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PULSE Installation, Commissioning and Servicing Manual - Revision 19

9 ELECTRICAL �� 31

9.1 General ......................................................................................................................................... 31

9.2 Mains ............................................................................................................................................ 31

9.3 Comms .......................................................................................................................................... 31

9.4 Forecourt Communications ............................................................................................................ 33

9.5 Float Switch Installation ................................................................................................................. 34

9.6 Installing the Head Lighting ............................................................................................................ 35

9.7 Connecting the light cable for the Illuminated Spreader .................................................................. 38

PART C: COMMISSIONING

PART D: SERVICING

1 OVERVIEW �� 39

2 SAFETY INSPECTION �� 40

3 SYSTEM START-UP CHECKS �� 40

4 LPG TRADE MEASUREMENT VERIFICATION PROCESS �� 40

5 SERVICE MODE SETTINGS �� 40

6 CALIBRATION �� 41

6.1 Firmware Test ................................................................................................................................ 41

6.2 Lobe Meter (Ultra Diesel) ............................................................................................................... 42

6.3 Calibration Procedure .................................................................................................................... 42

6.4 Calibration Procedure for Blending Units ........................................................................................ 43

7 LPG SECTION �� 44

7.1 LPG Stack Components ................................................................................................................. 45

7.2 4-Way Meter Feed Valve Settings .................................................................................................. 46

7.3 Return Line Valve .......................................................................................................................... 46

7.4 LPG Stack Test - Version 1.11 ........................................................................................................ 47

7.5 LPG Stack Test - Version 1.20 ....................................................................................................... 48

7.6 LPG Trade Measurement Verification Process - Version 1.11 .......................................................... 49

7.7 LPG Trade Measurement Verification Process - Version 1.20 ........................................................ 51

7.8 LPG Meter Calibration - Version 1.20 ............................................................................................. 52

7.9 LPG Electrical Schematics ............................................................................................................. 53

1 GENERAL CARE AND MAINTENANCE �� 55

1.1 Daily Maintenance ......................................................................................................................... 55

1.2 Monthly Maintenance ..................................................................................................................... 55

1.3 Annual Maintenance ...................................................................................................................... 55

1.4 Target Torques for Gasket Sealing ................................................................................................. 56

2 NOZZLES �� 57

2.1 Elaflex (Petrol/Diesel) .................................................................................................................... 57

2.2 Elaflex GG1DN / LPG .................................................................................................................... 58

2.3 Elaflex DEF Nozzles ...................................................................................................................... 59

3 SAFETY BREAKS �� 60

4 LPG DRY BREAKS �� 61

5 HOSES �� 62

5.1 Shortening Hoses .......................................................................................................................... 63

6 ASCO 24V PROPORTIONAL VALVE �� 64

7 MAINTAINING THE SPRING REEL TENSION (L SERIES) �� 65

8 REPLACING THE PUMP UNIT

AIR SEPARATOR STRAINERS �� 66

8.1 To Replace the Inlet Strainer: ......................................................................................................... 66

8.2 To Replace the Outlet Strainer: ...................................................................................................... 67

9 DEF FILTER CARTRIDGE REPLACEMENT �� 68

Summary of Contents for PULSE Series

Page 1: ...Part No 2A01977 PULSE Series Installation Commissioning Servicing Manual Revision 19...

Page 2: ...sentation warranty or guarantee that the information is accurate correct reliable or current Gallagher Fuel Systems Ltd 2 Station Rd PO Box 308 Marton 4741 New Zealand Phone 64 6 327 0060 Emails fuels...

Page 3: ...lic Pre Installation 16 2 3 Anchoring Bases 16 2 4 Electrical Requirements Regulations 18 3 HYDRAULICS 19 3 1 Pumps 19 3 2 Dispensers 19 3 3 LPG 19 3 4 Vapour Recovery 19 4 C SERIES HOSE INSTALLATION...

Page 4: ...Valve Settings 46 7 3 Return Line Valve 46 7 4 LPG Stack Test Version 1 11 47 7 5 LPG Stack Test Version 1 20 48 7 6 LPG Trade Measurement Verification Process Version 1 11 49 7 7 LPG Trade Measureme...

