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1. Installation CPV−DI02 and CPV−CS02

1−34

Festo P.BE−CPV−DI02−EN en 0704NH

Ca

uti

o

n

The max. cable length between the CPV Direct and the last
CPI/CP module must not exceed 10 m.

The  CP  connecting  cables  must  have  special  electrical
properties.  Therefore  always  use  Festo  CP  connecting
cables.  An  overview  can  be  found  in  appendix  A.

Ready−to−use CP connecting cables are available from Festo.
These are available in various lengths and designs.

Seal  unused  CP  connections  of  your
CPsystem  with  the  relevant  seal  pro
vided.  In  this  way  you  will  comply  with
protection  class  IP65.

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Summary of Contents for PROFIBUD-DP

Page 1: ...Elektronics manual CPV valve terminal with field bus direct connection Types CPV DI02 PROFIBUS DP CPV CS02 ABB CS31 Compact performance Manual 548 732 en 0704NH 706 006...

Page 2: ......

Page 3: ...ic of Germany 2007 Internet http www festo com E Mail service_international festo com The reproduction distribution and utilisation of this document as well as the communication of its contents to oth...

Page 4: ...US PROFIBUS DP are registered trade marks of PROFIBUS International SIMATIC is a registered trade name of Siemens AG SPEEDCON is a registered trade name of PHOENIX CONTACT GmbH Co KG 32825 Blomberg Ge...

Page 5: ...the SAVE button 1 10 1 2 5 Help table for setting the station number 1 10 1 3 Connecting the field bus 1 15 1 3 1 Field bus cable 1 15 1 3 2 Field bus baud rate and field bus length for PROFIBUS DP CP...

Page 6: ...1 STEP 7 HW Config up to V 5 2 preparations 2 10 2 3 2 Station selection with STEP 7 2 12 2 3 3 Configuration with STEP 7 2 14 2 3 4 Tool change configuration 2 16 2 4 Examples of configuration 2 18...

Page 7: ...Switching on the operating voltages 4 3 4 1 2 Address assignment of the CPV Direct 4 4 4 1 3 General data 4 6 4 2 Configuration 4 7 4 2 1 CS31 CPU as bus master 4 7 5 Diagnosis CPV CS02 ABB CS31 5 1 5...

Page 8: ...specifications for the CPV CS02 A 5 A 2 PROFIBUS DP Commissioning with the general DP master A 6 A 2 1 Bus start A 6 A 2 2 Send parametriziung data A 7 A 2 3 Check the configuration data A 9 A 2 4 Tr...

Page 9: ...condition The maximum values specified for pressures temperatures electrical data torques etc must be observed If additional commercially available components such as sen sors and actuators are conne...

Page 10: ...10 and CPV14 CPV CS02 software as from 31 07 06 hardware as from 0107 for sizes CPV10 and CPV14 This manual contains specific information on installing com missioning programming and diagnosing CPV va...

Page 11: ...between the following danger warnings Warning This means that failure to observe this instruction may result in serious personal injury or damage to property Caution This means that failure to observ...

Page 12: ...ns tips and references to other sources of information Accessories Information on necessary or sensible accessories for the Festo product Environment Information on environment friendly use of Festo p...

Page 13: ...s The system consists of CP modules withoutextended functions CP valve terminal CPV valve terminal type 10 or CPA valve terminal type 12 each with CP connection also regarded as CP modules Basic elect...

Page 14: ...g CPX I O modules CPI input modules and CPI output modules I Os Digital inputs and outputs O Digital output Octet Number of address words assigned by the CP system Output module Output module PLC IPC...

Page 15: ...Installation CPV DI02 and CPV CS02 1 1 Festo P BE CPV DI02 EN en 0704NH Chapter 1...

Page 16: ...cable 1 15 1 3 2 Field bus baud rate and field bus length for PROFIBUS DP CPV DI02 1 17 1 3 3 Field bus interface 1 18 1 3 4 Connectionpossibilities 1 20 1 4 Bus termination with termination resistor...

Page 17: ...voltage supply for the valves You can thereby avoid uncontrolled movements of loose tubing uncontrolled movements of the connected actuators non defined switching states of the electronic components...

