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DTC1000Me-1250e-4250e-4500e Card Printer Service Manual PLT-01543 rev 1.0

November 2013 87

Remove/Replace the PCB Output Controller -A930503

Step Procedure

Caution: Turn OFF the Printer and unplug the power cord from the Printer.

Remove the Flipper Covers.

Disconnect all cable connections

Hold the 2 tabs BACK to release the board from the holding tabs.

Replace with new board.

Procedure is complete

Tools needed:

T10 Torx screwdriver

Estimated Repair Time: 20 min

Preparation:

Remove the Covers

Important:

This procedure can only be performed by

authorized service personnel.

Summary of Contents for DTC4500e

Page 1: ...Barranca Parkway Irvine CA 92618 2215 USA FARGO DTC1000Me DTC1250e DTC4250e DTC4500e Card Printer Service Manual PLT 01543 Rev 1 0 November 2013 2013 HID Global Corporation ASSA ABLOY AB All rights re...

Page 2: ...8 USA 866 607 7339 6 M F 7am 6pm CST Phoenix Road Haverhill Suffolk CB9 7AE England 44 1440 711 822 M TH 8 30 17 30 GMT FR 8 30 17 00 19 F 625 King s Road North Point Island East Hong Kong 852 3160 98...

Page 3: ...move Replace the Cleaning Roller D930121 Input Feed Lever D930132 55 Input Lever Gear D930164 55 Remove Replace Supply Spindle RFID Motor 58 Remove Replace Ribbon Take Up Motor D930014 60 Remove Repla...

Page 4: ...ovember 2013 4 Appendix C 127 Lamination Module Mainboard connections 127 Upper Sensing Cables 127 Feed Lower Sensing Cables 128 Upper Lam Head Cables 129 Lower Lam Head Cables 130 Lower Motor Cables...

Page 5: ...ination Module parts replacement procedures Important These procedures can only be performed by authorized service personnel Estimated repair time may vary according to the technician s experience Cau...

Page 6: ...uthorized service personnel perform these procedures Caution This device is electrostatically sensitive It can be damaged if exposed to static electricity discharges Information that raises potential...

Page 7: ...1 0 November 2013 7 Tools need for DTC Card Printer repair replacement procedures T10 Torx screwdriver E Clip tool Small flathead screwdriver Needle Nose Pliers NOTE HID Global offers a kit that conta...

Page 8: ...t up the top cover and disconnect the display cable D930607 from the mainboard Remove the top cover by flexing the center to disengage the insert tabs DTC1250e single side shown Tools needed T10 Torx...

Page 9: ...d the side covers to the frame 5 Remove both side covers The input and output hoppers are attached to the side covers 6 Remove the 2 screws on the bottom right and left side to remove the inner back c...

Page 10: ...nd unplug the power cord from the Printer DTC4250e DTC1250e Dual If the Dual Sided Printing Module needs to be removed for any Printer Replacement procedures or to remove the covers follow this proced...

Page 11: ...e 2 Remove the Top Cover first in order to access the Flipper Module screw attachment From the back of the printer locate and remove the 2 screws and washers 3 Remove the Top Cover Unsnap the release...

Page 12: ...0e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 12 Step Procedure 4 Remove one 1 screw F000178 that attaches the Flipper Module to the Printer Detach the cable from J23 on t...

Page 13: ...01543 rev 1 0 November 2013 13 Step Procedure 5 Tilt the Flipper Module back to release the 3 tabs from the bottom of the printer NOTE Your printer may or may not have screws holding the Module to the...

Page 14: ...ing Module has been removed DTC1250e DUAL DTC4250e Single Tools needed T10 Torx screwdriver Estimated Repair Time 15 minutes Preparation Important This procedure can only be performed by authorized se...

Page 15: ...ocedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer 2 From the back of the printer locate and remove the 2 screws and washers 3 Remove the Top Cover Unsnap the release ta...

