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GE VersaMax IC200PWR001, User Manual

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2-2 VersaMax Modules, Power Supplies and CarriersUser Manual

GFK-1504N

2

Pre-installation Check

Carefully inspect all shipping containers for damage during shipping. If any part
of the system is damaged, notify the delivery service immediately. The
damaged shipping container should be saved as evidence for inspection by the
delivery service. It is the user’s responsibility to register a claim with the delivery
service for damage incurred during shipment.

After unpacking the VersaMax modules and other equipment, record all serial
numbers. Serial numbers are required if you should need to contact Product
Service during the warranty period of the equipment. All shipping containers and
all packing material should be saved should it be necessary to transport or ship
any part of the system.

Conformance to Standards

Before installing VersaMax products in situations where compliance to
standards or directives from the Federal Communications Commission, the
Canadian Department of Communications, or the European Union is required
please refer to GFK-1179,

Installation Requirements for Conformance to

Standards

.

▪

Power Supply Modules:

Be sure to read the installation instructions

provided with each Power Supply module. These instructions specify the
use of copper conductors for the power supply, wire gauge and type.

▪

Control circuit modules:

Be sure to read the installation instructions provided

with the module. These instructions specify the use of copper conductors
and wire gauge and type requirements.

▪

Equipment labeled with reference to Class I, Div. 2, Groups A, B, C and D,
Hazardous Locations is suitable for use in Class I, Div. 2, Groups A, B, C, D
or non-hazardous locations only.

▪

Equipment labeled with reference to Class I, Zone 2, Groups A, B, C and D,
hazardous locations is suitable for use in Class I, Zone 2, Groups A, B, C, D
or non-hazardous locations only.

▪

Battery in CPU Category No. IC200CPU001 and IC200CPU002 is to be
replaced only with Matsushita No. BR2032. The correct battery type is
available as Accessory Kit IC200ACC001.

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Summary of Contents for VersaMax IC200PWR001

Page 1: ...GE Intelligent Platforms Programmable Control Products VersaMax Modules Power Supplies and Carriers User Manual GFK 1504N August 2014...

Page 2: ...document is approved for public disclosure GE may have patents or pending patent applications covering subject matter in this document The furnishing of this document does not provide any license what...

Page 3: ...ailable Technical Support Email support ip ge com Customer Care Email customercare ip ge com Primary language of support English Europe the Middle East and Africa Online Technical Support www ge ip co...

Page 4: ...Supply 2 12 System Wiring Guidelines 2 14 System Grounding 2 19 Installing Wiring for I O Devices 2 20 Installing Modules 2 39 Power Supplies 3 1 IC200PWR001 24VDC Power Supply 3 2 IC200PWR002 24VDC...

Page 5: ...I O Terminal Strip 5 24 IC200TBM002 Box Style Auxiliary I O Terminal Strip 5 25 IC200TBM005 Spring Style Auxiliary I O Terminal Strip 5 26 Expansion Modules 6 1 IC200ETM001 Expansion Transmitter Modu...

Page 6: ...Amp 16 Points 8 29 IC200MDL744 Output Module 5 12 24VDC Negative Logic 0 5 Amp 32 Points 8 32 IC200MDL750 Output Module 12 24VDC Positive Logic 0 5 Amp 32 Points 8 36 IC200MDL930 Output Module Relay...

Page 7: ...els 10 9 IC200ALG260 Analog Input Module 12 Bit Voltage Current 8 Channels10 17 IC200ALG261 Analog Input Module 15 Bit Differential Voltage 8 Channels 10 24 IC200ALG262 Analog Input Module 15 Bit Diff...

Page 8: ...ut 20 Points Output 12 Point 4 High Speed Counter PWM or Pulse Train Configurable Points 13 2 Temperature Sensing Modules 14 1 IC200ALG620 Analog Input 16 Bit RTD 4 Channels 14 2 IC200ALG630 Analog In...

Page 9: ...in this manual describe the wide variety of VersaMax I O modules carriers and accessories that are available Power Supplies chapter 3 Carriers chapter 4 Interposing Terminals and Terminal Strips chapt...

Page 10: ...ns Module can operate as a master or slave on the DeviceNet network GFK 1534 VersaMax Profibus Network Modules User s Manual Describes the installation and operation of the Profibus Network Interface...

Page 11: ...nd small footprint of VersaMax I O enables easy convenient mounting as well as space saving benefits Modules can accommodate up to 32 points of I O each The compact modular VersaMax products feature D...

Page 12: ...interfaces for SNP slave and RTU slave communications VersaMax CPUs are described in GFK 1503 VersaMax PLC User s Manual This document also provides programming information for the VersaMax PLC Basic...

Page 13: ...00CPU005 CPU with Two Serial Ports and Embedded Ethernet Interface 128kB of Configurable Memory IC200CPUE05 RS485 PORT 2 RS232 PORT 1 CPU001 PORT 2 FORCE PORT 1 FAULT RUN PWR OK RS485 PORT 2 RS232 POR...

Page 14: ...nications bus The power supply on the NIU provides power for the modules in the I O Station Additional booster power supplies can be included in the system if needed for modules with high current requ...

Page 15: ...ersaMax System DeviceNet Network Communications User s Manual Profibus NIU The Profibus NIU IC200PBI001 operates as a slave on a Profibus DP Network automatically exchanging I O status control and dia...

Page 16: ...CPU or NIU and the power supply that resides on the Booster carrier must share the same external power source IC200PWR001 VDC INPUT 24 VDC 11 W POWER SUPPLY NOT USED Available Power Supplies and Carri...

Page 17: ...saMax power supply Color code Red AC Blue DC Gold Mixed Gray Analog other Module Description 1234567 831 FLD PWR OK IC200MDL750 OUTPUT 12 24VDC POS GRP 5A 32PT OK FLD PWR 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 18: ...5 16 17 18 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 10 B A or more complex LEDs for Discrete Mixed High speed Counter Module IC200MDD841 OK 1 2 3 4 5 6 7 8 9 10 11 12 17 18 19 20 1 2 3 4 5 6 7 8 9...

Page 19: ...12VDC Positive Negative Logic Grouped 16 Points IC200MDL643 Input Module 5 12VDC Positive Negative Logic Grouped 32 Point IC200MDL644 Input Module 24VDC Positive Negative Logic 32 Points IC200MDL650 D...

Page 20: ...t Module 12 Bit Voltage Current 4 Channels IC200ALG230 Analog Input Module 16 Bit Voltage Current 1500VAC Isolation 8 Channels IC200ALG240 Analog Input Module 12 Bit Voltage Current 8 Channels IC200AL...

Page 21: ...perpendicular to the DIN rail These carriers are normally used with Interposing I O Terminals One type of Interposing I O Terminals is illustrated below other types are also available Refer to chapte...

Page 22: ...Disconnect Style Interposing I O Terminals Main Base Disconnect Style Interposing I O Terminals Expansion Base IC200CHS101 IC200CHS102 Relay Style Interposing I O Terminals Main Base Relay Style Inter...

Page 23: ...length is 750 meters If the expansion bus includes any non isolated Expansion Receivers IC200ERM002 the maximum overall cable length is 15 meters PS CPU NIU PS ERM PS ERM ETM VersaMax ExpansionRack 1...

Page 24: ...ater IC200ALG430 C or later IC200ALG431 C or later IC200ALG432 B or later Available Expansion Modules Expansion Modules Expansion Transmitter Module IC200ETM001 Expansion Receiver Module Isolated IC20...

Page 25: ...02 DeviceNet Network Control Module IC200BEM103 Asi Network Master Module IC200BEM104 Communications Carrier IC200CHS006 Serial Communications Module IC200CMM020 For information about the Communicatio...

Page 26: ...able Server slave or as a master and slave simultaneously For information about the DeviceNet Network Control Module refer to GFK 1533 VersaMax System DeviceNet Network Communications User s Manual As...

Page 27: ...ical Equipment Group 1 Class A CISPR 22 EN 55022 Information Technology Equipment Class A FCC 47 CFR 15 Referred to as FCC part 15 Radio Devices Class A EMC Immunity Electrostatic Discharge EN 61000 4...

Page 28: ...ctions Pre installation Check Conformance to Standards Thermal Clearance DIN Rail and Panel Mounting Installing Carriers Expansion System Installation Installing a Power Supply System Wiring Guideline...

Page 29: ...om the Federal Communications Commission the Canadian Department of Communications or the European Union is required please refer to GFK 1179 Installation Requirements for Conformance to Standards Pow...

Page 30: ...ION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES AND WARNING EXPLOSION HAZARD DO N...

Page 31: ...the modules and 2 54 cm 1 in on each side of the modules as shown below regardless of the orientation of the DIN rail When using a vertical DIN rail the CPU or NIU module must be installed at the bot...

Page 32: ...d to provide EMC protection The rail must have a conductive unpainted corrosion resistant finish DIN rails compliant with DIN EN50022 are preferred For vibration resistance the DIN rail should be inst...

Page 33: ...ers to a CPU NIU or ERM remove the connector cover on the right hand side of the CPU NIU or ERM Do not discard this cover You will need to install it on the last carrier Connector Cover Slide carriers...

Page 34: ...ectors are mated 4 After completing any additional system installation steps apply power and observe the module LEDs PWR EXP TX On indicates presence of 5VDC power Off indicates no 5VDC power Blinking...

Page 35: ...a different rack ID With a single ended cable one expansion rack only set the Rack ID to 1 5 7 6 4 1 3 2 0 4 Install a VersaMax Power Supply module on top of the Expansion Receiver Refer to the sectio...

Page 36: ...ure rack power is off 2 Un install the Power Supply module from the Expansion Receiver Module 3 Slide the Expansion Receiver Module on DIN rail away from the other modules 4 Using a small screwdriver...

Page 37: ...L601 602 615 Install the Terminator Plug supplied with the Expansion Transmitter module into the lower port on the last Expansion Receiver Spare Terminator Plugs can be purchased separately as part nu...

Page 38: ...he Expansion Receiver as displayed in the following figure The maximum cable length is one meter Cables cannot be fabricated for this type of installation cable IC200CBL600 must be ordered separately...

Page 39: ...details for such external power supplies are given in the module specifications in this manual Installing a Power Supply Module The power supply module installs directly on top of a CPU NIU ERM or boo...

Page 40: ...2 13 2 Removing a Power Supply 1 Switch off the external power source to the power supply module 2 Turn the latch to the unlocked position 3 Press in the tabs on the lower edge of the power supply 4 P...

Page 41: ...ch as possible to reduce the hazards from insulation failure incorrect wiring and interaction noise between signals A typical control system may require some mixing of the latter three types of wiring...

Page 42: ...erminal to the conductive mounting panel with a 4 in maximum length of AWG 14 avg 2 1mm 2 wire Use hardware such as star washers to ensure ground integrity Grounding DC Power Supplies DC power supplie...

Page 43: ...m 2 cross section wire JUMPER FOR 120V The power supply operates without a jumper installed however the hold up specification is not met If a jumper is not installed for 120 V AC operation the power s...

Page 44: ...d be sized to handle line transients Examples of suitable MOVs to handle normal line transients include the following products manufactured by Littelfuse V36ZA80 Non isolated 24 V DC V130LA20AP 120 V...

Page 45: ...to Modules Short Length of Communications Bus Cable Periodic Inspection and Replacement of MOVs MOVs do a good job of absorbing transients on communications control and power lines provided the total...

Page 46: ...oint This ensures that no ground conductor carries current from any other branch Programming Device Each Terminal Block Motor Drives and Other Electrical Control Equipment Machinery Earth Ground Centr...

Page 47: ...or higher resistor A capacitor with a different working voltage may be chosen as appropriate for the application Recommended snubber packages include 104M06QC100 or 104M06RL100 from Paktron DC Inducti...

Page 48: ...e wires must be the same size and type solid or stranded The I O carrier can accommodate current levels up to 2 Amps per point or 8 Amps per each power and ground and a voltage range of up to 264 V AC...

Page 49: ...en inserting two wires in the same position the wires must be the same size and type solid or stranded The I O carrier can accommodate current levels up to 2 Amps per point or 8 Amps per each power an...

Page 50: ...be the same size and type solid or stranded The I O carrier can accommodate current levels up to 2 Amps per point or 8 Amps per each power and ground and a voltage range of up to 264 V AC Voltage tra...

Page 51: ...o make field wiring connections directly to the Connector Style I O Carrier itself using contacts crimped to the ends of the field wires Field Wiring Connector Prewired Cables for a Connector Style I...

Page 52: ...system is operating Connector Kit A connector kit part number IC200ACC304 is available for building custom cables or for connecting wires directly from field devices The kit includes two connectors an...

Page 53: ...24 22 Black White Orange 7 7 SEVEN A8 23 38 Green White 8 8 EIGHT A9 22 10 Red Black Green 9 9 NINE A10 21 13 Blue White 10 10 TEN A11 15 37 Blue White Orange 11 11 ELEVEN A12 14 21 Orange Black Gree...

Page 54: ...TWENTY NINE B14 6 25 Green Black White 30 30 THIRTY B15 9 28 Blue 31 31 THIRTY ONE B16 8 20 Black White 32 32 THIRTY TWO B17 2 3 White Black Green B17 2 4 White Black 34 BLACK Solid color no markings...

Page 55: ...d in this door Field Wiring Terminals Cable Connector Clear Protective Cover Interposing I O Terminals These Interposing I O Terminals unit can be mounted on the same DIN rail as the Connector Style I...

Page 56: ...on Base IC200CHS102 or CHS122 is also needed Field wiring to these interposing bases follows the standard wiring diagram for each module Terminals A1 A18 and B1 B18 on the interposing terminal bases a...

