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Fagor DDS APS-24, Hardware Manual

The Fagor DDS APS-24 Hardware Manual is essential for understanding and operating this high-quality product effectively. Ensure optimal performance by downloading the free manual from manualshive.com, providing detailed instructions and troubleshooting tips. Get the most out of your device with this comprehensive user guide.

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6

Ref.1912

DDS

HARDWARE

· 4 ·

I.

 

7

CABLES ................................................................................................................................... 235

Mains connection cable. Power supply - mains connection ...................................................... 236
Power cable. Motor-drive connection ........................................................................................ 238
Motor feedback cables .............................................................................................................. 240
CA-D1-D4 adapter cable ........................................................................................................... 242
Direct feedback cable  ............................................................................................................... 243
Signal cables for control and communications .......................................................................... 245
RS232/RS422 BE adapter  ........................................................................................................ 249
RS-232 serial line ...................................................................................................................... 250
RS-422 serial line ...................................................................................................................... 254

8

INSTALLATION ........................................................................................................................ 257

Location .................................................................................................................................... 258
Inductive components  ............................................................................................................... 265
System installation  .................................................................................................................... 266
Connection between modules ................................................................................................... 269
Power supply connections  ........................................................................................................ 285
Connection of the control and communications signals ............................................................ 287
Check the installation ................................................................................................................ 306

9

FUNCTIONAL SAFETY  ........................................................................................................... 307

Main characteristics of the safety functions  .............................................................................. 309
Drive Enable input and AS1-AS2 feedback output  ................................................................... 310
Fault detection and reaction ...................................................................................................... 311
Design requirements ................................................................................................................. 313
Electrical precautions ................................................................................................................ 315
Residual risks ............................................................................................................................ 316
Technical data of the safety functions ....................................................................................... 317
Response time of the safety functions ...................................................................................... 318
Cabling and grounding .............................................................................................................. 319
Commissioning ......................................................................................................................... 320
Maintenance, repair and analysis of hazardous events ............................................................ 321
Decommission and disposal  ..................................................................................................... 323
Indications regarding electrical safety, environmental conditions and EMC  ............................. 324

10

CONNECTION DIAGRAMS  ..................................................................................................... 325

SPD modular drive with FM7 asynchronous spindle motor ...................................................... 325
AXD modular drive with FKM synchronous axis servo motor ................................................... 326
AXD modular drive with FXM synchronous axis servo motor ................................................... 326
SCD compact drive with FM7 asynchronous spindle motor ..................................................... 327
ACD compact drive with FKM synchronous axis servo motor .................................................. 328
ACD compact drive with FXM synchronous axis servo motor .................................................. 329
Electrical cabinet. Diagrams  ..................................................................................................... 330
Diagrams with a PS-65A power supply ..................................................................................... 335
Diagrams with a PS-25B4 power supply ................................................................................... 337
Diagrams with a XPS power supply .......................................................................................... 339
Diagrams with an RPS power supply ........................................................................................ 341
ACD/SCD compact system diagrams, SERCOS connection ................................................... 343
ACD/SCD compact system diagrams, CAN connection  ........................................................... 345
AXD/SCD diagrams of a mixed system, SERCOS connection ................................................. 347
AXD/SCD diagrams of a mixed system, CAN connection ........................................................ 348
Holding brake connection diagram  ........................................................................................... 350
On-the-fly start/delta connection switching on FM7 spindles, E03|HS3 series ......................... 351

11

DIMENSIONS ........................................................................................................................... 353

Power supply modules .............................................................................................................. 354

Summary of Contents for DDS APS-24

Page 1: ...DRIVE DDS Hardware manual Ref 1912...

Page 2: ...by unauthorizedpersonnel damagecausedbytheinfluence ofothernearby equipment CE Declaration of Conformity and Warranty Terms The warranty terms may be requested from your Fagor Automation representati...

Page 3: ...power supplies 50 Regenerative regulated power supplies 66 3 DRIVES 95 Modular drives 96 Compact drives 140 Turning a drive on 176 4 AUXILIARY MODULES 179 Mains filters 180 Chokes 182 External Ballas...

Page 4: ...320 Maintenance repair and analysis of hazardous events 321 Decommission and disposal 323 Indications regarding electrical safety environmental conditions and EMC 324 10 CONNECTION DIAGRAMS 325 SPD m...

Page 5: ...ar drives 384 Compact drives 385 Positioning drives 386 Power supplies 387 Auxiliary units 388 Cables 389 Order example 391 Unit identification 392 13 COMPATIBILITY 393 Mains voltage 393 Compatibility...

Page 6: ...6 Ref 1912 DDS HARDWARE 6 I This page intentionally left blank...

Page 7: ...mplies with all applicable provisions of the following directives Directive 2014 30 EU of the European Parliament and the Council of February 26 2014 with regard to the approximation of the legislatio...

Page 8: ...Units whose manufacturing date is the same as or later than 2012 05 comply with this certificate The date appears on the version label stuck on the outside of the drive Equipment included Are excluded...

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Page 13: ...144 C P 20500 Arrasate Mondrag n Gipuzkoa Spain www fagorautomation com info fagorautomation es ABOUT THIS MANUAL MAN REGUL IN STAN Code 04754001 DANGER In order to comply with the EC seal indicated...

Page 14: ...options Bear in mind that some of the features or applications described in this manual depend on the software version installed These considerations are reflected in the man_dds_soft pdf manual supp...

Page 15: ...f polyethylene or with similar material 5 Pad the unit inside the cardboard box filling it with polyurethane foam on all sides 6 Seal the cardboard box with packaging tape or with industrial staples S...

Page 16: ...Ref 1912 DDS HARDWARE 16...

Page 17: ...C drives 0303 New drive SPD 2 85 New drive SPD 3 200 New capacitor module CM 1 60 replaces the previous CM 60 New spindle motors FM7 E01 and E02 versions 0305 New encoder E3 similar to E2 but with tap...

Page 18: ...dular spindle drive SPD 3 250 1107 No new hardware has been implemented 1109 No new hardware has been implemented 1209 Functional safety STO safety function New spindle compact drive SCD 2 75 1305 New...

Page 19: ...graphite environments Drives AXD 1 15 S0 0 C AXD 1 25 S0 0 C AXD 1 35 S0 0 C AXD 2 50 S0 0 C AXD 2 50 S0 2 C AXD 2 75 S0 0 C AXD 2 75 S0 2 C Removing the X5 connector on all RPS power supplies 1910 AC...

Page 20: ...Ref 1912 DDS HARDWARE 20...

Page 21: ...fety rules Forseen usage Destine the units to an industrial environment as instructed in this manual Cumply always with the current safety standards the indicated conditions and the technical data See...

Page 22: ...ly the measures given by EMC Malfunctions due to ignoring ElectroMagnetic Compatibility can cause unexpected system behavior Do the whole wiring carefully according to the measures given by EMC Do not...

Page 23: ...in the maintenance instructions in the machine instruction manual indicating that the safety function is no longer valid after this date 1 See sub section on Mission time of the STO in section 9 11 Ma...

Page 24: ...able in the downloads section of FAGOR S corporate website at http www fagorautomation com type of file EC Declaration of Conformity The warranty terms are available in the downloads section of FAGOR...

Page 25: ...h element that make up the system as well as the most important considerations regarding the installation of motors and modular drives power supplies and accessories such as cables connectors etc man_...

Page 26: ...of the FAGOR catalog and how to install them with the DDS system man_fxm_fkm_motors pdf spanish english They describe the FXM FKM families of synchronous motors of the FAGOR catalog and how to install...

Page 27: ...ral diagram Each element that make up the previous diagram will be explained in detail in the following chapters F H1 1 DDS system Description Power switch Mains filter 1 Motor E Motor with encoder po...

Page 28: ...r switch Mandatory Power supplies Non regenerative power supplies PS Regenerative power supplies XPS Regenerative regulated power supplies rectifier booster RPS Auxiliary power supply APS 24 Modular d...