Page 18: ...pin Sub D socket see section 1 3 3 2 Underneath the removable switch cover DIL switches and the SAVE button see section 1 2 1 3 Operating load voltage connection 4 pin M12 plug see section 1 5 4 Powe...

Page 19: ...PV DI02 EN en 0704NH 1 2 1 Overview for setting the CPV Direct PS PL BF Fig 1 2 Removing fitting the switch cover 3 2 1 1 DIL switch for station number and diagnostic mode 2 SAVE button 3 Cover Fig 1...

Page 20: ...number and the diagnostic mode on the DIL switch see section 1 2 2 4 If you have connected CPI CP modules to the CPI exten sion connection read the procedure for configuring the CPI CP modules in sec...

Page 21: ...ntered coded with the 8 position DIL switch 1 CPV DI02 PROFIBUS address switch elements 1 7 2 CPV CS02 CS31 module address switch elements 1 6 1 2 Fig 1 4 Setting the station number on the CPV DI01 or...

Page 22: ...25 2 4 32 38 Tab 1 1 Examples of set station numbers binary coded The following station numbers are permitted Valve terminal type Protocol Address designation Permitted station numbers CPV DI02 PROFIB...

Page 23: ...CPV DI02 Device related diagnosis CPV CS02 Load voltage monitoring 1 DIL 8 OFF diagnosis deactivated 2 DIL 8 ON diagnosis activated 2 1 Fig 1 5 Setting the diagnostic mode For PROFIBUS DP If the devic...

Page 24: ...extension connection will be recognized automatically 1 Prepare the connection of the CPV Direct to the power supply see section 1 5 2 Read the sections 1 6 Extending the CPV Direct and 1 7 Preparing...

Page 25: ...FF ON OFF OFF 6 OFF ON ON OFF OFF OFF OFF 22 OFF ON ON OFF ON OFF OFF 7 ON ON ON OFF OFF OFF OFF 23 ON ON ON OFF ON OFF OFF 8 OFF OFF OFF ON OFF OFF OFF 24 OFF OFF OFF ON ON OFF OFF 9 ON OFF OFF ON OF...

Page 26: ...53 ON OFF ON OFF ON ON OFF 38 OFF ON ON OFF OFF ON OFF 54 OFF ON ON OFF ON ON OFF 39 ON ON ON OFF OFF ON OFF 55 ON ON ON OFF ON ON OFF 40 OFF OFF OFF ON OFF ON OFF 56 OFF OFF OFF ON ON ON OFF 41 ON O...

Page 27: ...85 ON OFF ON OFF ON OFF ON 70 OFF ON ON OFF OFF OFF ON 86 OFF ON ON OFF ON OFF ON 71 ON ON ON OFF OFF OFF ON 87 ON ON ON OFF ON OFF ON 72 OFF OFF OFF ON OFF OFF ON 88 OFF OFF OFF ON ON OFF ON 73 ON O...

Page 28: ...OFF ON OFF OFF ON ON 116 OFF OFF ON OFF ON ON ON 102 OFF ON ON OFF OFF ON ON 117 ON OFF ON OFF ON ON ON 103 ON ON ON OFF OFF ON ON 118 OFF ON ON OFF ON ON ON 104 OFF OFF OFF ON OFF ON ON 119 ON ON ON...

Page 29: ...ions Causes of the transmission faults can be missing or incorrect terminating resistor incorrect screening shield connection branches transmission over long distances unsuitable cables Observe the ca...

Page 30: ...135 165 3 20 MHz capacitance per unit length 30 nF km loop resistance 110 km core diameter 0 64 mm core cross sectional area 0 34 mm2 Bus length Exact specifications on the bus length can be found in...

Page 31: ...the maximum permitted segment length cable length without repeater if you connect the CPX terminal to a field bus segment Avoid branch lines The CPV DI02 sets itself automatically to one of the follow...

Page 32: ...the two flat screws by bolts part no 340 960 CPV DI02 PROFIBUS DP Pin Field bus plug IP65 from Festo 1 PROFIBUS DP Designation 1 2 3 4 5 6 7 8 9 Housing B A Clamp strap n c n c RxD TxD P CNTR P 2 DGN...

Page 33: ...V CS02 ABB CS31 Pin Field bus plug IP65 from Festo 1 ABB CS31 1 2 3 4 5 6 7 8 9 Housing B A Clamp strap Bus 1 Bus 2 Screening shield view of socket of the CPV Direct 1 Type FBS SUB 9 GS DP B part no 5...

