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Baileigh HSP-60M-C Operator'S Manual Download Page 1

OPERATOR’S MANUAL

60/15 TON HYDRAULIC SHOP PRESS

MODEL: HSP-60M-C

© 2020 Baileigh Industrial Holdings LLC

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident,
negligence, or other occurrence.

Rev. 08/2020

Baileigh Industrial Holdings LLC

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for HSP-60M-C

Page 1: ...AL HOLDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual re...

Page 2: ...iece Considerations 22 General Information 23 PRESS FUNCTIONS 24 Main Disconnect Switch 24 On and Off Switches 24 Emergency Switch 24 PRESSURE REGULATION VALVE 25 Pressure Adjusting 25 Main Cylinder D...

Page 3: ...SIDE RAM PARTS DIAGRAM 39 Side Ram Parts List 40 HYDRAULIC PUMP PARTS DIAGRAM 41 Hydraulic Pump Parts List 41 ELECTRICAL SCHEMATIC 42 HYDRAULIC DIAGRAM 43 TROUBLESHOOTING 44...

Page 4: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 5: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 6: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 7: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 8: ...t or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises HYDRAULIC HOSE FAILURE Exercise CAUTION around...

Page 9: ...nditions the machine can be stopped immediately by pressing the E STOP button Twist the emergency stop button clockwise cw to reset Note Resetting the E Stop will not start the machine CALIFORNIA PROP...

Page 10: ...igh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or other...

Page 11: ...alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired 14 Check for damaged parts Before using any tool or machine carefully check any part that appe...

Page 12: ...an be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than di...

Page 13: ...Working Speed Ram Extension 75 sec 20mm sec Side Return Speed Ram Retraction 1 sec 25 4mm sec Side Cylinder Stroke 11 75 299mm Side Table 14 1875 x 12 56 360 x 319mm Side Cylinder Diameter 3 95 100mm...

Page 14: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 15: ...or Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and carry the m...

Page 16: ...prior to placing the machine The accuracy of any machine depends on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make cert...

Page 17: ...fixed in the middle of the press Hydraulic unit without oil Provide adequate clearance for the equipment in an environment that is clean non flammable non corrosive and dust free WARNING Before opera...

Page 18: ...NE Note The photos and illustrations used in this manual are representative only and may not depict the actual color labeling or accessories and may be intended to illustrate technique only P Q R S K...

Page 19: ...Operating Controls E Stop to stop the hydraulic system if needed and a pressure gauge to monitor the pressure of the side cylinder M Side Press Cylinder Provides the force to complete the press opera...

Page 20: ...shipping mount 2 Place the hydraulic assembly on the mounting bar on the right side of the press and install the two cap screws removed from the shipping mount Tighten securely 3 Install the upper su...

Page 21: ...the letter labels C to C and D to D one at a time remove the plastic caps and install the hoses to the fittings Tighten securely however do not over tighten and distort the swivel fitting collar 8 Fil...

Page 22: ...he lower terminal strip F matching the labeling U to U V to V W to W and E to E 15 Route the wires from the side press emergency stop into the bottom of the electrical cabinet and secure the strain re...

Page 23: ...n low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is e...

Page 24: ...ded onto the appropriately sized power cord and route the cord away from the machine toward the power supply a Route the power cord so that it will NOT become entangled in the machine in any way b Rou...

Page 25: ...ydraulic pressure and allows the ram to return to the retracted position Workpiece Considerations Before using this hydraulic press you must inspect the workpiece This is not a comprehensive list but...

Page 26: ...rference fits are correct before pressing a part on and make sure that the applicable parts have been heated or chilled to the correct temperatures to avoid galling and seizing Be aware that not all p...

Page 27: ...l stop the motor of the hydraulic unit All parts will stay in the position they are at that moment Emergency Switch The emergency switch is located on the front of the electrical cabinet and at the si...

Page 28: ...ide Ram may be set using either ram 1 Start the hydraulic unit 2 Make sure the piston is in rest position no force applied 3 Set the table height in the top position 4 Place the heal blocks on the tab...