Page 29: ...es ER TH or ER TH 18 FAN They are connected to the power supplies the compact drives or to BPM module PS 65A auxiliary power supply APS 24 Regenerative power supplies they integrate the auxiliary powe...

Page 30: ...upply module Drives Auxiliary modules Stage 3 Connection configuration See block diagrams See connection diagrams See dimension drawings Power and signal cable selection Suggestions for cable installa...

Page 31: ...tion 1 Ref 1912 31 DDS HARDWARE 1 4 Insulation diagram of a machine system System CN Numeric Control AXD SPD Drive FKM Servomotor F H1 3 Insulation diagram of a system CN AXD SPD FKM in a machine 3x46...

Page 32: ...rt Damp heat test steady state Acc to IEC 60068 2 78 IEC 61800 5 1 Power Supply disconnected 40 C 2 C and 93 2 3 non condensing Ambient temperature Acc to IEC 61800 2 Equipment introduced in its shipp...

Page 33: ...ower supplies when they provide a DC voltage output depending on line voltage and its exceeding energy is dissipated as heat in electrical resistors Regenerative power supplies when they provide a DC...

Page 34: ...lies 25 kW and includes an internal auxiliary 24 V DC power supply for the control circuits of the modular drives The over voltage and ballast alarm activation levels are the ones of the power supplie...

Page 35: ...ilter capacity 940 F 900 V DC Energy stored in the capacitors 0 5 C V Maximum SYSTEM OK contact voltage 125 V AC 150 V DC Maximum SYSTEM OK contact current 1 A Width in mm in 117 4 61 Approx mass in k...

Page 36: ...erative power supply PS 65A Power diagram F H2 3 Non regenerative power supply PS 65A Block diagram Always install the two resistors 2x in parallel never in series PS 65A Drives 65 kW Mains 600 W Inte...

Page 37: ...for the Ballast resistor connection 3 Ground connection for the mains cable 4 Power DC BUS supplying power to the modular drives through metal bars X1 Connector for inter module communication X2 Conn...

Page 38: ...the table the Ballast Resistor selected would correspond to the 2x ER TH 18 1800 INFORMATION For further detail on these indicator lights see the combi nation table for interpretation in the descripti...

Page 39: ...3 2 Power dissipated at maximum load 180 W 1 Depending on the rated operating power 2 For high temperatures refer to derating graphs power reduction graph Connection of the auxiliary power supply Outp...

Page 40: ...power supply PS 25B4 Power diagram F H2 6 Non regenerative power supply PS 25B4 Block diagram PS 25B4 25 kW Mains 500 W Internal Ballast 950 W ER TH 18 1100 1 3 kW 2 0 kW ER TH 18 1800 ER TH 18 2200...

Page 41: ...module communication X2 Connector for the basic control signals X3 Input connector supplying from mains to the auxiliary power supply integrated into the module The mains power is received through it...

Page 42: ...re is an over current error at the 24 V DC output ON The green led it indicates that there are 24 V DC at the output Ballast resistor selection The non regenerative power supply PS 25B4 had two switch...

Page 43: ...ing element of the switch S3 S2 S1 RESISTOR OFF OFF OFF Internal OFF OFF ON ER TH 18 1100 OFF ON OFF ER TH 18 1000 FAN OFF ON ON ER TH 18 1800 ON OFF OFF ER TH 18 2200 ON ON OFF RM 15 discontinued ON...

Page 44: ...50 Rated current In A 76 150 Wire data Length to strip mm 10 24 L 3 L 2 L 1 From mains N L1 2 The RST phases may be connected in any sequence Cable without connectors MPC 4x mm L2 L3 L1 L2 L3 Note R...

Page 45: ...power supplies the power DC BUS will not be charged Here is a graphic representation of the two possible configurations The following table shows the values for gap tightening torque wire entry holes...

Page 46: ...the input of the module This startup process begins when the FAULT indicator stops blinking and ends when the status indicator DC BUS ON turns on F H2 10 Derating curves of the Ballast dissipation pow...

Page 47: ...modules than what the internal auxiliary power supply can provide when installing a lot of drives Observe that the APS 24 auxiliary power supply offers 3 outputs with 24 V DC and a total of 10 A 240 W...

Page 48: ...F H2 11 Connection of the internal bus between modules through connector X1 F H2 12 Control of the power supply module through connector X2 X1 X2 CONNECTOR Phoenix 5 00 mm PS 25B4 1 2 3 4 ERROR RESET...

Page 49: ...ge through connectors X4 X5 X6 These three connectors are identical and offer greater connecting flexibility T H2 10 Connector X2 Characteristics of the pins Connector data PS 25B4 PS 65A Nr of poles...

Page 50: ...gth to strip mm 7 T H2 13 3 identical plug in connectors for X4 X5 X6 Technical data Data of each connector PS 25B4 Nr of poles 3 Gap mm 5 08 Min max tightening torque N m 0 5 0 6 Screw thread M3 Min...

Page 51: ...ill act as follows 1 The green indicator light DC BUS ON will turn off indicating that the power supply will stop supplying voltage to the power DC BUS 2 The red FAULT light will be on permanently Wit...

Page 52: ...20 kW to mains It integrates an auxiliary 24 V DC power supply to feed the control circuits of the modular drives Consequently it will not need an APS 24 to perform this function The XPS 65 supplies...

Page 53: ...0 63 A 460 V AC Internal Ballast resistance power 2 18 520 W 9 1800 W Energy pulse to be dissipated 18 kW 0 6 s kW Ballast circuit ON OFF 765 755 V DC Minimum external Ballast resistance 18 9 Filter c...

Page 54: ...TH 18 1500 FAN 2x ER TH 18 2000 FAN XPS 25 25 kW Mains 20 kW 520 W Power Internal Ballast Drives 950 W ER TH 18 1100 2 0 kW ER TH 18 1000 FAN 3 0 kW 4 0 kW ER TH 18 1500 FAN ER TH 18 2000 FAN To diss...

Page 55: ...Power supplies 2 Ref 1912 55 DDS HARDWARE Block diagram F H2 16 Regenerative power supplies XPS XX Block diagram 0 0 1 2 11 3 2 J...

Page 56: ...mmunication X2 Connector for the basic control signals X3 Input connector supplying from mains to the auxiliary power supply integrated into the module The mains power is received through it It admits...

Page 57: ...N The green led indicates that the module is supplying all its power at the bus Lights indicating the status of the auxiliary power supply The regenerative power supply XPS 25 has the following lights...

Page 58: ...module communication X2 Connector for the basic control signals X3 Input connector supplying from mains to the auxiliary power supply integrated into the module The mains power is received through it...

Page 59: ...en led indicates that the module is supplying all its power at the DC BUS Lights indicating the status of the auxiliary power supply The regenerative power supply XPS 65 has the following lights on th...

Page 60: ...current In A 76 150 Wire data Length to strip mm 16 24 L 3 L 2 L 1 From mains N L1 2 The RST phases may be connected in any sequence Cable without connectors MPC 4x mm L2 L3 L1 L2 L3 Note R S T classi...

Page 61: ...which triggers error code E301 on the display when reaching 105 C 221 F Derating curves The power that may be dissipated through the internal ballast resistor located inside the power supply XPS 25 d...

Page 62: ...RNING Never connect the power DC BUS while the system is running There are voltages of about 600 V DC MANDATORY The tightening torque of these terminals must be between 2 3 and 2 8 N m This point is v...

Page 63: ...minals labeled CH1 and CH2 at the bottom of the module for connecting the choke See figure F H2 17 and figure F H2 18 This inductive device is a must to limit the current circulating from the power bu...

Page 64: ...bus between modules through connector X1 F H2 24 Control of the power supply module through connector X2 X1 1x X2 CONNECTOR Phoenix 5 00 mm XPS 25 65 1 2 3 4 ERROR RESET GND SYSTEM SPEED ENABLE SYSTEM...

Page 65: ...hree connectors are identical and offer greater connecting flexibility T H2 20 Connector X2 Description of the pins 1 Error RESET System error RESET input 24 V DC 4 5 7 mA 2 N C Not Connected 3 GND 0...