Page 34: ...ect to the field bus easily with the field bus plug from Festo type FBS SUB 9 GS DP B part no 532216 You can disconnect the plug from the CPV Direct without interrupting the bus cable T TAP function 1...

Page 35: ...e field bus cable DIL switches With the switch in the field bus plug you can switch the following switch setting OFF the bus termination is switched off and the continuing field bus cable is switched...

Page 36: ...irect without interrupting the bus cable T TAP function Connection to the field bus is made with a 5 pin M12 plug with PG9 screw connector Use the second connection socket for the continuation of the...

Page 37: ...fibre waveguides Use optical fibre waveguides when transmission is affected by heavy interference as well as for extending the trans mission range when high baud rates are used Example of optical fib...

Page 38: ...of a bus segment Recommendation Use the ready to use field bus plugs from Festo for the bus termination A suitable resistor network is incorporated in the housing of this plug see Fig 1 7 Receive sen...

Page 39: ...t and the CPV valve terminal Long cables reduce the voltage supplied by the power unit If necessary calculate the suitable cross sectional area and the maximum permitted cable length The power supply...

Page 40: ...connect them as follows Fig 1 8 1 Open the socket Loosen the centre knurled nut 2 Open the strain relief on the rear of the housing Pass the cable through 3 Remove 5 mm of the insulation from the end...

Page 41: ...ical isolation of the operating voltage as per IEC DIN EN 60204 1 By the use of PELV power units protection against electric shock protection against direct and indirect contact is guaranteed in accor...

Page 42: ...max 100 mA CPV valve terminal max 40 mA CPA valve terminal 20 mA CP input module max 40 mA Sensors see manufacturer specifications CP output module max 40 mA Carry forward ______ mA Current consumpti...

Page 43: ...ed or switched off Power is supplied via a 4 pin M12 plug see Fig 1 1 Current consumption depends on the type of valve terminal Please refer to the Pneumatics manual P BE CPV and the previous section...

Page 44: ...dules in the secondary circuit of the power unit Switching off the compressed air supply for the valve terminal Due to energy stored in the input circuitry of valve ter minals there may be a delayed r...

Page 45: ...for the electronics and inputs with modules connected to the extension connection max 2 A 2 24 V DC load voltage for the valves max 2 A 3 0 V 4 Earth ground connection Fig 1 9 Pin assignment of the p...

Page 46: ...ow impedance connections make sure that the housing of the valve terminal and the earth con nection at pin 4 have the same potential and that there are no equalizing currents In this way you will avoi...

Page 47: ...14 12 14 12 14 12 14 12 14 12 14 1 1 CPI extension connection Fig 1 11 CPI extension connection The rules for CPI systems also apply for extending the CPV Direct see section 1 6 1 You can connect the...

Page 48: ...necting cables must have special electrical properties Therefore always use Festo CP connecting cables An overview can be found in appendix A Ready to use CP connecting cables are available from Festo...

Page 49: ...A mixture of CPI CP modules is possible on CPI masters Only one CP input module is possible at the end of a string Only one CP valveterminal 2 or one CP output module 2 is possible per CP string Unus...

Page 50: ...CPI master X X X X I X VI O X Any CPI module or CP valve terminal with CPI ability max 2 valve terminals possible I CP input module VI O CP valve terminal or CP output module grey CPI modules valve te...

Page 51: ...which may occur in various field bus systems when address ranges are modi fied during operation 1 7 1 Checking the CP strings Preparations Before commissioning a CPV Direct with CPI extensions you sh...

Page 52: ...ssignment The CPV Direct saves the type and the sequence of the con nected CPI modules for the CP string string assignment The saved string assignment enables the CPV Direct to avoid faults in connect...

Page 53: ...n the power supply for the CPV Direct and if necessary for the CPI CP modules with load voltage connection The fault LED P on the CPV Direct will flash if CPI CP modules are connected or if the string...

Page 54: ...dy to operate status The PS PL LEDs of the CPV Direct as well as the status LEDs on the connected CPI CP modules light up If the current assignment is not the same as the saved assign ment the fault L...