Page 16: ...1 0 November 2013 16 Step Procedure 4 To Remove the Display With the Top Cover removed unsnap the display by pivoting from the top DOWN to release the bottom tabs Remove the ribbon cable from the mai...

Page 17: ...rev 1 0 November 2013 17 Step Procedure 6 Remove the Input Hopper by tilting back and away from the frame There are tabs at the bottom that hold the hopper to the frame 7 Remove the screw that holds...

Page 18: ...e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 18 Step Procedure 9 Remove the outer back cover by releasing the tabs on the right and left side Tilt cover down to release th...

Page 19: ...013 19 Step Procedure 10 Remove the 2 screws on the bottom right and left side to remove the inner back cover Right Side Left Side 12 Lift UP the bottom of this cover to release the upper tabs that ho...

Page 20: ...Printer 2 Remove the card output hopper Squeeze in from the top to unlatch the tabs DTC4500e Tools needed T10 Torx screwdriver Estimated Repair Time 15 minutes Preparation Important This procedure ca...

Page 21: ...1543 rev 1 0 November 2013 21 Step Procedure 3 From the back of the printer locate and remove the 2 screws and washers 4 Remove the Top Cover Unsnap the release tabs located on the back of the printer...

Page 22: ...ovember 2013 22 Step Procedure 5 NOTE In some cases you may need to remove the Display Unsnap the display by pivoting from the top DOWN to release the bottom tabs Remove the ribbon cable from the main...

Page 23: ...23 Step Procedure 7 Remove 2 screws F000178 from the bottom of the Printer Release the cable connection 8 Remove the Input Hopper by tilting back and away from the frame There are tabs at the bottom t...

Page 24: ...rd Printer Service Manual PLT 01543 rev 1 0 November 2013 24 Step Procedure 10 Tilt down and remove the Output Cover 11 Remove the Back Cover Remove the 2 screws and washers Release for 2 tabs at the...

Page 25: ...Printer Service Manual PLT 01543 rev 1 0 November 2013 25 Step Procedure 12 Lift UP the bottom of this cover to release the upper tab locks that hold the cover to the frame 13 Reverse assembly instru...

Page 26: ...odule does not need to be removed in order to repair the Lamination Module unless replacing the Lamination Mainboard Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Pr...

Page 27: ...e Top Cover D930294 01 to unsnap it from the module 5 Open from front door Unsnap to loosen the 2 side tabs located on either side of the Lam Input Cover D930290 01 It is not necessary to remove the L...

Page 28: ...November 2013 28 Step Procedure 6 Open the Flipper Door Remove the 2 screws F000178 from the left side Picture shows door removed but not necessary for Lamination cover removal 7 Remove 1 screw F00017...

Page 29: ...02 panel from the bottom and lift up to remove Make NOTE of the latches holding these together when replacing it 9 Remove the Front Lam Door Cover D930291 01 by flexing the door IN release the top and...

Page 30: ...val 1 If the Lamination Module needs to be removed from the printer completely then turn the printer over and unscrew the 2 screws that attach the Lamination Module to the printer 2 Remove the screw F...

Page 31: ...ge of the table Unclip the tabs from below and move the module outward This will release the PCB connection within the door NOTE When replacing the module carefully line up the PCB connection push the...

Page 32: ...rom the Mainboard 3 Remove the 2 screws F000178 shown The center open hole is for the frame peg NOTE NA Non APAC AP APAC FD Flipper Dual Check the printer label to order the correct board Tools needed...

Page 33: ...Card Printer Service Manual PLT 01543 rev 1 0 November 2013 33 Step Procedure 4 Slide board out from the corner posts 5 Install new board and reconnect all wires Wires are labeled for location connect...

Page 34: ...and unplug the power cord from the Printer 2 Remove the top cover of the printer 3 Pull forward on the display to un snap from the bottom of the display Lift out to remove 4 Remove the ribbon cable D9...

