

Page 695: ...sition of the punch holes in the paper feed direction use the appropriate SP mode To adjust the horizontal position of the holes use the spacers provided with the punch unit 1 Rear cover 1 1 1 2 Punch...

Page 696: ...150 ms 1 Lower exit sensor no detection After the entrance sensor switched on the lower exit sensor did not switch on within 59 pulses 2 Lower exit sensor jam After the lower exit sensor switched on...

Page 697: ...The following procedure repositions the shift trays to the shipping position 1 Make sure that the main switch is turned off 2 Turn on DIP SW101 4 on the main board 3 Turn on the main switch 4 After th...

Page 698: ...nts A4 LEF LT LEF B5 LEF only in the staple mode the first sheet of the second print waits here for the next sheet to feed while the previous stack is stapled After the second print is fed the first a...

Page 699: ...1 shift motor 6 Exit guide plate motor 7 Lower exit roller 8 Tray 2 shift motor 9 Exit motor 10 Lower transport motor 11 Pre stack motor 12 Upper transport motor 13 Punch motor 14 Entrance motor 15 St...

Page 700: ...o the upper exit tray 1 is at the upper exit for sort stack mode In sort stack mode for tray 2 both the tray junction gate solenoid A and stapler junction gate solenoid B are off and prints go to the...

Page 701: ...After one print set is delivered to tray 1 the shift motor turns on driving the gear disk and the arm E and the tray drive unit moves to one side Two shift sensors F detect when to stop this side to s...

Page 702: ...1 However when the tray 2 shift motor B turns on the arm D moves the entire end fence C from side to side not just the tray After the gear disk has turned 180 degrees the cut out in the gear disk ent...

Page 703: ...r stack height sensor 2 E is actuated the tray 1 lift motor lowers the tray for a specified time When the tray lowers during printing the actuator F will pass through the tray 1 overflow 1 sensor G Wh...

Page 704: ...eight sensor 1 D is activated When tray 1 is moved down to the lower exit tray 2 must be moved down out of the way So tray 2 E is also lowered until the tray 2 shunt position sensor F detects tray 2 o...

Page 705: ...as moved past the sensors at the lower exit The tray 1 shift motor turns on again until the gear disk activates the tray shift sensor E This moves the tray back against the finisher Next tray 1 lifts...

Page 706: ...nsor 2 F is on see Normal Mode in the above diagram In the multi tray staple mode selected by the service technician the machine detects that the paper stack height has exceeded the overflow limit whe...

Page 707: ...sheet activates the entrance sensor This directs the sheet to the pre stack tray B The pre stack feed roller C stops for a specified time after the trailing edge of the paper has passed through the e...

Page 708: ...th the paper The positioning roller rotates to push the paper back and align the trailing edge of the paper against the stack stopper D Horizontal Paper Alignment When the start key is pressed the jog...

Page 709: ...rotation motor rotates the stapler 45 degrees clockwise at the stapling position before the stapler fires Side to Side Movement The stapler motor D moves the stapler from side to side After the start...

Page 710: ...assette is not installed or after the stapler cassette runs out of staples a message is displayed in the operation panel If this condition is detected during a print job the indicator will appear but...

Page 711: ...fts the stapled set and feeds it to the tray G The exit guide plate closes at a specified interval after the stapled prints have started to feed out Then the exit roller takes over the stack feed out...

Page 712: ...ance sensor B the punch motor turns on and the paper stops Then the punch clutch C turns on to make the punch holes The home position is detected by the punch HP sensor D When the cut out in the punch...

Page 713: ...the hopper reaches and actuates the hopper sensor B a message will be displayed on the operation panel after the current job is completed This sensor also detects whether the punch waste hopper is in...

Page 714: ......

Page 715: ...BOOKLET FINISHER B602...

Page 716: ......

Page 717: ...UNIT 16 1 6 2 JOGGER FENCE UNIT 18 1 7 STAPLER MOTOR UNIT 20 1 8 TRANSPORT 22 1 8 1 TRANSPORT MOTOR 22 1 8 2 TRANSPORT ROLLER 22 1 9 STACK TRAY 24 1 9 1 STACK TRAY UPPER ROLLER 24 1 9 2 STACK TRAY PA...

Page 718: ...Stack Tray Guide Mechanism 47 Stack Tray Guide Mechanism 48 Home Position 48 Stapler Switch 48 Safety Feature 48 3 4 4 JOGGER FENCE 49 Action 49 Drive 49 Home Position 49 Paper Position 50 3 4 5 PAPE...

Page 719: ...TPUT 62 Folding Plate Mechanism 62 Folding Plate Home Position 62 Folder Rollers Mechanism 63 Folder Rollers Home Position 63 Shape of Folder Rollers 64 3 8 PUNCH UNIT OPTIONAL 65 3 8 1 REGISTRATION 6...

Page 720: ......

Page 721: ...1 B602 Booklet Fin isher B602 1 REPLACEMENT AND ADJUSTMENT 1 1 REGULAR TRAY Regular tray A x 4 1 2 COVERS 1 2 1 FRONT COVER 1 Joint guard A x 2 2 Front lower cover B x 2 B602R901 WMF B602R987 WMF B60...

Page 722: ...COVERS B602 2 SM 3 Open the front door A 4 Release the stopper and remove the knob B 5 C x 2 6 Front cover D B602R902 WMF B602R903 WMF A C D B...

Page 723: ...1 NOTE One of the screws is under the mylar D 1 2 3 LEFT RIGHT TOP AND TRAY UPPER COVER 1 Front cover 1 2 1 2 Rear cover 1 2 2 3 Screw on the right top cover holder A NOTE Remove the regular tray B if...

Page 724: ...COVERS B602 4 SM 4 Open the left top cover A 5 Fastener B 6 Strap C 7 Tray upper cover D x 1 x 1 8 Right top cover with the right top cover holder B602R906 WMF B602R908 WMF A B C D...

Page 725: ...OVERS SM 5 B602 Booklet Fin isher B602 1 2 4 UPPER RIGHT COVER 1 Front cover 1 2 1 2 Rear cover 1 2 2 3 Left top cover 1 2 3 4 A x 1 5 Upper right cover B C x 1 4 hooks B602R910 WMF B602R911 WMF A B C...

Page 726: ...6 Side guide fastener D 7 Open the side guide E and release the feeler link F The diagram shows the view seen from the top 8 Side guide Reassembly Place the feeler link A between the feeler B and the...

Page 727: ...stapler A from the stapler unit The stapler and the staple holder B must be in their original positions 1 Open the front door C 2 Release the lever D and pull out the stapler unit 3 Stapler knob E 4...

Page 728: ...cover A 2 hooks 7 Side cover B x 1 8 Gear C x 1 gear D x 1 and timing belt E 9 Spacer behind gear C 10 Gear behind the spacer 11 Belt guide F x 1 Spring G x 1 H x 1 12 Tension bracket I B602R918 WMF B...

Page 729: ...STAPLER UNIT SM 9 B602 Booklet Fin isher B602 13 Timing belt A 14 Gear B x 1 B602R920 WMF A B...

Page 730: ...ears when you reassemble the machine These gears and the belt decide when the staple holder sends a staple and when the stapler bends the staple The diagram shows the view seen from the rear 1 By rota...

Page 731: ...tool A such as an Allen key or screwdriver through the holes 3 By rotating gear B align the hole in cam C with the hole in the frame D 4 To fix the gear in position place a thin tool E such as an All...

Page 732: ...TE The stapler is in the home position when the blue mark and the hole are aligned 7 Remove the two thin tools that you placed earlier to secure the gears in position 8 Install the spring D spacer E g...

Page 733: ...nt cover 1 2 1 2 Rear cover 1 2 2 3 Open the right cover A 4 Magnet bracket B x 2 5 Inner cover C x 2 6 Tension plate D 7 Rotate the shaft F clockwise and lower the folder plate E NOTE You may have to...

Page 734: ...FOLDING UNIT B602 14 SM 8 Timing belt A x 1 1 spacer 9 Two connectors B C 10 Stapler unit D 1 4 11 Folding unit E F x 3 B602R930 WMF B602R931 WMF E D F A B C...

Page 735: ...he gears as follows Align either of the two marks C on the cam gear with one of the marks D on the relay gear The marks on the relay gear must be at one o clock D and five o clock E respectively Align...

Page 736: ...D JOGGER FENCE 1 6 1 STACK TRAY UNIT 1 Left top cover tray upper cover 1 2 3 2 Side guide 1 3 3 A x 2 4 B x 5 2 standoffs 5 Release the front lock D and the rear lock C on the mechanical link of the s...

Page 737: ...CK TRAY AND JOGGER FENCE SM 17 B602 Booklet Fin isher B602 6 A x 3 7 Open the cable fasteners B 8 Release the cables C 9 Timing belt D x 1 1 spacer 10 2 standoffs E B602R936 WMF B602R937 WMF A B C D E...

Page 738: ...ide the stack tray B to the rear and lift it 1 6 2 JOGGER FENCE UNIT CAUTION Do not damage the jogger fences 1 Stack tray 1 6 1 2 Place the stack tray unit on a level surface Check that the fences A a...

Page 739: ...STACK TRAY AND JOGGER FENCE SM 19 B602 Booklet Fin isher B602 3 Timing belt A 4 B x 2 5 Jogger fence unit C B602R940 WMF B602R941 WMF A C B...

Page 740: ...r unit 1 4 3 Connector holder A x 1 4 Release all the cables on the stapler motor unit B from the clamps 5 Release the cables D x 2 from the stapler motor unit or from the controller 6 Cable fastener...

Page 741: ...STAPLER MOTOR UNIT SM 21 B602 Booklet Fin isher B602 8 A x 3 9 Stapler motor unit B C x 1 B602R946 WMF B602R947 WMF A B C...

Page 742: ...ar cover 1 2 2 2 Cable guide A x 1 3 Transport motor with the timing belt behind B x 1 x 3 1 8 2 TRANSPORT ROLLER 1 Front cover 1 2 1 2 Upper cover 1 2 3 3 Upper right cover 1 2 4 4 Transport motor 1...

Page 743: ...SPORT SM 23 B602 Booklet Fin isher B602 7 A x 2 8 Gear B 9 Gear with the pin behind C 10 Bushing D x 1 11 E x 1 12 Paper guide F 13 Transport roller G B602R950 WMF B602R951 WMF B602R952 WMF A F B C D...

