Festo Compact Performance CP-FB6-E Manual Download Page 7

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Important user instructions

This manual contains instructions on the dangers which
may occur if the CP system is not used correctly. These
instructions are always printed in italics, are framed and
also signalled by a pictogram.

Danger
categories

A distinction is made between the following:

WARNING
This means that personal injury tor damage to
property may occur if these instructions are not
observed.

CAUTION
This means that damage to property may occur if
these instructions are not observed.

PLEASE NOTE
This means that this instruction must also be ob-
served.

Contents and general safety instructions

CP FB6-E 9809c

Summary of Contents for Compact Performance CP-FB6-E

Page 1: ...Compact Performance CP fieldbus node 6 Programming and diagnosis Fieldbus protocol INTERBUS...

Page 2: ...stribution and utilization of this docu ment as well as the communication of its contents to others without expressed authorization is prohibited Of fenders will be held liable for the payment of dama...

Page 3: ...Order no 165 206 Title Manual Designation P BE CP FB6 E GB Contents and general safety instructions II CP FB6 E 9809c...

Page 4: ...s 1 16 1 7 Connecting the operating voltage 1 17 2 Commissioning 2 1 Preparing the CP system for operation on the INTERBUS 2 3 2 1 1 Operating voltage 2 3 2 1 2 Saving the string assignment 2 3 2 2 Pr...

Page 5: ...tic bus LEDs 3 6 3 2 Testing the valves 3 8 3 3 Diagnosis via INTERBUS 3 10 3 3 1 Diagnostic status register 3 10 3 3 2 Periphery fault PF 3 11 3 4 Reaction to faults in the control system 3 12 A Tech...

Page 6: ...mply also with national and local safety laws and regulations Target group This manual is directed exclusively at technicians who are trained in control and automation technology and who have experien...

Page 7: ...d by a pictogram Danger categories A distinction is made between the following WARNING This means that personal injury tor damage to property may occur if these instructions are not observed CAUTION T...

Page 8: ...onal movements of the connected actuators Electrostatically vulnerable components These will be damaged if you touch the contact sur faces This mark indicates activities which can be carried out in an...

Page 9: ...rogramming and diagnosing CP valve terminal pneumatics CP modules electronics Contents Special information on commissioning programming and diagnosing related to the node used Information on fitting i...

Page 10: ...ovide digital inputs outputs I Os Digital inputs and outputs Node CP field bus node with without field bus connection to which the I O modules are connected Save SAVE buttons Save the current string a...

Page 11: ...Contents and general safety instructions X CP FB6 E 9809c...

Page 12: ...Chapter 1 Installation 1 Installation CP FB6 E 9809c 1 1...

Page 13: ...to optical fibre waveguide 1 10 1 4 2 Non floating remote bus 1 11 Connecting the incoming remote bus 1 12 Connecting the continuing remote field bus 1 13 1 5 Connection to the installation remote bu...

Page 14: ...of the connected actuators undefined switching states of the electronic components CAUTION The node of the CP system contains electrostatically vulnerable components Do not therefore touch any compon...

Page 15: ...oning Set switch 4 to the position relevant to your controller see manufacturer specific addressing During operation Do not modify the setting of the DIL switch In this way you can avoid undesired rea...

Page 16: ...1 Valve test ON CP system start without valve test OFF CP system start with valve test operation see chapter 3 2 2 Select common error messages periphery messages OFF all error messages are transmitt...

Page 17: ...he field bus for the valve terminal One of these connections is intended for the incoming cable the other for the continuing field bus cable 1 2 INTERBUS interface incoming INTERBUS interface continui...

Page 18: ...e suppression via RC network or con nection to optical fibre waveguide Non floating structure interference suppression via earthing on both sides Possible connection variants Connection variants Remot...

Page 19: ...the screening shielding of the bus cable is conducted to earth on one side via the RC network on the other side however it is earthed via the screening sleeve of a metal plug Any equalizing currents o...