Page 35: ...4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 35 Step Procedure 5 Install completed assembly Do not pinch the cable when replacing Pull cable taught when replacing 6 Procedu...

Page 36: ...n OFF the Printer and unplug the power cord from the Printer 2 Remove Covers 3 Lay printer on its front Remove the cable harness D930600 from the Stepper Motor Tools needed T10 Torx screwdriver E CLIP...

Page 37: ...ter frame Make NOTE of where the 2 screw washers go and the one machine screw Remove the printhead cable for more clearance The motor is attached to a plastic mounting frame 5 Remove the 4 screws that...

Page 38: ...1 0 November 2013 38 Step Procedure 6 If replacing the Pulley D900430 remove the E CLIP 140063 Replace with new Pulley Re install the E clip 7 Replace the new Motor to the mount frame Make sure Sprin...

Page 39: ...nt provides a self tensioning feature Keep the four 4 screws loose while holding the Mount Frame Allow the spring to self tension then tighten the four 4 screws 10 Install belt on stepper motor assemb...

Page 40: ...11 Fit the Mount behind the tab on the printers side plate frame This locks the mount in place 12 Secure the stepper drive assembly with 2 screws F000171 with 2 washers 140040 and one screw F000178 a...

Page 41: ...Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 41 Step Procedure 13 Plug motor cable back in Replace the Printhead cable if it was removed in step 4 14 Procedure is c...

Page 42: ...Assembly D930028 Remove the 3 screws that hold the Motor Mount to the printer frame Make NOTE of where the 2 screw washers go and the one machine screw Remove the printhead cable for more clearance T...

Page 43: ...ev 1 0 November 2013 43 Step Procedure 3 Remove the Mag Roller Gear D930361 by pulling out 4 Remove the Ribbon Deflector Plate D930129 to access the Mag Roller Release the tabs that hold the plate in...

Page 44: ...oller in place Make sure roller sits in front tab hidden in front sideplate Make sure tabs line up and snap into place Wiggle in place NOTE Do not hold the roller by the rubber but only from the plast...

Page 45: ...tep Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer 2 Remove the Output Roller Gear D930361 by pulling straight out No need to remove the Stepper Motor Assembly Too...

Page 46: ...and out 4 Replace with new roller and replace the gear onto the roller Procedure completed 5 Pinch Roller and Spring Remove the output roller first as stated above and then remove the Pinch Roller Us...

Page 47: ...F the Printer and unplug the power cord from the Printer 2 Remove the Stepper Motor Assembly E000062 3 Remove the E Clip 140048 and the pulley gear D900429 Remove washers from shaft Replace the gear i...

Page 48: ...November 2013 48 Step Procedure 4 Turn the twist lock Bushing Twist Lock D930178 counter clockwise to unlock and lift up It is not necessary to remove the surrounding gears 5 Remove the Platen Cam D9...

Page 49: ...13 49 Step Procedure 6 Remove the print head assembly if better access is needed See Printhead removal procedure Replacing the DTC Printhead 7 Move the lever up to clear the Platen Roller D930120 8 Re...

Page 50: ...Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer 2 Remove the mainboard D930500 3 Pull the tabs apart on the Bracket D930136 to release Lift up and out D930137 D930...

Page 51: ...2013 51 Step Procedure 4 Rotate the Lift Bracket D930136 with the spring D930266 upwards to disengage the hinge 5 Lift out the Pinch Roller Bracket D930137 NOTE Verify orientation when re installing 6...

Page 52: ...November 2013 52 Step Procedure 7 To reinstall the Pinch Roller Assembly a Verify orientation of the Pinch Roller Assembly b Connect the spring to the bracket Continued next page c Insert the Bracket...

Page 53: ...LT 01543 rev 1 0 November 2013 53 d Tilt the spring upward and fit in to the slot provided Some force is needed to snap the spring and tabs in place e Click the Bracket into the frame f Snap the Rolle...