Page 5: ...oltage within Head Cabinet 82 13 MANAGER VIEW TOTES MODES ALL VERSIONS 83 13 1 Manager Mode 83 13 2 View Totes Mode 83 14 SERVICE MODE FUNCTIONS 84 14 1 Summary of New Key Features and Functions 84 14...

Page 6: ...ifold 121 23 4 WIRING 121 23 5 Stack Controllers 121 23 6 Multiplexers 122 24 APPENDIX DISPENSER CONTROL SYSTEMS 123 Figure 1 Greasing Threaded Connections 11 Figure 2 Location of Panel Screws 12 Figu...

Page 7: ...reens 73 Figure 39 Order of Service Mode Screens 85 Figure 40 External View 111 Figure 41 PULSE Media Components 111 Figure 42 Windows Keyboard 112 Figure 43 Location of Power Buttons for Media Player...

Page 8: ...sult if procedures are not carried out correctly INFORMATION Highlights subject areas that should clarify understanding or provides tips or hints that should assist users and or technicians Comms Comm...

Page 9: ...ired immediately Fuels present a toxic hazard and suitable precautions should be taken at all times to prevent ingestion inhalation and contact with skin and eyes Only lift units using the correct lif...

Page 10: ...om product lines of remote dispensers and mechanical pumps before dispensing product Flush all fuel supply lines and ensure flanges etc are clear of debris before connection Pressure must not be appli...

Page 11: ...Diesel Exhaust Fluid must comply with ISO 22241 3 2008 Any issues arising from the presence of copper or other non recommend materials within the delivery system will not be covered by the Gallagher w...

Page 12: ...Loctite 248 to prevent them from self loosening If panels are removed at install or for servicing then the screws need to be retorqued to 5 7Nm and must have a new application of Loctite 243 or Loctit...

Page 13: ...oid tipping to one side The estimated maximum external dimensions cm and weights kg of PULSE dispensers in their factory supplied packaging are shown in the following tables The prefix V signifies mod...

Page 14: ...eces of lifting equipment 7 2 Storage The storage or transportation environment must be a Dry and reasonably dust free b Reasonably vibration free c Have a level surface to minimise tipping risk Dispe...

Page 15: ...nts are located in the non hazardous area within the User Interface Display Total Price 7 Digit Transflective backlit LCD Limited to MAX 9990 00 by POS protocols 5 or 6 digit options available Total V...

Page 16: ...a liquid level detection device fitted in the sump that will raise an alarm if liquid is detected in the base of the sump see Installation Section 9 5 Float Switch Installation 2 2 Hydraulic Pre Inst...

Page 17: ...on 19 2 3 1 Anchor Point Locations Ensure that all anchor points as shown below are fastened with a M12 bolt Dispensers are to be installed on a flat surface to ensure that the anchor bolts can be sec...

Page 18: ...hall be performed in compliance with AS NZS 3004 Electrical cabling is required by the dispenser for the following purposes a Power supply b Pump control circuit for dispenser models c Communications...

Page 19: ...Belts for any permanent distortion or delamination due to sticking to the pulley 3 1 Pumps Fuel lines in are connected to their respective pumps by means of flex connectors To facilitate ease of inst...

Page 20: ...o the spreader prior to placing it on top of the lower assembly Placing the spreader will require two people a Remove the 2 screws at the bottom of the holster panel b Pull the holster panel out at th...

Page 21: ...hers 4 3 Fit the Hoses Thread the hose down through the holes in the spreader base connecting in the following order 1 Brass hose end 2 Three bolt flange 3 Hanger point 1 Brass Hose End After threadin...

Page 22: ...the M5 Screw and nut inside the clamp Repeat for all hoses The hose clamp attached to the anchor points Once all hoses are in place secure each pair front and back in the column behind holsters using...

Page 23: ...ing the spreader panels ii Preparing the cable from the spring reel to be connected to the hose iii Removing the holster panel to allow access to connect the hose iv Connecting the hoses v Attaching t...

Page 24: ...he tension on the reel secure it by inserting the locking pin as shown above a Remove both screws at the bottom of the holster panel b Pull the holster panel out at the bottom and lift up to remove fr...