Page 20: ...es the electromagnetic inter ference through the screening shielding of the bus cable is earthed on both sides via the screening sleeve of a metal plug A star shaped low impedance earthing or potentia...

Page 21: ...btainable from Phoenix Contact GmbH Co Postfach 1341 32 819 Blomberg Germany Article IBS SYS INST UM Order no 27 54 28 6 Connecting to optical fibre waveguide Connection to the bus can also be made wi...

Page 22: ...remote bus The plugs or sockets and cables listed below can be obtained from the suppliers quoted The plugs or sockets are suitable only for the cables named here You must order different plugs if yo...

Page 23: ...D Reference conductor Sleeve Screening Screening shielding Do not connect pins not listed here Plug selection Part no 9 pin plug with socket insert screened shielded with sleeve housing Possible desig...

Page 24: ...n 5 Sleeve Screening Screening shielding Do not connect pins not listed here Pin selection Part no 9 pin plug with pin insert screened shielded with sleeve housing Possible designs a straight socket b...

Page 25: ...mote bus 7 24 V Supply to installation remote bus 8 0 V Supply to installation remote bus Sleeve Screening Screening shielding Do not connect pins not listed here Plug selection Part no 9 pin plug wit...

Page 26: ...remote bus 8 0 V Supply to installation remote bus 9 RBST Create bridge to pin 5 Sleeve Screening Screening shielding Plug selection Part no 9 pin plug with socket insert screened shielded with sleeve...

Page 27: ...P modules to a string The total cable length on one string must not exceed 10 m You thereby avoid faults in data exchange between the node and the connected CP modules Information on this procedure ca...

Page 28: ...k By using PELV power units protection against electric shock protection against direct and indirect contact in accordance with EN 60204 1 IEC 204 is guaranteed on Festo valve terminals Safety transfo...

Page 29: ...1 Installation 1 18 CP FB6 E 9809c...

Page 30: ...Chapter 2 Commissioning 2 Commissioning CP FB6 E 9809c 2 1...

Page 31: ...2 8 2 2 3 Bus configuration without CMD software 2 12 Logical addressing 2 12 Physical addressing 2 15 Ascertaining the number of bits for the process data channel per CP system 2 16 2 3 Commissioning...

Page 32: ...ply further INTERBUS slaves 2 1 2 Saving the string assignment PLEASE NOTE Before commissioning the CP system you must first prepare the CP system see CP System manual Before commissioning the CP syst...

Page 33: ...son between the NOMINAL and ACTUAL configurations in order to detect any addressing errors Access these specifications during a syntax check of a program in order to avoid addressing errors Configurat...

Page 34: ...n the relevant manual for the CMD software It is assumed here that the user is already familiar with the information in the CMD manual PLEASE NOTE The software packages are subjected to modifications...

Page 35: ...the Ident code Proceed as follows Open the dialogue window of the INTERBUS modu le Select the option Inserting with the Ident code Fig 2 1 Inserting bus slaves with the Ident code 2 Commissioning 2 6...

Page 36: ...utputs on your CP system The last used string is decisive here see CP system manual CP system last used string Equipment on CP system assigned address range Process data channel bits 0 Up to 16 inputs...

Page 37: ...ialogue window below you can describe the slave and enter information about the valve terminal e g the name of the station and a picture of the slave Fig 2 3 Dialogue window Insert Device Description...

Page 38: ...types Remote bus or Installation remote bus Icon Open the dialogue window Icon if you wish to use specific icons for the Festo CP system PLEASE NOTE The specific icons for the Festo valve terminals ca...

Page 39: ...Proceed as follows Use the box Select to select the file Festo ICL Mark the icon which corresponds to your CP system Transfer the icon with OK The icons are numbered The following table shows the rel...

