Festo CP Factory Original Operating Instructions Download Page 6 | Manualshive

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Safety instructions

6

© Festo Didactic

8065842 en

1.2

Pictograms

This document and the hardware described in it include warnings concerning possible hazards which may
arise if the system is used incorrectly.
The following pictograms are used:

Hazard warning

Warning - dangerous electric voltage

Read and observe the operating and safety instructions prior to commissioning.

Switch off the device and unplug the connection for power supply from the plug socket
before commencing installation, repair, maintenance or cleaning work.

Warning

–

hand injuries

Warning

–

lifting heavy loads

Information and/or references to other documentation

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Summary of Contents for CP Factory

Page 1: ...Festo Didactic 8152450 en 10 2022 8152450 Labeling CP Factory CP Lab Original operating instructions...

Page 2: ...course intended to refer to both male and female persons The use of a single gender e g he him should not be construed as gender discrimination it is intended solely to make the manual easier to read...

Page 3: ...14 4 5 Guarantee and liability for application examples 16 4 6 Cyber security 16 4 7 Additional safety instructions 17 4 8 Guarantee and liability 18 4 9 Transport 19 4 10 Name plates 20 4 11 CE Decl...

Page 4: ...h beam sensor Workpiece detection 56 7 5 2 Proximity Switch Z and X axis cylinder 58 7 5 3 Vacuum suction nozzle 60 7 6 Adjusting the one way flow control valves 62 7 7 Adjusting the pressure regulato...

Page 5: ...t in fatal or severe personal injury if not avoided WARNING indicates a potentially hazardous situation which may result in fatal or severe personal injury if not avoided CAUTION indicates a potential...

Page 6: ...llowing pictograms are used Hazard warning Warning dangerous electric voltage Read and observe the operating and safety instructions prior to commissioning Switch off the device and unplug the connect...

Page 7: ...ety requirements and safety regulations and whose training has been documented accordingly The laboratory or the classroom must be equipped with the following devices An emergency off device must be p...

Page 8: ...machinery is a highly hazardous activity The operating company must draw up and document a workplace risk assessment The trainees must be briefed on all the relevant safety aspects before work commenc...

Page 9: ...nents and systems In particular the safety instructions must be adhered to by all persons who work with these components and systems Furthermore all pertinent accident prevention rules and regulations...

Page 10: ...h the basic regulations regarding occupational safety with the safety instructions and with the accident prevention regulations and who have been instructed in the use of the components and systems Ha...

Page 11: ...such objects to fall off 4 2 Mechanical components WARNING Switch off the power supply Switch off both the operating power and the control power before commencing work on the circuit Never reach into...

Page 12: ...er supply When devices are connected to an unsuitable power supply exposed components can cause dangerous electrical voltage that can lead to severe or fatal injury Always use power supplies that prov...

Page 13: ...boratory socket is available it must always be connected to the protective grounding The protective grounding must always be connected first before voltage and disconnected last after disconnecting th...

Page 14: ...cylinders so that the piston rod s working space is unobstructed along its entire stroke range Make sure that the piston rod cannot collide with any of the rigid components in the setup Risk of accid...

Page 15: ...tic circuits Switch off the compressed air supply before dismantling the circuit Press the blue release ring down so that the tubing can be pulled out Noise due to escaping compressed air Noise caused...

Page 16: ...networks Systems machines and components should only be connected to a company s network or the Internet if and as necessary and only when the suitable security measures e g firewalls and network segm...

Page 17: ...y do not match use a separate upstream fuse in order to provide appropriate overcurrent protection Devices with a grounding terminal must always be grounded If a ground terminal green yellow laborator...

Page 18: ...Improper installation commissioning operation or maintenance of the system Operation of the system with defective safety equipment or with improperly attached or non functional safety equipment and pr...

Page 19: ...k Please note that eccentric centers of gravity can cause the station to tip over Stations with attachments at height will have a high center of gravity Take care to avoid tipping over during transpor...

Page 20: ...pe code 2 Material number 3 Production code 4 Technical data 5 Technical data 6 Technical data 7 Safety note 8 Manufacturer address 9 UK importer address 10 Country of origin 11 Internet address servi...

Page 21: ...Fundamental safety instructions Festo Didactic 8065842 en 21 4 11 CE Declaration of Conformity...

Page 22: ...Fundamental safety instructions 22 Festo Didactic 8065842 en...

Page 23: ...Fundamental safety instructions Festo Didactic 8065842 en 23...

Page 24: ...the requirements of all applicable EU directives We confirm this with the CE mark As a consequence of Changes hardware software Additions or improper use Product safety can no longer be guaranteed by...