Page 66: ...rrent In A 12 12 Wire data Length to strip mm 7 7 T H2 22 3 identical plug in connectors for X4 X5 X6 Technical data Data of each connector XPS 25 XPS 65 Nr of poles 3 3 Gap mm 5 08 5 08 Min max tight...

Page 67: ...s 2 The red FAULT light will be on permanently With the Error RESET input pin 1 it is possible to eliminate the errors at the drives that are part of the system see chapter 14 resettable errors of the...

Page 68: ...power supplies is programmable and independent from line voltage i e for the same consumed power the RPS power supplies can have a higher bus voltage than the XPS power supplies When using a transform...

Page 69: ...powered by an RPS must meet the isolation requirements described in EN 61800 5 1 All the components connected to the intermediate circuit must run permanently on a voltage higher than 625 V in the int...

Page 70: ...70 mm 35 mm 10 mm Power INPUT for the module control circuit 24 V DC 3 ph line voltage from 400 1 10 V AC to 460 1 10 V AC Line frequency 48 62 Hz Mains consumption to generate 24 V DC 0 7 A Output vo...

Page 71: ...power in S6 40 in RPS mode in RPS mode in RB6 mode C F kW kW kW 35 95 80 0 104 0 97 0 40 104 80 0 104 0 97 0 45 113 80 0 104 0 97 0 50 122 76 6 99 5 97 0 55 131 72 0 93 6 97 0 60 140 67 3 87 5 97 0 F...

Page 72: ...55 131 37 4 48 6 55 0 60 140 33 2 43 1 55 0 F H2 29 Power derating on RPS 45 power supply for fc 8 kHz T H2 28 Power derating on RPS 20 power supply 8 kHz T ambient Pn power in S1 PS6 power in S6 40...

Page 73: ...40 running factor indicates that for a 10 minute cycle it works at constant power for 4 minutes PS6 40 and without load for 6 minutes 0 4xPn Cycle at Pmax without previous load Periodic intermittent...

Page 74: ...Power supplies 2 94 Ref 1912 DDS HARDWARE 74 Block diagram F H2 34 Regenerative regulated power supplies RPS XX Block diagram 0...

Page 75: ...ives through metal bars X1 Connector of the integrated auxiliary three phase power supply with line voltage X2 Output connector of the auxiliary 24 V DC power supply integrated into the module X3 Conn...

Page 76: ...gh metal bars X1 Connector of the integrated auxiliary three phase power supply with line voltage X2 Output connector of the auxiliary 24 V DC power supply integrated into the module X3 Connector to b...

Page 77: ...h metal bars X1 Connector of the integrated auxiliary three phase power supply with line voltage X2 Output connector of the auxiliary 24 V DC power supply integrated into the module X3 Connector to be...

Page 78: ...etal bars X1 Connector of the integrated auxiliary three phase power supply with line voltage X2 Output connector of the auxiliary 24 V DC power supply integrated into the module X3 Connector to be us...

Page 79: ...tate 1 of the operating modes REGEN ON Amber LED on Indicates that the module is returning energy to mains at that instant State 3 of the operating modes DC BUS BLINKING Green LED blinking Indicates t...

Page 80: ...ower supply with 1 The minimum bus voltage required to properly meet the features required by the system especially with the needs of the motors installed and 2 A voltage command no lower than 1 48xVl...

Page 81: ...lue of the BUS DC given by the selected by switch configuration and the value of the rectified line voltage 1 41xVline are very close to each other the voltage command of the bus is adjusted automatic...

Page 82: ...s L3 PE L1 L2 RPS CHOKE MPC 4x mm POWER CONNECTOR L1 L2 L3 Important note Make sure that the phase sequence matches the one at the line voltage input connector The L1 L2 L3 phases may be connected in...

Page 83: ...stors Ballast associated with them In applications requiring a Ballast circuit one off the shelf will have to be installed F H2 41 Connecting the line voltage input Terminal strip T H2 30 Data of the...

Page 84: ...indicator DC BUS ON turns on MANDATORY Use the terminals of the power DC BUS located at the end easiest to install the DDS system MANDATORY All the modules powered with the same power supply must be...

Page 85: ...are connected in series with each phase of the three phase line between the MAIN FILTER A and the RPS power supply module The following table shows the choke associated with the power supply For furth...

Page 86: ...a for the RPS choke connection terminals is WARNING Chokes are a must for the operation of a regenerative power supply Installing a choke with an inductance other than the one recommended for a choke...

Page 87: ...DC 8 A to feed the control circuits of the module itself and of the modular drives connected to the bus F H2 43 Connector X1 Powering the auxiliary power supply integrated into RPS power supplies L3...

Page 88: ...d the CNC PLC control panel etc will confirm that the integrated contactor has actually closed T H2 33 Plug in connector for X2 Technical data Connector data RPS 80 RPS 75 RPS 45 RPS 20 Nr of poles 3...

Page 89: ...ited by the user the main internal contactor LINE CONTACT will stay open The power supply will start up but the DC BUS will not charge and therefore the axes cannot move The status display may show th...

Page 90: ...e than connector X6 of the RPS T H2 35 Plug in connector for X6 Technical data Connector data RPS 80 RPS 75 RPS 45 RPS 20 Nr of poles 7 Gap mm 5 00 Min max tightening torque N m 0 5 0 6 Screw thread M...

Page 91: ...eating these messages again See the meaning of errors and warnings that may be shown on the display in chapter 14 ERROR CODES AND MESSAGES of the man_dds_ soft pdf manual The system will not start run...

Page 92: ...e chapter 14 section resettable errors of the man_dds_soft pdf manual and it acts as follows Its state will be 0 V DC Activating it with 24 V DC erases all the errors stored in the memory of each driv...

Page 93: ...ncy state Transition Meaning A The power line connection is made B The time set as the minimum time limit 3 2 s to charge the DC BUS has been exceeded The charge process has failed and error E315 of t...

Page 94: ...by opening the contactor KM1 usually by pressing the E STOP button NOTE When detecting an error it will switch from any state 0 1 2 or 3 directly to state 4 From any of the states it will switch to s...

Page 95: ...ern a synchronous motor in speed and position working as an axis or a spindle and also generate a tool path Compact drives ACD Digital module that can govern a synchronous motor in speed and position...

Page 96: ...TUS DISPLAY X5 X6 SL2 SL1 24Vdc 0V SPEED ENABLE DRIVE ENABLE GND X7 X2 X4 X3 X1 X5 SL2 SL1 24Vdc 0V SPEED ENABLE DRIVE ENABLE GND X7 X2 U V W X4 X3 X1 X5 SL2 SL1 24Vdc 0V SPEED ENABLE DRIVE ENABLE GND...

Page 97: ...X4 X1 24Vdc 0 V DR O K SPEED ENABLE DRIVE ENABLE GND AS1 AS2 X7 X2 U V W X5 SL2 SL1 X6 STATUS DISPLAY X4 X1 24Vdc 0V SPEED ENABLE DRIVE ENABLE GND X7 X2 U V W X5 SL2 SL1 STATUS DISPLAY DRIVE MODULE DR...

Page 98: ...Drive for synchronous motor as feed axis Models AXD MMC 1 08 AXD MMC 1 15 AXD MMC 1 25 AXD MMC 1 35 AXD MMC 2 50 AXD MMC 2 75 AXD MMC 3 100 AXD MMC 3 150 MMC 3 200 I S1 In A 4 0 7 5 12 5 17 5 25 0 37...

Page 99: ...er voltage over current over speed heat sink temperature CPU temperature motor temperature hardware error overload Frequency 1 0 550 Hz Speed range with analog input 1 8192 Current bandwidth 800 Hz Sp...

Page 100: ...ning factor means that for a 10 second cycle it works at constant current IS3 5 2xIN for 0 5 seconds and at rated current IN for 9 5 seconds Load cycle S6 40 Periodic uninterrupted duty cycle with int...