Page 57: ...ded torque for the terminal screws is 0 5 to 0 6 Nm Disconnect Style and Fuse Style Interposing I O Terminals Wiring for Modules with One Group per Row This wiring format generally applies when the as...

Page 58: ...ax module provides for connection of I O in 8 point groups An example of such a module is the VersaMax 24 V DC 16pt Input Module IC200MDL640 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 I1 I2 I3 I4 I5...

Page 59: ...lly applies when the associated VersaMax module provides for connection of isolated I O devices but may also be used when a non isolated module provides dedicated terminals for each common connection...

Page 60: ...tion 2 33 2 Example Wiring Diagram for Module IC200MDL143 The following figures provide example field wiring for IC200CHS101 or 121 when used with VersaMax modules without grouped points J1 J2 I1 I1 J...

Page 61: ...ts labeled A1 A16 correspond to points Q1 Q16 Components labeled B1 B16 correspond to points Q17 Q32 Each point is associated with 3 terminal connections NO Normally Open C Common and NC Normally Clos...

Page 62: ...erminals any necessary electrical reference must be provided Multiple Auxiliary I O Terminals can be connected to provide the additional wiring terminals that may be needed for high density modules or...

Page 63: ...ng downward Screws can be inserted through the panel mount holes for added stability if needed Auxiliary Carriers must be installed on the I O Carrier or Interposing Terminals before connecting field...

Page 64: ...llustrate the use of a Shorting Bar on a 2 row or 3 row carrier to provide extra field wiring connections for an I O module Example Connection for Carriers with Two Rows of Terminals 1 2 3 4 5 6 7 8 9...

Page 65: ...ier Style Carrier with a Shorting Bar Box Spring or Connector Carrier Barrier Style Carrier 1 wire Point no Auxiliary Terminals 2 wire Point Common 1 Auxiliary Terminals 3 Auxiliary Terminals no Auxil...

Page 66: ...arrier must be used to assure that the correct module type will be installed on that carrier One dial selects alphabetic characters and the other selects numbers These dials must be set to match the f...

Page 67: ...t be in the unlocked position as displayed in the following figure to install a module on its carrier Align the three T shaped projections on the module side with the slots on the carrier and align th...

Page 68: ...the I O Station CAUTION Operating equipment may be very hot especially at higher ambient temperatures If the equipment is hot do not touch it directly Such hot insertion and removal should not be atte...

Page 69: ...ional booster power supply in the system Chapter 3 IC200PWR001 24 V DC Power Supply IC200PWR002 24 V DC Expanded 3 3 V Power Supply IC200PWR011 24 V DC Isolated Power Supply IC200PWR012 24 V DC Isolat...

Page 70: ...supply for the station and supplies up to 1 5 A output current through 3 3 V and 5 V outputs with up to 0 25 A on the 3 3 V output This is ample power for most installations Refer to Appendix C for m...

Page 71: ...reverse polarity Output Current Total 3 3 V DC Output 5 V DC Output Standard power supply IC200PWR001G 1 5 A maximum 0 25 A maximum 1 5 A I3 3 V maximum Enhanced power supply IC200PWR002G 1 5 A maximu...

Page 72: ...in the Power Supply As a result floating power supplies cannot be used DC DC For agency compliance external MOV suppression is required from both the positive and negative inputs to frame ground or at...

Page 73: ...as the main power supply for the station and supplies up to 1 5 A output current through 3 3 V and 5 V outputs with up to 1 0 A on the 3 3 V output Refer to Appendix C for module backplane current con...

Page 74: ...Short circuit overload reverse polarity Output Current Total 3 3 V DC Output 5 V DC Output Standard power supply IC200PWR001G 1 5 A maximum 0 25 A maximum 1 5 A I3 3 V maximum Enhanced power supply I...

Page 75: ...ply As a result floating power supplies cannot be used DC DC For agency compliance external MOV suppression is required from both the positive and negative inputs to frame ground or at the power line...

Page 76: ...ies provide up to 1 5 A output current through 3 3 V and 5 V outputs Isolated Power Supply IC200PWR011 illustrated below supplies up to 0 25 Amp on the 3 3 V output This is ample power for most instal...

Page 77: ...ould not exceed 1 5 A For example if 3 3 V at 0 25 A is required 1 25 A is available on the 5 V output Wiring 24 V DC is internally isolated from frame ground and the 5 V 3 3 V outputs in the Power Su...

Page 78: ...3 10 VersaMax Modules Power Supplies and CarriersUser s Manual GFK 1504N 3 IC200PWR012 Thermal Derating 3 3 V Output vs Ambient Temperature 0 0 0 2 0 4 0 6 0 8 1 0 1 2 45 50 55 60 Temperature C Amps...

Page 79: ...3 3 V output This is ample power for most installations Refer to Appendix C for module backplane current consumption IC200PWR101 VAC L INPUT N MADE IN USA 120 240 VAC 27VA POWER SUPPLY ADD JUMPER FOR...

Page 80: ...1 5 A For example if 3 3 V at 0 25 A is required 1 25 A is available on the 5 V output Jumper Selection of 120 V AC or 240 V AC This power supply can be used with either 120 V AC or 240 V AC nominal...

Page 81: ...with up to 1 0 Amp on the 3 3 V output Refer to Appendix C for module backplane current consumption IC200PWR102 VAC L INPUT N MADE IN USA 120 240 VAC 27VA POWER SUPPLY EXPANDED 3 3VDC ADD JUMPER FOR...

Page 82: ...exceed 1 5 A For example if 3 3 V at 1 0 A is required 0 5 A is available on the 5 V output Jumper Selection of 120 V AC or 240 V AC This power supply can be used with either 120 V AC or 240 V AC nom...

Page 83: ...5 A on the 3 3 V output This is ample power for most installations Refer to Appendix C for module backplane current consumption IC200PWR201 VDC INPUT MADE IN USA 12 VDC 11 W POWER SUPPLY NOT USED When...

Page 84: ...mum 1 5 A I3 3 V maximum The total output current should not exceed 1 5 A For example if 3 3 V at 0 25 A is required 1 25 A is available on the 5 V output Wiring DC must be grounded to frame earth gro...

Page 85: ...tput Refer to Appendix C for module backplane current consumption IC200PWR202 VDC INPUT MADE IN USA 12 VDC 11 W POWER SUPPLY EXPANDED 3 3VDC IND CONT EQ FOR HAZ LOC POWER BEFORE WHEN IN HAZARDOUS LOCA...

Page 86: ...0A maximum 1 5 A I3 3 V maximum The total output current should not exceed 1 5 A For example if 3 3 V at 1 0A is required 0 5A is available on the 5 V output Wiring DC must be grounded to frame earth...

Page 87: ...2 Box Style I O Carrier IC200CHS003 Connector Style I O Carrier IC200CHS005 Spring Style I O Carrier IC200CHS022 Compact Box Style I O Carrier IC200CHS025 Compact Spring Style I O Carrier IC200CHS006...

Page 88: ...Barrier Style I O Carrier IC200CHS001 has 36 barrier style terminals It provides mounting backplane communications and field wiring for one I O module H G F 8 2 4 6 B C 7 D 3 IC200CHS001 I O CARRIER...

Page 89: ...on of the correct type of module on the carrier Keys are set to match the keying on the bottom of the module Refer to Appendix D for a complete list of module keying assignments Carrier to carrier mat...

Page 90: ...A7 A8 A9 A11 A12 A13 A14 A15 A16 A17 A18 A10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B11 B12 B13 B14 B15 B16 B17 B18 B10 The carrier accommodates current levels up to 2 A per point or 8 A per each power and ground...

Page 91: ...er IC200CHS002 has 36 IEC box style terminals It provides mounting backplane communications and field wiring for one I O module B A H G F 8 2 4 6 B C 7 D 3 110 5mm 4 35in 139 7mm 5 5in IC200CHS002 I O...

Page 92: ...ure installation of the correct type of module on the carrier Keys are set to match the keying on the bottom of the module Refer to Appendix D for a complete list of module keying assignments Carrier...

Page 93: ...7 A8 A9 A11 A12 A13 A14 A15 A16 A17 A18 A10 B2 B3 B4 B5 B6 B7 B8 B9 B11 B12 B13 B14 B15 B16 B17 B18 B10 B1 The carrier accommodates current levels up to 2 A per point or 8 A per each power and ground...

Page 94: ...Connector Style I O Carrier IC200CHS003 has a 36 pin connector for attaching an I O cable It provides mounting backplane communications and field wiring for one I O module 66 8mm 2 63in 133 4mm 5 25in...

Page 95: ...ctions Features Easily set keying dials to assure installation of the correct type of module on the carrier Keys are set to match the keying on the bottom of the module Refer to Appendix D for a compl...

Page 96: ...ates the orientation of the pins A1 A2 A3 A4 A5 B5 B6 B3 B4 B1 B2 A6 A7 A8 A9 A10 B12 B9 B10 B7 B8 A11 A12 A13 A14 A15 A16 B15 B16 B13 B14 B11 B17 B18 A17 A18 A connector kit is available for building...

Page 97: ...005 has 36 spring clamp style terminals for field wiring It provides mounting backplane communications and field wiring for one I O module H G F 8 2 4 6 B 3 A B 110 5mm 4 35in 139 7mm 5 5in C D 7 IC20...

Page 98: ...ure installation of the correct type of module on the carrier Keys can be set to match the keying on the bottom of the module A complete list of module keying is included in appendix D Carrier to carr...

Page 99: ...A7 A8 A9 A11 A12 A13 A14 A15 A16 A17 A18 A10 B2 B3 B4 B5 B6 B7 B8 B9 B11 B12 B13 B14 B15 B16 B17 B18 B10 B1 The carrier accommodates current levels up to 2 A per point or 8 A per each power and groun...

Page 100: ...rier The Compact Box Style I O Carrier IC200CHS022 has 36 IEC box style terminals It provides mounting backplane communications and field wiring for one I O module 66 8mm 2 63in 163 5mm 6 45in IC200CH...

Page 101: ...ng for up to 32 I O points and 4 common power connections Easily set keying dials to assure installation of the correct type of module on the carrier Keys are set to match the keying on the bottom of...

Page 102: ...B8 A11 A12 A13 A14 A15 A16 B15 B16 B13 B14 B17 B18 A17 A18 B11 The carrier accommodates current levels up to 2 A per point or 8 A per each power and ground and a voltage range of up to 264 V AC Voltag...

Page 103: ...Style I O Carrier IC200CHS025 has 36 IEC spring style terminals It provides mounting backplane communications and field wiring for one I O module 66 8mm 2 63in 163 5mm 6 45in IC200CHS025 COMPACT I O...

Page 104: ...O carrier supports wiring for up to 32 I O points and 4 common power connections Easily set keying dials to assure installation of the correct type of module on the carrier Keys are set to match the k...

Page 105: ...A15 A16 B15 B16 B13 B14 B17 B18 A17 A18 B11 The carrier accommodates current levels up to 2 A per point or 8 A per each power and ground and a voltage range of up to 264 V AC Voltage transients up to...

Page 106: ...ier snaps easily onto a 7 5 mm x 35 mm DIN rail The DIN rail must be electrically grounded to provide EMC protection The rail must have a conductive unpainted corrosion resistant finish For applicatio...

Page 107: ...hes input data on the PROFINET IO LAN at the configured production rate The PNS manages PROFINET communication and module configuration between an IO Controller and modules within the remote node If n...

Page 108: ...ports firmware updates through USB port Note The USB port is for firmware upgrades only It is not intended for permanent connection The PNS module s main Remote IO functions include Scanning all the m...

Page 109: ...other module carriers A power supply mounted on a booster carrier provides power to all I O modules to its right or until the next booster power supply The AC or DC Power Supply on the CPU or NIU and...

Page 110: ...tes that the CPU or NIU and attached booster power supply are functioning properly Din Rail Mounting The Power Supply Booster Carrier snaps easily onto a 7 5 mm x 35 mm DIN rail The DIN rail must be e...

Page 111: ...015 Spring Style Interposing I O Terminals IC200CHS101 Disconnect Style Interposing I O Terminals Main Base IC200CHS102 Disconnect Style Interposing I O Terminals Expansion Base IC200CHS111 Relay Styl...

Page 112: ...6 barrier style terminals 110 5mm 4 35in 97 8mm 3 85in 105 4mm 4 15in IC200CHS011 I O INTERPOSING BARRIER STYLE A clear protective hinged door covers the wiring terminals The board provided with each...

Page 113: ...y I O Terminal Strips can be added to provide extra field wiring connections if needed Auxiliary I O Terminal Strips insert directly into the lower edge of the I O Carrier Din Rail Mounting The Interp...

Page 114: ...97 8mm 3 85in 105 4mm 4 15in Field Wiring Terminals Each terminal accommodates one solid or stranded AWG 14 avg 2 1 mm 2 cross section to AWG 22 avg 0 36 mm 2 cross section wire or two wires up to AWG...

Page 115: ...erposing I O Terminals unit can be mounted on the same DIN rail as the Connector Style I O Carrier or on a separate DIN rail as illustrated in the following figure For applications requiring maximum r...

Page 116: ...ctor Style I O Carrier and 36 box style terminals It includes a built in thermistor that provides Local Cold Junction Compensation for thermocouple input measurements IC200CHS014 I O INTERPOSING BOX T...

Page 117: ...nting The Interposing I O Terminals unit can be mounted on the same DIN rail as the Connector Style I O Carrier or on a separate DIN rail as illustrated in the following figure For applications requir...

Page 118: ...4 35in 97 8mm 3 85in 105 4mm 4 15in One or more Auxiliary I O Terminal Strips can be added to provide extra field wiring connections if needed Auxiliary I O Terminal Strips insert directly into the lo...

