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Felder G 500, User Manual, Page: 2 / 84

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For the safety of all personnel, it is necessary to conscientiously study this manual before assembly and 

operation. This manual must be kept in good condition, as it belongs to the machine! Furthermore, keep 

the manual to hand and in the vicinity of the machine so that it is accessible to personnel when they are 

using, maintaining or repairing the machine.

Edgebander

G 500

Attention: The machine must be inspected immediately on arrival. If the machine was damaged during 

transport or if any parts are missing, a written record of the problems must be submitted to the forwarding 

agent and a damage report compiled. Be sure, also to notify your supplier immediately.

© FELDER Maschinenbau

Heiligkreuzerfeld 18

A-6060 Hall in Tirol

Tel.:  +43 (0) 5223 5850 0

Fax:  +43 (0) 5223 5850 62

Email:  [email protected]

Internet: www.felder.at

24. April 2007

FELDER

A product of the FELDER GROUP

Summary of Contents for G 500

Page 1: ...Keep this manual handy and in good condition for continual reference User Manual Edgebanding maschine with chain feeding and glue pot G 500...

Page 2: ...or repairing the machine Edgebander G 500 Attention The machine must be inspected immediately on arrival If the machine was damaged during transport or if any parts are missing a written record of the...

Page 3: ...tion of Conformity 12 4 Specifications 13 4 1 Dimensions and weight 13 4 2 Operation and storage conditions 13 4 3 Technical features 14 4 3 1 Polishing module 14 4 4 Electrical connection 15 4 5 Part...

Page 4: ...djustment 32 8 6 3 Changing tools 33 8 7 Flush trimming 33 8 7 1 Function 35 8 7 2 Copying roller adjustments 35 8 7 3 Changing tools 36 8 8 Scraping unit 37 8 8 1 Function 38 8 8 2 Copying pads adjus...

Page 5: ...tric current Not observing the safety instructions increases the risk of serious injury or death Required electrical repairs may only be carried out by a trained electrical technician 1 2 Information...

Page 6: ...ts of the machine 1 4 Copyright This manual should be handled confidentially It is desig nated solely for those persons who work on or with the machine All descriptions texts drawings photos and other...

Page 7: ...led without problem This material is also easy to dis pose of and does not pollute the environment or jeopard Attention Used electrical materials electronic components lubricants and other auxiliary s...

Page 8: ...e not permitted All claims regarding damage resulting from improper use that are made against the manu facturer and its authorized representatives shall be rejected The operator shall be solely liable...

Page 9: ...potential risks If the personnel lack the necessary knowledge for work ing on or with the machine they must first be trained Responsibility for working with the machine installation service maintenanc...

Page 10: ...g Safety Warning Risk of injury Because you may come into contact with warm melting glue there is the danger of burning and causing serious injury Gloves Safety glasses Edgebander G 500 2 7 Personal s...

Page 11: ...e machine Risk of cutting injuries especially when changing the tooling Contact with the rotating saw blade and or the scor ing unit can cause an injury Danger of injury due to ejected workpieces Risk...

Page 12: ...f Conformity is valid only if the CE label has been affixed to the machine Modifying or altering the machine without the express written agreement of the manufacturer shall render the war ranty null a...

Page 13: ...erating conditions Operation room temperature 15 to 35 C Edgebander G 500 Total height 2100 mm Shipping width min 3180 mm Weight netto 750 kg Workpiece thickness min max 10 60 mm Fig 1 Dimensions Mach...

Page 14: ...Flush saw motor performance 0 35 kW 200 Hz Total installed performance 5000 W Vacuum connection 120 mm 4 3 1 Polishing module Rotation speed of the brushes performance 0 37 kW 1400 l min Dimensions of...

Page 15: ...cantly affect the emission level that presently exists at the workplace include duration of the effect characteristics of the workspace and other ambient influences The permissible workplace values ma...

Page 16: ...machine Edgebander G 500 Fig 2 Overview Heavy duty chain feeder Edgebanding material Coiled edgebanding material Strip material Glue roller and glue pot Pressure roller Guillotine Saw trimmer Flush an...

Page 17: ...d for SP1 and SP2 Selectors ON OFF ON OFF Edge guillotine from the coil ON for edge in coils and OFF for edges in strips Fig 4 Electrical control panel ON OFF End trimmer OFF end trimmer exclusion ON...

Page 18: ...crewed to the loading sur face Take measures to prevent the machine from slipping sideways Ropes belts or other hoisting devices must be equip ped with safety hooks Do not use torn or worn ropes Do no...

Page 19: ...hine and use this information to check that the machine can be transported through narrow passageways The machine must be shrinkwrapped and transported upright on two wooden trusses which can be used...

Page 20: ...air tight packaging and protected against corrosion desiccant 6 3 Transport inspection Upon arrival inspect the shipment to ensure that it is complete and has not suffered any damage Any complaints mu...

Page 21: ...nd its parts are complete and intact Attention Risk of material damage Only operate the machine in ambient temperatures from 10 to 40 C If the instructions are not followed damage may occur during sto...

Page 22: ...surfaces using a cleaning product such as an alkaloid Turpentine or Naptha These cleaning products may not be sprayed but should be applied using a rag which is then disposed off according to applicab...

Page 23: ...e of lubrication The use of lubricant oils can damage some of the pneumatic components Therefore the lubrication in particular with some types of oils can seriously damage and compromise the functioni...

Page 24: ...ture of the glue pot reaches 190 C Setup and installation Edgebander G 500 Main power system Main cable Attention Do not action manufally the switch of the chain feed if the glue is not fluid 2 Becau...