Page 25: ...nto the column it requires securing in 3 places The brass end to the column the hose flange to the base plate of the spreader and the hose hanger point to the hose retractor These connection points ar...

Page 26: ...ed tape to retain the captivated nut in place tape 1 Place the clamp around the hose sleeve and fit the cable connector between the two sides of the clamp 2 Close the clamp and insert the screw into i...

Page 27: ...at the top and the bottom of the spreader panels c Connect the holster switch cable See Section 6 d Replace the holster panel e Fasten the two screws at the bottom of the holster panel Refer to Genera...

Page 28: ...slightly past the 12 o clock position towards the delivery side of the hose Once correctly installed the hose may be pulled in any direction and not become tight Figure 5 Correct Method of Fitting Ho...

Page 29: ...at the base of the pumping unit this is not required with the Bennett Pump The adding of an external check valve decreases the available lift Correct belt tension 155N is necessary for maximum belt li...

Page 30: ...H2O in H2O mmHg in Hg kg cm 2 From psi 1 68 95 0 0689 0 0681 6895 6 895 0 006895 703 8 27 71 51 715 2 036 0 0704 mbar 0 0145 1 0 001 0 999967 100 0 100 0 0001 10 21 0 402 0 75 0 0295 0 00102 bar 14 50...

Page 31: ...ics of a dispenser pump requires total electrical isolation of that unit Understand the function and location of this switch or circuit breaker before inspecting installing or servicing Gallagher equi...

Page 32: ...240 VAC 10A 50Hz PE Mains Earth N Neutral L Live Phase STP Control Relays L R4 R5 R1 R2 R3 Dispenser Single Phase Pump Mains Supply 230 240 VAC 16A 50Hz PE Mains Earth N Neutral L Live Phase PE PE N...

Page 33: ...ins and their settings for PEC and Gilbarco protocols are shown in the illustrations below NOTE that the Gilbarco setting has an additional jumper which must be removed for the PEC protocol The config...

Page 34: ...witch bracket as indicated b Fit an O ring on each side of the bracket c Mount the Float Switch so that the float is level and will rise up when fluid is present thereby opening the circuit which is n...

Page 35: ...ounting Bracket The assembly also includes 1 x LED bulb not shown 2 x M4 nuts not shown Utilux Crimp Lugs Lighting Assembly Cable Figure 13 Head Lighting Assembly The installation procedure should be...

Page 36: ...Dome nut Dome nut 1 Attherearoftheheadremove the shield covering the gear plate by first removing the dome nuts on the top of the shield 2 Fit the light mounting bracket to the 2 studs in the middle o...

Page 37: ...the terminal on the Motor Drive Board Brown cable on the live terminal and blue cable on the neutral terminal 5 Fit the light bulb to the lamp holder and conduct an electrical safety test as required...

Page 38: ...d is supplied with the spreader If the connection is to the power distribution board and the connection points are already taken the cable can be connected via the adjacent screw terminal as shown in...

Page 39: ...to 100 in 5 or 1 increments Test to ensure that the valves open and close properly and responsively Every hose must be tested see Servicing Section 12 14 Hydraulic Stack Test STACK c Motor While the...

Page 40: ...these checks are not communicated audibly and may not be confirmed visually on the displays In normal circumstances the dispenser will start without messages In the event that an error message is dis...

Page 41: ...edures Remove the locking pin prior to moving the Adjustment Wheel Figure 16 Adjustment Wheel A single pitch turn one hole to the next varies the flow by 0 04 approx 0 2ml per revolution The meter can...

Page 42: ...magnet which is mounted at the end of a shaft within the meter body The magnetic field is coupled to the Hall Effect device through an aluminium cover plate which avoids the necessity for an extended...

Page 43: ...ompletion of the calibration process 7 If the recorded delivery volume was outside of the expected range then there will be a 25 flash blink sequence to indicate an unsuccessful calibration run The en...

Page 44: ...the far right if you are facing the front of the dispenser Flow Meter E H Coriolis mass flow meters are used in the LPG stack They are non serviceable In case of failure they must be replaced Valves L...