Page 119: ...The Interposing I O Terminals can be mounted on the same DIN rail as the Connector Style I O Carrier or on a separate DIN rail as illustrated in the following figure For applications requiring maximum...

Page 120: ...switches signal or return associated with it In this way specific inputs or outputs maybe taken offline without altering system wiring or affecting the balance of the installation Main and Expansion B...

Page 121: ...ns The I O Interposing Disconnect Base also has an expansion connector J2 that can be used to attach to an Interposing Disconnect Expansion Base IC200CHS102 J1 J2 115mm 4 5in 65mm 2 6in 126mm 4 95in T...

Page 122: ...s for field I O wiring and power connections The Expansion base includes a ribbon cable for connecting the expansion base to the main base J2 115mm 4 5in 65mm 2 6in 126mm 4 95in The Expansion Base pro...

Page 123: ...rsaMax Connector Base IC200MDL631 X X IC200MDL632 X X X IC200MDL635 X X IC200MDL636 X X X IC200MDL640 X X IC200MDL643 X X IC200MDL644 X X X IC200MDL650 X X X Discrete Outputs IC200MDL329 X X IC200MDL3...

Page 124: ...ndividually fused and includes status indication Main and Expansion Base Two different versions of the Relay Style Interposing I O Terminals are available the main and expansion bases The Main Base IC...

Page 125: ...h to an Interposing Relay Expansion Base IC200CHS112 252mm 9 95in 126mm 4 95in J1 J2 A16 A15 A14 A13 A8 A7 A6 A5 A4 A3 A2 A1 A12 A11 A10 A9 A16 A15 A14 A13 A8 A7 A6 A5 A4 A3 A2 A1 A12 A11 A10 A9 Expan...

Page 126: ...power connection is for the relay coils only User loads must be powered by an external source Each relay status LED and fuse is labeled to indicate the specific point on the VersaMax output module th...

Page 127: ...ristics Contact Resistance 30 m max Operate set Time 15 ms max Release reset Time AC 10 ms max DC 5ms max Max Operating Frequency Mechanical Electrical 18 000 operations hr 1 800 operations hr under r...

Page 128: ...Terminals Switching Current Switching current Amps AC resistive load DC inductive load L R 7ms DC resistive load 10 8 4 1 0 5 0 1 5 10 20 30 50 100 300 500 0 AC inductive load cos 0 4 Life Expectancy...

Page 129: ...to VersaMax I O modules Main and Expansion Base Two different versions of the Fuse Style Interposing I O Terminals are available the main and expansion bases The Main Base IC200CHS121 provides termin...

Page 130: ...g and power connections 126mm 4 95in J1 J2 137 16mm 5 4in 75 4mm 2 97in This base provides connection for the terminals on the A side of the VersaMax connector A1 A18 Two groups of common terminals W1...

Page 131: ...terminals for field I O wiring and power connections 126mm 4 95in J2 137 16mm 5 4in 75 4mm 2 97in The Expansion Base provides connection for terminals on the B side of the VersaMax connector B1 B18 I...

Page 132: ...aMax Connector Base IC200MDL631 X X IC200MDL632 X X X IC200MDL635 X X IC200MDL636 X X X IC200MDL640 X X IC200MDL643 X X IC200MDL644 X X X IC200MDL650 X X X Discrete Outputs IC200MDL329 X X IC200MDL330...

Page 133: ...dge of the Auxiliary I O Terminal Strips insert in slots on the bottom of the I O Carrier or Interposing I O Terminals for fast convenient installation Additional Auxiliary I O Terminal Strips can be...

Page 134: ...bottom of the I O Carrier or Interposing I O Terminals for fast convenient installation Additional Auxiliary I O Terminal Strips can be connected in the same way The Auxiliary I O Terminal Strip also...

Page 135: ...lots on the bottom of the I O Carrier or Interposing I O Terminals for fast convenient installation Additional Auxiliary I O Terminal Strips can be connected in the same way The Auxiliary I O Terminal...

Page 136: ...n Modules This chapter describes the following VersaMax expansion modules Chapter 6 IC200ETM001 Expansion Transmitter Module IC200ERM001 Expansion Receiver Module Isolated IC200ERM002 Expansion Receiv...

Page 137: ...nd specialty modules including the fieldbus communications modules The Expansion Transmitter Module has a pass though serial programming port that can be used to upload firmware updates to an adjacent...

Page 138: ...ion Port to Bus Receiver Module Firmware Update Serial Port LEDs CPU NIU Mating Connector PWR EXP TX EXP 1 LED Indicators The LEDs on the Expansion Transmitter display the status of power to the modul...

Page 139: ...RM002 ERMs 750M with all IC200ERM001 ERMs VersaMax PLC or I O Station Main Rack 0 VersaMax ExpansionRack 7 IC200CBL601 602 615 Cable Length and Data Rate By default the module is set up to operate wit...

Page 140: ...ass through serial port If there is no Expansion Transmitter installed firmware upgrades are made through direct connection between the programmer and NIU as displayed in the first illustration as fol...

Page 141: ...ential communications IC200ERM001 Maximum cable length Effective data rate Electrical Isolation 250 m if configured for higher data rate 750 m default distance 1 Mbits sec configurable for cable less...

Page 142: ...e total overall length of the expansion cable can be up to 750 m This module provides up to 500 V DC isolation IC200ERM001 EXPANSION RECEIVER ISOLATED ERM001 PWR EXP RX SCAN EXP 1 EXP 2 5 7 6 4 1 3 2...

Page 143: ...tter or upstream Expansion Receiver Module The lower port is used to daisy chain the expansion cable to the next expansion rack or to attach the terminator plug at the last rack The Expansion Receiver...

Page 144: ...ply itself is not receiving power The SCAN LED lights green when the CPU NIU is actively scanning I O in expansion racks It lights amber when the CPU NIU is not actively scanning I O in expansion rack...

Page 145: ...ver in a previous rack as displayed in the following figure Modules are connected using expansion cable IC200CBL6xx xx represents the length in meters Up to seven expansion racks can be used in a syst...

Page 146: ...s than 250 m and there are no non isolated Expansion Receivers IC200ERM002 in the expansion system the VersaMax PLC programmer allows the data rate to be configured to 1Mbit second In an NIU I O Stati...

Page 147: ...05 CPUE0 5 DBI001 EBI001 GBI001 PBI001 HW FW rel FW version 2 11 1 1 No BD 1 5 AA 1 5 AA 2 1 AA 2 1 No AB 1 1 AC 1 5 BD 2 01 Cable Specifications Maximum cable length Effective data rate Electrical Is...

Page 148: ...dule Revision Module Date Code Range IC200ALG320 B or later Any IC200ALG321 B or later Any IC200ALG322 B or later Any IC200ALG430 C or later Any IC200ALG431 C or later Any IC200ALG432 B or later Any I...

Page 149: ...the system or if the cable length is one meter or less An Expansion Transmitter Module is required if there are multiple expansion racks or for a longer cable Maximum cable length for this non isolat...

Page 150: ...Indicators Three LEDs display the status of module power the expansion port and the I O modules The PWR LED is ON when the module is receiving 5 V DC power from the attached power supply It is OFFwhe...

Page 151: ...n the system With the non isolated Expansion Receiver Module the total overall length of the expansion cable can be up to 15 m PS CPU NIU PS ERM PS ERM ETM VersaMax ExpansionRack 1 Terminator Plug 15M...

Page 152: ...nect a VersaMax PLC main rack or VersaMax NIU I O Station to just one expansion rack without having an Expansion Transmitter Module in the main rack This single ended configuration has a maximum cable...

Page 153: ...ingle ended communications Catalog Numbers Bus Receiver Module IC200ERM002 Expansion Cable Shielded Terminator Plug Connector Kit IC200CBL601 1 m IC200CBL602 2 m IC200CBL615 15 m IC200ACC201 included...

Page 154: ...Module 120 V AC Isolated 16 Points IC200MDL244 Input Module 240 V AC Isolated 8 Points IC200MDL631 Input Module 125 V DC Pos Neg Logic Isolated 8 Points IC200MDL632 Input Module 125 V DC Pos Neg Logi...

Page 155: ...n the current on the common Input devices are connected between the input terminals and common terminals OK 1234567 831 IC200MDL140 INPUT 120VAC GRP 8PT 1 2 3 4 5 6 7 8 I Power for module operation co...

Page 156: ...ane current consumption 5 V output 55mA maximum External power supply None Thermal derating None Compatibility Cimplicity ME VersaPro Control 90 CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001...

Page 157: ...n A14 No connection B14 No connection A15 No connection B15 No connection A16 No connection B16 No connection A17 Inputs 1 8 Common Return B17 No connection A18 No connection B18 No connection If addi...

Page 158: ...on the common Input devices are connected between the input terminals and common terminals OK 1234567 831 IC200MDL141 INPUT 240VAC GRP 8PT 1 2 3 4 5 6 7 8 I Power for module operation comes from the...

Page 159: ...resent Backplane current consumption 5 V output 55 mA maximum External power supply None Thermal derating None Compatibility Cimplicity ME VersaPro Control 90 CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 E...

Page 160: ...on A11 No connection B11 No connection A12 No connection B12 No connection A13 No connection B13 No connection A14 No connection B14 No connection A15 No connection B15 No connection A16 No connection...

Page 161: ...AC input devices and return the current on the common Each input has its own return OK 1234567 831 IC200MDL143 INPUT 120VAC ISO 8PT 1 2 3 4 5 6 7 8 I Power for module operation comes from the backplan...

Page 162: ...ower is present Backplane current consumption 5 V output 50 mA maximum External power supply None Thermal derating None Compatibility Cimplicity ME VersaPro Control 90 CPU 001 CPU 002 CPU 005 CPU E05...

Page 163: ...A12 Input 6 Return B12 No connection A13 Input 7 B13 No connection A14 Input 7 Return B14 No connection A15 Input 8 B15 No connection A16 Input 8 Return B16 No connection A17 No connection B17 No con...

Page 164: ...current on the common Input devices are connected between the input terminals and common terminals OK 1234567 831 IC200MDL144 INPUT 240VAC ISO 4PT 1 2 3 4 I Power for module operation comes from the b...

Page 165: ...LED per point shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5 V output 30 mA maximum External power supply None Thermal derating None C...

Page 166: ...o connection A15 Input 4 B15 No connection A16 Input 4 Return B16 No connection A17 No connection B17 No connection A18 No connection B18 No connection Using a shorting bar with this module eliminates...

Page 167: ...ent on the common Input devices are connected between the input terminals and common terminals 1234567 831 OK IC200MDL240 INPUT 120VAC GRP 16PT 1 2 3 4 5 6 7 8 I OK 9 10 11 12 13 14 15 16 I Power for...

Page 168: ...ckplane current consumption 5 V output 110 mA maximum External power supply None Thermal derating Refer to associated diagram Compatibility Cimplicity ME VersaPro Control 90 CPU 001 CPU 002 CPU 005 CP...

Page 169: ...13 No connection A14 No connection B14 No connection A15 No connection B15 No connection A16 No connection B16 No connection A17 Inputs 1 8 Common Return B17 Inputs 9 16 Common Return A18 No connectio...

Page 170: ...the ambient temperature the external voltage and the orientation of the module and DIN rail A A B No thermal derating for these installations C D D No derating at 120 V AC Deratings at 132 V AC are d...

Page 171: ...on the common Input devices are connected between the input terminals and common terminals OK 1234567 831 OK IC200MDL241 INPUT 240VAC GRP 16PT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 I I Power for modu...

Page 172: ...kplane current consumption 5 V output 110 mA maximum External power supply None Thermal derating Refer to associated diagram Compatibility Cimplicity ME VersaPro Control 90 CPU 001 CPU 002 CPU 005 CPU...

Page 173: ...13 No connection A14 No connection B14 No connection A15 No connection B15 No connection A16 No connection B16 No connection A17 Inputs 1 8 Common Return B17 Inputs 9 16 Common Return A18 No connectio...

Page 174: ...on the ambient temperature the external voltage and the orientation of the module and DIN rail A A B No thermal derating for these installations C D D No derating at 240 V AC Deratings at 264 V AC ar...

Page 175: ...s and return the current on the common Each input has its own return 1234567 831 OK IC200MDL243 INPUT 120VAC ISO 16PT 1 2 3 4 5 6 7 8 I OK 9 10 11 12 13 14 15 16 I Power for module operation comes fro...

Page 176: ...sent Backplane current consumption 5 V output 100 mA maximum External power supply None Thermal derating Refer to associated diagram Compatibility Cimplicity ME VersaPro Control 90 CPU 001 CPU 002 CPU...

Page 177: ...ut 7 Return B14 Input 15 Return A15 Input 8 B15 Input 16 A16 Input 8 Return B16 Input 16 Return A17 No connection B17 No connection A18 No connection B18 No connection Wiring Connections for Carriers...

Page 178: ...ds on the ambient temperature the external voltage and the orientation of the module and DIN rail A A B No thermal derating for these installations C D D No derating at 120 V AC Deratings at 132 V AC...

Page 179: ...urrent on the common Input devices are connected between the input terminals and common terminals OK 1234567 831 OK IC200MDL244 INPUT 240VAC ISO 8PT 1 2 3 4 5 6 7 8 I I Power for module operation come...

Page 180: ...shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5 V output 60 mA maximum External power supply None Thermal derating None Compatibility C...

Page 181: ...B15 Input 8 A16 Input 4 Return B16 Input 8 Return A17 No connection B17 No connection A18 No connection B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 I1...

Page 182: ...s from the backplane Intelligent processing for this module is performed by the CPU or NIU The module provides 8 bits of discrete input data LED Indicators Individual green LEDs indicate the on off st...