Page 25: ...ison with the ma chine The dust extraction hoses must be electrically conduc tive and grounded to prevent electrostatic loading Before putting the machine into operation for the first time inspect it...

Page 26: ...at there is sufficient space to work around the machine Keep the work area orderly and clean Components and tools that are not put in their correct place or put away may be the cause of accidents Inst...

Page 27: ...maintains its quality the glue pot must be kept at operational temperature for as short periods as possible We advise that the glue pot is not completely filled keep the level of glue constant and rep...

Page 28: ...uded by acting on the knob At the factory the glue pot is excluded to avoid any dam ages during transport Always exclude the glue pot when machine is travelling Fig 14 Exclusion of glue pot 8 3 4 Main...

Page 29: ...sists of a cylinder driven blade working in a scissorlike motion This unit is only used for edging veneer melamine PVC ABS polyester in rolls and with a diameter of 3mm Its task is to trim the edge ma...

Page 30: ...ooden or plastic tools so that you do not damage the surface of the rollers The bearings of the rollers are tin plated and lubricated for life Periodically clean with compressed air and lubricate the...

Page 31: ...ion button G for the back section Motor stand and tracks are mounted on a sliding carriage This sliding carriage mounted on two ball screw jack guides can move vertically on the work piece thanks to t...

Page 32: ...tting is lost or different knives are installed proceed as follows Open the back door whereby all electronic and pneumatic functions are blocked and for safety reasons set the general switch to OFF an...

Page 33: ...or shaft 8 6 4 Maintenance work Check constantly even a few times per day the end trim unit and take away any pieces of trimmed edges which could bother functions or movements Remove all glue residue...

Page 34: ...Frontal locking adjustment top flush trim Position adjustment top flush trim in regards to edge thickness Bottom copying roller adjustment Position adjustment bottom flush trim in regards to edge thi...

Page 35: ...lease clamping lever 2 diagram 27 and operate the ball handle 2 diagram 27 After regulation pull the clamping lever tight In order to position the trimming unit according to the thick ness of the edge...

Page 36: ...re pull out the motor pulling it backwards and lay it on the working table to substitute the whole cutter loosen the fixing screw as indicated with the Alan key supplied with stan dard equipment to re...

Page 37: ...cal copier Side copier Chip breaker spring Fig 31 Bottom scraper Top scraper Fixing bracket on pressure bar Knife depth adjustment Locking of knife depth adjustment Knob to exclude scraper Copying pad...

Page 38: ...ge surface Fig 33 Function The upper edge scraping unit regulates itself automati cally when the tool thickness is changed because it is attached to a pressure bar According to the edge scra ping knif...

Page 39: ...he side copier 9 fig 32 can be adjusted by knob 1 fig 35 by loosening fixing screws 2 fig 35 Regulates the working radius Fig 35 Top scraper The vertical copier 8 fig 31 is adjusted at factory and doe...

Page 40: ...ife by loosening screw 1 fig 37 To remount the scraper knife follow the mounting sequence in fig 37 keeping the knife pushed into place Fig 37 Changing knives 8 9 Buffing The unit is made up of Top bu...

Page 41: ...parameters to respect in the choice of buffers are the following maximum diameter permitted 150 mm diameter fixing spindle 20 mm maximum weight for each buffer 200 gr maximum 3000 rpm Attention An ex...

Page 42: ...s the arrow on the protection guard of the pressure bar then the next panel to be worked can be put through If this measurement is not respected the working cycle is altered and the panels damaged If...

Page 43: ...t a cloth with the solvent and one by one clean the rollers and rubber inserts Fig 41 Maintenance work To clean the rollers it is necessary to stop all machine functions whilst for the rubber inserts...

Page 44: ...main switch on O zero padlocked compressed air disconnected and make sure that the maintenance or ad justments are done only by qualified persons To substitute fuses proceed as follows cut off main el...

Page 45: ...ccidentally being switched on again Also the pneumatic feed has to be switched off The pressure vent must be set to the release pressure setting Ensure that there is sufficient space to work around th...

Page 46: ...lation ball shoe through the greasing nipple Check tension and remove dust with a vacuum cleaner do not grease Lubricate through the lubrication bushing every 300 hours Drive chains Check tension and...

Page 47: ...elops Stricktly speaking In the event of a breakdown which creates danger for either personnel or equipment the machine should be stopped immediately by activating the emergency stop Also disconnect t...

Page 48: ...re Temperature not correct Glue level too low Chip residue on glue spreader Too much glue No lubrication The torque control is not correctly set Selector switch is on strip position Compressed air hos...

Page 49: ...opiers Knives not sharp enough Excess cut off Chip breaker spring does not function The blowers do not function Excessive buffing Buffers not in use Buffers too far away from edge Decrease the pressur...

Page 50: ...50 Edgebander G 500 Spare parts 11 Spare parts...

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Page 78: ...78 Edgebander G 500 Circuit diagram 12 Circuit diagram...

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Page 82: ...ation 22 Intended use 8 IR heating lamp 54 K Knife substitution and sharpening 29 L Legend 5 Liability 6 Location of machine 22 Lubrication table 46 M Maintenance 6 34 43 Maintenance schedule 46 Manua...

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Page 84: ...FELDER Maschinenbau Heiligkreuzerfeld 18 A 6060 Hall in Tirol Tel 43 0 5223 58 50 0 Fax 43 0 5223 58 50 62 Email info felder at Internet www felder at...

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