Page 744: ...TRAY 1 9 1 STACK TRAY UPPER ROLLER 1 Jogger fence unit 1 6 2 2 Rotate the gear A counterclockwise and lift the stack tray upper roller unit B 3 Release the stack tray upper roller C from the shaft D B...

Page 745: ...e stack tray upper roller A and push it down 5 In the same manner remove the other roller B 1 9 2 STACK TRAY PADDLE 1 Jogger fence unit 1 6 2 2 Rotate the gear A counterclockwise and lift the stack tr...

Page 746: ...K TRAY B602 26 SM 3 Push the bottom of the guide A and release the rear side of it 4 Push the bottom of the guide B and release the front side of it 5 Paddle C B602R956 WMF B602R957 WMF B602R958 WMF A...

Page 747: ...ACK TRAY LOWER ROLLER Removal 1 Jogger fence unit 1 6 2 2 Slide the jogger fences the front fence A to the front the rear fence B to the rear and remove them 3 Tray stopper C 2 clips 4 Paper guide F D...

Page 748: ...STACK TRAY B602 28 SM 5 Paper guide A B x 1 6 Slide the bushing C x 2 7 Stack tray lower roller unit E F x 4 B602R962 WMF B602R963 WMF B602R964 WMF A B C E F...

Page 749: ...STACK TRAY SM 29 B602 Booklet Fin isher B602 8 Stack tray lower roller A 9 Belt B Reassembly When reassembling align the positions of the belt pawls A B B602R965 WMF B602R966 WMF A B A B...

Page 750: ...Rear cover 1 2 2 2 Controller board A all s x 1 3 hooks NOTE After replacing the controller board remove the NVRAM on the old board and install it on the new board 1 10 2 STAPLER HOME POSITION SENSOR...

Page 751: ...urn the knob B until you see the screw C on the home position sensor board through the opening The home position board moves to the front when you turn the knob clockwise 4 C x 1 5 Home position board...

Page 752: ...NIT MOTORS AND CONTROLLER B602 32 SM 1 11 PUNCH UNIT MOTORS AND CONTROLLER 1 11 1 PUNCH UNIT AND PUNCH UNIT MOTOR 1 Right top cover 1 2 3 2 Chad box A 3 Release the cables B x 1 B602R993 WMF B602R973...

Page 753: ...33 B602 Booklet Fin isher B602 4 Sensor bracket A x 1 x 1 5 Remove the whole punch unit from the saddle finisher 6 Washer B x 1 7 Base cover C x 2 D x 2 The diagram shows the view seen from the botto...

Page 754: ...TROLLER B602 34 SM 8 Sensor unit A x 2 x 3 9 Punch unit motor B x 2 1 11 2 REGISTRATION MOTOR 1 Remove the whole punch unit from the saddle finisher 2 Registration motor A x 1 x 2 B602R976 WMF B602R97...

Page 755: ...ler A all s x 2 NOTE After replacing the punch unit controller adjust the sensor voltage and specify the punch type 1 11 7 After replacing the EEPROM make the controller initialize the new EEPROM 1 11...

Page 756: ...sensor board A x 1 NOTE After replacing the photo sensor board adjust the sensor voltage 1 11 7 1 11 5 LED BOARD 1 Base cover 1 11 1 2 LED board A x 1 x 1 NOTE After replacing the LED board adjust the...

Page 757: ...unit controller 1 11 3 2 Remove the whole punch unit from the saddle finisher 3 Protector A x 2 4 Sensor board B x 1 NOTE After replacing the sensor board adjust the sensor voltage 1 11 7 5 LED board...

Page 758: ...d 1 11 5 Chad box full sensor board 1 11 6 Chad box LED board 1 11 6 Perform as follows 1 Set the DIP switch B on the punch unit controller board as follows 1 ON 2 OFF 3 ON 4 OFF H 2 Push SW1002 C or...

Page 759: ...our the other models 3 Push SW1003 D The LEDs blink 4 Push SW1003 again The controller stores the punch type in the EEPROM 5 Set the DIP switches as follows 1 OFF 2 OFF 3 OFF 4 OFF K EEPROM After you...

Page 760: ...he DIP switches should not be set to any combination other than those described in the table below SW1001 1 2 3 4 Mode Description OFF OFF OFF OFF Default ON OFF ON OFF Sensor voltage adjustment See 1...

Page 761: ...Transport roller 7 Cam 8 Punch 9 Punch base 10 Chad box 11 Stack tray transport roller 12 Folding plate 13 Folder rollers 14 Booklet exit roller 15 Booklet tray 16 Booklet stopper 17 Stapler 18 Stack...

Page 762: ...3 2 DRIVE 1 Paddle motor 2 Transport motor 3 Stapler slide motor 4 Stack tray exit motor 5 Stapler folder motor 6 Rear fence motor 7 Front fence motor 8 Lift motor 9 Finisher controller B602D902 WMF 1...

Page 763: ...Controls the sequence or the processing EEP ROM CS12 Stores adjustment settings Communication IC IC11 Contains the program EP ROM IC6 Communicates with other controllers Regulator IC IC1 Generates 5 v...

Page 764: ...to the paper Phase 3 The stack tray exit motor drives the stack tray upper roller B the stack tray lower roller E and the stack tray belts C to transport the paper to the regular tray Stack Tray Belt...

Page 765: ...he following numbers the stack tray upper roller the stack tray lower roller and the stack tray belts 3 4 1 transport the paper stack C to the regular tray Paper Size Number of Sheets 300 mm and longe...

Page 766: ...y Stopper The stack tray stopper E remains standing as shown in the diagram while the exit roller is transporting the paper to the stack tray Before the stack tray upper and lower rollers transport th...

Page 767: ...onditions When the exit roller transports the paper to the stack tray When the jogger fences adjust the direction of the paper The paddle motor drives the stack tray guide onto the paper the lower pos...

Page 768: ...nd lever H moves with the stapler switch actuator J When the first lever pushes the second lever in other words when the stack tray guide is in its lower position the actuator pushes the stapler switc...

Page 769: ...ogger fence motor D and the rear jogger fence motor E drive the jogger fences Home Position There are two home position sensors the front fence home position sensor F and the rear fence home position...

Page 770: ...orts the paper to the stack tray The front fence C stays at the front side To align the paper to the rear side of the stack tray the jogger fences operate as follows The rear fence D stays at the rear...

Page 771: ...s K that push the paper C 3 4 1 3 When the paper supports have left the home position the controller starts to count the pulses of the stack tray exit motor 4 When the pulse count reaches the predefin...

Page 772: ...ber of papers reaches a specified number Phase 2 The jogger fences B adjust the position of the paper For the jogger fence mechanism see section 3 4 4 Phase 3 The stapler C staples the paper Phase 4 T...

Page 773: ...e sensors inside the stapler Staple Home Position Sensor The staple home position sensor detects the cam position Staple Sensor The staple sensor detects the staples in the cartridge Staple Ready Sens...

Page 774: ...sensor blade F is on the frame of the unit The controller references the home position sensor to set the stapler in its ready position Note that the stapler is not in the home position when it is read...

Page 775: ...pulses of the stapler slide motor 3 While moving to the front the stapler lowers the stack tray stopper B Stack Tray Stopper in 3 4 3 4 When the pulse count reaches the predefined number not adjustab...

Page 776: ...motor drives the stapler The stapler staples the paler 6 The stapler slide motor starts to slide the stapler to the front The controller counts the pulses of he stapler slide motor 7 When the pulse co...

Page 777: ...he ready position 1 The lift motor lowers the regular tray The controller references the lift motor encoder sensor D to count how many turns the motor makes 2 When the number of turns reaches a predef...

Page 778: ...00 sheets the paper full sensor B is interrupted by its actuator When the number of paper reaches about 1 000 sheets the lower limit sensor C is interrupted by its actuator To decide the paper full st...

Page 779: ...llowing four phases 1 The stack tray aligns the paper 3 7 2 2 The stapler staples the paper 3 7 3 3 The rollers and the sensor cooperate to transport the paper in the folding position 3 7 4 4 The fold...

Page 780: ...nd the stack tray upper roller B onto the paper 4 The stack tray exit motor drives the stack tray upper roller and lower roller to transport the paper to the stapler unit 5 The booklet clutch D turns...

Page 781: ...ing edge of the paper stack reaches the folder home position sensor A the controller starts to count the pulses of the transport motor 2 When the pulse count reaches the number equivalent to the dista...

Page 782: ...r rollers D The folding plate presses the paper between the folder rollers 3 The folder rollers feed the paper about 10 mm the folding plate returns to its home position The folder rollers keep feedin...

Page 783: ...ooklet exit rollers C feed the paper D and transport it to the booklet tray E Folder Rollers Home Position The home position of the folder rollers is detected by the folder home position sensor F The...

Page 784: ...SM Shape of Folder Rollers Viewed from the front or rear each folder rollers is a half circle A except both ends and middle This structure prevents the rollers from crumpling the paper stack B602D936...

Page 785: ...Position The home position of the slide unit in other words the home position of the paper edge sensors is detected by the registration home position sensor F Registration Registration is executed as...

Page 786: ...paper size detects the rear end B of the paper 4 When the slide unit is set in place the registration motor stops its operations 5 When the paper edge sensor C detects the trailing edge of the paper t...

Page 787: ...h Europe models and for the other models Drive The diagram shows the 2 or 3 holes type which has five punch cams B two of them are for 2 hole punching and the other three are for 3 hole punching The p...

Page 788: ...the punch comes back to the home position Note that the punch cam B is not in the previous position Phase 2 4 The punch is in the home position The punch home position sensor is on When the second she...

Page 789: ...h home position sensor A is on When the first sheet of paper is set the punch cam starts a forward turn 2 When the punch cam has made a 180 degree turn a hole is punched 3 When the punch cam has made...

Page 790: ...0 degree turn the punch comes back to the home position Note that the punch cam B is not in the previous position but in the same position as the start of phase 1 Standby punches operate as follows 4...

Page 791: ...FAX OPTION TYPE 2238 B603...

Page 792: ......

Page 793: ...sh ROM Abnormal 22 FCU Flash ROM Access Limit Exceeded 22 SRAM Abnormal 22 Expansion SRAM Abnormal 22 3 SERVICE TABLES 23 3 1 SERVICE PROGRAM MODE 23 3 1 1 SERVICE PROGRAM MODE OPERATION 23 Entering a...