Page 183: ...t 40 mA maximum External power supply None Thermal derating No derating Configuration parameters Input response times Compatibility Cimplicity ME VersaPro Control 90 CPU 001 CPU 002 CPU 005 CPU E05 DB...

Page 184: ...tion A11 Input 6 B11 No connection A12 Input 6 return B12 No connection A13 Input 7 B13 No connection A14 Input 7 return B14 No connection A15 Input 8 B15 No connection A16 Input 8 return B16 No conne...

Page 185: ...wer for module operation comes from the backplane Intelligent processing for this module is performed by the CPU or NIU The module provides 16 bits of discrete input data LED Indicators Individual gre...

Page 186: ...nal power supply None Thermal derating Refer to associated diagram Configuration parameters Input response times Compatibility Cimplicity ME VersaPro Control 90 CPU 001 CPU 002 CPU 005 CPU E05 DBI 001...

Page 187: ...A12 Input 6 return B12 Input 14 return A13 Input 7 B13 Input 15 A14 Input 7 return B14 Input 15 return A15 Input 8 B15 Input 16 A16 Input 8 return B16 Input 16 return A17 no connection B17 no connecti...

Page 188: ...d the orientation of the module and DIN rail There is no derating at 125 V DC Deratings at 150 V DC are displayed as follows A A B Ambient Temperature Number of Points On At the Same Time 16 12 8 4 60...

Page 189: ...I Power for module operation comes from the backplane Intelligent processing for this module is performed by the CPU or NIU The module provides 16 bits of discrete input data LED Indicators Individual...

Page 190: ...5 V output 70 mA maximum External power supply None Thermal derating No derating Configuration parameters Input response times Compatibility Cimplicity ME VersaPro Control 90 CPU 001 CPU 002 CPU 005 C...

Page 191: ...tion A17 Inputs 1 8 Common B17 No connection A18 Inputs 9 16 Common B18 No connection The 16 inputs form two groups of 8 Each group has a common connection Each group may be wired for positive or nega...

Page 192: ...POS NEG GRP 32PT Power for module operation comes from the backplane Intelligent processing for this module is performed by the CPU or NIU The module provides 32 bits of discrete input data LED Indica...

Page 193: ...V output 140 mA maximum External power supply None Thermal derating Refer to associated diagram Configuration parameters Input response times Compatibility Cimplicity ME VersaPro Control 90 CPU 001 C...

Page 194: ...Common A18 Inputs 9 16 Common B18 Inputs 25 32 Common The 32 inputs form four groups of 8 Each group has a common connection Each group may be wired for positive or negative logic inputs Wiring Connec...

Page 195: ...n at the same time depends on the ambient temperature the external voltage and the orientation of the module and DIN rail A A B No derating for these installations C D D No derating at 48 V DC Deratin...

Page 196: ...functionality requires module version IC200MDL640C or higher Power for module operation comes from the backplane Intelligent processing for this module is performed by the CPU or NIU The module provid...

Page 197: ...ane power is present Backplane current consumption 5 V output 25 mA maximum External power supply None Thermal derating No derating Configuration parameters Input response times Compatibility Cimplici...

Page 198: ...Inputs 9 16 Common B18 No connection The inputs form two groups of 8 Each group has a common connection Each group may be wired for positive or negative logic inputs Note Negative logic functionality...

Page 199: ...DL643 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 I INPUT 5 12VDC POS NEG GRP 16PT Power for module operation comes from the backplane Intelligent processing for this module is performed by the CPU or NIU...

Page 200: ...output 70 mA maximum External power supply None Thermal derating No derating Configuration parameters Input response times Compatibility Cimplicity ME VersaPro Control 90 CPU 001 CPU 002 CPU 005 CPU E...

Page 201: ...onnection A17 Inputs 1 8 Common B17 No connection A18 Inputs 9 16 Common B18 No connection The 16 inputs form two groups of 8 Each group has a common connection Each group may be wired for positive or...

Page 202: ...les 7 49 7 IC200MDL643 Input Module 5 12 V DC Pos Neg Logic Grouped 16 Points Wiring for TTL Inputs To be compatible with TTL outputs the negative logic configuration should be used as follows Input x...

Page 203: ...10 11 12 13 14 15 16 I I 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 INPUT 5 12VDC POS NEG GRP 32PT Power for module operation comes from the backplane Intelligent processing for this module is p...

Page 204: ...t 140 mA maximum External power supply None Thermal derating No derating Configuration parameters Input response times Compatibility Cimplicity ME VersaPro Control 90 CPU 001 CPU 002 CPU 005 CPU E05 D...

Page 205: ...Inputs 17 24 Common A18 Inputs 9 16 Common B18 Inputs 25 32 Common The 32 inputs form four groups of 8 Each group has a common connection Each group may be wired for positive or negative logic inputs...

Page 206: ...les 7 53 7 IC200MDL644 Input Module 5 12 V DC Pos Neg Logic Grouped 32 Point Wiring for TTL Inputs To be compatible with TTL outputs the negative logic configuration should be used as follows Input x...

Page 207: ...POS NEG GRP 32PT Note Negative logic functionality requires module version IC200MDL650C or higher Power for module operation comes from the backplane Intelligent processing for this module is perform...

Page 208: ...ackplane current consumption 5 V output 50mA maximum External power supply None Thermal derating Refer to associated diagram Configuration parameters Input response times Compatibility Cimplicity ME V...

Page 209: ...n B18 Inputs 25 32 Common The 32 inputs form four groups of 8 Each group has a common connection Each group may be wired for positive or negative logic inputs Note Negative logic functionality require...

Page 210: ...e orientation of the module and DIN rail There is no derating at 24 V DC Deratings at 30 V DC are displayed as follows A A B Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60 C 50...

Page 211: ...ints IC200MDL740 Output Module 12 24VDC Positive Logic 0 5 A 16 Points IC200MDL741 Output Module 24VDC Positive Logic 0 5 A w ESCP 16 Points IC200MDL742 Output Module 24VDC Positive Logic 0 5 A w ESCP...

Page 212: ...OK 1 2 3 4 5 6 7 8 Q An external 120 V AC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 8 bits of...

Page 213: ...utput 70 mA maximum External power supply 85 to 132 V AC 47 to 63Hz 120 V AC nominal Thermal derating Refer to associated diagram Compatibility Cimplicity ME Versa Pro Control 90 CPU 001 CPU 002 CPU 0...

Page 214: ...nection A16 Output 8 Ret B16 No connection A17 No connection B17 No connection A18 No connection B18 No connection If additional bussed terminals are needed the B terminals can be made available by us...

Page 215: ...4N Chapter 8 Discrete Output Modules 8 5 8 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001 022 025 IC200CHS011 A 1 2 3 4 5 6 13 14 15 16 17 18 7 8 9 11 12 10 Q1 Q2 Q4 Q8 Q3 Q5...

Page 216: ...oltage and the orientation of the module and DIN rail The following charts display thermal deratings for the module at 120 V AC with the maximum output current per point A A B Ambient Temperature Numb...

Page 217: ...11 12 13 14 15 16 Q Q An external 120 V AC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 16 bits...

Page 218: ...ne current consumption 5 V output 140mA maximum External power supply 85 to 132 V AC 47 to 63Hz 120 V AC nominal Thermal derating Refer to associated diagrams Compatibility Cimplicity ME Versa Pro Con...

Page 219: ...B16 Output 16 Ret A17 No connection B17 No connection A18 No connection B18 No connection When wiring outputs to inductive loads use of external suppression circuits is recommended Refer to chapter 2...

Page 220: ...age and the orientation of the module and DIN rail The following charts display thermal deratings for the module at 120 V AC with the maximum output current per point A A B Ambient Temperature Number...

Page 221: ...6 7 8 Q An external 120 V AC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 8 bits of discrete ou...

Page 222: ...rrent consumption 5 V output 85mA maximum External power supply 85 to 132 V AC 47 to 63Hz 120 V AC nominal Thermal derating Refer to associated diagrams Compatibility Cimplicity ME Versa Pro Control 9...

Page 223: ...ion B12 Output 6 Ret A13 No connection B13 Output 7 A14 No connection B14 Output 7 Ret A15 No connection B15 Output 8 A16 No connection B16 Output 8 Ret A17 No connection B17 No connection A18 No conn...

Page 224: ...at 120 V AC with the indicated output current per point A A B Ambient Temperature Number of Points On At the Same Time 8 6 4 2 60 C 50 C 55 C 45 C 40 C 35 C 30 C 25 C 20 C 15 C 10 C 5 C 7 5 3 1 B A B...

Page 225: ...to follow this sequence could result in false output point faults These faults can be cleared as follows Intelligent processing for this module is performed by the CPU or NIU The module receives 8 bit...

Page 226: ...A 1 0 Output Characteristics Output voltage 17 5 to 30 V DC 24 V DC nominal Output voltage drop 0 5 V maximum Load current 2 0A at 30 V DC maximum resistive per point 8 0A max per module Output leakag...

Page 227: ...nection A11 No connection B11 Output 6 A12 No connection B12 No connection A13 No connection B13 Output 7 A14 No connection B14 No connection A15 No connection B15 Output 8 A16 No connection B16 No co...

Page 228: ...6PT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 OK FLD PWR Q Note 12V output functionality requires module version IC200MDL740B or higher An external DC power supply must be provided to switch power to the...

Page 229: ...er is present Backplane current consumption 5 V output 45mA maximum External power supply 10 2 to 30 V DC 12 24 V DC nominal Thermal derating Refer to associated diagram Compatibility Cimplicity ME Ve...

Page 230: ...onnection A17 DC B17 No connection A18 DC B18 No connection The 16 outputs form one group with a DC and a DC terminal If additional bussed terminals are needed the B terminals can be made available by...

Page 231: ...crete Output Modules 8 21 8 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001 022 025 IC200CHS011 A 1 2 3 4 5 6 13 14 15 16 17 18 7 8 9 11 12 10 Q1 Q3 Q7 Q15 Q5 Q9 Q11 Q13 Q2 Q4...

Page 232: ...and DIN rail The following charts display thermal deratings for the module at 24 V DC and 30 V DC with the maximum output current per point A A B Ambient Temperature Number of Points On At the Same Ti...

Page 233: ...nal DC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 16 bits of discrete output data LED Indicato...

Page 234: ...0 5 V maximum Load current 0 5A at 30 V DC maximum resistive 2 0A inrush maximum for 100ms Steady state overcurrent trip point 1 6A typ 0 7A to 2 5A max range Output leakage current 0 5mA at 30 V DC...

Page 235: ...tputs form one group with a DC and a DC terminal If additional bussed terminals are needed the B terminals can be made available by using a shorting bar The shorting bar has a maximum current carrying...

Page 236: ...ntation of the module and DIN rail The following charts display thermal deratings for the module at 24 V DC and 30 V DC with the maximum output current per point A A B Ambient Temperature Number of Po...

Page 237: ...29 30 31 32 OK FLD PWR An external DC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 32 bits of di...

Page 238: ...utput voltage drop 0 5 V maximum Load current 0 5A at 30 V DC maximum resistive 2 0A inrush maximum for 100ms Steady state overcurrent trip point 1 6A typ 0 7A to 2 5A max range Output leakage current...

Page 239: ...ratings for the module at 24 V DC and 30 V DC with the maximum output current per point A A B Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60 C 50 C 55 C 45 C 40 C 35 C 30 C 25...

Page 240: ...8 DC B18 DC The 16 outputs form one group with a DC and a DC terminal When wiring outputs to inductive loads use of external suppression circuits is recommended Refer to chapter 2 Installing Wiring fo...

Page 241: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 OK FLD PWR Q An external DC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The...

Page 242: ...DC TTL mode 12 24 V DC mode 4 75 to 5 25 V DC 5 V DC nominal 10 2 to 30 V DC 12 24 V DC nominal Thermal derating No derating required Compatibility Cimplicity ME Versa Pro Control 90 CPU 001 CPU 002...

Page 243: ...n A15 Output 15 B15 No connection A16 Output 16 B16 No connection A17 DC B17 No connection A18 DC B18 No connection If additional bussed terminals are needed the B terminals can be made available by u...

Page 244: ...PWR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Q Q 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 An external DC power supply must be provided to switch power to the loads Intelligent processing for this...

Page 245: ...5 V DC TTL mode 12 24 V DC mode 4 75 to 5 25 V DC 5 V DC nominal 10 2 to 30 V DC 12 24 V DC nominal Thermal derating Refer to associated diagrams Compatibility Cimplicity ME Versa Pro Control 90 CPU...

Page 246: ...C The 32 outputs form two groups each with a DC and a DC terminal When wiring outputs to inductive loads use of external suppression circuits is recommended Refer to chapter 2 Installing Wiring for I...

Page 247: ...The following charts display thermal deratings for the module at 24 V DC and 30 V DC with the maximum output current per point A A B No derating at 24 V DC Deratings at 30 V DC shown below Ambient Tem...

Page 248: ...8 9 10 11 12 13 14 15 16 Q Q 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Note 12 V output functionality requires module version IC200MDL750B or higher An external DC power supply must be provided...

Page 249: ...cates backplane power is present Backplane current consumption 5 V output 90mA maximum External power supply 10 2 to 30 V DC 12 24 V DC nominal Thermal derating Refer to associated diagrams Compatibil...

Page 250: ...18 DC B18 DC The 32 outputs form two groups each with a DC and a DC terminal When wiring outputs to inductive loads use of external suppression circuits is recommended Refer to chapter 2 Installing Wi...

Page 251: ...hermal deratings for the module at 24 V DC and 30 V DC with the maximum output current per point A A B Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60 C 50 C 55 C 45 C 40 C 35 C...

Page 252: ...4567 831 IC200MDL930 OUTPUT RELAY 2A ISO FORM A 8PT 1 2 3 4 5 6 7 8 OK Q Power for module operation comes from the backplane Loads must be powered by an external source Intelligent processing for this...