Page 55: ...string Register module types Save button pressed No Stringassignment save Fault LED P out Switch power supply on off Module types Set Actual Yes CP string Register module types No No CP configuration...

Page 56: ...ure etc this will be displayed on the CPV Direct by the diagnostic LED of the string extension P The status LED on the relevant module goes out All modules working without faults remain ready to opera...

Page 57: ...nd valve terminals on the CP string concerned switch off the following sources of energy the compressed air supply to the valve terminal the operating voltage supply for the CPI CP output module 3 Dis...

Page 58: ...1 Installation CPV DI02 and CPV CS02 1 44 Festo P BE CPV DI02 EN en 0704NH...

Page 59: ...Commissioning CPV DI02 PROFIBUS DP 2 1 Festo P BE CPV DI02 EN en 0704NH Chapter 2...

Page 60: ...t 2 4 2 1 3 Address assignment of CPI CP modules 2 6 2 1 4 Information on commissioning 2 7 2 2 Device master file GSD and icon files 2 9 2 3 Configuration with a Siemens master 2 10 2 3 1 STEP 7 HW C...

Page 61: ...s configuration are com plete and correct the power supplies for the programmable logic controller and for the field bus slaves are switched on either simul taneously or in the sequence indicated belo...

Page 62: ...shows the addressing sequence of the individual CPV valve plates 0 1 2 3 4 5 8 9 10 11 12 13 6 7 14 15 Fig 2 1 Address assignment of the CPV Direct A valve location on the CPV Direct always occupies 2...

Page 63: ...he front to the rear on the individual valve loca tions OB Output byte OB x OB x 1 O20 0 O20 1 O20 3 O20 2 O20 5 O20 4 O20 6 O20 7 O21 1 O21 0 O21 3 O21 2 O21 5 O21 4 O21 7 O21 6 0 1 2 3 4 5 6 7 0 1 2...

Page 64: ...Z CP E16 M12x2 5POL CP E16N M12x2 CP E16 KL IP20 Z Yes Yes Yes No No No No No No 8 I 8 I 16 I 16 I 16 I 16 I 16 I 16 I 16 I 16 I 16 I 16 I 16 I 16 I 16 I 16 I 16 I 16 I CPI CP output modules CP A04 M...

Page 65: ...module stops Only the operating mode FREEZE will be reset automati cally when the bus connection to the CP system is interrupted response monitoring active FREEZE command All the outputs of the CPI sy...

Page 66: ...n 16 digital inputs ID 16DI ID 11h 17d modules Extension 24 digital inputs ID 24DI ID 12h 18d Extension 32 digital inputs ID 32DI ID 13h 19d Extension 8 digital outputs ID 8DO ID 20h 32d e g CPI CP ou...

Page 67: ...Reference sources Current GSD files can be found on the Festo Internet pages under www festo com fieldbus GSD files You will require one of the following files for the CPV Direct CPV_0A35 GSD german V...

Page 68: ...miliar with the information in the man ual for the STEP 7 software Information on operation with general DP masters can be found in appendix A 2 2 3 1 STEP 7 HW Config up to V 5 2 preparations GSD 1 C...

Page 69: ...ess the dialogue window Properties PROFIBUS Baud rate Profile Icons 3 Copy the icon files see section 2 2 for the CPV Direct into directory STEP7 S7DATA NSBMP on your PC or programmer The icon files c...

Page 70: ...2 Station selection with STEP 7 1 2 3 4 Fig 2 3 Station selection with STEP 7 HW Config the windows displayed are not all visible at the same time see text 1 If the hardware catalogue is not open clic...

Page 71: ...ion type Festo CPV DI02 onto the line of the DP master system 2 The dialogue window Properties PROFIBUS interface will be displayed 3 3 Select the PROFIBUS address identical to the selected setting on...

Page 72: ...STEP 7 HW Config example for adding one CP input module with 16 inputs explanations see text 1 Click on the icon of the valve terminal to be configured in the HW Config 1 The configuration table will...

Page 73: ...f your CPV Direct Assign the starting address in the window Properties DP slave 5 Note Pull the modules into the configuration table according to the physical sequence of the extensions of your CPI sy...

Page 74: ...e configuration With the tool change configuration you can commission mod ules without new configuration on the CP extension connection The tool change configuration is useful if various extensions ar...