Page 45: ...4 Way Meter Feed Valve Return Valve Front Hose Hydraulic Accumulator Excess Flow Valves Hose Bleed Valves Thermal Well Check Valve INSTALLATION 45 PULSE Installation Commissioning and Servicing Manua...

Page 46: ...th or none Settings are shown below Figure 20 Meter Feed Valve Settings 7 3 Return Line Valve The return line valve is not fixed to the hydraulic cabinet enabling it to be positioned where required fo...

Page 47: ...valve percentage will show 40 High Flow 5 Open the valve by pressing the 3 front valve or 9 rear valve keys Fuel flow should be heard and flow rate registered in the bottom row of the grade 1 price d...

Page 48: ...PG Pump Motor Edit mode Shut 1 3 7 9 2 4 5 6 8 Open A B 100 100 38 0 Valve Flow rate C D Motor and valves can be toggled between On Off or Open Shut using the following keys Press 5 to turn On Off the...

Page 49: ...Correction OFF Volume Correction ON Fact Sett All Parameter Fact Sett Com Para Security ON Security OFF Service Connector Status LED Volume Correction OFF Volume Correction ON Fact Sett All Parameter...

Page 50: ...disappeared from the main display c VCF volume correction factor D15 density corrected to 15 C and T liquid temperature are displayed in sequence in the LPG unit price display Correction factor and de...

Page 51: ...3 Hold C to exit Service Mode and enter Test Mode 4 Do a test delivery Do not open the nozzle until after the pressurisation bars have gone Litres display Shows the corrected volume Dollars display S...

Page 52: ...for the correct fuelpoint press FILL 6 Enter the uncompensated calibration meter value with the keypad press FILL and wait 7 The new calibration factor will show 8 Hold C to exit Service Menu 9 Set t...

Page 53: ...alone LPG dispenser Figure 23 LPG Electrical Schematic Figure 24 LPG Electrical Schematic Using Integrated Stack Controller 24V DC PSU STACK CONTROLLER CORIOLIS METER INTERFACE MOTOR DRIVE L E N DC SO...

Page 54: ...ntainer to capture any product use the Stack Test to open the valves manually y In the case of a Bennett Pump any remaining residual pressure can be released by removing the pressure relief plug arrow...

Page 55: ...coating Any petrol or oil spills should be cleaned off immediately as they are found 4 Apply a light lubricating oil to hose swivels and other moving parts Remove excess with a cloth Aerosol type prod...

Page 56: ...Tri Gasket Torque 16 5 Nm 4G00269 Suction Flange Gasket Torque 15 5 Nm 4G02167 Gasket In Out Tatsuno DEF Meter Torque 15 Nm 4G87912 Pump Unit Gasket Torque 11 Nm 1 4 Target Torques for Gasket Sealing...

Page 57: ...ncreased disconnect the ZVA remove the swivel pull the lever to the open position and push the valve stem to free the poppet 7 NOZZLE DOES NOT CLOSE AUTOMATICALLY The vacuum required to operate the au...

Page 58: ...the lever latch pin before latching Fit a blanked adaptor firmly to the swivel nut Activate the lever and check for valve opening There is usually an audible click on the DN Nozzle Whilst the valve is...

Page 59: ...ipping continually This is solved by moving the nozzle spout back and forth in a bucket of warm water In order to avoid contamination run some Diesel Exhaust Fluid through the nozzle at the end of the...

Page 60: ...ram e Hold safety break body in a vertical position and center the circlip inside by hand Fit the break away part carefully from the top into the body Both have to be in straight line f Hold parts cen...

Page 61: ...tch off pump Check for damage to the dispenser hose and nozzle The reassembly can take place under pressure 2 Push break sleeve back over the break away part and hose fitting 3 Clean all parts and che...

Page 62: ...holstered correctly Most hoses are removed by undoing the brass swivel nut that secures them to their respective delivery pipes With High Arms it will be necessary to remove the cotter pin and two cap...

Page 63: ...ii Loosen the hose end fitting by inserting the T tool and turning it anti clockwise iii Remove the hose end fitting from the hose iv Cut required length from the hose end using the straight cut knife...

Page 64: ...lip seal support and body gasket e All parts are now accessible for inspection cleaning or replacement Figure 31 ASCO Proportional Valve Reassembly Reassemble in reverse order of disassembly a Lubric...