Page 29: ...ed the valve will always return to this position There is no movement of the piston Up position When the lever is pushed inwards the piston of the cylinder will raise As long as the valve is operated...

Page 30: ...eased the piston will stop and stay in this position The lever will return to the middle position Down position When the lever is pulled downward the piston of the cylinder will extend As long as the...

Page 31: ...t the steps for the side ram IMPORTANT Air in the hydraulic system can cause unexpected piston movement and poor overall press operation Cylinder Positioning This press is equipped with a movable cyli...

Page 32: ...iston enough to lift the table to remove the table support pins 5 Lower or raise the table high enough to align the support holes of the table and the frame and then install the support pins Note The...

Page 33: ...complete the pressing operation Never exceed the maximum pressure for the ram being used Note Upwards movement of the piston is only allowed for adjustment of the table or returning the piston to its...

Page 34: ...w it to spring back to the desired angle All metals exhibit a certain amount of spring back MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry w...

Page 35: ...dry and covered Keep the ram and piston fully retracted to prevent rust or corrosion If press efficiency drops purge air from the hydraulic system DO NOT allow lubricant on the frame bed or the heel...

Page 36: ...drain into the container 2 If the inside of the tank is not clean remove the top cover of the tank and clean the tank inside 3 Check the drained oil If there are metal particles visible or if the oil...

Page 37: ...34 34 OVERALL MACHINE PARTS DIAGRAM...

Page 38: ...Roller 4 14 HSP60MC 14 Roller Shaft 2 15 HSP60MC 15 Nut M12 4 16 HSP60MC 16 Lock Bolt 2 17 HSP60MC 17 Pin 5 24 2 18 HSP60MC 18 Lock Handle 2 19 HSP60MC 19 Working Table 2 20 HSP60MC 20 Washer 16 16 21...

Page 39: ...ly 1 35 HSP60MC 35 Washer 12mm 4 36 HSP60MC 36 Bolt M12 45 4 37 HSP60MC 37 Bolt M10 40 4 38 HSP60MC 38 Side Ram Table 1 39 HSP60MC 39 Side Ram Table Base 1 40 HSP60MC 40 Bolt M16 50 8 41 HSP60MC 41 Pl...

Page 40: ...37 37 MAIN RAM PARTS DIAGRAM...

Page 41: ...8 Seal Ring 1 R9 HSP60MC R9 Piston Head 1 R10 HSP60MC R10 Seal Ring 1 R11 HSP60MC R11 Seal Ring 20 3 499 1 R12 HSP60MC R12 Seal Ring 160 5 7 1 R13 HSP60MC R13 Seal Ring 50 3 1 1 R14 HSP60MC R14 Piston...

Page 42: ...39 39 SIDE RAM PARTS DIAGRAM...

Page 43: ...Ring 100 1 SR9 HSP60MC SR9 Seal Ring Holder 1 SR10 HSP60MC SR10 Seal Ring 8 2 312 1 SR11 HSP60MC SR11 O Ring 100 5 7 1 SR12 HSP60MC SR12 O Ring 24 2 4 1 SR13 HSP60MC SR13 Piston 1 SR14 HSP60MC SR14 O...

Page 44: ...HSP60MC P1 Oil Tank 1 P2 HSP60MC P2 Oil Gauge 1 P3 HSP60MC P3 Oil Filter 1 P4 HSP60MC P4 Piston Pump 1 P5 HSP60MC P5 Electric Motor 1 P6 HSP60MC P6 Pressure Gauge 1 P7 HSP60MC P7 Ram Working Choose Va...

Page 45: ...42 42 ELECTRICAL SCHEMATIC...

Page 46: ...43 43 HYDRAULIC DIAGRAM...

Page 47: ...e if needed Check and tighten any loose or leaking fittings Replace cylinder oil seals Clean hydraulic tank and system Slow operation Oil very thick due to cold temperature Low oil level sucking air i...

Page 48: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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