Page 101: ...Tambient C F 45 50 95 104 113 122 131 140 2 6 In 0 8 Imax AXD MMC 1 08 T ambient In Imax C F A A 35 95 4 0 8 0 40 104 4 0 8 0 45 113 4 0 8 0 50 122 3 8 7 6 55 131 3 1 6 3 60 140 2 4 4 8 AXD MMC 1 15...

Page 102: ...0 In 60 Imax 70 30 20 AXD MMC 2 75 T ambient In Imax C F A A 35 95 37 5 75 0 40 104 37 5 75 0 45 113 37 5 75 0 50 122 32 2 64 4 55 131 26 6 53 3 60 140 20 7 41 3 35 40 55 60 40 I Arms Tambient C F 45...

Page 103: ...In 16 Imax 0 AXD MMC 1 15 T ambient In Imax C F A A 35 95 7 5 15 0 40 104 7 5 15 0 45 113 7 5 15 0 50 122 7 1 14 3 55 131 6 7 13 4 60 140 6 3 12 5 35 40 55 60 10 I Arms Tambient C F 45 50 95 104 113 1...

Page 104: ...0 80 35 40 55 60 40 I Arms Tambient C F 45 50 95 104 113 122 131 140 60 In 80 Imax 20 100 0 AXD MMC 3 100 T ambient In Imax C F A A 35 95 50 0 100 0 40 104 50 0 100 0 45 113 50 0 100 0 50 122 42 7 85...

Page 105: ...5 95 10 5 13 7 40 104 10 5 13 7 45 113 10 4 13 6 50 122 9 5 12 3 55 131 8 4 10 9 60 140 7 3 9 5 35 40 55 60 10 I Arms Tambient C F 45 50 95 104 113 122 131 140 5 15 In 20 IS6 40 0 35 40 55 60 10 I Arm...

Page 106: ...0 50 122 46 2 60 0 55 131 42 3 55 0 60 140 38 3 49 8 35 40 55 60 50 I Arms Tambient C F 45 50 95 104 113 122 131 140 60 In 70 40 IS6 40 35 40 55 60 60 I Arms Tambient C F 45 50 95 104 113 122 131 140...

Page 107: ...5 104 113 122 131 140 5 15 In 20 IS6 40 0 SPD 1 15 T ambient In IS6 40 C F A A 35 95 8 5 11 1 40 104 8 5 11 1 45 113 8 5 11 1 50 122 7 6 9 9 55 131 6 6 8 6 60 140 5 6 7 3 35 40 55 60 10 I Arms Tambien...

Page 108: ...40 0 50 SPD 2 85 T ambient In IS6 40 C F A A 35 95 37 0 48 1 40 104 37 0 48 1 45 113 37 0 48 1 50 122 34 0 44 2 55 131 31 0 40 3 60 140 27 9 36 3 35 40 55 60 50 I Arms Tambient C F 45 50 95 104 113 12...

Page 109: ...F H3 45 Modular drives AXD SPD Block diagram 35 40 55 60 100 I Arms Tambient C F 45 50 95 104 113 122 131 140 150 200 50 IS6 40 250 0 In SPD 3 250 T ambient In IS6 40 C F A A 35 95 108 0 140 4 40 104...

Page 110: ...position loop X4 Connector for motor feedback connection encoder X5 Connector for RS 232 serial line connection X6 SERCOS II or CAN interface connector X7 Connector for external acknowledgment of the...

Page 111: ...Connector for motor feedback connection encoder X5 Connector for RS 232 serial line connection X6 SERCOS II or CAN interface connector X7 Connector for external acknowledgment of the status of the sa...

Page 112: ...nector for motor feedback connection encoder X5 Connector for RS 232 serial line connection X6 SERCOS II or CAN interface connector X7 Connector for external acknowledgment of the status of the safety...

Page 113: ...r motor feedback connection encoder X5 Connector for RS 232 serial line connection X6 SERCOS II or CAN interface connector X7 Connector for external acknowledgment of the status of the safety relay SL...

Page 114: ...motor feedback connection encoder X5 Connector for RS 232 serial line connection X6 SERCOS II or CAN interface connector X7 Connector for external acknowledgment of the status of the safety relay SL1...

Page 115: ...r feedback connection encoder X5 Connector for RS 232 serial line connection X6 SERCOS II or CAN interface connector X7 Connector for external acknowledgment of the status of the safety relay SL1 Slot...

Page 116: ...b interface connector always with X5 Connector for RS 232 RS 422 c serial line connection never with X5 X7 Connector for external acknowledgment of the status of the safety relay SL1 Slot for the car...

Page 117: ...face connector always with X5 Connector for RS 232 RS 422 c serial line connection never with X5 X7 Connector for external acknowledgment of the status of the safety relay SL1 Slot for the cards A1 16...

Page 118: ...onnector always with X5 Connector for RS 232 RS 422 c serial line connection never with X5 X7 Connector for external acknowledgment of the status of the safety relay SL1 Slot for the cards A1 16DI 8DO...

Page 119: ...s with X5 Connector for RS 232 RS 422 c serial line connection never with X5 X7 Connector for external acknowledgment of the status of the safety relay SL1 Slot for the cards A1 16DI 8DO and 8DI 16DO...

Page 120: ...always with X5 Connector for RS 232 RS 422 c serial line connection never with X5 X7 Connector for external acknowledgment of the status of the safety relay SL1 Slot for the cards A1 16DI 8DO and 8DI...

Page 121: ...lways with X5 Connector for RS 232 RS 422 c serial line connection never with X5 X7 Connector for external acknowledgment of the status of the safety relay SL1 Slot for the cards A1 16DI 8DO and 8DI 1...

Page 122: ...2 5 A F 250 V fast fuse and it is used to protect the internal control circuits Status display The seven segment status display shows the information on the drive status or the corresponding code when...

Page 123: ...0 2 6 0 75 6 0 75 16 16 50 35 95 Rated current In A 20 41 41 76 150 232 Connection data Length to strip mm 7 10 12 12 24 27 WARNING When connecting the drive with its corresponding motor connect term...

Page 124: ...ule is ok it closes the module status Drive OK contacts pins 4 and 5 This contact stays closed while the modular drive is supplied with 24 V DC and it runs properly To govern a motor the drives also n...

Page 125: ...V DC no voltage the power circuit is off and the motor will have not torque hence not being governed and will turn freely until it stops by friction T H3 7 Pins of aerial plug in connector X2 Technic...

Page 126: ...ystem Speed Enable input and its effect on the Speed Enable inputs of modular drives Drive Enable Signal Speed Enable Function Velocity command time GP3 Trigger Error 4 Braking time GP3 Proper braking...

Page 127: ...ly isolated from the rest of the drive It outputs square differential TTL pulses simulating those of an encoder that would be mounted on the motor shaft The number of pulses per turn and the position...

Page 128: ...soidal signals is 120 With exter nal incremental feedback device F H3 63 X3 connector Direct feedback F H3 64 X3 connector Signals sent by an external incremental feedback device F H3 65 Characteristi...

Page 129: ...68 Characteristics of the SSI signals 15 14 13 12 11 10 9 8 7 6 1 2 3 4 5 A A I0 DATA I0 DATA 485 CLK GND 2 B B 485 CLK 5 V DC 5 V DC SENSOR GND SENSOR CHASSIS 8 V DC N C 1 3 4 5 6 7 8 9 10 11 12 13 1...

Page 130: ...SI EnDat with the following working frequencies 1 MHz with square signals 500 kHz with sinusoidal signals The input impedance for sinusoidal signals is 120 The characteristics of the signals are the s...

Page 131: ...to adjust it The description of the pins of this connector is F H3 70 X5 connector RS 232 serial line T H3 9 Pins of connector X5 Description Reserved pins must not be connected 1 N C Not Connected 2...

Page 132: ...rive within the system X6 CAN 5 pin female connector where only three pins are connected CANL 2 SHIELD 3 and CANH 4 and may be used to connect the module of the DDS system with the CNC or another mast...

Page 133: ...e with connector X5 i NOTE Only MMC modular drives can have this connector F H3 73 X6 connector RS 232 422 serial line 1 2 3 4 5 6 7 8 9 1 2 3 4 6 5 7 8 9 TxRS232 OUT RxRS232 OUT RxD232 TxD232 5 V DC...