Page 75: ...ven if the addresses are used incorrectly Incorrect addressing can cause functional damage with the tool change configuration With the tool change configuration make sure that the input and output sig...

Page 76: ...a CPV DI02 No Standard configuration DP identifiers Addressing 1 16DO 1 O20 0 O21 7 CPV DI02 CP E08 M12 CL 8DI I20 0 I20 7 2 16DO 1 O20 0 O21 7 8DO O22 0 O22 7 CPV DI02 CP A04 M12 CL CP E08 M12 CL 8DI...

Page 77: ...ge configuration DP identifiers Assigned addresses 16DO 1 O20 0 O21 7 I20 0 I20 7 1 32DX I20 0 I23 7 I20 0 I20 7 1 O22 0 O25 7 O22 0 O22 3 I20 0 I20 7 2 O22 0 O22 3 I20 0 I20 7 O20 0 O21 7 3 I20 0 I20...

Page 78: ...the 2nd output module In both cases address O23 7 is used Take into account in the controller that the lamp now lies at address O25 7 and an actuator at O23 7 Tool change configuration DP identifiers...

Page 79: ...Diagnosis CPV DI02 PROFIBUS DP 3 1 Festo P BE CPV DI02 EN en 0704NH Chapter 3...

Page 80: ...1 Diagnostic words 3 9 3 2 2 Diagnosis steps 3 10 3 2 3 Overview of the diagnostic bytes 3 12 3 2 4 Details for standard diagnostic information 3 13 3 2 5 Diagnosis with tool change configuration 3 19...

Page 81: ...Operating voltage supply for the electronics and sensors LED PL Power Load Load voltage supply for valves and valves outputs in the CP extension string 2 LED BF Bus fault status LED P Other fault mess...

Page 82: ...ormal operating status 3 1 2 Fault diagnosis with the LEDs Fault diagnosis with the LED PS The green LED PS Power System indicates faults in the operating voltage supply LED Colour Operating status Fa...

Page 83: ...Load voltage of CP valves of the CPV Direct 20 4 V PL green flashes slowly Load voltage of the CP valves outputs in the CPI extension string 20 4 V Check load voltage supply of the CPI extension stri...

Page 84: ...lowly 1 second intervals Field bus connection not OK Possible causes Station number not correct e g address assigned twice Field bus module switched off or defective Interrupted short circuited or fau...

Page 85: ...ion not permitted Check the CP configuration and if necessary carry out new recognition see section 1 2 4 Alternative Use the tool change configuration P red flashes slowly 1 second intervals Peripher...

Page 86: ...ition Valve solenoid coil Meaning off Normal setting Logical 0 no signal yellow lights up Switch position or Normal setting Logical 1 signal present Logical 1 but the load voltage of the valves lies b...

Page 87: ...nosis listed in EN 50170 is not supported 3 2 1 Diagnostic words The following fault states of the CPI system are grouped into diagnostic words and passed on to the DP master failure of the load volta...

Page 88: ...diagnostic step are represented Note The diagnostic information is only sent to the master if the device related diagnosis is activated DIL switch element 8 at ON see section 1 2 3 1 2 3 0 4 5 6 7 1 B...

Page 89: ...status 1 Device related diagnosis 1 see Tab 3 12 Bit There is a device related diagnosis 1 Fault CP string CP valve terminal 1 2 3 0 4 5 6 7 There is at least one fault see Tab 3 13 and Tab 3 14 1 Dev...

Page 90: ...iagnostic address 1 Octet Byte 0 1 Station status 1 Station status 2 2 1 2 3 Station status 3 Master address Diag Master_Add 4 3 4 5 Manufacturer s code Ident_number High byte 0Ah Manufacturer s code...

Page 91: ...not applied Data cable interrupted Fault in data cable 1 Diag Station_Not_Ready CPI system not yet ready for data exchange 2 Diag Cfg_Fault The configuration data received from the master do not agree...

Page 92: ...s set to 0 2 always 1 set by CPI system 3 Diag WD_On 1 Response monitoring watchdog activated 4 Diag Freeze_Mode 1 FREEZE activated 5 Diag Sync_Mode 1 SYNC activated 6 reserved 7 Diag Deactivated alwa...

Page 93: ...ess The address of the master which parametrized the CPI system is entered in this octet 5 6 Ident_number Manufacturer identification These octets contain the manufacturer identification 0A35h for the...