Page 65: ...ing reel be allowed to recoil unexpectedly Gloves and eye protection MUST be worn Pull the rope down to tension the spring reel 3 and keep pulling down until the wire loop is level with the retractor...

Page 66: ...To Replace the Inlet Strainer a locate the strainer at the back of the pump unit Unscrew the bolts from the strainer cover b pull out the inlet strainer c unscrew the bolt from the stopper that holds...

Page 67: ...r e replace the strainer cover Cleaning and Maintenance of Strainers Regular scheduling for maintenance and cleaning is not necessary for the inlet and outlet strainer However a slow delivery flow of...

Page 68: ...filter housing to release any remaining pressure c Using the rod tool provided unscrew the ring nut d Remove filter housing and replace used filter cartridge with a new one e Inspect O Rings to ensur...

Page 69: ...se and hang on the red and black wires from the BUP board This is due to the shield surface not being oil and grease free when the Battery Pack was initially mounted using double sided adhesive tape T...

Page 70: ...in the standard PULSE assembly Figure 35 Simplified Wiring Diagram Column Head Front Head Rear Hydraulic Cabinet Barrier Module Central Controller SD Card PSU Stack Controller FRAM Module Solenoid Dr...

Page 71: ...VAC 16A 50Hz PE Mains Earth N Neutral L Live Phase PE PE N L 6 1 2 3 4 5 PE Communications PE 1 2 3 4 5 6 2 Wire Pump Comms Vapour Recovery dG dA dB SP SN Dispenser Single Phase Pump Figure 36 Mains C...

Page 72: ...folder 3 Place the supplied firmware in the Firmware folder 4 The card is now ready to use for a firmware upgrade 11 1 Process for Loading Firmware onto the SD Card The latest firmware release is ava...

Page 73: ...ed to allow site owners managers to view and set a limited number of functions 12 1 Entering Service Mode Service Mode is accessed by holding down the F key for three seconds The word FILL is displaye...

Page 74: ...are present with the same firmware version installed the display will appear not to change other than the ID in the Price window 12 4 1 Upgrading the Firmware To upgrade firmware a new firmware file...

Page 75: ...is displayed Scroll up or down using keys 2 or 8 to access the CGFPID FP1 Fuel Point 1 screen CGFPID Change Fuel Point ID Press the F key Enter the desired number for example 7 Then press the F key O...

Page 76: ...l Support have a mechanism for recording alternate passwords if they are informed of the changes Procedure y Enter Service Mode using the default password Scroll to CGPWD LEVEL 1 Manager Mode or CGPWD...

Page 77: ...ER AIR ERRO5 ERRO6 etc 3 Press 5 to view number of instances of each type of error since last cleared 4 Press 5 to exit Press 6 to scroll to the next error type 5 Press 5 to view number of instances o...

Page 78: ...r that fuelpoint Fuel Point 3 set to 6 Digits L 12 9 Setting Hoses Active Inactive HOSE Newly delivered dispenser s have hoses set as active before leaving the factory To set hoses active inactive ent...

Page 79: ...12 13 Grade Prices PRICE Prices can only be set in Standalone Mode see Servicing Section 12 12 POS Standalone POS When the fuel point is POS enabled the grade price cannot be changed at the dispenser...

Page 80: ...e of the motors and valves 0 Off 1 On Open Motor and valves can be toggled between On Off or Open Shut using the following keys 1 Motor 1 7 Motor 2 3 Front Valve 9 Rear Valve Dispense fuel taking note...

Page 81: ...ack Test press the f key again to display the available stack input groups The digits in each group relate to the following inputs Key Points 1 The motor must be on and the valves open to set flow rat...

Page 82: ...ars display shows DATE without the asterisk to indicate that the UI is back in view date mode Press 2 to move to TIME and set in the same manner Gallagher advise the checking of the date and time when...

Page 83: ...Set Hoses Active Inactive y Set POS Active Inactive y Set Grade Prices y View Date y View Time 13 2 View Totes Mode Totes mode is provided to allow site staff to view litre and dollar totes Totes are...