Page 134: ...pin 2 Drive Enable of control connector X2 For further detail on this connector see section 9 2 Drive Enable input and AS1 AS2 feedback output of chapter 9 FUNCTIONAL SAFETY in this manual The followi...

Page 135: ...o show the system status via electrical contacts See man_dds_soft pdf manual These assigned Boolean variables are set with the monitor program for PC WinDDSSetup Digital inputs characteristics Digital...

Page 136: ...tputs T H3 13 Pins of connector X7 ANALOG I O Analog inputs and outputs Description 1 Chassis 2 Analog input 2 3 Analog input 2 4 Analog input 1 5 Analog input 1 6 Adjustment output 15 V DC user 7 Adj...

Page 137: ...t necessary to obtain a reference voltage and the recommended resistance values to obtain an approximate range of 10 V DC for the Vref are described next F H3 77 Factory settings of the dip switches D...

Page 138: ...fully programmable digital inputs The digital inputs are optocoupled and referred to a common point pin 1 and they admit digital signals at 24 V DC Each input is associated with a PLC resource Charac...

Page 139: ...Maximum load current 150 mA Current autosupply 200 mA Maximum internal resistance 20 Galvanic isolation voltage 3750 V 1 min F H3 81 PLC resources on cards located in SL1 and SL2 X9 DIG OUTs X1 0 DIG...

Page 140: ...ween 200 and 240 V AC In general their behavior functions and parameters are identical to those of the modular drive See all models in the following figures F H3 82 ACD SCD and ACD SCD L compact drive...

Page 141: ...06 226 T H3 16 Current in compact drives for synchronous or asynchronous motors fc 4 kHz With internal fan Drive for synchronous asynchronous motor as spindle Currents at fc 4 kHz A SCD 1 15 SCD 1 25...

Page 142: ...segment display Speed range of analog input 1 8192 Current bandwidth 800 Hz Speed bandwidth 100 Hz depends on the motor drive combination Protections Over voltage over current over speed heat sink te...

Page 143: ...on Protections Over voltage over current over speed heat sink temperature CPU temperature motor temperature Ballast temperature hardware error overload See chapter 14 of the man_dds_soft pdf manual Fr...

Page 144: ...e 5 running factor means that for a 10 s cycle it works at constant current IS3 5 2xIN for 0 5 s and at rated current IN for 9 5 s Load cycle S6 40 Periodic uninterrupted duty cycle with intermittent...

Page 145: ...cle S6 with 10 minute cycle circulates for 4 minutes with load the other 6 minutes operates without load in other words with magnetizing current 0 7 x rated current IN See load duty cycles IS3 5 Curre...

Page 146: ...drives for fc 4 kHz F H3 89 Current derating on ACD CMC 1 25 drives for fc 4 kHz F H3 90 Current derating on ACD CMC 2 35 drives for fc 4 kHz 35 40 55 60 4 I Arms Tambient C F 45 50 95 104 113 122 131...

Page 147: ...50 122 23 8 55 131 22 1 60 140 20 2 35 40 55 60 4 I Arms Tambient C F 45 50 95 104 113 122 131 140 0 2 6 In ACD CMC 1 08 T ambient In C F A 35 95 4 0 40 104 4 0 45 113 4 0 50 122 3 7 55 131 3 2 60 140...

Page 148: ...4 kHz F H3 99 Current derating on SCD 2 35 drives for fc 4 kHz 35 40 55 60 18 I Arms Tambient C F 45 50 95 104 113 122 131 140 17 19 In 20 ACD CMC 2 50 T ambient In C F A 35 95 20 0 40 104 20 0 45 113...

Page 149: ...60 140 32 2 SCD 2 75 T ambient Imax C F A 35 95 52 0 40 104 52 0 45 113 52 0 50 122 49 7 55 131 44 6 60 140 39 2 35 40 55 60 20 I Arms Tambient C F 45 50 95 104 113 122 131 140 30 Imax 40 10 50 0 35 4...

Page 150: ...40 55 60 20 I Arms Tambient C F 45 50 95 104 113 122 131 140 0 10 30 Imax SCD 2 50 T ambient Imax C F A 35 95 27 0 40 104 27 0 45 113 27 0 50 122 26 3 55 131 24 7 60 140 23 1 35 40 55 60 20 I Arms Tam...

Page 151: ...ic control signals X3 Connector with two possible uses as output of the encoder simulator as input of the direct feedback for the position loop X4 Connector for motor feedback connection encoder X5 Co...

Page 152: ...ls X3 Connector with two possible uses as output of the encoder simulator as input of the direct feedback for the position loop X4 Connector for motor feedback connection encoder X5 Connector for RS 2...

Page 153: ...control signals X3 Connector with two possible uses as output of the encoder simulator as input of the direct feedback for the position loop X4 Connector for motor feedback connection encoder X5 Conn...

Page 154: ...der X5 Connector for RS 232 serial line connection X6 Possible connectors that may be located in this position SERCOS II a or CAN b interface connector always with X5 Connector for RS 232 422 c serial...

Page 155: ...5 Connector for RS 232 serial line connection X6 Possible connectors that may be located in this position SERCOS II a or CAN b interface connector always with X5 Connector for RS 232 422 c serial line...

Page 156: ...coder X5 Connector for RS 232 serial line connection X6 Possible connectors that may be located in this position SERCOS II a or CAN b interface connector always with X5 Connector for RS 232 422 c seri...

Page 157: ...status or the corresponding code when an error or warning occurs See section 3 3 Turning a drive on at the end of this chapter It can also display the transmission speed when setting it both with SER...

Page 158: ...41 76 76 Connection data Length to strip mm 7 10 12 12 WARNING When connecting the drive with the motor connect terminal U of the drive with the terminal corresponding to the U phase of the motor Proc...

Page 159: ...1 08 1 15 Connector data Nr of poles 4 Gap mm 7 62 Min max tightening torque N m 0 5 0 8 Screw thread M3 Min max section mm 0 2 6 Rated current In A 41 Connection data Length to strip mm 10 T H3 22 Pl...

Page 160: ...the upper connectors of the compact drive The following table shows the values for gap tightening torque wire entry holes and other data regarding the screw on terminals of the plug in connector for X...

Page 161: ...Pins 1 and 2 offer a 24 V DC output for the user The maximum output current is 100 mA Specific functions of the modular drive Control signals With the Drive Enable and Speed Enable inputs pins 4 and 5...

Page 162: ...input drops to 0 V DC no voltage the power circuit is off and the motor will have not torque hence not being governed and will turn freely until it stops by friction Deactivation of the Speed Enable i...

Page 163: ...nable Signal Speed Enable Function Velocity command time GP3 Trigger Error 4 Braking time GP3 Proper braking GP3 Braking time GP3 SV5 nfeedback nmin TV100 ParActivo TorqueState Case 1 Running normally...

Page 164: ...re galvanically isolated from the rest of the drive It outputs square differential TTL pulses simulating those of an encoder that would be mounted on the motor shaft The number of pulses per turn and...

Page 165: ...usoidal signals is 120 With external incremental feedback device F H3 118 X3 connector Pinout F H3 119 X3 connector Signals sent by an external incremental feedback device F H3 120 Characteristics of...

Page 166: ...teristics of absolute signals in an SSI communication 15 14 13 12 11 10 9 8 7 6 1 2 3 4 5 A A I0 DATA I0 DATA 485 CLK GND 2 B B 485 CLK 5 V DC CHASSIS 8 V DC N C 1 3 4 5 6 7 8 9 10 11 12 13 14 15 5 V...

Page 167: ...lt peak to peak sinusoidal 1 Vpp SSI EnDat with the following working frequencies 1 MHz with square signals 500 kHz with sinusoidal signals The input impedance for sinusoidal signals is 120 NOTE The c...

Page 168: ...t The description of the pins of this connector is F H3 125 X5 connector RS 232 serial line T H3 26 Description of the pins of X5 connector Reserved pins must not be connected 1 N C Not Connected 2 R...