Page 94: ...4 Is sent to the master PLC only if the device related diagnosis is activated with the DIL switch Tab 3 12 Diagnostic bits of device related diagnosis 1 Octet 9 Device related diagnosis 2 Bit Meaning...

Page 95: ...module in the CP string signals diagnosis 4 Diagnosis in the CP string 1 4th module in the CP string signals diagnosis 5 7 reserved Tab 3 14 Diagnostic bits of device related diagnosis 3 Octets 11 16...

Page 96: ...g operation e g CPI module failed or CPI cable defective More than one module failed during operation modules are no longer recognized Check CP strings CPI modules and CPI cables if necessary replace...

Page 97: ...ation the diagnostic information for all modules in the CP string is entered in the 2nd diag nostic byte No information is given as to which module registers the fault Note the module LEDs in the CP s...

Page 98: ...ic outputs will be switched off or retain their status Warning Make sure that valves and outputs are put into a safe state if the faults named occur An incorrect status of the valves and outputs can l...

Page 99: ...of fault reactions of the control system Hard fault reaction the controller switches to the operat ing mode STOP when a fault occurs Soft fault reaction the controller remains in the operating mode R...

Page 100: ...FB 230 S_DIAG ET 200 Decentral Periphery System manual Siemens SIMATIC S7 M7 SFC 13 DP NRM_DG System and Standard Functions reference manual Siemens Tab 3 19 Possibilities for downloading the diagnosi...

Page 101: ...l has incorrect DIL setting 3 4 1 Read out diagnostic buffer with STEP 7 up to V 5 2 The diagnostic buffer of STEP 7 offers the possibility of dis playing diagnostic events of the S7 system in the seq...

Page 102: ...3 Diagnosis CPV DI02 PROFIBUS DP 3 24 Festo P BE CPV DI02 EN en 0704NH 1 2 3 4 5 Fig 3 5 Online diagnosis via the diagnostic buffer explanation see text...

Page 103: ...the device related diag nosis via the window Module information see Fig 3 6 1 Click with the right hand mouse key on the icon of the valve terminal 1 2 Click on Module information in the context menu...

Page 104: ...1 Output module If there is a short circuit or overload all the digital outputs of an output module will be switched off if it exists the diagnostic LED on the output module will light up otherwise t...

Page 105: ...utomatically in the program logical 0 RESET Briefly interrupt the CP connection at the CP output module or Outputs on the output module will be reset automatically CP output module or Interrupt briefl...

Page 106: ...vice related diagnosis 2 will be set to 1 Note The inputs cannot be used again until the short circuit or overload has been eliminated and the fault quitted Deleting faults You can quit the fault in o...

Page 107: ...Commissioning CPV CS02 ABB CS31 4 1 Festo P BE CPV DI02 EN en 0704NH Chapter 4...

Page 108: ...Contents 4 Commissioning CPV CS02 ABB CS31 4 1 4 1 Preparing the CPV Direct for commissioning 4 3 4 1 1 Switching on the operating voltages 4 3 4 1 2 Address assignment of the CPV Direct 4 4 4 1 3 Ge...

Page 109: ...ld bus configuration are complete and correct the power supplies for the programmable logic controller and for the field bus slaves are switched on either simul taneously or in the sequence indicated...

Page 110: ...diagram shows the addressing sequence of the individual CPV valve plates 0 1 2 3 4 5 8 9 10 11 12 13 6 7 14 15 Fig 4 1 Address assignment of the CPV Direct A valve location on the CPV Direct always o...

Page 111: ...PV Direct and from the front to the rear on the individual valve locations 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 On 00 On 01 On 03 On 02 On 05 On 04 On 06 On...

Page 112: ...wing applies to the CPI CP system 16 inputs or 16 outputs each occupy one CS31 bus address A 16 group which has been started also occupies a full CS31 bus address Note Select the range n 0 60 for the...

Page 113: ...CS31 CPU as bus master The CPV Direct offers the following on the ABB CS31 max 48 outputs valves or digital outputs and max 32 inputs The following applies for the assignment of bus addresses Module...