Page 794: ...OARDS 90 4 2 1 FCU 90 4 2 2 MBU 91 4 2 3 NCU US 92 4 2 4 NCU EUROPE ASIA 93 4 2 5 SG3 D BOARD 94 4 3 ADDRESS BOOK 95 With Printer Scanner Unit 95 Without Optional Printer Scanner Unit Asia Model Only...

Page 795: ...lectrical storm There may be remote risk of electric shock from lightning 6 Do not use a telephone or cellular phone to report a gas leak in the vicinity of the leak CAUTION 1 Before installing the fa...

Page 796: ...the fax unit Install the optional G3 unit to the fax unit Check the operations Specify necessary settings Install the handset to the copier Install the fax unit to the copier Install the expansion mem...

Page 797: ...of the accessories Description Q ty 1 Fax key 2 2 Fax panel 2 3 Stamp 1 4 G3 decal 1 5 Serial number decal 1 6 FCC decal for North America model only 1 7 Cable holder 1 NOTE You need the cable holder...

Page 798: ...ED is not lit then turn off the main switch and disconnect the power cord and the network cable 1 Remove the option cover A x 2 2 Turn the battery switch on B 3 Install the fax unit C x 2 4 Attach the...

Page 799: ...llowing messages are displayed Function Problems Functional problems with facsimile Data will be initialized 13 Touch OK on the touch panel The initialization starts 14 Make sure that the date and tim...

Page 800: ...1 3 G3 INTERFACE UNIT Accessory Check Check the quantity and condition of the accessories Description Q ty 1 NCU 1 2 Interface board 1 3 G3 board 1 4 Cable 1 5 Flat cable 1 6 Spacer 4 7 Screw M3 x 6 6...

Page 801: ...ption in the machine print out all data in the printer buffer 2 Press the operation switch to be the standby mode Make sure the power LED is not lit then turn off the main switch and disconnect the po...

Page 802: ...to the fax controller board D the connector is on the front of the fax controller board 7 Connect the G3 board E to the interface board x 2 NOTE See the diagram above and connect the G3 board to the...

Page 803: ...nect the cable D on the G3 board to the NCU 12 Fix the cable to the clamp E 13 Install the fax unit to the copier 14 Turn the main switch on 15 Enter the service mode Set bit 1 of communication switch...

Page 804: ...in the printer buffer 2 Turn off the main switch and disconnect the power cord and the network cable 1 Turn on the DIP switch A NOTE The DIP switch works as the power switch 2 Attach the spacer B 3 In...

Page 805: ...ION MEMORY CAUTION Before installing this option do the following 1 Print out all data in the printer buffer 2 Turn off the main switch and disconnect the power cord and the network cable Install the...

Page 806: ...The optional handset is available for the U S version only Accessory Check Check the quantity and condition of the accessories Description Q ty 1 Base bracket 1 2 Handset cradle 1 3 Handset 1 4 Screw...

Page 807: ...ove the label C from the handset cradle D 4 Attach the cradle to the bracket B x 2 then replace the label C 5 Install the handset E on the cradle 6 Connect the cable F to the TEL jack at the rear of t...

Page 808: ...ut of paper or has a jammed printer The other party pressed Stop during communication 0 03 Incompatible modem at the other end The other terminal is incompatible 0 04 CFR or FTT not received after mod...

Page 809: ...er end may be defective try sending to another machine 0 08 The other end sent RTN or PIN after receiving a page because there were too many errors Check the line connection Check the FCU NCU connecto...

Page 810: ...raining Check the line connection Check the FCU NCU connectors Replace the NCU or FCU Check for line problems Try calling another fax machine Try adjusting the reconstruction time for the first line a...

Page 811: ...during communication Check the line connection Retry communication 0 70 The communication mode specified in CM JM was not available V 8 calling and called terminal The other terminal did not have a co...

Page 812: ...r setting If these errors happen at the receiving terminal Try adjusting the rx cable equalizer setting Try increasing the tx level Try using V 17 or a slower modem if the same error is frequent when...

Page 813: ...r a fatal FCU system error If this is frequent update the ROM or replace the FCU 2 51 The machine resets itself because of a fatal communication error If this is frequent update the ROM or replace the...

Page 814: ...ion Check connections from the NCU to the FCU Check for a bad line or defective remote terminal Replace the FCU or NCU Try adjusting the rx cable equalizer Cross reference Rx cable equalizer G3 Switch...

Page 815: ...es to an another fax machine if the machine s printer is busy or out of order Add an optional SAF memory card or hard disk 22 02 Tx or rx job stalled due to line disconnection at the other end The job...

Page 816: ...error occurs Replace the FCU SRAM Abnormal Message Functional problems with facsimile Data will be initialized This message may appear immediately after the fax unit is installed or when the SRAM back...

Page 817: ...platen cover or ARDF is open while the main machine is communicating with a facsimile or the network server or while the machine is accessing the hard disk or memory for reading or writing data 3 1 SE...

Page 818: ...1 032 00 1F Change the bit switches for communication settings for the fax option Section 3 2 Bit Switches G3 1 Switch 105 001 016 00 0F Change the bit switches for the protocol settings of the standa...

Page 819: ...the service station 101 002 Select Line Select the line type Serial Number 102 000 Enter the fax unit s serial number PSTN 1 Port Settings 001 Select Line Select the line type setting for the G3 1 li...

Page 820: ...option Section 3 2 2 Fax Switches SP4 XXX ROM Versions 4 Mode No Function 101 001 FCU ROM Version Displays the FCU ROM version 102 001 Error Codes Displays the latest 64 fax error codes 103 001 G3 1...

Page 821: ...the protocol dump list of all communications for the G3 2 line 103 005 G3 2 1 Communication Prints the protocol dump list of the last communication for the G3 2 line G4 Protocol Dump List 001 Dch Bch...

Page 822: ...s 002 Printer 003 SC TRAP Stored 004 Decompression These log print out functions are for designer use only 005 Scanner 006 JOB SAF 007 Reconstruction 008 JBIG 009 Fax Driver 010 G3 CCU 011 Fax Job 012...

Page 823: ...ud 113 G3 2 V34 S2800baud 114 G3 2 V34 S3000baud 115 G3 2 V34 S3200baud 116 G3 2 V34 S3429baud 124 IG3 1 Modem Tests Japan Only 125 IG3 1 DTMF Tests Japan Only 126 IG3 1 V34 S2400baud Japan Only 127 I...

Page 824: ...after programming dedicated transmission parameters 1 Not used Do not change the setting Technical data printout on the Journal 0 Disabled 1 Enabled 1 Instead of the personal name the following data a...

Page 825: ...cancels the CSI display for the user Be sure to reset this bit to 0 after testing 6 Protocol dump list output after each communication 0 Off 1 On This is only used for communication troubleshooting I...

Page 826: ...to the ready status When this switch is on the system can automatically recover from a communication error You cannot adjust the timer for the second condition above 3 Not used Do not change the setti...

Page 827: ...he program registration list is displayed on the screen 1 2 Not used Do not change the settings 3 Printing dedicated tx parameters on Quick Speed Dial Lists 0 Disabled 1 Enabled 1 Each Quick Speed dia...

Page 828: ...communications 3 Printing of the error code on the error report 0 No 1 Yes 1 Error codes are printed on the error reports 4 Not used Do not change the setting 5 Power failure report 0 Disabled 1 Enab...

Page 829: ...dial is disabled 6 Not used Do not change the settings 7 Line used when the machine falls back to G3 from G4 if the other end is not a G4 machine 0 PSTN 1 ISDN Japan Only This bit switch has no effec...

Page 830: ...System Switch 10 Not used Do not change the factory settings System Switch 11 SP No 1 101 018 No FUNCTION COMMENTS 0 TTI printing position 0 Superimposed on the page data 1 Printed before the data lea...

Page 831: ...7 Not used Do not change the settings System Switch 16 Not used do not change the settings System Switch 17 Not used do not change the settings System Switch 18 Not used do not change the settings Sy...

Page 832: ...ic Journal printout is enabled but the machine cannot print the report e g no paper 0 If the buffer memory of the communication records for the Journal has become full fax communications will become i...

Page 833: ...change the setting 7 RAM initialization after the optional Function Upgrade unit is installed or removed 0 Enabled 1 Disabled When the machine detects that a Function Upgrade unit has been installed...

Page 834: ...ved fax print start timing G3 reception 0 After receiving each page 1 After receiving all pages 4 Received fax print start timing G4 reception Japan Only 0 After receiving each page 1 After receiving...

Page 835: ...witch 02 SP No 3 201 003 No FUNCTION COMMENTS 0 to 7 Binary picture processing Threshold for Text mode Normal setting center position This setting determines the threshold value for binary picture pro...

Page 836: ...er threshold input a lower value Default setting 7 This setting is independent from the threshold specified by the copier SP modes 4 to 7 MTF filter level Text Photo mode The value can be between 0 Of...

Page 837: ...ENTS 0 Action when an original jam has occurred while scanning the original into memory for memory tx 0 Continues scanning after recovery 1 Stops scanning and erases all scanned pages for that job Thi...

Page 838: ...s which resolution unit will be used for scanning a fax message Default setting mm 2 7 Not used Do not change the settings FAX Switch 0F SP No 3 201 015 No FUNCTION COMMENTS 0 A4 LT LEF to SEF turn 0...

Page 839: ...s 0 Disabled 1 Enabled This switch is only effective when user parameter 02 bit 2 printing the received date and time on received fax messages is enabled 1 The machine prints the received and printed...

Page 840: ...nabled 1 Disabled 4 LCT usage for fax printing 0 Enabled 1 Disabled 0 The paper feed station can be used to print fax messages and reports 1 The specified paper feed station will not be used for print...

Page 841: ...6 mm Cross reference Length reduction On Off Printer Switch 03 Bit 0 Printer Switch 04 SP No 1 103 005 No FUNCTION COMMENTS 0 to 4 Maximum reducible length when length reduction is enabled with switc...

Page 842: ...munication failure occurred 1 Only destinations where communication failure occurred are printed on the Communication Failure Report 5 7 Not used Do not change the settings Printer Switch 08 Not used...

Page 843: ...0 Enabled 1 Disabled 0 When page separation has taken place all the pages are reduced with the same reduction ratio 1 Only the last page is reduced to fit the selected paper size when page separation...