Page 84: ...backed up or restored from the SD card Totes Has new save and restore totes function from CC StartDel Start delay time can now be set for each hose Flow Control Flow control can be turned on and off a...

Page 85: ...5 key mostly is used to toggle a function on or off Only one UI User Interface Display should be put into Service Mode at any given time If an attempt is made to put a second UI into Service Mode it w...

Page 86: ...splay STK1 is shown in the Litres display Press 4 or 6 to select a different stack if present eg STK2 Press F to enter the stack menu for the selected stack The control outputs window displays Press F...

Page 87: ...crements using the keys 1 and 7 5 increments using the keys 3 and 9 Press f to store the changes made to the valves in edit mode Press to exit without saving to the current stack menu 15 2 3 Key Point...

Page 88: ...2 or 8 Use 4 or 6 to select the Fuel Points to view or change ID Press the F key FP1 shows edit mode Enter the desired number for example 7 Then press the F key to confirm changes or to cancel Hold f...

Page 89: ...set to POS ENABLED YES or Standalone NO mode After setting one or more Fuel Points to POS Disabled Standalone mode the dispenser must be repowered or the Central Controller rebooted If the dispenser...

Page 90: ...ssing 5 toggles between ON and OFF Comms logging will turn OFF after 7 days to ensure it is not left ON indefinitely Use the keys 2 or 8 to navigate through other functions of the POS Menu or press to...

Page 91: ...nser User Interface This function allows the grade price to be changed at the dispenser via the User Interface It is set for each hose individually only on the local fuel point side The Dollars displa...

Page 92: ...h LPG meter It does NOT allow you to change the ON OFF state This is done manually using the physical security switch located on the LPG meter FP2 L MTR SECU C L MTR SECU ON L TEST OFF Note that the m...

Page 93: ...the value Navigate to the MTR CAL using 2 and 8 keys Use 4 and 6 to toggle between fuel points Press F to set the required fuel point to edit mode Enter the uncompensated value from the test meter in...

Page 94: ...as ALL OK or ERROR FATAL ERRORS require the dispenser to be repowered to clear the error If the error persists some action will be required to address the cause NON FATAL ERRORS are cleared by lifting...

Page 95: ...bles mux stack Check for leaks and leaking valves 8 XS FLOW Excess LPG flow detected Soft Check for leaks in LPG system May also occur when filling empty tanks 9 RUN ON Fuel movement detected after no...

Page 96: ...this timeout will end the transaction and turn off the motor and valves Flow cannot be started after this timeout Hanging up the nozzle will clear this timeout Press F to edit the time value NOFLOW s...

Page 97: ...he keypad becomes numerical entry so 6 5 is entered as 65 with the decimal place shown on screen Press F to confirm change or to cancel Press 4 or 6 to scroll to other hoses or press to return to STAR...

Page 98: ...ime is entered using all six figures there is no need to confirm entry i e the system automatically accepts and acts on the entered time At any time press f to confirm the new time entered The Dollars...

Page 99: ...Manager Mode or LEVEL 2 Service Mode Press F PASSWD shows edit mode Enter password EG 123456 Press F shows CONFIRM or to cancel Re enter the password EG 123456 Press F to confirm or to cancel shows PA...

Page 100: ...e restored from the SD card or backed up from the dispenser to a new SD card Press F to reload the configuration from the SD card or to cancel Press F again to confirm or to cancel Press 4 or 6 to scr...

Page 101: ...the keys 2 or 8 to navigate through other functions of the OS Menu or press to return to the main menu 15 21 3 Data Centre Cloud ID CLOUDID The dollars display shows CLOUDID and the litres display sh...

Page 102: ...cursor keys 4 and 6 to navigate left and right to view the different firmware versions installed From this point either an upgrade or a rollback can be actioned Note that if two or more of the same t...

Page 103: ...I s could be updated concurrently However the Central Controller cannot be queued with other modules Modules can take up to 10 15 minutes to update The Central Controller should only take approximatel...

Page 104: ...navigate up and down When a motor is on it will display 1 When a valve is open and in edit mode it will display Valve 2 Grade 98 Out Valve Valve 1 Grade 98 Base Valve Valve 4 Grade 91 Out Valve Valve...