Page 25: ...any signs of damage Please contact our Service department to arrange this 4 13 1 Emergency stop If a station has an emergency stop button the emergency stop signal switches off all actuators An ackno...

Page 26: ...w point Class 4 3 C Ambient conditions Operating environment Use inside building only Ambient temperature 5 C 40 C Rel air humidity 80 up to 31 C Pollution degree 2 Dry non conductive contamination Op...

Page 27: ...Technical data Festo Didactic 8065842 en 27 Illustration similar...

Page 28: ...ed load take up point WARNING Securing transit routes The supply routes must be cleared prior to transport and must be suitable for the forklift truck to pass through If necessary warning signs or bar...

Page 29: ...n be removed opened up fully and the station can be taken out and moved to its intended location Care must be taken with all components projecting from the machine as sensors and similar small parts c...

Page 30: ...re put in a row one behind the other this will form a production line carrier pallet workpiece Carriers are transported on the conveyors of the basic modules And on the carriers there are pallets with...

Page 31: ...beling is designed for Make a label on a workpiece Illustration similar Position Designation 1 I O module 2 Pressure control valve for vacuum and Z axis approx 2 bar 3 Label printer 4 Sensor workpiece...

Page 32: ...se 1 Proximity sensor SMT 8M A PS 24V E 2 5 OE 574335 BG3 Z axis upper end position 2 Proximity sensor SMT 8M A PS 24V E 2 5 OE 574335 BG4 X axis pick up label position 3 Proximity sensor SMT 8M A PS...

Page 33: ...Didactic 8065842 en 33 Illustration similar Position Description Part number Res Ident Use 1 Light guide unit D SOEG L Q30 P A S 2L 8127556 BG5 Workpiece available 2 Light guide SOOC TB M4 2 R25 55281...

Page 34: ...Design and function 34 Festo Didactic 8065842 en I O module XD1 part number 8027412 illustration similar Zebra label printer ZD410 PH1 part number ZEB ZD410 illustration similar...

Page 35: ...r Position Description Part number Res Ident Use 1 Valve CPVSC1 M M5 548901 MB 1 Move out X axis 2 Valve CPVSC1 K M5C 548899 MB 3 Move Z axis upwards 3 Valve CPVSC1 K M5C 548899 MB 4 Move Z axis downw...

Page 36: ...D with HGL M5 B 193138 530029 2 one way flow control valve GRLA M5 QS 4 D with HGL M5 B 193138 530029 3 Guiding drive DFM 12 50 P A GF 170829 4 one way flow control valve GRLA M5 QS 4 D 193138 5 QS c...

Page 37: ...r Position Description Part number 1 Pressure regulator for vacuum VRPA CM Q6 E 8086004 2 Pressure regulator for Z axis approx 2 bar VRPA CM Q6 E 8086004 3 vacuum generator VN 05 H T4 PQ2 VQ2 O1 P 536...

Page 38: ...ted or from the transition table default mode selected If the label is pushed out by the printer compressed air is applied to the blowpipe and the label is blown upwards to the vacuum suction connecti...

Page 39: ...tarted 2 The X axis goes out and the vacuum is switched on 3 A label is printed 4 The blowpipe is switched on and air flows out 5 The label is ejected from the printer 6 The label is sucked to the con...

Page 40: ...onnected to the electrical board of the module via I O The I O module 1 of the application module is connected to the I O terminal 2 on the electrical board of the module The example refers to the con...

Page 41: ...XS16 Workpiece available BG5 XD1 XK I4 XD1 XS17 Vacuum available BP6 XD1 XK I5 XD1 XS18 Reserve XD1 XK I6 XD1 XS19 Reserve XD1 XK I7 XD1 XS20 Outputs Designation Equipment identifier Application Appl...

Page 42: ...ead the general installation instructions in the manual of your basic module The following instructions apply particularly to the CP Application Module 7 1 Workplace The commissioning of the CP Applic...

Page 43: ...nction Electrical connections Mechanical components and connections Emergency Stop devices 7 3 Safety Regulations WARNING Any damages must always be repaired instantly The CP Application Module may on...

Page 44: ...stopper edge and the profile edge is the same with a CP Lab conveyor as with a CP Factory basic module The assembly process is explained in the following chapter as an example The displayed dimension...

Page 45: ...c module CP Lab Conveyor Mounting the CP application module is very easy Two M5 slot nuts 2 have to be put into the inner front slot of the cross profile 4 of the basic module CP Lab Conveyor Then put...