Page 40: ...with valves and or outputs 4 Type 02 with inputs and outputs 5 Type 02 only with valves 6 Type 10 with INTERBUS Loop When all the entries have been completed the CP sys tem will be integrated into you...

Page 41: ...ID CODE Always configure a CP system with inputs and outputs1 with Ident code 3 1 Valve coils and or electrical outputs One or more configuration lists have been created in the PLC or in the INTERBUS...

Page 42: ...t used string is decisive here see CP system manual Ascertain the required number of bits for the process data channel according to the following table Ascertaining the ID code and process data channe...

Page 43: ...system ID code Process data channel bits I O address IN OUT String 0 16 outputs and 16 electrical inputs 3 48 O 20 0 21 7 I 20 0 21 7 String 1 reserved O 22 0 23 7 I 22 0 23 7 String 2 16 outputs and...

Page 44: ...is address the appropriate number of bits in the process data channel of all the slaves This process must be carried out separately for the inputs and the outputs PLEASE NOTE The number of inputs on a...

Page 45: ...1 2 3 3 3 3 3 16 32 48 64 16 inputs outputs 32 inputs outputs 48 inputs outputs 64 inputs outputs Example Calculating the physical addresses 1st CP system 2nd CP system 3rd CP system 4th CP system Pro...

Page 46: ...ating voltage for the master module When you switch your controller on it will automatically carry out a comparison between the NOMINAL and AC TUAL configurations For this configuration run it is im p...

Page 47: ...This will lead to an error message because of the factory setting of the DIL switch Recommendation If the safety concept of your machine system permits commission the CP system with both operating vo...

Page 48: ...ERBUS or compatible bus systems depends principally on the INTERBUS module and your control ler CAUTION There are different address assignments on the INTERBUS This is due to the assignment of the pro...

Page 49: ...utput byte byte n is mapped on valve coils 8 15 of the valve terminal byte n 1 is mapped on coils 0 7 In the following chapters you will find instructions on modifying the position of the low bytes an...

Page 50: ...data word is composed The factory setting is OFF Siemens mode CAUTION When replacing a CP field bus node CP FB6 E make sure that the DIL switch is correctly set You thereby avoid errors in addressing...

Page 51: ...A E Output Input Fig 2 7 Address assignment of the outputs and inputs in Siemens mode on the INTERBUS A0 A15 E0 E15 A16 A31 E16 E31 A32 A47 E32 E47 A48 A63 E48 E63 2 Commissioning 2 22 CP FB6 E 9809c...

Page 52: ...be swapped CAUTION When replacing a CP field bus node CP FB6 E make sure that the DIL switch is correctly set You thereby avoid errors in addressing the inputs out puts Standard mode structure of proc...

Page 53: ...in the con figured address range In order to do this proceed as follows Insert a valve terminal into your bus structure necessary steps see section 2 2 2 Bus configura tion via the CMD software Use th...

Page 54: ...determine the I O addresses in the following dialogue window example Siemens mode byte by byte assignment for an S5 Fig 2 10 Entering process data example of Siemens mode 2 Commissioning CP FB6 E 980...

Page 55: ...I O assignment at bit level is only necess ary in special cases The following dialogue window shows the entries re quired for swapping the assignment of the high byte and the low byte example byte swa...

Page 56: ...ed Periphery faults PF If a fault is recognized by the CP system a periphery fault will also be triggered transmitted to the module and displayed there The causes of the fault in the CP system can how...

Page 57: ...of the valve terminal is without voltage This is al ways the case when the load voltage is not switched on until after the power up phase of the controller Due to the factory setting of DIL switch el...

Page 58: ...Chapter 3 Diagnosis 3 Diagnosis CP FB6 E 9809c 3 1...

Page 59: ...age POWER or POWER V 3 5 3 1 4 Diagnostic bus LEDs 3 6 3 2 Testing the valves 3 8 Starting the test routine 3 9 Stopping the test routine 3 9 3 3 Diagnosis via INTERBUS 3 10 3 3 1 Diagnostic status re...