Page 169: ...within the system X6 CAN 5 pin female connector where only three pins are connected CANL 2 SHIELD 3 and CANH 4 and may be used to connect the module of the DDS system with the CNC or another master el...

Page 170: ...ome with connector X5 i NOTE Only CMC compact drives can have this connector F H3 128 X6 connector RS 232 422 serial line 1 2 3 4 5 6 7 8 9 1 2 3 4 6 5 7 8 9 TxRS232 OUT RxRS232 OUT RxD232 TxD232 5 V...

Page 171: ...nable of control connector X2 For further detail on this connector see 9 2 Drive Enable input and AS1 AS2 feedback output section of chapter 9 FUNCTIONAL SAFETY in this manual The following table show...

Page 172: ...the system status via electrical contacts See man_dds_soft pdf manual These assigned boolean variables are set with the monitor program WinDDSSetup for PC Digital inputs characteristics Digital outpu...

Page 173: ...puts T H3 30 Pins of connector X7 ANALOG I O Description Analog inputs and outputs 1 Chassis 2 Analog input 2 3 Analog input 2 4 Analog input 1 5 Analog input 1 6 Adjustment output 15 V DC user 7 Adju...

Page 174: ...reference voltage and the recommended resistance values to obtain an approximate range of 10 V DC for the Vref are described next F H3 132 Factory settings of the dip switches DS1 DS2 A1 1 1 X7 ANALOG...

Page 175: ...fully programmable digital inputs The digital inputs are optocoupled and referred to a common point pin 1 and they admit digital signals at 24 V DC Each input is associated with a PLC resource Charact...

Page 176: ...V Maximum load current 150 mA Current autosupply 200 mA Maximum internal resistance 20 Galvanic isolation voltage 3750 V 1 min F H3 136 PLC resources on cards located in SL1 and SL2 X9 DIG OUTs X1 0...

Page 177: ...sion number digit by digit see b When the drive is active and the axis is being governed the display will show the zero digit with a blinking dot see c While loading parameters the display only shows...

Page 178: ...the display will show the stages mentioned earlier like when using SERCOS II interface with a fixed zero when it is operative or with a smaller fixed or intermittent zero when receiving or not a respo...

Page 179: ...3 Drives Ref 1912 179 DDS HARDWARE...

Page 180: ...3 Drives Ref 1912 DDS HARDWARE 180...

Page 181: ...ER MAIN FILTER 42A A MAIN FILTER 75A A MAIN FILTER 130A A MAIN FILTER 180A A CHOKES CHOKE XPS 25 CHOKE XPS 65 A CHOKE RPS 75 3 CHOKE RPS 45 CHOKE RPS 20 Resistor modules External resistors ER TH with...

Page 182: ...at the same time make it immune to transient over voltage like bursts or voltage pulses Outside look Technical data F H4 1 Mains filters Outside look T H4 1 Mains filters Technical data MAIN FILTER 4...

Page 183: ...properly install the mains filters Chapter 11 DIMENSIONS of this manual shows the dimensions T H4 3 Mains filter according to the power supply or compact drive insta lled Module Mains filter XPS 25 R...

Page 184: ...be connected to the power line between the MAIN FILTER and the RPS power supply itself See diagrams in the corresponding chapter of this manual The internal switching mechanism of these power supplies...

Page 185: ...s RPS CHOKES F H4 3 RPS CHOKES Outside look T H4 5 RPS CHOKES Technical data CHOKE RPS 20 RPS 45 RPS 75 3 Inductance 8 kHz 0 90 mH 0 40 mH 0 250 mH Rated current 32 A 72 A 128 A Maximum current 50 A 1...

Page 186: ...a With external thermostat ER TH 24 750 ER TH 24 1100 ER TH 18 1100 Resistor 24 24 18 Tolerance 5 5 5 RMS power 650 W 950 W 950 W Energy absorbed in 5 overloaded 37 kJ 55 kJ 55 kJ Operating ambient 5...

Page 187: ...ure 20 C 60 C 4 F 140 F Relative humidity 90 non condensing at 45 C 113 F Operating vibration 0 5 g Shipping vibration 2 g Sealing IP 54 IP 54 Approx mass kg lb 3 0 6 61 7 0 15 43 Note that the value...

Page 188: ...90 non condensing at 45 C 113 F Operating vibration 0 5 g Shipping vibration 2 g Sealing IP 20 IP 65 Approx mass kg lb 6 0 13 2 7 0 15 4 8 0 17 6 To maintain a sealing protection of IP 65 the surface...

Page 189: ...IP 20 Contact Normally Closed Contact opening temperature 200 C 320 F 10 Rated voltage 250 V AC Rated current 2 5 A Wire section 0 25 mm WARNING When connecting an external braking resistor other than...

Page 190: ...nal R or external ER TH 43 350 with external thermostat ACD 1 25 24 250 W 24 550 W CMC 1 25 24 250 W 24 550 W SCD 1 25 24 650 W 24 750 W with external thermostat SCD 1 25 NR 24 950 W ER TH 24 1100 ACD...

Page 191: ...ng resistors Outside look Module that must be connected in parallel to the power DC BUS FAGOR supplies with each module two plates for connecting them to the DC BUS Technical data Chapter 11 DIMENSION...

Page 192: ...r supply may be installed next to the units mentioned here when the required consumption exceeds what the integrated auxiliary power supply can provide Hence for example when there are too many axes c...

Page 193: ...se of micro surges or total mains power outage this module guarantees the stability of the 24 V DC to feed the control circuits of the drives connected to the bus and maintain it for as long as the em...

Page 194: ...iary power supply offering 24 V DC X3 Output connector of the auxiliary power supply offering 24 V DC X4 Output connector of the auxiliary power supply offering 24 V DC 1 2 3 24Vdc 0V CHASSIS 24Vdc 0V...

Page 195: ...ED It is working fine RESET When the power supply quits working due to over voltage the RESET button may be used to restart the system Other considerations Chapter 8 INSTALLATION shows the strict rule...

Page 196: ...e BPM module Not installing this module will result in an uncontrolled stop by friction in case of a voltage failure due to an over voltage error of the bus because there are no resistors to dissipate...

Page 197: ...e module and identified as X54 See figure Maximum altitude 2 000 m 6 561 ft above sea level Operating vibration 1 g Shipping vibration 1 5 g Sealing IP 2x F H4 12 Bus Protection Module BPM Block diagr...

Page 198: ...nternal circuits The consumption of these control signals is between 4 5 and 7 mA X56 connector External Ballast Screw in type 6 pin plug in connector used to connect the external braking resistor s L...

Page 199: ...ALLATION describes the procedure for a correct installation of the braking resistors to the BPM through this connector and of the unit in the system D57 status light indicators FAULT There is an error...

Page 200: ...4 AUXILIARY MODULES Auxiliary modules Ref 1912 DDS HARDWARE 200...

Page 201: ...tor to be moved Calculation of the necessary motor torque M The required total motor torque MT has two components The static torque MS to maintain the table at a constant speed or fixed in a position...

Page 202: ...m speed rpm motor in a linear movement of the table Therefore the motor must have a maximum speed of Vmax is the maximum linear speed the table needs Select in the characteristics table of FAGOR synch...

Page 203: ...vious sections The inertia of the motor JMOTOR is this data may be obtained from the characteristics table of the corresponding motor manual Verify that in the characteristics table the rotor of the m...

Page 204: ...typical values for tAC tp and tc in machine tool cycle are Calculation of the motor peak torque Mpeak The required maximum torque is the sum of the friction weight and acceleration torque For a given...

Page 205: ...l to or greater than calculated RMS value MRMS Drive selection Once the motor has been selected check the electrical characteristics table in the FXM FKM AC servomotors manual There are several drives...

Page 206: ...by the load and the power required by the machine s accelerations and decelerations Power required by the load The power demanded from an asynchronous spindle motor in a turning or machining center is...