Page 54: ...DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 54 g Procedure is complete...

Page 55: ...the mainboard D930500 4 Remove the screw F000178 washer 140040 from the motor assembly This is done from the front of the printer NOTE This step is used for the DTC 1250e 1000Me 4250e 5 Slide the Supp...

Page 56: ...the DTC 1250e 1000Me 4250e 6 Remove the Cleaning Roller Gear D930361 7 Remove the stepper motor assembly and belt D930028 8 Remove the pulley e clip and washers 9 Remove platen cam rotation Locking bu...

Page 57: ...er NOTE Do not hold the roller by the rubber but only from the plastic shaft The rubber can move out of position on the shaft and cause a print quality issue 12 Replace with new roller 13 Insert the S...

Page 58: ...from the Printer 2 Remove the screw F000178 washer 140040 from the motor assembly This is done from the front of the printer NOTE DTC1250e 4250e will have 2 screws holding the Supply DTC4500e has onl...

Page 59: ...E If ribbon wrinkle occurs after replacing the motor move the motor assembly DOWN slightly in the frame Loosen the 2 F000178 screws from the supply spindle move down 1 16th inch then tighten the F0001...

Page 60: ...the screw F000178 washer 140040 from the motor assembly This is done from the front of the printer 3 Slide the Take Up Motor DOWN to release Slide the Motor UP to install NOTE You do not need to remo...

Page 61: ...Printer Service Manual PLT 01543 rev 1 0 November 2013 61 Step Procedure 4 Remove the wire connection D930600 harness from the top of the Take Up Motor 5 Replace the complete assembly Motor 6 Reconne...

Page 62: ...nter and unplug the power cord from the Printer 2 Remove Supply Spindle RFID assembly Refer to Remove Replace Supply Spindle RFID Motor D930015 DTC4500e OR Remove Replace Supply Spindle RFID Motor D93...

Page 63: ...13 63 Step Procedure 3 Remove the Damper Cap F000487 Use a thin flathead screwdriver to loosen one side The cap will pop off NOTE Replace the Damper Cap by lining up the shaft first then snap the Damp...

Page 64: ...Printer Service Manual PLT 01543 rev 1 0 November 2013 64 Step Procedure 4 Remove the supply cover D930116 by pulling up from the open end This will unlatch the tabs holding the cover to the frame Thi...

Page 65: ...a thin flat blade screwdriver to unlatch the tabs holding the sensor to the frame 6 Press the new sensor into the assembly make sure the encoder wheel is in between the sensor 7 Replace with new Senso...

Page 66: ...See procedure above D930015 Un snap the PCB from the frame The PCB with the HOLES is set under the corner tabs Lift up this end first See picture below 2 Replace with new PCB and or Cable 3 Insert one...

Page 67: ...rom the Printer 2 Remove the Stepper Motor assembly first See steps 4 5 3 Remove the Platen Roller Gears D900429 to access the Ribbon Sensor Remove the retaining ring 140048 and pull off the gear Tool...

Page 68: ...have 2 screws holding the Supply DTC4500e has only one screw holding the supply 5 Slide the Supply Spindle DOWN To release Slide the Motor UP to install NOTE You do not need to remove the gears or the...

Page 69: ...ev 1 0 November 2013 69 Step Procedure 6 Remove the cleaning roller Gear D930361 to access the Ribbon Sensor 7 From the front of the printer Pinch the tabs to help remove the sensor from the frame PUS...

Page 70: ...e with the new sensor Push the sensor back in using the tabs to snap the sensor in place This is done from the rear sideplate of the printer near the gears Note The wire routing to the frame Shown unp...

Page 71: ...tor from the mainboard 3 Use a small flathead screwdriver to GENTLY pry the sensor up The sensor must be released from the small tab holding the sensor See the RED arrow NOTE Pry up on both sides of t...