Page 844: ...pression capabilities to be used in the transmission and to be declared in phase B handshaking of the T 30 protocol 4 Not used Do not change the setting 5 JBIG compression method Reception 0 Only basi...

Page 845: ...te This function does not work when dialing is done from the external telephone 4 5 Not used Do not change the settings 6 to 7 Maximum printable page length available Bit 7 6 Setting 0 0 No limit 0 1...

Page 846: ...ror rate calculation 0 Normal method 1 French PTT requirement 0 Error rate is calculated by dividing the number of total lines by the number of error lines 1 Error rate is calculated by dividing the n...

Page 847: ...n fails on the ISDN B channel 0 Fallback disabled 1 Fallback enabled Japan Only 1 Enable this switch only when G4 communication errors occur because the exchanger connects G4 calls to the PSTN This pr...

Page 848: ...problems 1 The machine will only send back a Transfer Result Report if there were errors during communication meaning one or more of the End Receivers could not be contacted 4 Printout of the message...

Page 849: ...h 04 are not programmed and Quick Dial 05 is programmed the machine will send the report to Quick 05 Default setting 05 H 5 digits 5 7 Not used Do not change the settings Communication Switch 0D SP No...

Page 850: ...Enabled 0 In immediate transmission data scanned in inch format are transmitted without conversion In memory transmission data stored in the SAF memory in mm format are transmitted without conversion...

Page 851: ...ting 6 Not used Do not change the setting 7 G4 Dual communication 0 Enabled 1 Disabled Japan Only 1 The machine uses only one B channel for communication This enables a customer to occupy another B ch...

Page 852: ...8 protocol Alternatively if 3 is the PSTN access code set bit 3 to 1 Communication Switch 1C SP No 1 104 029 No FUNCTION COMMENTS 0 to 1 Extension access code 8 and 9 to turn V 8 protocol On Off 0 On...

Page 853: ...s 5 Not used Do not change the setting 6 CED ANSam transmission 0 Disabled 1 Enabled Do not change this setting unless the communication problem is caused by the CED ANSam transmission 7 Not used Do n...

Page 854: ...ter one PPR signal received 1 After four PPR signals received ITU T standard 0 When using ECM in non standard NSF NSS mode the machine sends a CTC to drop back the modem rate after receiving a PPR if...

Page 855: ...14 4 k 0 1 1 1 16 8 k 1 0 0 0 19 2 k 1 0 0 1 21 6 k 1 0 1 0 24 0 k 1 0 1 1 26 4 k 1 1 0 0 28 8 k 1 1 0 1 31 2 k 1 1 1 0 33 6 k Other settings Not used These bits set the initial starting modem rate f...

Page 856: ...29 0 0 1 1 V 27ter V 29 V 33 0 1 0 0 V 27ter V 29 V 17 V 33 0 1 0 1 V 27ter V 29 V 17 V33 V 34 Other settings Not used The setting of these bits is used to inform the transmitting terminal of the avai...

Page 857: ...er V 8 V 17 rx mode External 0 Disabled 1 Enabled Keep this bit at 1 5 PSTN cable equalizer V 34 rx mode External Keep this bit at 1 6 7 Not used Do not change the settings G3 1 Switch 08 Not used do...

Page 858: ...COMMENTS 0 1 Maximum allowable carrier drop during image data reception Bit 1 Bit 0 Value ms 0 0 200 0 1 400 1 0 800 1 1 Not used These bits set the acceptable modem carrier drop time Try using a lon...

Page 859: ...t 0 Setting 0 0 Normal P N 0 1 Oslo P 10 N 1 0 Sweden N 1 1 1 Not used P Number of pulses sent out N Number dialed 2 7 Not used Do not change the settings G3 1 Switch 0D SP No 1 105 014 No FUNCTION CO...

Page 860: ...C or later 0 Disabled 1 Enabled If the customer wants to hear an alarm after each error communication change this bit to 1 1 Alarm when the handset is off hook at the end of communication 0 Disabled 1...

Page 861: ...ve the extended DIS frames 5 Not used Do not change the setting 6 CED ANSam transmission 0 Disabled 1 Enabled Do not change this setting unless the communication problem is caused by the CED ANSam tra...

Page 862: ...em rate after receiving a PPR if the following condition is met in communications at 14 4 12 0 9 6 and 7 2 kbps NTransmit N send Re NTransmit Number of transmitted frames NResend Number of frames to b...

Page 863: ...bit 2 4 to 5 Initial modem type for 9 6 k or 7 2 kbps Bit 5 Bit 4 Setting 0 0 V 29 0 1 V 17 1 0 V 34 1 1 Not used These bits set the initial modem type for 9 6 and 7 2 kbps if the initial modem rate...

Page 864: ...ire between the modem and the telephone exchange Use the dedicated transmission parameters for specific receivers Also try using the cable equalizer if one or more of the following symptoms occurs Com...

Page 865: ...1 12 s When the sending terminal is controlled by a computer there may be a delay in receiving page data after the local machine accepts set up data and sends CFR This is outside the T 30 recommendati...

Page 866: ...it 0 Setting 0 0 Normal P N 0 1 Oslo P 10 N 1 0 Sweden N 1 1 1 Not used P Number of pulses sent out N Number dialed 2 7 Not used Do not change the settings G3 2 Switch 0D Not used do not change the se...

Page 867: ...some can be changed using NCU Parameter programming SP2 103 104 and 105 if SP2 103 104 and 105 can be used this will be indicated in the Remarks column The RAM is programmed in hex code unless BCD is...

Page 868: ...South Africa 21 15 Australia 22 16 New Zealand 23 17 Singapore 24 18 Malaysia 25 19 China 26 1A Taiwan 27 1B Korea 28 1C Greece 33 21 Hungary 34 22 Czech 35 23 Poland 36 24 680501 Line current detect...

Page 869: ...516 PSTN busy tone frequency lower limit low byte Hz BCD If both addresses contain FF H tone detection is disabled 680517 PABX dial tone frequency upper limit high byte 680518 PABX dial tone frequency...

Page 870: ...ing of 4 cycles means that ON OFF ON or OFF ON OFF must be detected twice Tolerance Bit 1 0 0 0 75 Bits 2 and 3 must always 0 1 50 be kept at 0 1 0 25 1 1 12 5 Bits 7 6 5 4 number of cycles required f...

Page 871: ...ms See Notes 3 6 and 8 Function 06 2 parameter 11 68054B Break time for pulse dialing 1 ms See Note 3 Function 06 2 parameter 12 68054C Make time for pulse dialing 1 ms See Note 3 Function 06 2 parame...

Page 872: ...N access pause time 20 ms This time is waited for each pause input after the PSTN access code If this address contains FF H the pause time stored in address 68054F is used Do not set a number more tha...

Page 873: ...0 ms Factory setting 500 ms 680582 Bits 0 and 1 Handset off hook detection time Bit 1 0 Setting 0 0 200 ms 0 1 800 ms Other Not used Bits 2 and 3 Handset on hook detection time Bit 3 2 Setting 0 0 200...

Page 874: ...0Hz detection frequency lower limit high byte 6805B2 Acceptable AI short protocol tone 800Hz detection frequency lower limit low byte Hz BCD If both addresses contain FF H tone detection is disabled 6...

Page 875: ...dial tone cadence detection enabled Italy If bit 0 or bit 2 is set to 1 the functions of the following RAM addresses are changed 680508 if bit 0 1 or 680538 if bit 2 1 tolerance for on or off state du...

Page 876: ...een Ds opening and Di closing 7 Tone signals which frequency is lower than 1500Hz e g 800Hz tone for AI short protocol refer to the setting at 6805B5h Tones which frequency is higher than 1500Hz refer...

Page 877: ...he bit 0 of System Bit Switch 00 to 1 2 Press Dest Management in the facsimile standby mode 3 Press Program Change Delete Quick Dial 4 Select the destination key you want to program 5 When the program...

Page 878: ...cation with a particular remote terminal often contains errors the signal level may be inappropriate Adjust the Tx level for communications with that terminal until the results are better If the setti...

Page 879: ...6 AI short protocol 0 Off 1 Disabled Refer to Appendix B in the Group 3 Facsimile Manual for details about AI Short Protocol If the setting is Disabled the bit switch setting is used 7 Not used Do no...

Page 880: ...o 7 ECM during transmission Bit 7 Bit 6 Setting 0 0 Off 0 1 On 1 0 Not used 1 1 Disabled For example if ECM is switched on but is not wanted when sending to a particular terminal use the 0 0 setting N...

Page 881: ...urrent setting of G4 parameter switch 6 bit 4 is used Switch 09 Optional ISDN G4 kit required Japan Only No FUNCTION COMMENTS 0 to 1 Attachment of the Higher Layer Capabilities This bit determines whe...

Page 882: ...to 68009F H G3 2 bit switches 6800A0 to 6800AF H G3 3 bit switches 6800D0 H User parameter switch 00 SWUER_00 Not used 6800D1 H User parameter switch 01 SWUSR_01 Not used 6800D2 H User parameter switc...

Page 883: ...er switch 05 SWUSR_05 Bit 0 Substitute reception when the base copier is in an SC condition 0 Enabled 1 Disabled Bits 1 and 2 Condition for substitute rx when the machine cannot print messages Paper e...

Page 884: ...ng Standby duration 0 Once 1 No limit 6800DC H User parameter switch 12 SWUSR_0C Not used 6800DD H User parameter switch 13 SWUSR_0D Japan Only This switch is not printed on the user parameter list Bi...

Page 885: ...CT Other settings Not used Bits 3 and 4 Not used Bit 5 Using the cassette specified by bits 0 1 and 2 above only 0 On 1 Off Bits 6 and 7 Not used 6800E0 H User parameter switch 16 SWUSR_10 This switch...

Page 886: ...his switch is not printed on the user parameter list 0 Off 1 On Bit 4 Reduction of sample images on reports to 50 in the main scan and sub scan directions This switch is not printed on the user parame...

Page 887: ...tecting the ringing and on hook dialing 6800F0 to 6800FF H G4 Parameter Switches Japan Only 680100 to 68011F H G4 Internal Switches Japan Only 680180 to 68019F H Service station s fax number SP3 101 S...