Page 105: ...justed as on a standard unit Grade 95 The flow rate for Grade 95 is tested using Motors 1 and 2 with Out Valve 3 and Base Valves 5 and 1 simultaneously Flow rate settings adjusted in a stack test for...

Page 106: ...OTE The flow rate for the blended grade cannot be adjusted For other grades when a proportional valve is opened and the motor is turned On i e when the output digit shows a the flow rate can be adjust...

Page 107: ...R When a blended delivery falls outside the tolerance the delivery will be stopped and RATIO ERROR will display on the screen The tolerance ensures the blended grade does not fall below 95 Octane The...

Page 108: ...green red for 3 seconds If indicator LED does not blink red turn security switch ON dip 1 and OFF again Set factory reset switch dip 3 to ON indicator LED turns orange If indicator LED does not go or...

Page 109: ...s enter password press FILL to confirm 8 Enter LPG menu Press 2 or 8 to scroll until LPG MENU is displayed then FILL to enter 9 optional Check that the security switch is off for the meter to be addre...

Page 110: ...less performing a calibration next Notes i LPG meter addressing must occur immediately after resetting that meter A meter should not be repowered between the reset and addressing ii Only one meter add...

Page 111: ...en with audio and wireless internet connectivity All components are located inside the rear side of the head A A C F G E D B Figure 41 PULSE Media Components Figure 40 External View The system compris...

Page 112: ...ly into the media player The desktop may be accessed using the key combination windows D as shown below windows D Media Player Screens Figure 42 Windows Keyboard 19 2 Power Buttons The media player an...

Page 113: ...the Volume The volume can be adjusted on the amplifier using the volume knob arrowed 19 4 Electrical Protection The media system is protected by a 5A standard small 20x5mm fuse located in the Mains C...

Page 114: ...power to Stack Controller c Black screen all pixels lit This indicates lack of valid configuration file y Repower the dispenser y Reset system defaults See Servicing Section 11 2 Configuration Reinsta...

Page 115: ...ack Menu STK MENU If detecting nozzle lift check hose is active y Check nozzle switch i Dispenser ready to deliver but will not dispense fuel y Check dispenser settings numbers and protocol are correc...

Page 116: ...lay submersible issues 2 Delivery issues within the dispenser valve blockage diaphragm damage solenoid failure nozzle blockage c Pump over runs This may be caused by sluggish closing of valves due to...

Page 117: ...00 Press 4 or 6 to scroll to other stacks where present Press FILL to enter Stack Mode Press FILL to view next grade Motor on press 1 Front valve open press 3 Rear valve open press 9 Setting Flow Rate...

Page 118: ...enter complete time date Setting Flow Control At FLOWCTRL press FILL Press FILL to edit enter target in LPM eg 38 press FILL Press 5 to turn Flow Control on off Press 6 for next hose Set for all hoses...

Page 119: ...of each component fuel 91 and 98 from their respective submersible pumps Solenoid valves 1 and 5 open proportionally to control the ratio The correct proportions of each component grade enter the ble...

Page 120: ...ion of the solenoid valves These valve numbers described below are referred to throughout the document The valve numbers are the same for front and rear Figure 48 Hydraulic Layout Diesel 98 Location o...

Page 121: ...used are a second Integrated Stack Controller located in the head a second Multiplexer located in the hydraulic cabinet a second Barrier located in the head an Auxiliary Power Module The Multiplexer B...

Page 122: ...and Delivery relate to in and out of the Blending Manifold P27 P27 P28 P28 P29 Hose 1 98 Grade 1 P28 Hose 3 91 Grade 3 P27 Hose 4 Diesel Grade 4 P29 P29 Figure 50 Head Contents Figure 51 Wiring Posit...

Page 123: ...CARD 98334 CENTRAL CONTROLLER RJ45 J7 LOCAL BUS POS LOOP ETHERNET DIN MOUNT SCREW TERMINALS VR LOOP J2 J3 L N TO STACK CONTROLLER TO USER INTERFACE TO MAINS ENTRY BOX OR ISC J16 TO MOTOR DRIVE J7 TO...