Page 72: ...ember 2013 72 Step Procedure 4 Replace with the new sensor Line up the sensor and push down to snap it in place UNDER the small tab Route the cable on the right side of the frame as shown in the pictu...

Page 73: ...bly D930010 06 Short Module used for DTC4250e 4500e Flipper complete assembly MDP 00104 Tall Module used for DTC4500e Flipper complete assembly IMPORTANT NOTE The Flipper Table should be level when th...

Page 74: ...r of the printer Remove the Dual Sided Printing Module from the printer Short Dual Sided Printing Module shown D930010 06 Tools needed T10 Torx screwdriver Estimated Repair Time 15 min Preparation Rem...

Page 75: ...ver Grasp the cover from the open end and tilt forward to unlatch the front tabs 4 Remove the Flipper Base Cover Turn the module over and use a T10 Torx screwdriver to remove the 2 screws of the botto...

Page 76: ...ut Controller Main Board D930503 Lead Screw Assembly D930155 used for SHORT Module Lead Screw Assembly D930176 used for TALL Module Lead Screw Assembly Gear used for both Short and Tall D930106 Headli...

Page 77: ...Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer 2 Remove the Covers 3 Remove the Bushing Screw Twist Twist to unlock and lift off Tools needed T10 Torx screwdriver...

Page 78: ...500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 78 Step Procedure 4 Remove the Lead Screw Assembly by pushing UP and pulling OUT from the bottom at an angle Short Lead Screw D930155 T...

Page 79: ...Remove the one screw that holds the Flipper Table to the Bracket Table Mount 6 Remove the Flipper Table 7 Reverse assembly to install new Flipper Table Verify Lead Screw and Lead Pin is set correctly...

Page 80: ...Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 80 Step Procedure 8 Verify the Lead Screw Assembly has the washer and spring in the correct position 9 Replace the twis...

Page 81: ...30165 D930166 Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer 2 Start with the instruction for replacing the Flipper Table D930149 D920013 F000338 D930165 3 us...

Page 82: ...ep Procedure 3 Remove the Flipper Table from the Base Bracket by pinching the 2 side tabs inward to release the table from the base 4 Card Feed Roller D930149 Replace with the new Roller Line up the r...

Page 83: ...nd line up one end at a time 6 Gear D930165 D930166 placement shown below for pivot bracket Verify the assembly is fully snapped together if these are replaced 7 When re assembling the table verify th...

Page 84: ...ve the Flipper Covers 3 Disconnect the cable D930610 from J5 on the PCB If replacing this cable make NOTE of how the wire is routed 4 Remove the 2 screws F000178 that hold the motor to the frame 5 Rep...

Page 85: ...move the Flipper Covers 3 Pull the Headlift Sensor OUT towards the stepper motor gear to release from the frame Sensor does not come out with breaking the sensor or tab 4 Replace sensor by snapping IN...

Page 86: ...er 2 Remove the Flipper Covers 3 Push the sensor out using some pressure This sensor snaps in and out Do not use a metal tool or it may damage the sensor 4 Replace both upper and lower sensor at the s...

Page 87: ...unplug the power cord from the Printer 2 Remove the Flipper Covers 3 Disconnect all cable connections 4 Hold the 2 tabs BACK to release the board from the holding tabs 5 Replace with new board 6 Proc...

Page 88: ...access the mainboard 3 Turn the module up side down to access the 4 screws F000178 that hold the mainboard to the frame Remove the 4 screws Use caution when removing the mainboard so the power connect...

Page 89: ...edure 4 Remove all the wire connections Tilt the mainboard up to access the wires Wires are labeled with the numbered location for easy replacement Refer to Appendix B for wire board locations 5 Repla...

Page 90: ...tion Assemblies follow the same procedure This part is sold as one assembly which includes Platen Roller D920012 Upper Lamination Roller D920020 Lower Film LED A000454 Head Lift Sensor A000126 Thermoc...