Page 114: ...rminal or CPI output module 40O O n 00 O n 15 O n 1 00 O n 1 15 O n 2 00 O n 2 15 CPV Direct CP extension modules CP valve terminal or CPI output module 48O O n 00 O n 15 O n 1 00 O n 1 15 O n 2 00 O...

Page 115: ...n the CPV Direct The CPV Direct has been extended with one CP CL output module and one CP CL input module and occupies two CS31 bus addresses station numbers 1 CPV Direct 2 Output module CP A04 M12 CL...

Page 116: ...4 Commissioning CPV CS02 ABB CS31 4 10 Festo P BE CPV DI02 EN en 0704NH...

Page 117: ...Diagnosis CPV CS02 ABB CS31 5 1 Festo P BE CPV DI02 EN en 0704NH Chapter 5...

Page 118: ...3 5 1 2 Fault diagnosis with the LEDs 5 4 5 1 3 LEDs for status display of the valve solenoid coils 5 8 5 2 Diagnosis via the field bus 5 9 5 3 Setting the diagnostic mode 5 11 5 4 Fault treatment 5 1...

Page 119: ...LED PS Power System Operating voltage supply for the electronics and sensors LED PL Power Load Load voltage supply for valves and valves outputs in the CP extension string 2 LED BF Bus fault status L...

Page 120: ...rmal operating status 5 1 2 Fault diagnosis with the LEDs Fault diagnosis with the LED PS The green LED PS Power System indicates faults in the operating voltage supply LED Colour Operating status Fau...

Page 121: ...eck load voltage supply pin 2 PL green flashes fast Load voltage of CP valves of the CPV Direct 20 4 V PL green flashes slowly Load voltage of the CP valves outputs in the CPI extension string 20 4 V...

Page 122: ...flashes slowly 1 second intervals Field bus connection not OK Possible causes Station number not correct e g address assigned twice Field bus module switched off or defective Interrupted short circui...

Page 123: ...Check the CP configuration and if necessary carry out new recognition see section 1 2 4 Alternative Use the tool change configuration Correct address setting 1 60 P red flashes slowly 1 second interv...

Page 124: ...n valve solenoid coil Fault treatment off Normal setting Logical 0 no signal yellow lights up Switch position or Normal setting Logical 1 signal present Logical 1 but operating voltage of the valves l...

Page 125: ...general monitoring of the CS31 system bus e g total failure of local modules The CPUs and couplers scan the diagnostic messages provided by the CPV Direct The appropriate ABB manuals are valid for all...

Page 126: ...t without extension or extended by one CP valve terminal CP output module 4D Binary inputs outputs CPV Direct extended by one input module 3 Group no set station number decimal 4 1D Internal module fa...

Page 127: ...ls CPI output modules in the CP extension string Failure of the additional supply for the CPI input modules in the CP extension string The following table shows the reaction of the diagnostic LEDs or...

Page 128: ...any electric outputs will be switched off after 250 ms in the event of faults Note Please note the following if the outputs are reset after PLC stop field bus interruption or fault Single solenoid va...

Page 129: ...ult deleted Deleting faults You can quit the fault by resetting all 8 outputs You can do this in one of the following ways Options Explanation Set all the outputs of the output module to logical 0 RES...

Page 130: ...ise the green LED will flash the fault bit in the diagnostic byte will be set to logical 1 Note The inputs cannot be used again until the short circuit or overload has been eliminated and the fault qu...

Page 131: ...Technical appendix A 1 Festo P BE CPV DI02 EN en 0704NH Appendix A...

Page 132: ...ical specifications for the CPV CS02 A 5 A 2 PROFIBUS DP Commissioning with the general DP master A 6 A 2 1 Bus start A 6 A 2 2 Send parametriziung data A 7 A 2 3 Check the configuration data A 9 A 2...

Page 133: ...k protection against direct and indirect contact as per IEC DIN EN 60204 1 by means of a PELV circuit Protected Extra Low Voltage Electromagneticcompatibility EMC interference emission EMC resistance...

Page 134: ...ripple 4 Vpp within tolerance Electrical isolation bus interface opto decoupled Load voltage for solenoid CPV valves Pin 2 Power supply connection nominalvalue tolerance 24 V DC reverse polarity prote...

Page 135: ...loating Type of transmission serial asynchronous half duplex Baud rate 9 6 12000 kBaud automatic baud rate recognition Cable type depending on cable length and baud rate see controller manual A 1 3 Te...