Page 888: ...from behind a PABX Bit 1 0 Setting 0 0 Loop start 0 1 Ground start 1 0 Flash start 1 1 Not used Bit 2 Telephone line type 0 PSTN 1 PABX Bits 3 and 4 Dialing type Bit 4 3 Setting 0 0 Pulse dialing 0 1...

Page 889: ...onal equipment Read only Do not change the settings Bit 0 Function Upgrade unit 0 Not installed 1 Installed Bit 1 to 3 Not used Bit 4 G3 2 0 Not installed 1 Installed Bit 5 Not used Bit 6 ISDN unit 0...

Page 890: ...64 H Time for economy transmission hour in 24h clock format BCD 680465 H Time for economy transmission minute BCD 680482 H Transmission monitor volume 00 07 H 680483 H Reception monitor volume 00 07 H...

Page 891: ...ne interface This allows full dual access Only one extra G3 interface option can be installed The optional G3 unit consists of three PCBs G3 board NCU and CCUIF 2 Fax Function Upgrade Unit JBIG compre...

Page 892: ...ol Clock generation DRAM backup control Ringing signal tone detection FBI FACE Bridge Interface Interface between the PCI bus and the FACE DMA control Modem Panasonic MN195006 E V 34 V33 V17 V 29 V 27...

Page 893: ...M contains the FCU firmware and the SRAM contains the system data and user parameters Even if the FCU is changed the system data and user parameters are kept on the MBU board ROM 3MB flash ROMs for sy...

Page 894: ...ed to a dry line DB1 Also remove DB1 when the machine is connected to a dry line Ring Detection Circuit OHDISW TIP RING T1 T2 TRXD Current Sensor Hook1 Hook0 OHDI SW NCU JP7 JP8 ExRing CML Relay Noise...

Page 895: ...apore L L Asia L L L Low H High CTR21 Common Technical Regulation 21 France Germany UK Italy Austria Belgium Denmark Finland Ireland Norway Sweden Switzerland Portugal Holland Spain Israel Greece TIP...

Page 896: ...RU30 Modem V 34 JBIG Flash ROM 8 MB flash ROM shared between the SG3 software and modem softare SDRAM 16 MB DRAM shared between the ECM buffer line buffer and work memory CODEC Converts analog data t...

Page 897: ...Printer Scanner Unit All the address data is stored on the HDD Up to a maximum of 2 000 items can be stored for addresses Without Optional Printer Scanner Unit Asia Model Only All the address data is...

Page 898: ...x 7 7 lines mm Detail 8 x 15 4 line mm Fine Note1 16 x15 4 line mm Super Fine See Note 200 x 100 dpi Standard 200 x 200 dpi Detail 400 x 400 dpi Super Fine See Note Note 1 Optional Expansion Memory r...

Page 899: ...ng table shows how the capabilities of each programmable item will change after the optional Fax Function Upgrade Unit is installed Item Standard With Fax Function Upgrade Unit Quick Dial 500 1200 200...

Page 900: ...400 Maximum number of page for memory transmission 1 000 3 000 Memory capacity for memory transmission Note1 Without the Fax Function Upgrade Unit 320 2 280 Memory Transmission file 800 800 Maximum n...

Page 901: ...CONFIGURATION Component Machine Code Remarks Fax Unit B603 A Interface Board B G3 Board C NCU B604 D Included in the optional G3 unit Fax Function Upgrade Unit A892 E Expansion Memory G578 F Handset...

Page 902: ......

Page 903: ...INTERNET FAX IFAX...

Page 904: ......

Page 905: ...ERNET MAIL COMMUNICATION 20 4 2 1 MAIL TRANSMISSION 20 Procedure 20 Data Formats 20 Errors 20 Results 21 Selectable Options 21 Secure Internet Transmission 22 4 2 2 MAIL RECEPTION 23 POP3 IMAP4 Mail R...

Page 906: ...MODE 37 4 3 1 SUBJECT AND LEVEL OF IMPORTANCE 37 How the Subject Differs According to Mail Type 37 Subjects Displayed on the PC 37 4 3 2 E MAIL MESSAGES 38 4 3 3 MESSAGE DISPOSITION NOTIFICATION MDN...

Page 907: ...uctions Make sure that the following items are registered in the mail server before machine installation IP address Host name Mail account and the password CAUTION The initial settings include items r...

Page 908: ...02 No Service by SMTP Service 421 SMTP server operating incorrectly Contact the network administrator Confirm correct SMTP server settings and operation 14 03 Access to SMTP Server Denied 450 SMTP ser...

Page 909: ...ailed Failed to create the MCS file because The number of files created with other applications on the Document Server has exceeded the limit HDD is full or not operating correctly Software error Dele...

Page 910: ...pdate the server software 15 11 Connection Error The DNS or POP3 IMAP4 server could not be found The IP address for DNS or POP3 IMAP4 server is not stored in the machine The DNS IP address is not regi...

Page 911: ...k the content of the From entry in the mail header Check the Auth E mail RX setting 15 42 Off Ramp Gateway Error The delivery destination address was specified with Off Ramp Gateway OFF Enable the Off...

Page 912: ...tration Error Could not repeat receive the transmission because the destination buffer is full and the destination could not be created this error may occur when receiving a transfer request or a requ...

Page 913: ...onflict with other PCs Use the Network function in the User Tools If there is an IP address conflict inform the administrator 1 LAN settings in the machine Check the LAN parameters Check if there is a...

Page 914: ...address Make sure that the e mail address is actually used Check that the e mail address contains no incorrect characters such as spaces 4 Router settings Use the ping command to contact the router Ch...

Page 915: ...to enter the fax service mode 4 Use SP1102 1 16 to set the bit switches for IFAX For details refer to the Service Tables on the following pages WARNING Never adjust a bit switched marked DFU or Japan...

Page 916: ...and Bit 1 are set to 1 then the maximum size is A3 Bit 2 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Reserved Reserved Reserved Reserved A3 B4 A4 When mail is sent there is no negotiation with the rece...

Page 917: ...an the receiving fax can accept the machine detects this and this causes an error Note The 1 setting requires installation of the Function Upgrade Card in order to have enough SAF Store and Forward me...

Page 918: ...ut for the Return Receipt that confirms the transmission was received normally at the destination 00 Dispatched Sends from PC mail a request for a Return Receipt Receives the Return Receipt with dispa...

Page 919: ...requestor that initiated the transfer There is no negotiation between the transfer initiator and the transfer station to determine whether the final destination addresses are correct or not This sett...

Page 920: ...l Reception This setting determines the amount of SAF Store and Forward memory SAF stores fax messages to send later for transmission to more than one location and also holds incoming messages if they...

Page 921: ...SP IFAX SW 1102 16 0F Bit 0 Delivery Method for SMTP RX Files This setting determines whether files received with SMTP protocol are delivered or output immediately 0 Off Files received via SMTP are ou...

Page 922: ...FIRMWARE UPDATE PROCEDURE IFAX 16 SM 3 3 FIRMWARE UPDATE PROCEDURE When you need to update the firmware for IFAX follow the firmware update procedures described in the main machine Service Manual...

Page 923: ...ovided but only the first is used Password Password of the fax account ASC 64 bytes 6A00EE 64 x 3 area provided but only the first is used RX Mail Capacity 4 Bytes 6A01AE 64 1024 Kbytes SMTP RX Permis...

Page 924: ...mail Easy to master operations that are identical to those of a standard fax machine Fax transmission and reception over a telephone line Using a browser such as Netscape or Internet Explorer to chec...

Page 925: ...eption Memory Lock Reception Polling Reception F Code SUB Reception using Personal Box e mail protocol cannot specify an F Code Preventing nuisance faxes by destination Setting Reception Print by Dest...

Page 926: ...n be used The fields of the e mail and their contents are as follows Field Content From Mail address of the sender Reply To Destination requested for reply To Mail address of the destination Bcc Backu...

Page 927: ...for G3 memory transmissions The TTI for the mail message includes the word Mail at the head of the information in the TTI column Selectable Options These options are available for selection With the d...

Page 928: ...uthentication your server must support CRAM MD5 PLAIN or LOGIN The account name and password specified in the Mail Server settings are used for SMTP authentication Other account names and passwords ca...

Page 929: ...er Tools System Settings File Transfer E mail Reception Interval When the arrival of new e mail is detected the IFAX receives the mail If the POP3 IMAP4 server is holding several e mails for the IFAX...

Page 930: ...X record of the DNS server you can enable direct receiving of mail from the SMTP server When mail is sent to the mail address specified for the IFAX it is received immediately without checking the ser...

Page 931: ...ired For example in an environment where there is only a UNIX server or in an intranet environment where Notes is used for mail mail received from outside is handled via the SMTP gateway Immediacy of...

Page 932: ...ains the following information it can be delivered to another G3 fax Fax Delivery Number IFAX Host Name Domain IFAX Router IFAX DNS SMTP SMTP Router SMTP SMTP Telephone Line Transmission Switching Sta...

Page 933: ...be set up for SMTP mail delivery User Tools Facsimile Features E mail Settings SMTP RX File Delivery Settings 2 If the user wishes to limit this feature so that the machine will only deliver mail from...

Page 934: ...not match and is not delivered IFAX ricoh co jp Does not match and is not delivered 2 Conditions The length of the Access Limit Entry is limited to 127 characters If the Access Limit Entry address an...

Page 935: ...attempts The following types of files are judged to be abnormal if one or more of the following are detected 1 Unsupported MIME headers Supported types of MIME header Header Supported Types Content T...

Page 936: ...e calls the POP3 IMAP4 server immediately The timer for automatic e mail reception is not reset when the machine calls the POP3 IMAP4 server manually Here is an example of the sequence 1 Automatic e m...

Page 937: ...lly However the e mail destinations are all sent to the server at the same time Order of inputting the addresses at the operation panel G3 fax 1 mail 1 G3 fax 2 mail 2 mail 3 Order of transmission G3...

Page 938: ...the ID code are included in the mail body field of the e mail as text The message arrives at the POP3 IMAP4 server of the Transfer Station The Transfer Station sends the message to the end receivers T...

Page 939: ...sfer Station and requests it to transfer the message to end receivers stored as quick dials speed dials and group dials in the Transfer Station The machine uses NSF to send an ID code and the machine...

Page 940: ...result report is also sent to that address The original may also be attached to the transfer result report depending on the G3 settings of the fax machine For transmission to e mail end receivers the...

