Gallagher PULSE Series Installation Manual Download Page 3

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PULSE Installation, Commissioning and Servicing Manual - Revision 19

CONTENTS

PART A: GENERAL

1 ABOUT THIS MANUAL �� 8

2 NOTATIONS �� 8

3 PICTOGRAMS �� 8

4 SAFETY WARNINGS & PRECAUTIONS �� 9

4.1 Hazard Warnings ............................................................................................................................. 9

4.2 Damage Warnings ......................................................................................................................... 10

4.3 Information Relating to DEF (Diesel Exhaust Fluid) ........................................................................ 10

4.4 Materials Not Recommended to be used with DEF ......................................................................... 11

5 GREASING THREADED CONNECTIONS �� 11

6 FASTENING OF PANEL SCREWS �� 12

7 GENERAL SHIPPING & TRANSPORTATION INFORMATION �� 13

7.1 Handling ........................................................................................................................................ 13

7.2 Storage.......................................................................................................................................... 14

8 PULSE TECHNICAL SPECIFICATIONS �� 15

PART B: INSTALLATION

1 LIFTING OF UNITS �� 16

2 PRIOR TO INSTALLING �� 16

2.1 Underpump Containment Sump...................................................................................................... 16

2.2 Hydraulic Pre-Installation .............................................................................................................. 16

2.3 Anchoring Bases ............................................................................................................................ 16

2.4 Electrical Requirements/Regulations .............................................................................................. 18

3 HYDRAULICS �� 19

3.1 Pumps ........................................................................................................................................... 19

3.2 Dispensers .................................................................................................................................... 19

3.3 LPG ............................................................................................................................................... 19

3.4 Vapour Recovery ........................................................................................................................... 19

4 C SERIES HOSE INSTALLATION (HANGING) �� 20

4.1 Remove the Holsters ..................................................................................................................... 20

4.2 Fit the Spreader ............................................................................................................................. 20

4.3 Fit the Hoses ................................................................................................................................. 21

4.4 Replace the Holsters ...................................................................................................................... 22

5 C SERIES HOSE INSTALLATION (RETRACTOR) �� 23

5.1 Remove the Spreader Panels ......................................................................................................... 23

5.2 Prepare Spring Reel Cable for Connection to Hose ........................................................................ 24

5.3 Remove Holster Panels to Allow Access to Hoses .......................................................................... 24

5.4 Connect the Hoses ........................................................................................................................ 25

5.5 Attach the Hose Clamp to the Hose and Retractor Cable ................................................................ 26

5.6 Refit Panels ................................................................................................................................... 27

6 NOZZLE SWITCH CONNECTION �� 28

7 CORRECT FITTING OF HOSES TO HI-ARM �� 28

8 BENNETT PUMP UNIT�� 29

8.1 Pre-Installation Check of Rotor Movement ...................................................................................... 30

8.2 Realignment Procedure.................................................................................................................. 30

8.3 Belt Tension ................................................................................................................................... 30

8.4 Vacuum and Pressure Testing ........................................................................................................ 30