Page 91: ...d Printer Service Manual PLT 01543 rev 1 0 November 2013 91 Step Procedure 3 Remove the Retaining Ring 140048 and Platen Drive Gear 810265 4 Remove the 3 screws F000182 that hold the assembly to the f...

Page 92: ...tion of Upper Lam Head Cables Lift Sensor D920156 connects to J4 Heater Cartridge D920113 connects to J9 RTD Cable D920151 connects to J18 Location of Lower Lam Head Cables Lift Sensor D920156 connect...

Page 93: ...al PLT 01543 rev 1 0 November 2013 93 NOTE Ensure there is cable slack between the lam head and the upper wire clip to allow free movement of the lam head Do not pinch any wires 8 Make NOTE of how the...

Page 94: ...4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 94 NOTE Ensure there is cable slack between the lam head and the lower wire clip to allow free movement of the lam head Do not...

Page 95: ...0119 01 Roller Input Flipside D920218 Roller Input D920015 Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer Roller placement shown Tools needed T10 Torx screwdr...

Page 96: ...LT 01543 rev 1 0 November 2013 96 Step Procedure A 2 To replace D920218 Input Flipside Roller Remove the 3 screws F000463 from the Stepper Motor Assembly NOTE Wire Routing A 3 Remove the retaining rin...

Page 97: ...Lift UP on the tab to unlock the pin underneath the tab A 5 Replace with the new roller D920218 Insert and secure into the brass bushing on the frame Use the E CLIP from the old roller Make NOTE of h...

Page 98: ...0Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 98 Step Procedure B 2 Remove the 3 screws F000463 from the Stepper Motor Assembly in order to remove the roller on the...

Page 99: ...4 Remove the Shaft Bushing D900046 Unlock the shaft bushing D900046 by turning it counter clock wise TIP Lift UP on the tab to unlock the pin underneath the tab B 5 Pull out the roller D920119 01 B 6...

Page 100: ...replace D920119 01 High COF Feed Roller Left Roller C 2 Remove the Lower Rewind Assembly to access the Left roller D920119 01 Remove Replace the Rewind Motor Assembly RFID Board A000365 01 C 3 LEFT RO...

Page 101: ...ter Service Manual PLT 01543 rev 1 0 November 2013 101 Step Procedure C 5 Remove the next retaining ring 140048 C 6 Remove the gear 810266 C 7 Remove the wave washer 130951 NOTE Orientation of wave wa...

Page 102: ...ove the Shaft Bushing D900046 Unlock the shaft bushing D900046 by turning it counter clock wise TIP Lift UP on the tab to unlock the pin underneath the tab C 9 Remove the roller D920119 01 C 10 Replac...

Page 103: ...ovember 2013 103 Step Procedure C 11 Reverse assembly to complete the roller replacement A new belt 220082 may be replaced if necessary C 12 TIP Orient the flat side of the shaft facing RIGHT on both...

Page 104: ...replace D920015 Input Feed Roller Remove the Rewind Motor to access the roller Remove Replace the Rewind Motor Assembly D 2 Remove the retaining ring 140048 D 3 Remove the pulley D850190 Pull up with...

Page 105: ...ushing D900046 by turning it counter clock wise TIP Lift UP on the tab to unlock the pin underneath the tab D 5 Remove the Roller D920015 D 6 Replace with the new roller D920015 Use the E CLIP from th...

Page 106: ...4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 106 Step Procedure D 8 TIP Orient the flat side of the shaft facing RIGHT on both rollers when replacing the pulley D 9 Shows order of...

Page 107: ...inter and unplug the power cord from the Printer 2 Unclip the Wire bundle for better access A000126 A000365 01 Tools needed T10 Torx screwdriver Estimated Repair Time 30 min Preparation Remove the Lam...

Page 108: ...m the frame TIP When reassembling use your finger to guide the encoder sensor from underneath to the proper position Slide in from the left at an angle then turn to match the snap tabs CAUTION Take ca...