Page 941: ...of the requesting terminal which it specified in the NSF signal The machine prints the result report if it cannot be sent The IFAX can accept end receiver destinations and transfer result report dest...

Page 942: ...machine and the SMTP server The RTI or CSI of the forwarding machine is indicated in the subject field of the forwarded e mail The format is From RTI or CSI Fax Message No xxxx 4 2 6 TRANSFER BOX Whe...

Page 943: ...SI RTI not registered No Subject Entry 4 None CSI RTI not registered Fax Message No File No 1 CSI RTI 2 RTI CSI not registered Normal Return Receipt dispatched You can select displayed with IFAX SW02...

Page 944: ...nter a message with Sub TX Mode E mail Options An e mail message up to 5 lines can be pre registered with User Tools System Settings File Transfer Program Change Delete E mail Message Limitations on E...

Page 945: ...conditions below are met The other party s machine must be set up to respond to the confirmation request The other party s machine must support MDN Message Disposition Notification IFAX Router Server...

Page 946: ...ling Mail on the Receive Side Return Path Received From fuser_01 133 139 157 20 by dom1g ricoh co jp post office MTA V1 9 3 ID 0100110 37392 with SMTP id AAA163 for S_tadasi dom1g ricoh co jp Date 28...

Page 947: ...d with two hyphens in the Result column and an A in the Mode column 3 Receiving the Return Receipt Mail After the mail sender receives a return receipt the information in the mail sender s journal abo...

Page 948: ...e DATE TIME ADDRESS MODE TIME PAGE RESULT MAY 5 10 15 fuser_01 dom1g ricoh co Mail SM 0 09 2 10 16 fuser_01 dom1g ricoh co Mail SMQ 0 05 1 10 17 s_tadashi dom1g ricoh co Mail SMQ 0 09 2 OK 10 19 m_mas...

Page 949: ...ation speed 10 Mbps Correspondent device E mail server Line conditions No terminal access Document Size Maximum message width is A4 LT Note To use B4 and A3 width IFAX SW00 Bit 1 B4 and or Bit 2 A3 mu...

Page 950: ......

Page 951: ...DataOverwriteSecurity Unit Type A B694 01 Type B B692 01...

Page 952: ......

Page 953: ...K AND REMOVAL 2 1 4 INSTALLATION PROCEDURE 3 2 PREVENTIVE MAINTENANCE 5 3 REPLACEMENT AND ADJUSTMENT 6 3 1 HDD 6 3 2 NVRAM 7 3 3 DIMM OR SD CARD 9 4 TROUBLESHOOTING 10 4 1 SERVICE CALL CONDITIONS 10 4...

Page 954: ......

Page 955: ...d is completed 6 The metal parts of the fusing unit and other internal components become extremely hot while the copier is operating Avoid touching those components with your bare hands HEALTH SAFETY...

Page 956: ...logical Health CDRH prohibits the repair of laser based optical units in the field The optical housing unit can only be repaired in a factory or at a location with the requisite equipment The laser su...

Page 957: ...cial firmware overwrites every cluster in temporary storage on the HDD twice with random data Then each cluster is once again overwritten with a zero This erases sensitive data on the disk which could...

Page 958: ......

Page 959: ...r B135 B138 and B089 B093 Description Q ty 1 DIMM 1 2 Keytops for B089 B093 Blank Covers 2 3 Keytops for B135 B138 Blank Covers 2 4 Operation Instructions 1 DataOverwriteSecurity DOS Unit Type B This...

Page 960: ...be blank If you see VOID on the tapes STOP do not install the components contact your superviser 2 If the surfaces of the tapes are unmarked remove from the corners of the box 3 As you remove each sea...

Page 961: ...46 090 USC Settings Plain Data Forbidden 1 Check 5836 001 Capture Settings Capture Function 0 Off HDD Formatting ALL B089 B093 OR B135 B138 Press to Execute 5832 001 B147 B149 Press Execute key 6 Chec...

Page 962: ...rinter Scanner card will no longer function After the procedure is completed the DOS card with Printer Scanner application data will be in Slot 1 The PS3 card will be in Slot 2 and Slot 3 will be empt...

Page 963: ...SM 5 B692 B694 B692 B694 Data Overwrite Security Unit 2 PREVENTIVE MAINTENANCE There are no preventive maintenance checks or procedures for the DataOverwriteSecurity Unit...

Page 964: ...eer must consult with the key operator or system administrator to decide how to handle the old HDD 6 Connect the power cord to the power supply 7 Switch on the main power switch 8 Make a Sample Copy 9...

Page 965: ...003 SMC Printout SP Prints a list of all the current User Tool settings 5990 002 SMC Printout User Programs Prints a list of all User Tool settings 5824 NVRAM Data Upload Uploads all SP and UT settin...

Page 966: ...Ps SP No SP Name Correct Setting 5871 001 HDD Function Disable 1 On 5967 001 Copy Server Set Function 1 Disable 5846 090 USC Settings Plain Data Forbidden 1 Check 5836 001 Capture Settings Capture Fun...

Page 967: ...138 DOS Unit Type A DIMM B089 B093 DOS Unit Type A DIMM B147 B149 DOS Unit Type B SD card 8 Install either the DIMM or the SD Card in the controller slot B135 B138 B089 B093 require the DIMM B147 B149...

Page 968: ...engineer must Enter the SP mode Switch the main power switch off and on Troubleshoot the problem by following the procedures described in this section B The LCD shows the SC code The customer cannot c...

Page 969: ...ion of the HDD cannot be recovered after doing these two SPs replace the HDD SD Card Recognition Error B147 B149 Only SC866 B The machine generated an error when it attempted to detect the electronic...

Page 970: ...sure that they are set correctly Copy SPs SP No SP Name Set To 5871 001 HDD Function Disable 1 On 5967 001 Copy Server Set Function 1 Disable 5846 090 USC Settings Plain Data Forbidden 1 Check 5836 00...

Page 971: ...ault value factory setting is restored 1111 An SP number set in bold italics denotes a Special Service Program mode setting To display the SSPs 1 Enter the SP mode 2 On the touch panel press Copy SP a...

Page 972: ...e serial number from NVRAM on the control board to a flash memory card While using this SP mode always keep the front cover open This prevents a software module accessing the NVRAM during the upload N...

Page 973: ...5967 Copy Server Set Function Allows or denies access to the document server screen After changing this setting you must switch the main switch off and on to enable the new setting 0 Function enable P...

Page 974: ...at random locations until it is overwritten by the next job At the end of every copy and print job the DataOverwriteSecurity Unit automatically writes over unneeded temporary data with random data tw...

Page 975: ...nd continues toward 32 At the end of the job the Security module overwrite erase proceeds from the opposite direction starting from 32 31 30 on the innermost track and continues to 1 NOTE Each number...

Page 976: ...1 1 2 1 3 1 4 1 5 1 6 6 5 4 3 2 1 23 24 2 5 2 6 2 7 2 8 22 2 1 2 0 1 9 1 8 1 7 32 3 1 3 0 2 9 7 9 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 B692D903A WM...

Page 977: ...estarts starting with cluster 21 D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9 8 10 1 1 1 2 1 3 1 4 1 5 1 6 7 6 5 4 3 2 1 23 24 2 5 2 6 2 7 2 8 22 2 1 2 0...

Page 978: ...hed 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9 8 10 1 1 1 2 1 3 1 4 1 5 1 6 7 6 5 4 3 2 1 23 24 2 5 2 6 2 7 2 8 22 2 1 2 0 1 9 1 8 1 7 32 3 1 3 0 2 9 B692...

Page 979: ...ormat converter functions Normal fax functions except I Fax paperless serverless fax Types of temporary data that are not originally stored on the HDD TWAIN scanner 1 A sample print or locked print jo...

Page 980: ...TECHNICAL SERVICE BULLETINS...

Page 981: ...238c RICOH Aficio 2232C 2238C SAVIN C3224 C3828 SUBJECT SERVICE MANUAL INSERT The Service Manual pages listed below must be replaced with the pages supplied An arrow has highlighted the revised areas...

Page 982: ...B600 FOR DETAILED TABLE OF CONTENTS TWO TRAY FINISHER B599 SEE SECTION B599 FOR DETAILED TABLE OF CONTENTS BOOKLET FINISHER B602 SEE SECTION B602 FOR DETAILED TABLE OF CONTENTS FAX OPTION B603 SEE SE...

Page 983: ...ADJUSTMENT LARGE CAPACITY TRAY B600 TROUBLESHOOTING TWO TRAY FINISHER B599 BOOKLET FINISHER B602 SERVICE TABLES DETAILED DESCRIPTIONS SPECIFICATIONS ONE TRAY PAPER FEED UNIT B601 DataOverwriteSecurit...

Page 984: ...2c LD238c RICOH AFICIO 2232C 2238C SAVIN C3224 C3828 SUBJECT SERVICE MANUAL INSERT SERVICE MANUAL The Service Manual pages listed below must be replaced with the pages supplied The revised areas have...

Page 985: ...BCU 0 to 190 NA 120 EU 125 5 C step 1 105 22 P N FC D 125 BCU 0 to 190 NA 150 EU 150 5 C step 1 105 24 P OHP BCU 0 to 190 150 5 C step 1 105 26 H TH BCU 0 to 190 175 5 C step 1 105 28 P TH BCU 0 to 19...

Page 986: ...ss the fusing belt is not uniform while the initial copies are made onto thicker plain paper in B W mode highest processing speed SOLUTION FIELD COUNTERMEASURE 1 SP1 912 2 Change the threshold for ena...

Page 987: ...is not uniform while the initial copies are made onto thicker plain paper in B W mode highest processing speed SOLUTION FIELD COUNTERMEASURE 1 SP1 912 2 Change the threshold for enabling low temperatu...

Page 988: ...y 4 NOTE This error occurs only on the external meter charge device The mainframe meter click counter increments correctly CAUSE A software bug causes the counter to increment twice under the above co...

Page 989: ...he pages supplied An arrow has highlighted the revised areas PAGES Vii Updated Information Table Of Contents 2 1 Updated Information Settings 2 2 Updated Information PM Table 4 29 Deleted SC570 and SC...

Page 990: ...F DIAGNOSTICS 5 161 5 9 USER PROGRAM MODE 5 162 5 9 1 MENU 5 162 5 9 2 DISPLAY 5 166 Selecting Menu 5 166 Inquiry 5 166 5 10 DIP SWITCHES 5 167 Controller Board 5 167 BCU Board 5 167 DETAILED DESCRIPT...