Page 60: ...isplays on the bus node The LEDs on the node permit fast on the spot diag nosis 1 2 3 INTERBUS specific LEDs Operating voltage LEDs String LEDs Fig 3 1 LEDs of CP node FB6 1 2 3 3 Diagnosis CP FB6 E 9...

Page 61: ...e is applied to pin 1 and the node is ready to operate POWER V Operating voltage display of valves Lights up when operating voltage is OK pin 2 0 3 CP string LED In starting phase blinks if the string...

Page 62: ...rror message of the LEDs RC BA RD None Check the compressed air supply pilot exhaust channels See error message of the LEDs RC BA RD POWER POWER V Operating voltage of the outputs pin 2 not in toleran...

Page 63: ...ervicing required RC BA RD String x Valve test mode is switched on or string assignment of CP system has been modified Exit the self test by switching off the operating voltage or check correct string...

Page 64: ...TERBUS not active By pressing the SAVE button you can change the address length of the CP system compared with the last saved Switch off the operating voltage and then switch on again When switched on...

Page 65: ...ovements of the actuators CAUTION This test function runs automatically in the CP valve terminals All valves are switched on off cyclically All programmed interlocks or continue conditions are ignored...

Page 66: ...s 1 and 2 7 Set DIL switch element 1 to ON within 5 seconds If the 5 second interval is exceeded the CP valve ter minal CP system will resume normal operation Then switch on the operating voltage at t...

Page 67: ...ontains the following diagnostic information n n 1 7 0 7 6 5 4 3 2 1 0 USER User fault parametrizing PF Periphery fault e g valve terminal BUS Bus fault CTRL Fault in module hardware DETECT Diagnostic...

Page 68: ...or Errors 1 and 2 are not transmitted 1 Voltages for valves below tolerance 21 6 V 2 Voltage for valves switched off e g EMERGENCY STOP Factory setting All errors 1 5 are transmitted 3 Supply to input...

Page 69: ...terruption of the field bus cable all outputs valves and electrical outputs will be switched off after 25 ms With programmed INTERBUS reset or processor reset all outputs valves and electrical outputs...

Page 70: ...Appendix A Technical appendix A Technical appendix CP FB6 E 9808c A 1...

Page 71: ...Contents A Technical appendix A 1 Technical specifications of the field bus node CP FB6 E A 3 A 2 Index A 5 A Technical appendix A 2 CP FB6 E 9808c...

Page 72: ...tromagnetic compatibility interference emission tested as per EN 55011 resistance to interference tested as per EN 50082 2 Limit values class A Fieldbus node CP FB6 E can also be used with individual...

Page 73: ...1 2 Table of current consumption Residual ripple 4 Vpp within tolerance Power failure bridging time 20 ms Operating voltage Solenoid valves of CP terminal Pin 2 Operating voltage connection rated val...

Page 74: ...ing the ID code 2 13 Ascertaining the process data channel bits 2 13 B Bus LEDs diagnosis 3 6 Byte swap 2 21 C Configuration list 2 4 creating 2 4 Configuration run 2 17 Connecting INTERBUS interface...

Page 75: ...eatment 3 10 F Faults field bus 3 12 PLC 3 12 Floating structure 1 8 I Information on this manual V Installation remote bus connection 1 14 continuing 1 15 incoming 1 14 non floating 1 14 INTERBUS add...

Page 76: ...21 N Nominal actual configurations 2 4 Non floating remote bus 1 11 Non floating structure 1 9 O Operating status 3 4 Operating voltage CP system 2 3 P Physical addresses calculating 2 16 Physical ad...

Page 77: ...1 13 S SAVE string assignment 2 3 Screening shielding variants 1 7 Siemens settings 1 4 2 3 String assignment saving 2 3 Switching status valves 3 8 T Target group V Technical specifications A 3 Test...

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