Page 207: ...ce in N mm d Cutting depth in mm L Length of the blade or feedrate per full turn in mm D Diameter of the part machined in mm Ns Spindle turning speed in rpm c Mechanical efficiency varies from 0 7 to...

Page 208: ...tional load this is the case of horizontal movements such as a conveyor belt or a movable table the required power depends on the friction coefficient See figure F H5 7 F H5 5 Drilling Required power...

Page 209: ...m L Table mass in kg V Linear speed in m min F H5 8 Acceleration limited by time T H5 2 Acceleration limited by time Method Acceleration limited by time Control Speed increases linearly in time until...

Page 210: ...acity required by the motor in the constant torque area 0 NM NB Capacity required by the motor in the constant torque and constant power area 0 NM Nmax JM Inertia of the load in kg m as viewed from th...

Page 211: ...topping the equivalent effective torque TR of equation must be within the S1 dimension given for the drive torque Drive selection When selecting an FM7 FM9 motor see the manual of the AC spindle motor...

Page 212: ...Axis power kW Mechanical power Axes Pcal n nN Pa kW rpm rpm kW GROUP I 0 to 2 kW Synchronous 1 2 3 Sum of GROUP I Ki GROUP II 0 to 8 5 kW Synchronous 1 2 3 Sum of GROUP II Kii GROUP III 8 5 to 27 kW...

Page 213: ...P S3 5 kW GROUP I 0 to 2 kW synchronous 1 2 Sum of GROUP I Ki 3 GROUP II 2 to 8 5 kW synchronous 1 2 Sum of GROUP II Kii 3 GROUP III 8 5 to 27 kW synchronous 1 2 Sum of GROUP III Kiii 3 SUM OF POWER...

Page 214: ...10 11 0 15 5 90 2 89 2 17 4 SPD 2 50 90 19 3 FM7 A150 15 0 22 0 90 4 89 3 24 6 SPD 2 75 90 27 4 FM7 B120 12 0 18 5 91 0 90 4 20 5 SPD 2 75 90 22 7 FM7 A185 18 5 26 0 91 8 91 5 28 4 SPD 2 85 90 31 6 FM...

Page 215: ...27 4 FM7 D185 18 5 26 0 91 8 91 5 28 4 SPD 2 85 90 31 6 FM7 D220 22 0 33 0 89 2 88 1 37 5 SPD 3 100 90 41 6 ASYNCHRONOUS FOR SPINDLE FM7 Release E03 Maximum power consumed by the power supply kW ASYN...

Page 216: ...19 3 FM7 D185 18 5 26 0 91 8 91 5 28 4 SPD 2 85 90 31 6 FM7 D220 22 0 33 0 89 2 88 1 37 5 SPD 3 100 90 41 6 ASYNCHRONOUS FOR SPINDLE FM7 Release HS3 Maximum power consumed by the power supply kW ASYN...

Page 217: ...supply it is necessary To know the maximum power to be provided at the axis Always use the mechanical power for cycles S1 or S6 40 depending on the duty cycle of the applicaton Obtain the power at th...

Page 218: ...ecting the power supply for the whole system DANGER Never connect the power supplies in parallel FIRST CRITERIA The power supply module must be capable of supplying the power required by all the motor...

Page 219: ...of supplying the peak power required depending on the duty cycles by all the motor drive sets connected to it REQUIRED PEAK POWER 3 2 B kW Peak power depending on the duty cycle Power supply module In...

Page 220: ...45 45 4 55 0 kW 400 460 V AC Yes RPS 75 75 97 kW 400 460 V AC Yes RPS 80 80 97 kW 400 460 V AC Yes RANGE OF FAGOR POWER SUPPLIES MAINS VOLTAGE The FAGOR DDS system requires a mains voltage between 40...

Page 221: ...r cable Power cable In Amperes Model In Amperes Model C 13 1 MPC 4x1 5 40 0 C 54 0 MPC 4x16 13 1 C 17 4 MPC 4x2 5 54 0 C 70 0 MPC 4x25 17 4 C 23 0 MPC 4x4 70 0 C 86 0 MPC 4x35 23 0 C 30 0 MPC 4x6 86 0...

Page 222: ...ltage also called Crowbar activation voltage VCrowbar Considering the different combinations of power supplies modules CM 1 75 and different mains voltage with units C in Farads VCROWBAR in volts VBUS...

Page 223: ...g speed of the motor when the braking starts in rpm Wmi Energy of each braking during a cycle of time T in Ws Wp Potential energy lost by the machine mass while braking only on non compensated axes in...

Page 224: ...ction of the Ballast resistor for the power supplies NO NO External Ballast YES NO Pmx 35kWs 1 s Pe 500 W PS 25B4 YES NO NO External Ballast YES NO Pmx 36kWs 0 6 s Pe 600 W ER TH 18 1100 ER TH 18 1100...

Page 225: ...ansformation Certain mandatory protection devices must be added to the lines that extend from mains to the FAGOR DDS system Others are optional WARNING NEVER connect a FAGOR DDS system with energy reg...

Page 226: ...netic disturbances and the power contactor KM1 for turning the FAGOR DDS system ON OFF MANDATORY Install the MAINS FILTER in the position indicated in figure F H6 1 regarding the power contactor KM1 M...

Page 227: ...cturers and may be used as a reference These references of the fuses shown in these tables are valid for installations where the system is connected directly to mains and for the rated power of the un...

Page 228: ...125 L70S150 T H6 4 Fuses to be installed in mains line depending on the compact drive installed ACD SCD CMC SCD MANUFACTURER 1 08 1 15 1 25 2 35 50 2 75 BUSSMANN FC 6A FC 12A FC 20A FWC 32A10F XL50 10...

Page 229: ...tial breaker to be installed is more immune and admits higher leak currents Distribute the machines connected to each line when installing several differential breakers Use fewer mains filters Install...

Page 230: ...r auto transformer MANDATORY When installing an isolating transformer the secondary must a have a star Y configuration with access to the mid point which must be connected to grond F H6 2 Position of...

Page 231: ...requires WARNING Not complying with the previous indications could cause the DDS system to perform poorly INFORMATION When using a transformer it is preferable to install an RPS power supply in RB6 m...

Page 232: ...ompact drive being used in the DDS system For further information on mains filters see section 4 1 Mains filters of this manual MANDATORY ALWAYS install mains filters from the FAGOR catalog when insta...

Page 233: ...not installing the mains filter we recommend to use the line inductance in order to minimize disturbances although is warned that this inductance does not guarantee the compliance with the CE seal T...

Page 234: ...The distribution diagrams are established according to the ground connections of the distribution network or of mains on one hand and the of the grounds of the receiving installation on the other Depe...

Page 235: ...n the entire diagram TN C S diagram where the neuter and protection functions are combined in a single wire PEN in part of the diagram TN C diagram where the neuter and protection functions are combin...

Page 236: ...E TRANSFORMER OF THE PLANT MAINS FILTER DDS DDS L1 L2 L3 DIFFERENTIAL BREAKER DDS SECONDARY WINDING OF THE LINE TRANSFORMER OF THE PLANT DIFFERENTIAL BREAKER DIFFERENTIAL BREAKER MAINS FILTER MAINS FI...

Page 237: ...wise its use is not necessary See figure F H6 6 for properly installing the DDS system with an IT type distribution diagram F H6 6 IT type distribution diagram DDS L1 L2 L3 SECONDARY WINDING OF THE LI...

Page 238: ...ection 6 238 Ref 1912 DDS HARDWARE 238 6 8 Mains connection cables For further information on the mains cabling for the DDS system see chapter 7 CABLES section 7 1 Mains connection cable Power supply...

Page 239: ...apters of this manual already described the cabling of the DDS system for the power lines feedback optic fiber of the SERCOS ring or CAN BUS connection RS 232 422 serial line connection communications...

Page 240: ...les MPC 4x1 5 MPC 4x4 MPC 4x10 MPC 4x25 MPC 4x50 MPC 4x2 5 MPC 4x6 MPC 4x16 MPC 4x35 MPC 4x70 F H7 1 MPC cable connection from the power supply or compact drive to mains T H7 2 Mechanical characterist...