Page 991: ...SP mode 5 1 1 2 Select a program from SP5 999 001 to 009 3 Select 1 Enable 4 Select OK 5 Quit the SP mode 6 Turn the main switch off 7 Replace the unit 8 Turn the main switch on The machine starts the...

Page 992: ...C Dry cloth Exposure Glass C C Dry cloth alcohol ADF Exposure Glass C C Dry cloth alcohol Exposure Lamp I Dry cloth alcohol APS Sensor C Dry cloth Development Dev Unit K R 2 1 Dev Unit C R 2 1 Dev Un...

Page 993: ...number of zero cross signal generated is either more than 66 or less than 45 and when this condition is detected 10 consecutive times this code is displayed Electrical noise in the supply from the pow...

Page 994: ...de is automatically canceled 5 998 Memory Clear NOTE For more information see NOTE 1 following this table 5 998 1 ENG Setting Clears the engine settings except for counters 5 998 2 ENG Counter Clears...

Page 995: ...e end condition The end condition occurs some number of rotations after this not adjustable NOTE The machine internally adjusts or compensates as necessary depending on conditions of machine usage Due...

Page 996: ...ware Upload means to send data from the machine to the SD card and download means to send data from the SD card to the machine To select an item on the LCD touch the appropriate button on the soft tou...

Page 997: ...This machine has four independent PCUs one for each color Each PCU consists of an OPC drum non contact charge roller cleaning brush and cleaning blade The diameter of the drum is 30 mm circumference a...

Page 998: ...loper in each unit is supplied to the development roller by the two mixing augers and attracted onto the surface of the roller The photoconductor gap between PCU and development roller is determined b...

Page 999: ...s reached this value an error message is displayed and the copier stops its operation When you dispose of the waste oil the machine resumes its normal operations no need to switch the machine off on 6...

Page 1000: ...all 3 slots and shows a factory rate of approximately 0 56 Even if this occurs on a FAX image the machine will not send the data CAUSE The response time that the controller requires is sometimes too s...

Page 1001: ...Tech Service Bulletin No B147 B149 006 Page 2 of 4 TROUBLESHOOTING Replace the controller board when any of the following image symptoms are reported 1 Printer Image 2 Printer Image...

Page 1002: ...Tech Service Bulletin No B147 B149 006 Page 3 of 4 3 Copy Image 4 Scan to Email Image Color 5 Scan to Email Image Grayscale 6 Scan to Email Image Text...

Page 1003: ...s listed below will have the new style Controller installed during production MODEL NAME SERIAL NUMBER Gestetner DSc332 Savin C3224 K0231200001 Gestetner DSc338 Savin C3828 K0331200001 Lanier LD232c K...

Page 1004: ...l not send the data CAUSE The response time that the controller requires is sometimes too short for the SDRAM DIMM preventing the image from being read out of memory correctly SOLUTION Production Coun...

Page 1005: ...Tech Service Bulletin No B147 B149 B190 006 REISSUE Page 2 of 4 TROUBLESHOOTING Replace the controller board when any of the following image symptoms are reported 1 Printer Image 2 Printer Image...

Page 1006: ...Tech Service Bulletin No B147 B149 B190 006 REISSUE Page 3 of 4 3 Copy Image 4 Scan to Email Image Color 5 Scan to Email Image Grayscale 6 Scan to Email Image Text...

Page 1007: ...numbers listed below will have the new style Controller installed during production MODEL NAME SERIAL NUMBER Gestetner DSc332 Savin C3224 K0231200001 Gestetner DSc338 Savin C3828 K0331200001 Lanier LD...

Page 1008: ...NITS AFFECTED All B147 B149 copiers manufactured after the serial numbers listed below will have the new style Oil Supply Unit installed during production MODEL NAME SERIAL NUMBER Gestetner DSc332 Lan...

Page 1009: ...E ITEM B1492214 PCU BK 1 0 51 1 B1492213 PCU CMY 3 0 51 2 B1909510 PCU C1 EXP ASS Y 4 0 51 1 REPLACEMENT PROCEDURE Before replacing any of the new units be sure and perform the following procedure to...

Page 1010: ...C3828 K0340500001 INTERCHANGEABILITY CHART 0 OLD and NEW parts can be used in both OLD and NEW machines 2 NEW parts CAN NOT be used in OLD machines OLD parts can be used in OLD and NEW machines 1 NEW...

Page 1011: ...ART NO DESCRIPTION QTY INT PAGE ITEM B1492214 PCU BK 1 0 51 1 B1492213 PCU CMY 3 0 51 2 B1909510 PCU C1 EXP ASS Y 4 0 51 1 REPLACEMENT PROCEDURE Before replacing any of the new units be sure and perfo...

Page 1012: ...Savin C3828 K0340500001 INTERCHANGEABILITY CHART 0 OLD and NEW parts can be used in both OLD and NEW machines 2 NEW parts CAN NOT be used in OLD machines OLD parts can be used in OLD and NEW machines...

Page 1013: ...lor development units are activated at power OFF ON jam recovery and process control ID sensor pattern which slightly charges and consumes the toner However the units are inactive and therefore toner...

Page 1014: ...ine primarily as a FAX CAUSE Color development units are activated at power OFF ON jam recovery and process control ID sensor pattern which slightly charges and consumes the toner However the units ar...

Page 1015: ...with the information supplied in this bulletin SERVICE MANUAL PARTS CATALOG UPDATE The following parts updates are being issued for all B147 B149 B190 Parts Catalogs PAGE Legend Updated Information L...

Page 1016: ...be replaced with the pages supplied The revised areas have been highlighted by an arrow PAGES Legend Updated Information Legend 2 2 and 2 3 Updated Information PM Tables 5 167 Updated Information Dip...

Page 1017: ...Document Feeder DF77 B601 1 Tray Paper Feed Unit PS540 B598 2 Tray Paper Feed Unit PS550 B600 Large Capacity Tray PS560 G306 Multi Bin Unit PT460 B599 2 Tray Finisher SR90 B377 Punch Kit Type 1045 B6...

Page 1018: ...TETNER LANIER RICOH SAVIN B147 DSc332 LD232c Aficio 2232C C3224 B149 DSc338 LD238c Aficio 2238C C3828 B190 DSc328 LD228c Aficio 2228C C2820 DOCUMENTATION HISTORY REV NO DATE COMMENTS 01 2004 Original...

Page 1019: ...t Copier Item 20K 18K 40K 36K 60K 54K 120K 108K 140K 126K EM Remarks Scanner 1st 2nd 3rd mirrors C Optics cloth Front and Rear Rails C Dry cloth Exposure Glass C C Dry cloth alcohol ADF Exposure Glass...

Page 1020: ...opies 80k originals x 3 copies original B147 B149 216k copies 72k originals x 3 copies original B190 One Tray Paper Feed Unit Item 240K EM Remarks Feed Roller C Damp cloth Pickup Roller C Damp cloth S...

Page 1021: ...these switches OFF BCU Board Set the DIP switch on the BCU as listed in the table DIP Switch 4 Model 1 2 3 B147 B190 B149 North South America ON OFF OFF OFF ON Europe OFF ON OFF OFF ON Asia ON ON OFF...

Page 1022: ...cpm color or 32 cpm black white B149 28 cpm color or 38 cpm black white B190 20 cpm color or 38 cpm black white First copy normal mode Color 10 seconds or less Black white 8 seconds or less Warm up t...

Page 1023: ...600 x 600 dpi 24 ppm 10 ppm 1 800 x 600 dpi 24 ppm 10 ppm B147 Color 1 200 x 1 200 dpi 14 ppm 10 ppm 600 x 600 dpi 38 ppm 10 ppm 1 800 x 600 dpi 38 ppm 10 ppm Monochrome 1 200 x 1 200 dpi 28 ppm 10 p...

Page 1024: ...d Scanner Resolution Main scan Sub scan 600 dpi Available scanning Resolution Range Twain Mode 100 1200 dpi Delivery Mode 100 200 300 400 600 dpi Grayscales 1 bit or 8 bits pixel each for RGB Scanning...

Page 1025: ...message Add paper to Tray1 2 is displayed even if there is paper in paper tray 1 or 2 NOTE This symptom does not occur in the LCT or paper bank CAUSES 1 The paper tray holder Item 17 See picture belo...

Page 1026: ...rvice Manual 3 5 1 2 Remove the high voltage supply unit See B147 B149 B190 Service Manual 3 13 6 3 Remove the sub power supply unit See B147 B149 B190 Service Manual 3 13 7 4 Remove the tray holders...

Page 1027: ...AUSE The drum plate can bend if development unit K Y is not set correctly This will not let development unit C M get set correctly At this time development unit C M cannot mesh with the mainframe driv...

Page 1028: ...Page 2 of 2 3 Hold the development unit At the same time slowly pull out the tape horizontally 4 Push in each development unit 5 Lower the drum plate Then tighten two screws that hold the plate the up...

Page 1029: ...he machine CAUSE the drum plate can bend if development unit k y is not set correctly this will not let development unit c m get set correctly at this time development unit c m cannot mesh with the ma...

Page 1030: ...nit At the same time slowly pull out the tape horizontally 4 Push in each development unit 5 Lower the drum plate Then tighten two screws that hold the plate the upper left one first then the lower ri...

Page 1031: ...the machine or replace the development unit CAUSE The drum plate bends slightly and the development unit gear cannot mesh with the mainframe gear This can happen when The unit is not installed correct...

Page 1032: ...ne hand pull out the tape gently as shown 5 Push in the four development units all the way to the rear 6 Lower the drum plate 7 Tighten the upper left screw for the drum plate 8 Tighten the lower righ...

Page 1033: ...l out the new development unit from the machine 2 Check if there is any toner scattering inside the machine and clean the area if necessary Toner scattering can occur because in some cases toner is su...

Page 1034: ...238C 2228C SAVIN C3224 C3828 C2820 SUBJECT EARLY TONER NEAR END ALERT SYMPTOM The toner near end alert shows even if toner remains in the toner cartridge CAUSE When the machine is not used for a long...