Page 46: ...the slot nuts 2 underneath the mounting brackets 1 of the CP application module so that the internal threads of the slot nuts are visible underneath the elongated holes of the mounting brackets NOTE U...

Page 47: ...to the position required Push a carrier with pallet and front cover to the stopper position The front cover points with its inside upwards The drilled hole of the front cover is on the left side Have...

Page 48: ...ct the I O terminal 3 of the CP application module with the control 1 of the basic module CP Lab Conveyor Therefore use the connecting cable with SysLink plugs 5 which has already been attached to the...

Page 49: ...Sub interface for analogue signals 6 on the rear board of the basic module CP Lab Conveyor Therefore use the provided connecting cable 1 with standard D Sub plugs 15 pin two rowed Electrical connecti...

Page 50: ...ection is based on the principle of the following sketch The application module is connected from the valve terminal to the shut off valve 2 on the conveyor belt The hose 1 nominal width 4 is simply i...

Page 51: ...asic module Mounting the CP application module is very easy Two M5 slot nuts 1 have to be put into the inner front slot of the cross profile 4 of the CP Factory basic module Then put two additional M5...

Page 52: ...lot nuts 2 underneath the mounting brackets 1 of the CP application module so that the internal threads of the slot nuts are visible underneath the elongated holes of the mounting brackets NOTE Use Al...

Page 53: ...the position required Push a carrier with pallet and front cover to the stopper position The front cover points with its inside upwards The drilled hole of the front cover is on the left side Have a...

Page 54: ...roduces two analogue output signals with the distance sensors These are set on the analogue terminal and have to be connected with the analogue inputs of the CP Factory basic module Connect the analog...

Page 55: ...tion is based on the principle of the following sketch The application module is connected from the valve terminal to the shut off valve 3 on the conveyor belt The hose nominal width 4 is simply inser...

Page 56: ...kpiece detection Illustration similar Position Designation 1 sensor and light deflection 8127556 D SOEG L Q30 P A S 2L 2 Sensor socket with sensor 552812 SOOC TB M4 2 R25 and adapter lens 552830 SASF...

Page 57: ...ion Align the transmitter and receiver fibre optics Attach the fibre optics to the fibre optic unit You might have to turn the adjusting screw with a small screwdriver until the switching status displ...

Page 58: ...8M A PS 24V E 2 5 OE 2 X axis in pick up position 574335 SMT 8M A PS 24V E 2 5 OE 3 X axis back 574335 SMT 8M A PS 24V E 2 5 OE 4 Z axis in lower position 574335 SMT 8M A PS 24V E 2 5 OE The proximit...

Page 59: ...proximity switch as far as the switching status display LED appears 3 Move the proximity switch into the same direction by a few millimeters as far as the switching status display disappears 4 Move t...

Page 60: ...en 7 5 3 Vacuum suction nozzle Illustration similar Position Description 1 Vacuum suction nozzle 536796 VN 05 H T4 PQ2 VQ2 O1 P The vacuum suction nozzle sucks the label onto the adapter plate a safe...

Page 61: ...he setting of the vacuum switch for monitoring the vacuum depends on the application Switch on the operating voltage The VN P is in the basic state Definition Switching pressure SP Vacuum at which the...

Page 62: ...low control valve 193138 GRLA M5 QS 4 D for Z axis cylinder 2 One way flow control valve 175055 GRLZ M5 QS 3 LF C for blowpipe for determining the flow rate 3 One way flow control valve 193138 GRLA M5...

Page 63: ...exhaust air improvement of the operating behaviour even if the load changes Requirements Pneumatic port of the cylinders has been made Compressed air supply is switched on Procedure 1 At first turn of...

Page 64: ...Didactic 8065842 en 7 7 Adjusting the pressure regulator Pressure regulator Illustration similar Position Description 1 Pressure regulator 8086004 VRPA CM Q6 E for vacuum 2 Pressure regulator 8086004...

Page 65: ...ressure regulator completely Then turn it on again and adjust it to approx 1 bar To secure the screw tighten the knurled screw to lock it 2 Start a test run the workpiece shouldn t fall off Procedure...

Page 66: ...module is on CP Lab or CP Factory System can be operated Own operating concepts or external controls are also possible If the application module is mounted on a CP Lab or a CP Factory basic module th...

Page 67: ...Operation Festo Didactic 8065842 en 67 2 Then click on Setup setup mode is active 3 Change to Setup mode page...

Page 68: ...Operation 68 Festo Didactic 8065842 en 4 Choose application...