Page 109: ...DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 109 Step Procedure 4 5 Verify the Encoder Wheel is positioned properly between the Encoder Sensor...

Page 110: ...ace the RFID PCB A000365 01 Remove the Rewind Assembly as described above Remove the Retaining Ring 140048 Gear D920170 Remove the Encoder Wheel 810492 2 screws hold the PCB A000365 01 Slide the RFID...

Page 111: ...ut replacing the Printhead This procedure can only be performed by authorized service personnel Caution Turn OFF the Printer and unplug the power cord from the Printer Danger Wear proper eye protectio...

Page 112: ...sembly steps to reassemble the Card Printer ESD precautions are necessary when handling electronics assemblies Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer...

Page 113: ...ice Manual PLT 01543 rev 1 0 November 2013 113 Step Procedure 3 Use a flathead screwdriver to lift the cover from the frame 4 VERY IMPORTANT STEP Turn the gear clockwise until the Push Rod is in the D...

Page 114: ...43 rev 1 0 November 2013 114 Step Procedure 5 correct position wrong position 6 Pull the 2 tabs IN and pull UP to loosen the Printhead assembly Hold UP until you can push the white rod to the right Do...

Page 115: ...DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 115 Step Procedure 7 Unlock the push rod by moving it from the left to the right side of the tab...

Page 116: ...Card Printer Service Manual PLT 01543 rev 1 0 November 2013 116 Step Procedure 8 The printhead assembly can now be pulled up and out from the frame 9 The back side of Printhead assembly shown has bee...

Page 117: ...DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 117 Step Procedure 10 Grasp the printhead mount and rotate to release the printhead from the main assembly...

Page 118: ...602 Be careful not to damage the pins Remove the Torx screw F000170 and release the ground cable Leave the wires in the main assembly 12 Before installing the new Printhead make NOTE of the R xxxx val...

Page 119: ...43 rev 1 0 November 2013 119 Step Procedure 13 Replace with the new printhead Install the printhead assembly holes into the tabs and tilt to snap the printhead assembly into place Verify the printhead...

Page 120: ...ine up the Printhead assembly IMPORTANT NOTE Verify the white Push Rod is to the right of the assembly before reinserting Verify the push rod is in the correct position It will rest to the right side...

Page 121: ...1 0 November 2013 121 Advanced Adjustment procedure 1 Open the Toolbox to access Advanced Settings tab from the printer driver 2 Use the R xxxx number from step 11 Add this number to the CURRENT box a...

Page 122: ...s Print Top of Form TOF Print End of Form EOF Print Left of Form LOF as needed by increasing or decreasing the CURRENT setting numbers NOTE Refer to the Advances Settings section in the User Guide 4 P...

Page 123: ...d Printer Service Manual PLT 01543 rev 1 0 November 2013 123 Step Procedure 5 To adjust IMAGE DARKNESS Increase the number to darken the image density or decrease the number to lighten the image densi...

Page 124: ...0Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 124 Appendix B Printer Mainboard connections J2 J4 J7 J12 Printhead Harness Cable D930616 Printhead Lift Stepper Senso...

Page 125: ...Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 125 J3 Motor Harness Cable D930600 Stepper Motor Ribbon Supply Ribbon Take up J8 RFID Cable D930603 J13 Encoder Cable D...

Page 126: ...DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 126 J10 D930608 Ribbon Sensor Cable J11 D930613 Card Path Cable...

Page 127: ...DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 127 Appendix C Lamination Module Mainboard connections Upper Sensing Cables...

Page 128: ...DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 128 Feed Lower Sensing Cables...

Page 129: ...DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 129 Upper Lam Head Cables...

Page 130: ...DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 130 Lower Lam Head Cables...

Page 131: ...DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 131 Lower Motor Cables...

Page 132: ...DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 132 Upper RFID and Ribbon Cable...

Page 133: ...DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 133 Appendix D Engineering Drawings...

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