Page 1035: ...ETNER DSC332 DSC338 DSC328 LANIER LD232C 238C LD228C RICOH AFICIO 2232C 2238C 2228C SAVIN C3224 C3828 C2820 SUBJECT SERVICE MANUAL INSERT The Service Manual pages listed below must be replaced with th...

Page 1036: ...place the copier on the paper tray unit or the LCT first then install the copier and other options NOTE Keep the shipping retainers after installing the machine You may need them in the future to tra...

Page 1037: ...Then tighten two screws that hold the plate the upper left one first then the lower right one Return the transfer belt release lever to its operational position See Step a 2 Remove the pin A As shown...

Page 1038: ...the fusing unit 5 Install the fusing unit A to the copier 6 Shake the toner cartridge five or six times 7 Install the toner cartridges to the copier 8 Check that the hooks B hold the cartridge correct...

Page 1039: ...aper tray out and adjust the side guides and end guide to match the paper size NOTE To move the side guides first pull out the tray fully then push down the green lock at the rear inside the tray 17 A...

Page 1040: ...aker works normally Settings Relevant to Contract If the customer has a service contract change the settings of the following SPs in accordance with it NOTE You must select one of the counter methods...

Page 1041: ...t of specification They were angled in the wrong direction creating a block when the paper was transferred to the two tray finisher OCCURRENCE CONDITIONS Mainframe units that are configured with Two T...

Page 1042: ...o B147 B149 B190 015 Page 2 of 4 FIELD COUNTERMEASURE Replace the seven mylar s as shown in the procedure below MYLAR REPLACEMENT PROCEDURE 1 Open the duplex left cover A 2 Remove the top cover 4 scre...

Page 1043: ...Tech Service Bulletin No B147 B149 B190 015 Page 3 of 4 4 Remove the duplex control board 4 screws 7 Connectors 5 Remove the left middle guide plate 2 screws...

Page 1044: ...the attachment area for each Mylar before you attach the new one Press hard on the attachment area of the Mylar Make sure the Mylar is not sticking out from the guide plate Attachment Specifications A...

Page 1045: ...ing process control which can then sometimes accumulate on the center ID sensor SOLUTION If SC385 occurs clean the surface of the ID sensor by opening and closing the ID sensor shutter black felt cove...

Page 1046: ...C3828 C2820 SUBJECT SPRINGS FOR THE TRANSFER UNIT ROLLERS COME LOOSE SYMPTOM The springs for the transfer unit rollers come loose during transport NOTE The Transfer Unit part number is B1013810 CAUSE...

Page 1047: ...90 017 Page 2 of 2 Field Countermeasure When you install the new style units units with stoppers Remove the two stoppers before you install the new transfer unit Remove the wires at the four ends of t...

Page 1048: ...MODEL GESTETNER DSC332 DSC338 DSC328 LANIER LD232C LD238C LD228C RICOH AFICIO 2232C 2238C 2228C SAVIN C3224 C3828 C2820 SUBJECT SERVICE MANUAL INSERT The Service Manual pages listed below must be rep...

Page 1049: ...r density fluctuations Before changing the setting away from 0 check whether the forced TD adjustment 3 126 2 is effective If the problem is persistent then change to 1 2 or 3 However the machine take...

Page 1050: ...NCE OLD PART NO NEW PART NO DESCRIPTION QTY INT PAGE ITEM B1015290 B1015291 PCB DCB Duplex Control Board 1 1 81 2 UNITS AFFECTED All B147 B149 B190 copiers listed below and manufactured after the seri...

Page 1051: ...7 B149 B190 copiers listed below and manufactured after the serial numbers provided will have the new Reverse Unit installed during production PRODUCT CODE SERIAL NUMBER B147 K0240900361 B149 K0340900...

Page 1052: ...9 K0340100331 B190 From 1st production INTERCHANGEABILITY CHART 0 OLD and NEW parts can be used in both OLD and NEW machines 2 NEW parts CAN NOT be used in OLD machines OLD parts can be used in OLD an...

Page 1053: ...1 2005 APPLICABLE MODEL GESTETNER DSc332 DSc338 DSc328 LANIER LD232c LD238c LD228c RICOH AFICIO 2232C 2238C 2228C SAVIN C3224 C3828 C2820 SUBJECT SERVICE MANUAL INSERT The Service Manual pages listed...

Page 1054: ...plate bracket P N B1499903 as outlined in the procedure below This bracket will reinforce the ID sensor assembly Checks Performed at Next Service Call 1 Check the machine serial number to see if the...

Page 1055: ...5 Screw B x 1 1 Turn OFF the main power switch 2 Remove the transport feed unit 3 Remove the transfer unit 4 Remove the fusing unit 5 Remove the Black PCU 6 Remove the ID sensor assembly C screw x 2 c...

Page 1056: ...assembly 10 Attach the Guide Plate Bracket using the screw provided in the kit M3x5 screw x 1 H 11 Make sure there is no clearance between the bracket and ID sensor assembly core 12 Reassemble the ID...

Page 1057: ...de ATTN TSD B147 PROGRAM Fax Number 973 882 3960 Please list the serial numbers for each machine that requires a Guide Plate Bracket Kit Serial Number s 1 2 3 4 5 6 7 8 9 10 NOTE The serial number mus...

Page 1058: ...articles can collect on the charge roller The paper dust and silica particles will increase the roller surface s electrical resistance and decreases its charge efficiency This is turn results in verti...

Page 1059: ...f 7 2 Remove the front cover 2 screws 3 Hold the drum at both ends as shown and then slide it in the direction of the arrow until the outer gear has cleared the PCU frame see next photo Slide the drum...

Page 1060: ...as shown below i e from the left edge 5 As in Step 1 place the drum down on the cloth covered surface being sure to place smaller cloths or sponge sheets under both edges as shown to protect the drum...

Page 1061: ...dges of the roller see photo in Step 9 below NOTE Do not touch the cleaning blade or exposed rubber surfaces of the charge roller 8 Place the charge roller on the cloth covered surface just as in Step...

Page 1062: ...holding the roller by its metallic edges to remove any loose particles 11 Clean the charger roller with alcohol 12 Attach parts B C and D while holding the charge roller by its tape covered areas 13 R...

Page 1063: ...ly aligned straight not bent 2 the gears on both sides are attached properly to the shaft and 3 the charge roller cleaner is properly secured in its bushings at both ends 14 Holding the drum by both e...

Page 1064: ...7 of 7 16 Reattach the front cover 2 screws NOTE When reattaching the front cover make sure there is no gap between the cover and frame Make sure to tighten the screws in the following order then Make...

Page 1065: ...gap Notch No 2 CTL 0 to 255 28 1 step 2 022 4 Color gap Notch No 3 CTL 0 to 255 25 1 step 2 022 5 Color gap Notch No 4 CTL 0 to 255 22 1 step 2 022 6 Color gap Notch No 5 CTL 0 to 255 10 1 step This...

Page 1066: ...FIRMWARE HISTORY...

Page 1067: ...Exchange program The revised areas have been highlighted by an arrow TABLE OF CONTENTS 1 B147 B149 B190 ENGINE 2 1 1 B147 B149 ENGINE FIRMWARE HISTORY 2 1 2 B190 ENGINE FIRMWARE HISTORY 4 2 SYSTEM 5 2...

Page 1068: ...95505L 86FB June 2004 production 1 14 B1495505M 2EF0 September 2004 production 1 14A B1495505N 12CB November 2004 production 1 16 B1495505P FF5D December 2004 production SYMPTOM CORRECTED CARD VERSION...

Page 1069: ...190 NA 150 EU 145 5 C step 1105 22 P N FC D 125 BCU 0 to 190 NA 150 EU 150 5 C step 1 09C Corrects the following SC670 misdetection 1 09D Corrects the following Modified as part of solution for cold...

Page 1070: ...2004 NOTE An SC995 will occur if the B147 B149 engine firmware is installed in B190 BCU If this happens install the B190 engine firmware SYMPTOM CORRECTED CARD VERSION Initial Production Release 1 01...

Page 1071: ...ing an optional RAM self diagnostic are sometimes not detected The machine mistakenly allows local storage files containing mixed B W and color pages to be printed out in Magazine Mode Optimized detec...

Page 1072: ...ansmission Network screen HDD initialization is performed when the main switch is turned on SC990 sometimes occurs when the main switch is turned on 1 14 1 Corrects the following Added the B190 produc...

Page 1073: ...th the First and Second languages 3 Start the update 4 Select the appropriate display language in User Tools As shown in the table below there are some cases where certain languages cannot be displaye...

Page 1074: ...error during process control self check 1 01 5 FAX CARD VERSION PART NUMBER CHECK SUM PRODUCTION DATE 02 00 00 B1015853A 2F66 October 2003 production 03 00 00 B1015853B 3F99 December 2003 production...

Page 1075: ...ts the following The Tray Full error message is not displayed when the destination output tray has reached capacity 1 02 7 NIB CARD VERSION PART NUMBER CHECK SUM PRODUCTION DATE 4 11 B1015852B 1EF8 Oc...

Page 1076: ...49D October 2003 production 1 04 B1015856C 2A08 August 2004 production 9 1 WebDocBox FIRMWARE HISTORY SYMPTOM CORRECTED CARD VERSION Initial Production Release 1 03 Corrects the following The separato...

Page 1077: ...ction Release 05 00 00 Corrects the following Minor changes applied to improve reliability 06 00 00 Corrects the following Communication error sometimes occurs when receiving a PC FAX through MH MR re...

Page 1078: ...e Destination field for a Scanner Document Server job is selectable even if SP1 007 001 Store Priority has been set to 2 Store Only when The setting of 2 is input Scanner main screen is accessed Main...

Page 1079: ...December 2003 production 1 11 03 B1015155D 53B1 July 2004 production 13 1 SCANNER IPU FIRMWARE HISTORY SYMPTOM CORRECTED CARD VERSION Initial Production Release 1 09 03 Corrects the following Minor c...

Page 1080: ...shifted slightly to the side with Overlay Printing PCL 5c 1 4 0 0 Incorrect font size settings when printing a multi page document in PCL format 1 02 Corrects the following B W pages contained in data...

Page 1081: ...47 B149 B190 Page 15 of 15 15 POST SCRIPT CARD VERSION PART NUMBER CHECK SUM PRODUCTION DATE 1 00 G3695907 9337 October 2003 production 15 1 PS FIRMWARE HISTORY SYMPTOM CORRECTED CARD VERSION Initial...

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