Page 69: ...H_MB3 is activated lights up blue if active PH_BG3 Sensor PH_BG3 lights up green when Z axis in upper end position 3 Move Z axis Button lower move Z axis downwards actor PH_MB is activated lights up b...

Page 70: ...inting process can be started with the corresponding variable Printer code printer template Explanation of the printing code Description 1 F Is the value for the filename see parameter 2 1 Is the valu...

Page 71: ...s displayed 4 Start printing Makes a print out 5 Actual step Only display here the current step is displayed 6 File no The file number can be edited in setup mode otherwise it is used to display the c...

Page 72: ...65842 en 8 2 Transitions of the application module The transitions are located in the Parameters submenu The transitions can be displayed or changed here How the transitions are processed is described...

Page 73: ...Operation Festo Didactic 8065842 en 73 8 3 Process of the application module There is no process page available on the HMI for this application module...

Page 74: ...ssage from the interactive message S4 S_SensChk Check start condition via sensor and activate fault pattern in case of error Call FC301 SensorCheckLabeling Sensor check ok T4 T_SensCheckOk Wait sensor...

Page 75: ...nsor BP6 is not active S7 S_MovUpPos Lift Z Axis set MB3 reset MB4 T7 T_Up Wait for Z Axis in upper position wait for BG3 Suction plate is occupied T22 T_SuctOccpd Wait for suction plate is occupied w...

Page 76: ...it for not busy and not started S10 S_VacSwitchOn Activate blowing air and vacuum set MB6 reset MB7 T10 T_VacSwitchOn Wait for vacuum built up conditions S11 S_MovBackPos Switch off blowing retract X...

Page 77: ...ait for label cutted wait 200ms S18 S_LablPlacd Check if label has been placed switch on vacuum feedback from vacuum switch must be missing set MB6 Label was placed T18 T_LablPlacd Wait 500ms for labe...

Page 78: ...ed reset MB4 T29 T_ResOkDn Wait for Z Axis in upper position wait for BG3 S2 Jump back to step 2 Z Axis is down T31 T_ZIsDown Wait for Z Axis is in lower position wait for BG4 S27 S_ResZDown Reset Ven...

Page 79: ...IsBetween Wait for Z Axis not in upper and not in lower position wait for not BG3 and not BG4 S28 S_ResZBetween Reset Ventilate cylinder chambers of raising and lowering Z axis set MB3 set MB4 T34 T_W...

Page 80: ...the value in the transition table Note The file no selects the desired image template for printing The image template can be created via the printer s website 2 Variable 1 Value any Limitation No lim...

Page 81: ...m variable 2 is independent from the chosen picture template Q The same QR string then the actual parameters instead the placeholders to generate an optional QR Code 3 Parameter 2 string Example XA XF...

Page 82: ...the cause of the error has to be fixed Then acknowledge the fault and restart the station Message class 1 displayed red in the message line the program and the automatic mode are stopped at the end o...

Page 83: ...end position PH_BG4 not reached left Check sensor end position Instance Z axis_down 0 ActuatorCntrApp Vacuum Timeout feedback from sensor PH_BP6 without control of actor PH_MB6 Instance Vacuum Check c...

Page 84: ...n default mode Position Note 1 Repeat An attempt is made to run the application again 2 Ignore The error status is ignored the workpiece carrier receives the status code as indicated in the transition...

Page 85: ...der position is terminated with an error and canceled depending on whether an error step has been defined or not 4 Reject order the application will not be executed In the MES the step of this order p...

Page 86: ...es Ident Use Valve CPVSC1 M M5 548901 MB 1 Move out X axis Valve CPVSC1 K M5C 548899 MB 3 Move Z axis upwards Valve CPVSC1 K M5C 548899 MB 4 Move Z axis downwards Plate CPVSC1 SP M5 527532 XL10 Valve...

Page 87: ...ervals you should have checked the lenses of the optical sensors fibre optics and reflectors the active surface of the proximity switch the entire station can be cleaned with a soft lint free cloth or...

Page 88: ...ng 88 Festo Didactic 8065842 en 12 Further information and updating Further information and updates on the technical documentation of Festo Didactic components and systems can be found on the Internet...

Page 89: ...esto Didactic 8065842 en 89 13 Disposal NOTE Electronic waste contains recyclable materials and must not be disposed of with the domestic waste Bring electronic waste to a designated municipal collect...

Page 90: ...Disposal 90 Festo Didactic 8065842 en Festo Didactic SE Rechbergstra e 3 73770 Denkendorf Germany 49 711 3467 0 www festo didactic com 49 711 34754 88500 did festo com...

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