Page 253: ...47 to 63Hz 120 240 V AC nominal Thermal derating None Compatibility Cimplicity ME Versa Pro Control 90 CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release 2 11 1 0 2...

Page 254: ...nection A17 No connection B17 No connection A18 No connection B18 No connection Outputs are individually isolated If additional bussed terminals are needed the B terminals can be made available by usi...

Page 255: ...int The module s backplane 5 volt power requirement increases as the number of points that are simultaneously on increases The following chart displays the relationship between the number of points on...

Page 256: ...200MDL940 OUTPUT RELAY 2A ISO FORM A 16PT 1 2 3 4 5 6 7 8 OK 9 10 11 12 13 14 15 16 Q Q Power for module operation comes from the backplane Loads must be powered by an external source Intelligent proc...

Page 257: ...5 V AC 47 to 63Hz 120 240 V AC nominal Thermal derating None Compatibility Cimplicity ME Versa Pro Control 90 CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release 2 11...

Page 258: ...put 8 2 B16 Output 16 2 A17 No connection B17 No connection A18 No connection B18 No connection Outputs are individually isolated When wiring outputs to inductive loads use of external suppression cir...

Page 259: ...oint The module s backplane 5 volt power requirement increases as the number of points that are simultaneously on increases The following chart displays the relationship between the number of points o...

Page 260: ...put 12 24 V DC Pos Logic 0 5A 16 Points Input 24 V DC Pos Neg Logic Grouped 16 Points IC200MDD845 Mixed Module Output Relay 2 0A Isolated 8 Points Input 24 V DC Pos Neg Logic Grouped 16 Points IC200MD...

Page 261: ...backplane Output loads must be powered by an external source Intelligent processing for the module is performed by the CPU or NIU The module provides 20 bits of discrete input data and receives 12 bit...

Page 262: ...02 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release All AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 Input Characteristics Input voltage 0 to 30 V DC 24 V DC nominal On...

Page 263: ...7 Inputs 11 20 Common A18 Outputs 1 6 Common B18 Outputs 7 12 Common When wiring outputs to inductive loads use of external suppression circuits is recommended Refer to chapter 2 Installing Wiring for...

Page 264: ...n per Point The module s backplane 5 V power requirement increases as the number of points that are simultaneously on increases The following chart displays the relationship between the number of poin...

Page 265: ...d return current to the input device Input devices are connected between the input terminals and common terminals 1234567 831 IC200MDD842 OUT 24DC ESCP 16PT IN 24DC POS NEG 16PT 1 2 3 4 5 6 7 8 9 10 1...

Page 266: ...ring to compensate for conditions such as noise spikes or switch bounce Input filter times of 0ms 1 0ms or 7 0ms are selectable through software configuration for total response times of 0 5ms 1 5ms a...

Page 267: ...ermal derating Refer to diagram Configuration parameters Input response time Compatibility PME software CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release All AA 1 5...

Page 268: ...d operating range causing mis operation of the module The external power supply must be capable of providing short circuit energy without degradation of output voltage levels The amount of energy requ...

Page 269: ...16 inputs form two groups of 8 Each group has a common return Each group may be wired for positive or negative logic inputs Negative logic functionality requires module version IC200MDD842B or higher...

Page 270: ...erature when the number of output points equals the number of input points on at the same time Ambient Temperature Output Points On At the Same Time 60 C 50 C 55 C 45 C 40 C 35 C 16 12 8 4 14 10 6 2 2...

Page 271: ...re Output Points On At the Same Time 60 C 50 C 55 C 45 C 40 C 35 C 30 C 25 C 16 12 8 4 14 10 6 2 30VDC 20 C 15 C 10 C All combinations of points OK Maximum with 16 inputs ON Maximum with 0 inputs ON A...

Page 272: ...be powered by an external source Intelligent processing for the module is performed by the CPU or NIU The module provides 10 bits of discrete input data and receives 6 bits of discrete output data LED...

Page 273: ...tware CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release All AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 Input Characteristics Input voltage 0 to 30 V DC...

Page 274: ...n A17 Inputs 1 10 Common B17 No connection A18 Outputs 1 6 Common B18 No connection If additional bussed terminals are needed the B terminals can be made available by using a shorting bar The shorting...

Page 275: ...Points Backplane Power Drain per Point The module s backplane 5 V power requirement increases as the number of points that are simultaneously on increases The following chart displays the relationship...

Page 276: ...D844 OUT 12 24DC POS 16PT IN 24DC POS NEG 16PT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 OK Q I FLD PWR OK Note Negative logic input functionality and 12V output fu...

Page 277: ...ms For some applications it may be preferable to add additional filtering to compensate for conditions such as noise spikes or switch bounce Input filter times of 0ms 1 0ms or 7 0ms are selectable thr...

Page 278: ...4 V DC nominal Thermal derating Refer to diagram Configuration parameters Input response time Compatibility PME programming software CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW...

Page 279: ...urn The 16 outputs form one group each with a DC and a DC terminal The 16 inputs form two groups of 8 Each group has a common return When wiring outputs to inductive loads use of external suppression...

Page 280: ...temperature when the number of output points equals the number of input points on at the same time Ambient Temperature Output Points On At the Same Time 60 C 50 C 55 C 45 C 40 C 35 C 16 12 8 4 14 10...

Page 281: ...mbient Temperature Output Points On At the Same Time 60 C 50 C 55 C 45 C 40 C 35 C 30 C 16 12 8 4 14 10 6 2 30VDC All combinations of points OK Maximum with 16 inputs ON Maximum with 0 inputs ON Ambie...

Page 282: ...ut device Input devices are connected between the input terminals and common terminals Note Negative logic functionality requires module version IC200MDD845C or higher 1234567 831 IC200MDD845 OUT RLY...

Page 283: ...put on off response time is 0 5ms For some applications it may be preferable to add additional filtering to compensate for conditions such as noise spikes or switch bounce Input filter times of 0ms 1...

Page 284: ...parameters Input filter time Compatibility PME programming software CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release All AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0...

Page 285: ...vidually isolated The 16 inputs form two groups of 8 Each group has a common return Each group may be wired for positive or negative logic inputs Note Negative logic functionality requires module vers...

Page 286: ...Drain per Point The module s backplane 5 V power requirement increases as the number of points that are simultaneously on increases The following chart displays the relationship between the number of...

Page 287: ...at lower temperatures The narrow white line within each range shows maximum temperature with two inputs on for each output for example 3 outputs and 6 inputs Ambient Temperature Output Points On At th...

Page 288: ...at 24 V DC Ambient Temperature Output Points On At the Same Time 60 C 50 C 55 C 45 C 40 C 35 C 30 C 8 6 4 2 7 5 3 1 30VDC All combinations of points OK Maximum with 16 inputs ON No derating at 24 V D...

Page 289: ...contact is closed when the host CPU is active and the corresponding output logic bit is 1 1234567 831 OK IC200MDD846 OUT RLY 2A ISO 8PT IN 120VAC 8PT OK Q I 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Power for m...

Page 290: ...vers FW release All AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 Input Characteristics Input voltage 0 to 132 V AC 47 to 63Hz 120 V AC nominal On state voltage 70 to 132 V AC Off state volt...

Page 291: ...A15 Output 8 1 B15 No connection A16 Output 8 2 B16 No connection A17 No connection B17 Inputs 1 8 Common Return A18 No connection B18 No connection When wiring outputs to inductive loads use of exter...

Page 292: ...ain per Point The module s backplane 5 V power requirement increases as the number of output points that are simultaneously on increases The following chart displays the relationship between the numbe...

Page 293: ...contact is closed when the host CPU is active and the corresponding output logic bit is 1 1234567 831 OK IC200MDD847 OUT RLY 2A ISO 8PT IN 240VAC 8PT OK Q I 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Power for m...

Page 294: ...ers FW release All AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 Input Characteristics Input voltage 0 to 264 V AC 47 to 63Hz 240 V AC nominal On state voltage 155 to 264 V AC Off state volt...

Page 295: ...5 No connection A16 Output 8 2 B16 No connection A17 No connection B17 Inputs 1 8 Common Return A18 No connection B18 No connection Outputs are individually isolated When wiring outputs to inductive l...

Page 296: ...ain per Point The module s backplane 5 V power requirement increases as the number of output points that are simultaneously on increases The following chart displays the relationship between the numbe...

Page 297: ...C200MDD848 OUT 120VAC ISO 8PT IN 120VAC 8PT OK Q I 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Power for module operation comes from the backplane An external 120 V AC power supply must be provided for the switch...

Page 298: ...mpatibility PME programming software CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release All AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 Input Characteris...

Page 299: ...A15 Output 8 1 B15 No connection A16 Output 8 2 B16 No connection A17 No connection B17 Inputs 1 8 Common Return A18 No connection B18 No connection Outputs are individually isolated When wiring outpu...

Page 300: ...um temperature when the number of output points equals the number of input points that are on at the same time Ambient Temperature Output Points On At the Same Time 60 C 50 C 55 C 45 C 40 C 35 C 8 6 4...

Page 301: ...Temperature Output Points On At the Same Time 60 C 50 C 55 C 45 C 40 C 35 C 8 6 4 2 7 5 3 1 132VAC 30 C 25 C All combinations of points OK Maximum with 8 inputs ON Maximum with 0 inputs ON Ambient Te...

Page 302: ...where the contact is closed when the host CPU is active and the corresponding output logic bit is 1 1234567 831 OK IC200MDD849 OUT RLY 2A ISO 8PT IN 120VAC ISO 8PT OK Q I 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7...

Page 303: ...EBI 001 GBI 001 PBI 001 HW FW vers FW release All AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 Input Characteristics Input voltage 0 to 132 V AC 47 to 63Hz 120 V AC nominal On state voltag...

Page 304: ...nnection A18 No connection B18 No connection Outputs are individually isolated This module should be used with a compact terminal style carrier IC200CHS022 or 025 or with a terminal style carrier When...

Page 305: ...lane Power Drain per Point The module s backplane 5 V power requirement increases as the number of output points that are simultaneously on increases The following chart displays the relationship betw...

Page 306: ...uts where the contact is closed when the host CPU is active and the corresponding output logic bit is 1 1234567 831 OK IC200MDD850 OUT RLY 2A ISO 8PT IN 240VAC ISO 4PT OK Q I 1 2 3 4 5 6 7 8 1 2 3 4 P...

Page 307: ...001 GBI 001 PBI 001 HW FW vers FW release All AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 Input Characteristics Input voltage 0 to 264 V AC 47 to 63Hz 240 V AC nominal On state voltage 15...

Page 308: ...No connection Outputs are individually isolated This module should be used with a compact terminal style carrier IC200CHS022 or 025 or with a terminal style carrier IC200CHS001 002 005 suffix B or hig...

Page 309: ...lane Power Drain per Point The module s backplane 5 V power requirement increases as the number of output points that are simultaneously on increases The following chart displays the relationship betw...

Page 310: ...2 13 14 15 16 FLD PWR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Power for module operation comes from the backplane Output loads must be powered by an external source Intelligent processing for the modul...

Page 311: ...ng Refer to diagram Configuration parameters Input response time Compatibility PME programming software CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release All AA 1 0...

Page 312: ...t 6 A7 Output 7 B7 Input 7 A8 Output 8 B8 Input 8 A9 Output 9 B9 Input 9 A10 Output 10 B10 Input 10 A11 Output 11 B11 Input 11 A12 Output 12 B12 Input 12 A13 Output 13 B13 Input 13 A14 Output 14 B14 I...

Page 313: ...14 15 16 17 18 10 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 11 I12 I13 I14 I15 I16 B Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 A Wiring Connections for C...

Page 314: ...gs for this module at 24 V DC All combinations of points are permissible at lower temperatures No derating for 12 V DC Inputs 5 12 V DC Outputs Derating for 24 V DC Inputs 5 12 V DC Outputs as follows...

Page 315: ...C Inputs 5 12 V DC Outputs as follows Ambient Temperature Output Points On At the Same Time 60 C 50 C 55 C 45 C 40 C 35 C 16 12 8 4 14 10 6 2 All combinations of points OK Maximum with 0 16 inputs ON...

Page 316: ...og Input Module 12 Bit Voltage Current 8 Channels IC200ALG261 Analog Input Module 15 Bit Differential Voltage 8 Channels IC200ALG262 Analog Input Module 16 Bit Differential Current 8 Channels IC200ALG...

Page 317: ...he CPU or NIU The module provides 4 words of analog input data LED Indicators The green INT PWR LED indicates the presence of internally generated field power for the analog field side circuits The gr...

Page 318: ...U E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release All AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 AA 1 0 Input Characteristics Voltage Mode default Input voltage Bipolar 10 V DC default...

Page 319: ...turn common B12 No connection A13 JMP1 A B13 No connection A14 JMP1 B B14 No connection A15 JMP2 A B15 No connection A16 JMP2 B B16 No connection A17 NC B17 No connection A18 NC B18 No connection Note...

Page 320: ...red Jumper Range None 10V 1 4 20mA 2 0 10V 1 2 Not recommended Wiring Examples Voltage Inputs Current Inputs Voltage Source Voltage Source Current Source Current Source I 1 V 1 V 4 I 1 Return common V...

Page 321: ...rier If the module is installed on a Compact Terminal style I O Carrier IC200CHS022 025 shield connections can be made on an Auxiliary I O Terminal that is mounted near the I O carrier Be sure to grou...

Page 322: ...Current 12 202mA 0 8192 16384 24576 32767 Count 24 20 16 12 8 4 0 mA 12 194mA 12 198mA 16408 16400 16392 16384 12 19mA 4 A 8 counts The following equation can be used to calculate counts values Count...