Page 136: ...ppropriate sections Module consistency FREEZE and SYNC identifiers section 2 1 4 GSD section 2 2 A 2 1 Bus start In order to commission the CPI system correctly the DP master must carry out the follow...

Page 137: ...sponse monitoring of the CPI system ON OFF 0 OFF 1 ON 4 Freeze_Req 0 FREEZE mode not requested by the master 1 FREEZE mode set by the master 5 Sync_Req 0 SYNC mode not requested by the master 1 SYNC m...

Page 138: ...Station Delay Responder min TSDR The minimum time the CPI system must wait before the reply telegram may be sent to the DP master 5 and 6 Ident_number Transmission of the manufacturer identifier of th...

Page 139: ...tal outputs valve coils of the CPV SC Extension 8 digital inputs Octet 16 Octet 1 10h e g CPI CP input modules Extension 16 digital inputs Octet 17 Octet 11h modules Extension 24 digital inputs Octet...

Page 140: ...nction Data_Exchange the CPI system expects the output data for the valves and electric outputs The input data are sent to the master as a reply telegram A 2 5 Read diagnostic information Slave_Diag T...

Page 141: ...service access points SAP Function Available Destination SAP DSAP Data_Exchange Yes NIL RD_Inp Yes 56 RD_Outp Yes 57 Slave_Diag Yes 60 Set_Prm Yes 61 Chk_Cfg Yes 62 Get_Cfg Yes 59 Global_Control Yes...

Page 142: ...A 5 Bus parameters and reaction times A 2 8 Transmission times on the PROFIBUS DP Note Observe here the cycle time of your PLC and the update time of the PROFIBUS DP The time delay within the CP syste...

Page 143: ...se are available from Festo Plug Type Part no PG7 straight FB SD GD7 18 497 PG9 straight FB SD GD9 18 495 PG7 angled FB SD WD7 18 524 PG9 angled FB SD WD9 18 525 Bus connection IP65 field bus plug fro...

Page 144: ...3 WS WD 8 540 331 angled plug angled socket 2 m suitable as drag chain KVI CP 3 WS WD 2 540 332 angled plug angled socket 5 m suitable as drag chain KVI CP 3 WS WD 5 540 333 angled plug angled socket...

Page 145: ...in SEA 5GS 11 DUO 192 010 Sensor plug straight M8 3 pin can be soldered SEA GS M8 18 696 Sensor plug straight M8 3 pin can be screwed SEA 3GS M8 S 192 009 Connector set for CP E16 KL IP20 Z SEA KL SAC...

Page 146: ...A Technical appendix A 16 Festo P BE CPV DI02 EN en 0704NH...

Page 147: ...Index B 1 Festo P BE CPV DI02 EN en 0704NH Appendix B...

Page 148: ...B Index B 2 Festo P BE CPV DI02 EN en 0704NH Contents B Index B 1...

Page 149: ...Operating voltage switching on 4 3 Preparing for commissioning 4 3 Short circuit overload 5 13 Abbreviations product specific XI Accessories A 13 Address assignment CPI CP modules 2 6 B Baud rate 1 17...

Page 150: ...placement 1 43 D Designated use VII Diagnostic mode 1 9 DIL switches 1 5 E Earth connection 1 32 Electrical connecting and display elements 1 4 EMERGENCY STOP circuit 1 30 Examples of configuration 2...

Page 151: ...SF 3 7 5 7 M M12 adapter 1 22 N Notes on the use of this manual VIII O Operating voltage Switching on 4 3 Operating voltage cable 1 25 P Pictograms X Pin assignment Field bus interface 1 19 Power supp...

Page 152: ...9 DP identifier 2 8 Fault treatment 3 20 Field bus interface Pin assignment 1 18 FREEZE 2 7 General DP master A 6 Icon files 2 9 Implemented functions A 11 LEDs 3 3 Module consistency 2 8 Most import...

Page 153: ...ble 1 10 Permitted 1 8 Setting 1 7 1 10 Strain relief 1 15 String assignment Save 1 39 Switching onreaction CPI system 1 40 T Target group VII Technical specifications CPV DI02 and CPV SC02 A 3 Text m...

Page 154: ...B Index C 8 Festo P BE CPV DI02 EN en 0704NH...

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