Page 124: ...DATE DRAWN BY DESIGNED CHECKED DATE REV MODIFICATION DRG No Part Name REV SHEET DISPENSER CONTROL SYSTEM DWG 011403 01 28 5 16 11 04 2018 RS KK RS DC POWER SUPPLY THIS DIAGRAM SHOWS THE IMPLEMENTATION...

Page 125: ...Y RIBBON P140 J111a J112 J113 J114 J112a J113a J114a J115a J115 J1 J2 J3 J4 J5 J6 J7 J8 J9 98317 MOTOR DRIVE P10 TO P2 OF BARRIER TO P13 OF BARRIER 10 WAY RIBBON TO 24VDC PSU TO PULSES OF VAPORIX WHIT...

Page 126: ...BOARD STACK CONTROL THE INTEGRATED STACK CONTROLLER IS CONNECTED TO ITS OWN BARRIER MULTIPLEXER PAIR THE INTEGRATED STACK CONTROLLER CAN SWITCH EITHER IN CABINET PUMP MOTORS OR REMOTE PUMP MOTORS IN...

Page 127: ...SWITCH EITHER IN CABINET PUMP MOTORS OR REMOTE PUMP MOTORS IN UNDERGROUND STORAGE TANKS VIA REMOTE MOTOR CONTROLLER BOTH CONNECTION OPTIONS ARE SHOWN 230VAC 230VAC LOCAL BUS P15 P15 P14 P14 J14 J14 J1...

Page 128: ...TORS CONNECTIONS FOR REMOTE PUMP MOTORS IN UNDERGROUND STORAGE TANKS OR E N L E N L LOCAL BUS CONNECTIONS TO P14 P15 ARE INTERCHANGEABLE 16 WAY RIBBON E N L 230VAC E N L E N L TO AC SOLENOID VALVES L...

Page 129: ...MECH TOTE MECH TOTE MECH TOTE MECH TOTE 10 WAY RIBBON 10 WAY RIBBON 16 WAY RIBBON 16 WAY RIBBON PRICE DISPLAY BOARD IS OPTIONAL PRICE DISPLAY BOARD IS OPTIONAL MECHANICAL TOTES AND DRIVE ARE OPTIONAL...

Page 130: ...RICE DISPLAY J41 TOTE DRIVE J7 REAR DISPLAY MECH TOTE MECH TOTE MECH TOTE MECH TOTE MECH TOTE 10 WAY RIBBON 16 WAY RIBBON PRICE DISPLAY BOARD IS OPTIONAL MECHANICAL TOTES AND DRIVE ARE OPTIONAL P80 P8...

Page 131: ...ENCODERS HOLSTER SWITCHES 1 5 HOLSTER SWITCHES 1 5 4 WAY 4 WAY 4 WAY 4 WAY 4 WAY 4 WAY 4 WAY 4 WAY EACH CABLE P20 P29 4 GROUND 2 PULSE A 3 PULSE B 1 5V SWITCHED HEAD CABINET P N 92434 DIESEL LED DIESE...

Page 132: ...nts 20 6 17 24VDC VAPOUR VALVE VAPOUR VALVE VACUUM PUMP VAPOUR SENSOR VAPOUR SENSOR 5VDC 230Vac RS485 4 PULSE OUT B OUT A RS485 230Vac WHITE BROWN GREEN YELLOW PULSES WHITE BROWN GREEN YELLOW FAFNIR V...

Page 133: ...E THE AC SOLENOID PROVIDES FOR THE SWITCHING OF THE LPG SOLENOIDS AND IS REQUIRED FOR A 3 BOARD STACK CONTROLLER THE AC INTEGRATED STACK CONTROLLER ISC HAS THE AC SWITCHES BUILT IN THE CORIOLIS INTERF...

Page 134: ...RNET 3 ETHERNET 2 ETHERNET 1 NEUTRAL LIVE EARTH EARTH EARTH ETHERNET 4 ETHERNET 3 ETHERNET 2 ETHERNET 1 ONE TWO FIVE SIX THREE FOUR EN1 EN2 EN4 EN3 ONE TWO FIVE SIX THREE FOUR EN1 EN2 EN4 EN3 TO VR2 P...

Page 135: ...APPENDIX 135 PULSE Installation Commissioning and Servicing Manual Revision 19...

Page 136: ......

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