Page 323: ...ing equations can be used to calculate counts values Bipolar voltage Counts Voltage In x 3200 Unipolar voltage Counts Voltage In x 3200 For a change in the reported count value to be seen input voltag...

Page 324: ...selection of default values Per channel selection of under range and over range diagnostics levels Per channel selection of alarm levels Per channel scaling 1234567 814 IC200ALG240 ANALOG INPUT 16BIT...

Page 325: ...002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release All BC 1 2 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AB 1 1 BB 1 1 Input Characteristics Input operating range Current mode 1 to 20mA...

Page 326: ...ply must be connected to A17 and A18 to operate the module The power wiring does not require shielding Current inputs are applied with positive current flow into VININn and out of IINn Both negative t...

Page 327: ...a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal IC200CHS011 012 015 Be sure to ground the Interposing Terminal It is recommended to use...

Page 328: ...ately 0mA on an current channel or 12 5 volts on a voltage channel Open Wire The module reports an Open Wire fault on current inputs if the configuration of the low end of the range is greater than or...

Page 329: ...fies whether the channel will be a voltage or current input If the Channel type is Current the range is 4 to 20mA If Channel type is Voltage the range is 10 to 10V I Current I Current V Voltage Channe...

Page 330: ...g for each channel can be configured independently Scaling is configured by selecting corresponding low and high engineering units values and low and high internal values counts for two points During...

Page 331: ...10 0 5 0 9 0 Velocity Input Voltage 200 100 50 150 50 20 60 1 5V 20 ft sec 9 0V 180 ft sec For engineering units of feet per second the following scaling values are used Low engineering units 20 ft se...

Page 332: ...The module provides 8 words of analog input data LED Indicators The green INT PWR LED indicates the presence of internally generated field power for the analog field side circuits The green OK LED is...

Page 333: ...002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release All AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 Input Characteristics Voltage Mode default Input voltage Bipolar 1...

Page 334: ...onnection A17 NC B17 No connection A18 NC B18 No connection Note All inputs are single ended and share a common return Either voltage or current devices may be connected per channel not both Wiring Co...

Page 335: ...P2 is ignored Jumper Range None 10V 1 4 20mA 2 0 10V 1 2 Not recommended Wiring Examples Voltage Inputs Current Inputs Voltage Source Voltage Source Current Source Current Source I 1 V 1 V 8 I 1 Retur...

Page 336: ...odule is installed on a Compact Terminal style I O Carrier IC200CHS022 025 shield connections can be made on an Auxiliary I O Terminal that is mounted near the I O carrier Be sure to ground the Auxili...

Page 337: ...unt and Input Current 12 202mA 0 8192 16384 24576 32767 Count 24 20 16 12 8 4 0 mA 12 194mA 12 198mA 16408 16400 16392 16384 12 19mA 4 A 8 counts The following equation can be used to calculate counts...

Page 338: ...5mV 2 5mV 8 counts 5 1225V 5 125V 16408 16400 16392 16384 5 12V 5 1275V 2 5mV 8 counts The following equations can be used to calculate counts values Bipolar voltage Counts Voltage In x 3200 Unipolar...

Page 339: ...l power source is required for module operation Power for the user s transceivers must be supplied from an external source Intelligent processing for this module is performed by the CPU or NIU The mod...

Page 340: ...n parameters None Diagnostics Loss of Internal Power Compatibility PME programming software CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release All CE 2 1 AB 2 1 AA 2...

Page 341: ...ut 4 B8 No connection A9 Input 5 B9 No connection A10 Input 5 B10 No connection A11 Input 6 B11 No connection A12 Input 6 B12 No connection A13 Input 7 B13 No connection A14 Input 7 B14 No connection...

Page 342: ...ions can be made on an Auxiliary I O Terminal that is attached to the I O carrier If the module is installed on a Compact Terminal style I O Carrier IC200CHS022 025 shield connections can be made on a...

Page 343: ...the input voltage measured at the field terminals and the data that is output by the module Voltage 12 10 8 6 4 2 0 2 4 6 8 10 12 32768 16384 0 16383 32767 Count 0mV 0 3125mV 2 1 0 1 0 3125mV 0 625mV...

Page 344: ...performed by the CPU or NIU The module provides 8 words of analog input data LED Indicators The green OK LED is ON when backplane power is present internally generated field power is functioning prop...

Page 345: ...rs on carrier Diagnostics Loss of Internal Power Open wire detection of 4 20mA signals only Compatibility PME programming software CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW...

Page 346: ...n A9 Input 5 B9 No connection A10 Input 5 B10 No connection A11 Input 6 B11 No connection A12 Input 6 B12 No connection A13 Input 7 B13 No connection A14 Input 7 B14 No connection A15 Input 8 B15 No c...

Page 347: ...is installed on a Terminal style I O Carrier IC200CHS001 002 or 005 shield connections can be made on an Auxiliary I O Terminal that is attached to the I O carrier If the module is installed on a Comp...

Page 348: ...0 5 A 1counts 10 241875mA 10 240625mA 10 24125mA 16386 16385 16384 10 240mA 0 625 A 1counts 0 20mA Range 4 20mA Range Note 2 4 20mA Range 20 000mA 32000 20 3835mA 32767 20 384mA 32000 Note 1 4 20mA Ra...

Page 349: ...analog input data LED Indicators The green OK LED is ON when backplane power is present internally generated field power is functioning properly the module has been configured the module has been reco...

Page 350: ...ne Thermal derating None Configuration parameters None Diagnostics Loss of Internal Power A D conversion malfunction greater than 6 of full scale Compatibility PME programming software CPU 001 CPU 002...

Page 351: ...B10 No connection A11 V11 B11 No connection A12 V12 B12 No connection A13 V13 B13 No connection A14 V14 B14 No connection A15 V15 B15 No connection A16 NC B16 No connection A17 Return common B17 No c...

Page 352: ...If the module is installed on a Terminal style I O Carrier IC200CHS001 002 or 005 shield connections can be made on an Auxiliary I O Terminal that is attached to the I O carrier If the module is insta...

Page 353: ...hs illustrate the relationship between the input voltage measured at the field terminals and the data that is output by the module Count and Input Voltage Voltage 12 10 8 6 4 2 0 2 4 6 8 10 12 32768 1...

Page 354: ...alog input data Module ALG266 contains active circuitry to protect the input sense resistors If an input is accidentally connected to 24V field power the module clamps input current at 40mA maximum to...

Page 355: ...e Module IC200ALG266 reports an Internal Hardware fault upon detection of an A D conversion malfunction The module detects this malfunction by applying a known stimulus to the A D conversion path and...

Page 356: ...tion IC200ALG264 5V 100mA maximum IC200ALG266 5V 100mA 3 3V 50mA maximum External power supply None Thermal derating None Configuration parameters Range select jumpers on carrier Diagnostics Loss of I...

Page 357: ...ion A11 I11 B11 No connection A12 I12 B12 No connection A13 I13 B13 No connection A14 I14 B14 No connection A15 I15 B15 No connection A16 Range JMPR B16 No connection A17 Return common B17 No connecti...

Page 358: ...lled from A16 to A17 0 20mA Wiring Examples I 13 I 2 I 3 I 1 Return common I 15 I 14 Range JMPR Jumper Wire Auxiliary Terminal Strip or Shorting Bar Terminal A Connections Current Source Current Sourc...

Page 359: ...carrier If the module is installed on a Compact Terminal style I O Carrier IC200CHS022 025 shield connections can be made on an Auxiliary I O Terminal that is mounted near the I O carrier Be sure to g...

Page 360: ...6 16385 16384 12 192mA 0 5 A 1counts 10 241875mA 10 240625mA 10 24125mA 16386 16385 16384 10 240mA 0 625 A 1counts 0 20mA Range 4 20mA Range Note 2 4 20mA Range 20 000mA 32000 20 3835mA 32767 20 384mA...

Page 361: ...annels IC200ALG322 Analog Output Module 12 Bit Voltage 10 to 10 V DC 4 Channels IC200ALG325 Analog Output Module 13 Bit Voltage 8 Channels IC200ALG326 Analog Output Module 13 Bit Current 8 Channels IC...

Page 362: ...by the CPU or NIU The module receives 4 words of analog output data LED Indicators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED...

Page 363: ...1 GBI 001 PBI 001 HW FW vers FW release All AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 External Power Supply Recommended range 18 to 30 V DC including ripple Current consumption at recomm...

Page 364: ...eld Termination Point A11 I OUT 4 B11 No connection A12 RET 4 B12 Shield Termination Point A13 No connection B13 JMP 1A A14 No connection B14 JMP 1B A15 No connection B15 No connection A16 No connecti...

Page 365: ...backplane power or communications are interrupted or the PLC is stopped With a jumper installed if such conditions occur outputs default to 4mA This should only be changed with field power and backpla...

Page 366: ...lds Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be co...

Page 367: ...unt vs Output Current 12 004mA 12 008mA 16024 16016 16008 16000 12 000mA 12 012mA 0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000 Count 24 20 16 12 8 4 0 mA 32767 8 counts 4 A The following...

Page 368: ...il The thermal derating is not affected by the type of carrier on which the module is installed The total load requirement includes the impedance of the transducer being driven At higher ambient tempe...

Page 369: ...output data LED Indicators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is ON when backplane power is present to the module Diag...

Page 370: ...002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release All AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 External Power Supply Recommended range 18 to 30 V DC including r...

Page 371: ...Point A11 V OUT 4 B11 No connection A12 RET 4 B12 Shield Termination Point A13 No connection B13 JMP1A A14 No connection B14 JMP1B A15 No connection B15 No connection A16 No connection B16 No connect...

Page 372: ...hold their last state the last commanded value from the backplane if backplane power or communications are interrupted or the PLC is stopped With a jumper installed if such conditions occur outputs de...

Page 373: ...sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connecte...

Page 374: ...unt vs Output Voltage 0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000 12 11 10 9 8 7 6 5 4 3 2 1 0 Count Voltage 5 0125V 5 0150V 16040 16032 16024 16016 5 0100V 5 0175V 8 counts 2 5mV Volta...

Page 375: ...g output data LED Indicators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is ON when backplane power is present to the module Dia...

Page 376: ...CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release All AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 External Power Supply Recommended range 18 to 30 V DC includi...

Page 377: ...Point A11 V OUT 4 B11 No connection A12 RET 4 B12 Shield Termination Point A13 No connection B13 JMP 1A A14 No connection B14 JMP 1B A15 No connection B15 No connection A16 No connection B16 No conne...

Page 378: ...ts hold their last state the last commanded value from the backplane if backplane power or communications are interrupted or the PLC is stopped With a jumper installed if such conditions occur outputs...

Page 379: ...sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connecte...

Page 380: ...nt vs Output Voltage 32000 25600 19200 12800 6400 0 6400 12800 19200 25600 32000 12 10 8 6 4 2 0 2 4 6 8 10 12 Count Voltage 5 0150V 5 0200V 16064 16048 16032 16016 5 0100V 5 0250V 16 counts 5mV Volta...

Page 381: ...he presence of user side power for the analog field side circuits The green OK LED is ON when backplane power is present to the module Diagnostics The module reports a Loss of User Side Power fault fo...

Page 382: ...sumption 18 to 30 V DC including ripple 102mA maximum Thermal derating None Configuration parameters Range output default Diagnostics Loss of User Side Power Compatibility PME programming software CPU...

Page 383: ...oint A13 No connection B13 Shield Termination Point A14 No connection B14 No connection A15 No connection B15 No connection A16 No connection B16 No connection A17 Shield Termination Point B17 Field R...

Page 384: ...Range None 10 to 10 V Installed 0 to 10 V Hold Jumper If no jumper is installed on pins B2 and B3 outputs hold their last state the last commanded value from the backplane if backplane power or commu...

Page 385: ...o ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected direc...

Page 386: ...the unipolar range Count vs Output Voltage Unipolar 0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000 12 11 10 9 8 7 6 5 4 3 2 1 0 Count Voltage 5 0075V 5 00875V 16032 16028 16024 16020 5 006...

Page 387: ...ange Count vs Output Voltage Bipolar 32000 25600 19200 12800 6400 0 6400 12800 19200 25600 32000 12 10 8 6 4 2 0 2 4 6 8 10 12 Count Voltage 5 0075V 5 00875V 16032 16028 16024 16020 5 00625V 5 0100V 4...

Page 388: ...icators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is ON when backplane power is present to the module Diagnostics The module r...

Page 389: ...tion parameter Range output default Diagnostics Loss of User Side Field Power Compatibility PME programming software CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW relea...

Page 390: ...Termination Point A13 No connection B13 Shield Termination Point A14 No connection B14 No connection A15 No connection B15 No connection A16 No connection B16 No connection A17 Shield Termination Poin...

Page 391: ...The corresponding parameter in the hardware configuration must be adjusted accordingly Hold Jumper Default None Hold Last State JMP 2 0 4mA The Default Low End of Range value can be either 4mA or 0mA...

Page 392: ...O Terminal Strip IC200TBM001 002 or 005 can also be added to the Terminal style I O Carriers to aid in grounding shields Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use i...

Page 393: ...negative value commands to the low end of range The following figure illustrates the relationship between output signal strength and commanded AQ counts It depicts the step change in output current le...

Page 394: ...ED indicates the presence of user side power for the analog field side circuits The green OK LED is ON when backplane power is present to the module Diagnostics The module reports a Loss of User Side...

Page 395: ...to 30 V DC including ripple 112mA maximum Thermal derating None Configuration parameters Range output default Diagnostics Loss of User Side Power Compatibility PME programming software CPU 001 CPU 002...

Page 396: ...t A13 Shield Termination Point B13 Shield Termination Point A14 V OUT 11 B14 No connection A15 RTN 11 12 B15 No connection A16 V OUT 12 B16 No connection A17 Shield Termination Point B17 Field Return...

Page 397: ...0V to 10V Installed 0V to 10V Hold Jumper If no jumper is installed on pins B2 and B3 outputs hold their last state the last commanded value from the backplane if backplane power or communications are...

Page 398: ...elds Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be c...

Page 399: ...range Count vs Output Voltage Unipolar 0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000 12 11 10 9 8 7 6 5 4 3 2 1 0 Count Voltage 5 0075V 5 00875V 16032 16028 16024 16020 5 00625V 5 0100V...

Page 400: ...the bipolar range Count vs Output Voltage Bipolar 32000 25600 19200 12800 6400 0 6400 12800 19200 25600 32000 12 10 8 6 4 2 0 2 4 6 8 10 12 Count Voltage 5 0075V 5 00875V 16032 16028 16024 16020 5 006...

Page 401: ...FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is ON when backplane power is present to the module Diagnostics The module reports a Loss of U...

Page 402: ...sociated diagram Configuration parameter Range output default Diagnostics Loss of User Side Field Power Compatibility PME programming software CPU 001 CPU 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 P...

Page 403: ...ion Point B13 Shield Termination Point A14 I OUT 11 B14 No connection A15 RET B15 No connection A16 I OUT 12 B16 No connection A17 Shield Termination Point B17 DC A18 Shield Termination Point B18 DC W...

Page 404: ...wer removed The corresponding parameter in the hardware configuration must also be adjusted accordingly Hold Jumper Default None Hold Last State JMP 2 0 4mA The Default Low End of Range value can be e...

Page 405: ...trip IC200TBM001 002 or 005 can also be added to the Terminal style I O Carriers to aid in grounding shields Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this p...

Page 406: ...converts any negative value commands to the low end of range The following figure illustrates the relationship between output signal strength and commanded AQ counts It depicts the step change in outp...

Page 407: ...ows thermal deratings for this module on certain carriers at 30 V DC with the module and DIN rail in the orientations shown There is no derating at 30V in other orientation and carrier combinations To...

Page 408: ...alarm levels Per channel scaling Field re calibration on command 1234567 814 IC200ALG331 ANALOG OUTPUT 16BIT VOLT CURR ISO 4CH OK FLD PWR An external 24V power supply is required for the outputs In c...

Page 409: ...pple 100mA maximum plus load currents Thermal derating None Diagnostics High Low Limit Over Underrange Open Wire Loss of Field Power Supply Non volatile memory fault Compatibility PME programming soft...

Page 410: ...ected to B17 and B18 to operate the module Voltage outputs are powered from the module For each channel V is positive with respect to V when the channel s output data is positive Current outputs act a...

Page 411: ...erminal style I O Carriers to aid in grounding shields Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style...

Page 412: ...logic power configured Outputs are scaled and follow program data Module defaults due to loss of communications or other cause Outputs are set to configured default value or Hold Last State In I O St...

Page 413: ...proximately 0mA on an current channel or 12 5 V on a voltage channel Open Wire The module reports an Open Wire fault on current outputs if the configuration of the low end of the range is greater than...

Page 414: ...t Voltage Specifies whether the channel will be a voltage or current output If the Channel type is Current the range is 4 to 20mA If Channel type is Voltage the range is 10 to 10V I Current I Current...

Page 415: ...caling for each channel can be configured independently Scaling is configured by selecting corresponding low and high engineering units values and low and high internal values counts for two points Du...

Page 416: ...0 0 5 0 9 0 Velocity Output Voltage 200 100 50 150 50 20 60 1 5V 20 ft sec 9 0V 180 ft sec For engineering units of feet per second the following scaling values are used Low engineering units 20 ft se...

Page 417: ...modules IC200ALG430 Analog Mixed Module 12 Bit Input Current 4 Channels and Output Current 2 Channels IC200ALG431 Analog Mixed Module 12 Bit 0 to 10 V DC Input 4 Channels and Output 2 Channels IC200AL...

Page 418: ...of user side power for the analog field side circuits The green OK LED is on when backplane power is present to the module Diagnostics The module reports a Loss of User Side Power fault for field side...

Page 419: ...d range 160mA max including load current 12V operation range 9 6 to 15 V DC 12 V DC nominal including ripple Current consumption at 12V range 215mA max including load current Input Characteristics Inp...

Page 420: ...IN 3 B10 Shield Termination Point A11 I IN 4 B11 No connection A12 I IN 4 B12 Shield Termination Point A13 No connection B13 JMP1A A14 No connection B14 JMP1B A15 No connection B15 No connection A16...

Page 421: ...or communications are interrupted or the PLC is stopped With a jumper installed if such conditions occur outputs default to 4mA This should only be changed with field power and backplane power removed...

Page 422: ...IC200TBM001 002 or 005 can also be added to the Terminal style I O Carriers to aid in grounding shields Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpos...

Page 423: ...s Input Current 12 202mA 0 8192 16384 24576 32767 Count 24 20 16 12 8 4 0 mA 12 194mA 12 198mA 16408 16400 16392 16384 12 19mA 8 counts 4 A The following equation can be used to calculate counts value...

Page 424: ...urrent The range spans between 4mA and 20mA 12 004mA 12 008mA 16024 16016 16008 16000 12 000mA 12 012mA 0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000 Count 24 20 16 12 8 4 0 mA 32767 8 co...

Page 425: ...quired for the outputs For inputs power for the user s transceivers must be supplied from an external source Intelligent processing for this module is performed by the CPU or Network Interface Unit Th...

Page 426: ...t remain uninterrupted Outputs remain in their default or last state until the module receives different output data from the backplane or until field power is removed When software configured inputs...

Page 427: ...Recommended range 18 to 30 V DC including ripple Current consumption at recommended range 160mA max including load current 12V operation range 9 6 to 15 V DC 12 V DC nominal including ripple Current c...

Page 428: ...d Termination Point A11 V IN 4 B11 No connection A12 V IN Return B12 Shield Termination Point A13 No connection B13 JMP1A A14 No connection B14 JMP1B A15 No connection B15 No connection A16 No connect...

Page 429: ...or communications are interrupted or the PLC is stopped With a jumper installed if such conditions occur outputs default to 0 V This should only be changed with field power and backplane power remove...

Page 430: ...C200TBM001 002 or 005 can also be added to the Terminal style I O Carriers to aid in grounding shields Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose...

Page 431: ...Input Voltage Voltage 12 10 8 6 4 2 0 2 4 6 8 10 12 0 8192 16384 24576 32767 Count 5 1225V 5 125V 16408 16400 16392 16384 5 12V 5 1275V 8 counts 2 5mV The following equation can be used to calculate...

Page 432: ...28800 32000 12 11 10 9 8 7 6 5 4 3 2 1 0 Count Voltage 5 0125V 5 0150V 16040 16032 16024 16016 5 0100V 5 0175V 8 counts 2 5mV Voltage can be calculated using the following equation Vout analog counts...

Page 433: ...y is required for the outputs For inputs power for the user s transceivers must be supplied from an external source Intelligent processing for this module is performed by the CPU or NIU The module pro...

Page 434: ...t remain uninterrupted Outputs remain in their default or last state until the module receives different output data from the backplane or until field power is removed When software configured inputs...

Page 435: ...r Supply Recommended range 18 to 30 V DC including ripple Current consumption at recommended range 160mA max including load current 12V operation range 9 6 to 15 V DC 12 V DC nominal including ripple...

Page 436: ...ermination Point A11 V IN 4 B11 No connection A12 V IN Return B12 Shield Termination Point A13 No connection B13 JMP1A A14 No connection B14 JMP1B A15 No connection B15 No connection A16 No connection...

Page 437: ...PLC is stopped With a jumper installed if such conditions occur outputs default to 0V This should only be changed with field power and backplane power removed Jumper Default None Hold Last State JMP 1...

Page 438: ...0TBM001 002 or 005 can also be added to the Terminal style I O Carriers to aid in grounding shields Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If...

Page 439: ...nput Voltage Voltage 12 10 8 6 4 2 0 2 4 6 8 10 12 0 8192 16384 24576 32767 Count 5 1225V 5 125V 16408 16400 16392 16384 5 12V 5 1275V 8 counts 2 5mV The following equation can be used to calculate co...

Page 440: ...00 32000 12 10 8 6 4 2 0 2 4 6 8 10 12 Count Voltage 5 0150V 5 0200V 16064 16048 16032 16016 5 0100V 5 0250V 16 counts 5mV Voltage can be calculated using the following equation Vout analog counts x 2...

Page 441: ...eed Counter Module This chapter describes the following VersaMax Mixed Discrete Module IC200MDD841 Mixed Module 24 V DC Positive Logic Input 20 Points Output 12 Point 4 High Speed Counter PWM or Pulse...

Page 442: ...hen the module is installed in a VersaMax PLC its inputs and outputs can be re configured for a wide variety of applications The high speed counter inputs can be set up as standard high speed inputs a...

Page 443: ...module status as follows On green indicates normal operation Flashing green indicates boot mode or update On Amber indicates self diagnostic error Off indicates no 3 3 V power present Configuration Pa...

Page 444: ...reaches the ON preset the counter s output is turned on If the count reaches the OFF preset the counter s output is turned OFF When the system is in Stop mode the High speed Counter outputs continue...

Page 445: ...U 002 CPU 005 CPU E05 DBI 001 EBI 001 GBI 001 PBI 001 HW FW vers FW release All BB 1 1 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AB 1 1 BB 1 1 High speed Channels Input frequency Type A Counter 80KHz maximum...

Page 446: ...4 Type A Counter Output PWM PT4 Output 4 PWM PT4 A5 Output 5 A6 Output 6 A7 Output 7 A8 Output 8 A9 Output 9 A10 Output 10 A11 Output 11 A12 Output 12 A13 Input 17 A14 Input 18 A15 Input 19 A16 Input...

Page 447: ...e used for connecting to this input group in order to meet IEC 1000 4 4 Output Connections Outputs are positive logic Current flows from the output to the load Four of the outputs are high speed outpu...

Page 448: ...can be on at the same time depends on the ambient temperature the external voltage and the orientation of the module and DIN rail A A B Ambient Temperature Number of Points On At the Same Time 32 24...

Page 449: ...t is enabled If disabled the output is used as a standard output Enabled Enabled Disabled Counter 1 2 3 4 Direction Type A only Specifies whether count inputs increment or decrement the accumulator Up...

Page 450: ...the limit In the following example the counter has been configured to count on the low to high transition of the Pulse input The Count signal represents an internal signal that indicates where countin...

Page 451: ...Strobe flag when a strobe occurs The PLC or computer can clear this flag before the next strobe The Strobe input always loads the Strobe register with the Accumulator value regardless of the state of...

Page 452: ...on a transition of either counter input The count direction is up if A leads B A B COUNT N Accumulator Value N 6 The count direction is down if A lags B Accumulator Value A B COUNT N N 6 The Type B co...

Page 453: ...whether the accumulator is incremented or decremented on a transition of either counter input The count direction is up if A leads B The count direction is down if A lags B The Type B counter has a S...

Page 454: ...high state This signal may be taken from a limit or proximity switch located near the home position 5 The next transition to a high state on the Marker signal loads the home value into the counter acc...

Page 455: ...h and low limits The output state indicates when the Accumulator value is between the Preset on and off points For example using the Type B counter OFF PRESET VALUE ON PRESET VALUE CORRESPONDING OUTPU...

Page 456: ...ty Cycle of a PWM output versus the frequency of that PWM output Note that this relationship is based on a default Optical Isolator Correction factor value of 75 S See Optical Isolator Correction Fact...

Page 457: ...starts its Pulse Train Complete status bit is set OFF When the Pulse Train is complete the module sets a status bit that can be read by the CPU or computer Note Once a Pulse Train is started it conti...

Page 458: ...Off The module outputs the specified number of pulses in varying pulse widths to produce a velocity profile similar to the one follows After the last pulse is completed the module sets the channel s...

Page 459: ...Time Time If the Ramp output is already decelerating when the Enable Output bit transitions from On to Off there is no change to the operation of the Pulse Train output Configuration When the module p...

Page 460: ...sh output data counter operation continues normally Normal default setting The inputs continue to be processed by the module The outputs continue to operate as if the CPU or NIU were present changing...

Page 461: ...to 20 21 24 Strobe Status 1 to 4 25 28 Preload Status 1 to 4 29 32 HSC Output Status 1 to 4 33 36 Pulse Train Complete 1 to 4 37 Home Complete 38 39 reserved 40 Status code present in Word Input 1 Wo...

Page 462: ...Q 1 12 Standard Outputs 1 to 12 13 16 Clear Strobe Status Bit 1 to 4 17 20 Clear Preload Status Bit 1 to 4 21 24 Enable HSC PWM Pulse Train Output 1 to 4 25 28 Start Pulse Train 1 to 4 29 Home Start 3...

Page 463: ...tion Data Command Formats A Data Command uses 3 words of memory The contents of these 3 words are MSB LSB command word data word LSW where n counter 1 4 cc subcommand code dd data type 0n cc dd dd dd...

Page 464: ...t first when shifting down or the High Limit first when shifting up Loading limits in the wrong order can cause an error The command is successful if all parameters are within the new range Example To...

Page 465: ...ter Example To set counter 1 output to turn off at 12000 2EE0H counts load Command Code 0115 LS data word 2EE0 0n1F Load Preload Changes the count value loaded into the counter Accumulator when the Pr...

Page 466: ...Data Commands that should have any value other than 0 in the MS data word Example to change the acceleration rate of Pulse Train output 1 to 200 000 30D40H load Command word 013C LS data word 0D40 MS...

Page 467: ...enabled Command Block The format for Data Commands is as follows MSB LSB command word data word LSW where n counter 1 4 cc subcommand code dd data type 0n cc dd dd dd dd data word MSW The command blo...

Page 468: ...0x21 All Invalid Channel 0x22 Load High Low Limit New limit places Preload value out of range 0x52 Load High Low Limit New limit places On Preset out of range 0x62 Load High Low Limit New limit places...

Page 469: ...ture Sensing Modules This chapter describes the following temperature sensing VersaMax analog input modules IC200ALG620 Analog Input 16 Bit RTD 4 Channels IC200ALG630 Analog Input 16 Bit Thermocouple...

Page 470: ...ed by the module which automatically matches the excitation current to each configured RTD type The RTD Analog Input Module accepts inputs from 4 independent 3 wire and or 4 wire platinum nickel nicke...

Page 471: ...he I O Fault Table Calibration The module automatically performs A D calibration at powerup Automatic calibration is then repeated periodically to compensate for changes in the ambient temperature Hos...

Page 472: ...conds per channel 50 Hz approximately 230 milliseconds per channel Normal mode rejection 60dB at 50 60 Hz 100 span Common mode rejection 120 dB at 50 60Hz 100 ohm imbalance Common mode voltage 3V maxi...

Page 473: ...mination Point A11 In 3 B11 No connection A12 Return 3 B12 Shield Termination Point A13 Source 4 B13 No connection A14 In 4 B14 Shield Termination Point A15 In 4 B15 No connection A16 Return 4 B16 No...

Page 474: ...lled on a Terminal style I O Carrier IC200CHS001 002 or 005 shield connections can be made on an Auxiliary I O Terminal that is attached to the I O carrier If the module is installed on a Compact Term...

Page 475: ...return data and alarms If a channel is inactive space is still allocated for it Active Inactive off Active on Units The conversion type for each RTD Deg C tenths of tenths of C or tenths of F RTD Type...

Page 476: ...ger Ranges Engineering Units Ranges Tenths of Degrees 32767 to 32767 3276 7 to 3276 7 Tenths of 0 to 65535 0 to 6553 5 Low Alarm Limit and High Alarm Limit Each input channel can have a low alarm limi...

Page 477: ...ickel Iron at 0 C 00518 1K PT 375 1 KOhm Platinum 00375 500 OHM Select UNITS of 1 10 10 CU 10 Ohm Copper at 25 C IPTS 68 3000 OHM Select UNITS of 1 10 RTD Limits The following table lists the and temp...

Page 478: ...of millivolts or thermocouple inputs as linearized temperature in tenths of Celsius or Fahrenheit with or without cold junction compensation LED Indicators The OK LED indicates module status On green...

Page 479: ...If the module is configured to measure millivolts the result of the analog to digital conversion is a value reported in hundredths 1 100 of millivolts 625mV range reports tenths of millivolts The modu...

Page 480: ...1 Input Characteristics Thermocouple types J K T S R none used for mV inputs Spans 19 5mV 39mV 78 125mV 156 25mV 312 5mV 625mV Converter resolution 15 bits sign Cold junction compensation If used refe...

Page 481: ...diagnostics on the input data No Yes No Channel Active Specifies if the channel should return data and alarms If a channel is inactive space is still allocated for it Active Inactive off Active on Eng...

Page 482: ...es one of its limits the module reports the actual value and reports an alarm fault in the I O Fault Table Alarms do not stop the process or change the value of the input Alarm limits can be set anywh...

Page 483: ...t in thermistor Using an Interposing Carrier allows the thermocouple connections to be placed farther away from the I O modules in the system which helps shield thermocouple connections from module he...

Page 484: ...rrier via cable as displayed in the following figure This allows the thermocouple connections to be located away from the I O modules in the system However it is also possible to mount the Thermocoupl...

Page 485: ...dules 14 17 14 A1 A8 Thermocouple or Millivolt Inputs A11 A16 Thermocouple or Millivolt Inputs A9 A10 Install Optional Thermistors Here A1 A8 Thermocouple Inputs A11 A16 Thermocouple Inputs A9 A10 Bui...

Page 486: ...t A9 Thermistor B9 No Connection A10 Thermistor B10 Shield Termination Point A11 Channel 5 B11 No Connection A12 Channel 5 B12 Shield Termination Point A13 Channel 6 B13 No Connection A14 Channel 6 B1...

Page 487: ...de using the Connector kit IC200ACC304 In addition a custom shield braid can be wrapped around standard Interposing Cables IC200CBL105 110 120 230 If this approach is used be sure to ground the braid...

Page 488: ...GFK 1504N 15 1 Accessories This chapter describes the following VersaMax accessories IC200ACC301 I O Filler Module IC200ACC302 I O Input Simulator IC200ACC303 I O Shorting Bar Chapter 15...

Page 489: ...inst contamination and mechanical damage and also gives the installed equipment a finished appearance 1234567 831 IC200ACC301 FILLER NO ELECTRONICS The CPU or NIU at the head of the equipment sees the...

Page 490: ...with Box Type Interposing Terminals IC200CHS012 or Auxiliary Terminals IC200TBM002 It can be installed in either the A or B terminals of the carrier Input Simulator Installed on B Terminals of CHS002...

Page 491: ...Amps per point Refer to the individual module descriptions to determine whether a shorting bar can be used for a particular module The following figure displays how a Shorting Bar can be used to prov...

Page 492: ...GFK 1504N A 1 Panel Mounting Dimensions This section provides details for mounting the VersaMax modules Module space requirements Panel mounting details Appendix A...

Page 493: ...n a Vertical DIN Rail When using a vertical DIN rail the CPU or NIU module must be installed at the bottom Some VersaMax I O modules require thermal derating The section Thermal Derating provides modu...

Page 494: ...ions are provided on the following pages 200in 5 1mm 170in 4 3mm 170in 4 3mm 2 1 1 1 4Nm 10 12 IN LBS OF TORQUE SHOULD BE TO M3 5 6 32 STEEL SCREW THREADED INTO MATERIAL CONTAINING INTERNAL THREADS AN...

Page 495: ...0 5mm 4 35in 97 8mm 3 85in 105 4mm 4 15in b a 10 110 5mm 4 35in 132 6mm 5 20in 110 5mm 4 35in 33 0mm 1 30in 9 139 7mm 5 5in a a a 66 8mm 2 63in c a b 7 85 9mm 3 38in 132 6mm 5 20in a b 132 6mm 5 20in...

Page 496: ...b Allow adequate space for serial port cables c Allow adequate space for power wiring 3 CPU005 CPUE05 with Power Supply Module a Allow clearance for opening CPU door to access Run Stop switch b Allow...

Page 497: ...onnector Style I O Carrier Shown Compact Terminal Style I O Carrier or Communications Carrier 000 340in 8 6mm 000 1 819in 46 2mm 689in REF 17 5mm IC200CPU001 CPU or Expansion Receiver Module to Termin...

Page 498: ...I O Carrier Shown or Compact Terminal Style I O Carrier 000 IC200GBI001 000 689in REF 17 5mm 1 819in 46 2mm 2 419in 61 4mm 340in 8 6mm NIU to Terminal Style I O Carrier 000 689in REF 17 5mm 1 819in 46...

Page 499: ...l Style I O Carrier 000 689in REF 17 5mm 1 819in 46 2mm 4 010in 101 9mm IC200CHS002 4 350in 110 5mm 8 360in 212 3mm IC200TBM002 4 350in 110 5mm IC200CHS002 000 Terminal Style Carrier to Connector Styl...

Page 500: ...shown Compact Terminal Style I O Carrier Communications Carrier or Power Supply Booster Carrier 000 689in REF 17 5mm 1 819in 46 2mm 000 2 630in 66 8mm Interposing Terminals to Interposing Terminals 0...

Page 501: ...pplies and Carriers User s Manual GFK 1504N A Connector Style I O Carrier shown or Compact Terminal Style I O Carrier to Terminal Style I O Carrier 000 689in REF 17 5mm 1 819in 46 2mm 000 2 630in 66 8...

Page 502: ...in the following figure Each expansion rack in an expansion system has an Expansion Receiver Module in slot 0 with additional modules NIU Shown CPU or ERM Module IC200CHS002 IC200GB IC200PWB001 IC200...

Page 503: ...4 to 125 V AC 24 to 125 V AC 2 0 A 1 5 A 0 8 A 0 35 A 1 00 A 0 20 A 0 10 A 300 000 100 000 500 000 1 000 000 250 V AC 250 V AC 250 V AC 250 V AC 2 0 A 1 0 A 0 6 A 0 15 A 1 00 A 180 000 30 000 500 000...

Page 504: ...1 Power Supply Load Requirements This appendix summarizes the DC load requirements of all types of VersaMax modules It also describes how to calculate the Power Supply requirements of a VersaMax syste...

Page 505: ...ent from the 5 V and 3 3 V outputs is 1 5 A Each power supply provides a maximum of either 0 25 A or 1 A on its 3 3 V output as listed in the following table That portion of the Power Supply s total o...

Page 506: ...ould be used for this system Catalog Number Description Backplane Current Consumption in mA 5V 3 3V IC200CPU001 CPU with 2 serial ports with EZ Program Store device 140 100 IC200ALG261 Analog Input Mo...

Page 507: ...ve Module 350 0 IC200BEM103 DeviceNet Network Control Module 140 0 IC200BEM104 AS i Network Interface Module 350 0 IC200CMM020 Serial Communications Module 5V current draw depends on serial line termi...

Page 508: ...24 V DC Positive Logic Input 20 Points Output Relay 2 0 A 12 Points 375 0 IC200MDD841 Mixed Module 24 V DC Positive Logic Input 20 Points Output 12 Point 4 High Speed Counter PWM or Pulse Train Config...

Page 509: ...L635 Input Module 48 V DC Positive Negative Logic Grouped 16 Points 70 0 IC200MDL636 Input Module 48 V DC Positive Negative Logic Grouped 32 Points 140 0 IC200MDL640 Input Module 24 V DC Positive Nega...

Page 510: ...Analog Output Module 12 Bit Voltage 0 to 10 V DC 4 Channels D6 IC200ALG322 Analog Output Module 12 Bit Voltage 10 to 10 V DC 4 Channels E3 IC200ALG325 Analog Output Module 13 Bit Voltage 8 Channels G6...

Page 511: ...utput 12 24 V DC Pos Logic 0 5A 16 Points Input 24 V DC Pos Neg Logic Grouped 16 Points C6 IC200MDD845 Mixed Module Output Relay 2 0A Isolated 8 Points Input 24 V DC Pos Neg Logic Grouped 16 Points E6...

Page 512: ...Positive Negative Logic Grouped 16 Points F4 IC200MDL636 Input Module 48 V DC Positive Negative Logic Grouped 32 Points F4 IC200MDL640 Input Module 24 V DC Positive Negative Logic 16 Points B4 IC200MD...

Page 513: ...2 4 CE 2 1 AB 2 1 AA 2 1 AA 2 1 No AB 1 1 BF 2 2 CF 2 2 IC200ALG264 Analog In 15B Current 15 Ch 2 11 2 0 2 4 CE 2 1 AB 2 1 AA 2 1 AA 2 1 No AB 1 1 BF 2 2 CF 2 2 IC200ALG620 Analog In 16B RTD 4 Ch 2 11...

Page 514: ...AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 IC200MDL241 In 240VAC Grouped 16 Pt 2 11 1 0 2 2 AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 IC200MDL243 In 120VAC Isolated 16 Pt 2 11 1 5 2 4 AA 1 0 AA...

Page 515: ...2 11 1 0 2 2 AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 IC200MDL940 Out Relay 2A Isolated Form A 16 Pt 2 11 1 0 2 2 AA 1 0 AA 1 5 AA 2 1 AA 2 1 AA 1 1 AA 1 0 AA 1 0 AA 1 0 Mixed Discrete...

Page 516: ...1 5 AA 2 1 AA 2 1 No AB 1 1 AC 1 5 BD 2 01 Power Supplies Accessories IC200PWB001 Power Supply Booster Carrier 2 11 1 0 2 2 IC200PWR001 Power Supply 24VDC 2 11 1 0 2 2 AA 1 0 AA 1 5 AA 2 1 No AA 1 1 N...

Page 517: ...24 Cable wiring for Connector Carrier 2 26 Cables 2 24 Carrier requirement for IC200MDL144 7 13 Carrier requirement for IC200MDL244 7 28 Carriers 1 13 connecting 2 6 Color code on modules 1 9 Communic...

Page 518: ...tput module IC200MDL744 8 32 Discrete output module IC200MDL750 8 36 E Ethernet NIU User s Manual 1 2 Expansion cable installation 2 10 Expansion cable length and data rate 6 4 6 10 Expansion cables I...

Page 519: ...MDD842 9 6 IC200MDD843 9 13 IC200MDD844 9 17 IC200MDD845 9 23 IC200MDD846 9 30 IC200MDD847 9 34 IC200MDD848 9 38 IC200MDD849 9 43 IC200MDD850 9 47 IC200MDD851 9 51 IC200MDL140 7 2 IC200MDL141 7 5 IC20...

Page 520: ...C200MDL930 8 40 Relay Output Module IC200MDL940 8 44 Relay Style Interposing I O Terminals 5 14 S Serial cable IC200CBL002 6 5 Serial numbers 2 2 Serial port pass through 6 5 Shipping damage 2 2 Short...

Page 521: ...PWR101 3 10 IC200PWR102 3 12 IC200PWR201 3 14 IC200PWR202 3 16 System 1 19 Spring Style Auxiliary I O Terminals 5 25 Spring Style I O Carrier 4 11 Spring Style Interposing I O Terminals 5 8 Suppressio...

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