Page 241: ...Refer to the recommendations of the cable manufacturer before doing the installation T H7 3 Conductor section Imax current permitted according to UNE EN 60204 1 2007 table 6 B2 installation method Se...

Page 242: ...C 4x2 5 MPC 4x6 MPC 4x16 MPC 4x35 MPC 4x70 T H7 5 Range of cables to connect a motor with brake and a drive MPC 4x1 5 2x1 MPC 4x6 2x1 MPC 4x25 2x1 MPC 4x2 5 2x1 MPC 4x10 2x1 MPC 4x4 2x1 MPC 4x16 2x1 5...

Page 243: ...g on the user s motor T H7 7 MPC x x cable Mechanical characteristics Type Shield It ensures EMC Compatibility Flexibility High Special to be used in cable carrying chains with a bending radius of 10...

Page 244: ...d at the motor end a connector will be supplied with the cable for the user to mount it See the manual AC spindle motor FM7 FM9 for further detail on how to mount it INFORMATION The encoder cable with...

Page 245: ...ct the drive see the manual of the corresponding motor T H7 12 Range of EEC FM7CS cables The number indicates their length in meters including the connector EEC FM7CS 05 EEC FM7CS 20 EEC FM7CS 35 EEC...

Page 246: ...9 cable Color Sub D HD 26C male D4 connector Pin Signal wire Pin 1 A green 1 2 A yellow 10 3 B blue 2 4 B red 11 5 DATA grey 3 6 DATA pink 12 7 CLOCK black 19 8 CLOCK purple 20 9 5 V DC brown 24 10 5...

Page 247: ...an external FAGOR absolute linear encoder with sinusoidal signals 1 Vpp and the drive This cable is supplied with connectors at both ends and its sales model is T H7 14 Range of EC PD cables The numbe...

Page 248: ...FAGOR absolute linear encoder F H7 5 Pinout for the direct feedback cable when using a Stegmann sinusoidal encoder as external feedback Cable 4x0 09 4x0 14 4x0 09 6 11 2 9 Pin DATA B A 5 V DC Signal H...

Page 249: ...l is SEC HD cable T H7 16 Range of SEC HD cables The number indicates their length in meters including the connectors SEC HD 1 SEC HD 10 SEC HD 25 SEC HD 3 SEC HD 15 SEC HD 30 SEC HD 5 SEC HD 20 SEC H...

Page 250: ...sed in machine tools Temperature Work 20 C 80 C 4 F 176 F Storage 35 C 85 C 31 F 185 F T H7 19 Range of SFO FLEX cables The number indicates their length in meters SFO FLEX 10 SFO FLEX 20 SFO FLEX 30...

Page 251: ...FO V FLEX 40 SFO V FLEX 60 SFO V FLEX 100 SFO V FLEX 50 SFO V FLEX 75 T H7 22 SFO V FLEX cable Mechanical characteristics Flexibility The minimum bending radius will be 60 mm in dynamic conditions and...

Page 252: ...BLE 40M CAN CABLE 150M CAN CABLE 20M CAN CABLE 45M CAN CABLE 25M CAN CABLE 50M F H7 7 CAN cable T H7 24 CAN CABLE M cable Mechanical characteristics Type Shield It ensures EMC compatibility Ext diamet...

Page 253: ...nout of port A connector Description 1 Not Connected 14 IKT OUT 2 TxRS232 OUT 15 IKR OUT 3 RxRS232 IN 16 5 V DC reserved 4 RTS RS232 OUT 17 Not Connected 5 CTS RS232 IN 18 RxC L IN 6 Not Connected 19...

Page 254: ...t NOTE The user is free to use this FAGOR adapter or not But it should be used unless indicated otherwise because it makes the connection easier F H7 9 RS 232 serial line connection between a PC and a...

Page 255: ...3 RS 232 connection between PC and VT without adapter NOTE See the previous section for further information on the pinout of the 25 pin connector of the MSP port of the VT panel from ESA 9 pin Sub D t...

Page 256: ...etween PC and VT with adapter 9 pin Sub D type female connector RS 232 cable RS422 RS232 BE adapter cable 9 pin Sub D type female connector to the VT panel ESA Connect this end of the adapter directly...

Page 257: ...s node selecting rotary switch NODE SELECT must be pointing at 0 NOTE The adapter RS232 RS422 BE is not required in any case F H7 18 RS 232 serial line connection between the VT from ESA and a drive w...

Page 258: ...should be used unless indicated otherwise because it makes the connection a lot easier NOTE Only for MMC or CMC drives F H7 21 RS 422 serial line connection between a VT from ESA and several MMC or C...

Page 259: ...Out of port B 1 N C Not Connected 2 T x RS232 OUT 3 R x RS232 IN 4 N C Not Connected 5 RS232 GND 6 RxRS422 IN 7 RxRS422 IN 8 TxRS422 OUT 9 TxRS422 OUT Fur further detail on the pinout of port A of the...

Page 260: ...7 Cables Ref 1912 DDS HARDWARE 260...

Page 261: ...for installing the DDS system are described in other chapters of this manual e g in chapter 7 CABLES not only in this one MANDATORY Only qualified personnel who know and understand the contents of thi...

Page 262: ...ontroller is identified as a fixed installation meant to always work inside an electrical cabinet enclosure whose protection degree is IP 54 or greater Note that the start button the E stop button and...

Page 263: ...er APS 24 60 W CM 1 75 0 W ER TH x x y ER TH 18 x FAN It depends on the activation frequency of the Ballast protection circuit MAIN FILTER 42A A 19 W MAIN FILTER 75A A 20 W MAIN FILTER 130A A 40 W MAI...

Page 264: ...ow voltage public mains that supplies energy to house installations Radio frequency disturbances may be expected when used in this case However equipment whose compliance with the essential requiremen...

Page 265: ...o low frequency disturbances When a unit does not have a ground connection the shield must be connected on the side of the unit connected to ground To connect large cable shield surfaces use cable and...

Page 266: ...ables for connecting the elements of the DDS system with an XPS power supply L1 L2 L3 L1 L2 L3 L1 L2 L3 DIFFERENTIAL BREAKER X2 CHANNEL CHANNEL MAIN FILTER 130A A AXD SPD PS 65A AXD SPD X2 X2 X4 X3 X4...

Page 267: ...Installation 8 Ref 1912 267 DDS HARDWARE F H8 5 Cables for connecting the DDS system with an RPS power supply See fig F H11 23 for further information on RPS 75 3 RPS 45 or RPS 20 CHOKES...

Page 268: ...ssible from air inputs and outputs Carry out periodic maintenance on air filters Use the following suggestions to minimize the maintenance of this type of cooling systems and the contamination of the...

Page 269: ...es of the inductive components and the signal cables must not run in the same channel especially when not using shielded cables for these signals A typical scenario is when using inductive proximity s...

Page 270: ...ach motor to each drive 4 Circuit for the control of the brake if applicable 5 Power for the 24 V DC auxiliary power supply from mains APS 24 PS 25B4 XPS or RPS 6 Power the control circuits of each dr...

Page 271: ...on ground wires with the same cross section as that of the wires connected to the power supply terminals Comply with local regulations on grounding Note the symbol indicating this precaution WARNING T...

Page 272: ...being turned OFF does not mean that the power bus may be handled or manipulated The discharge time depends on the number of elements connected and it is about 4 minutes In screw tightening connections...

Page 273: ...drives MANDATORY All the modules including the Bus Protection Module BPM must be tightly joined to each other guaranteeing a good electrical contact F H8 7 Power bus connection F H8 8 If two power sup...

Page 274: ...te the plate of the affected module and that of the one to its left see figure F H8 9 After these steps the drive will be totally free from the rest of the modules that were joined by the plate All th...

Page 275: ...MODULE X5 X6 X4 X3 U V W DRIVE MODULE X5 X6 TECTION MODULE PE PE PE PE RPS 45 X4 X3 U V W DRIVE MODULE X5 X6 X4 X3 U V W DRIVE MODULE X5 X6 TECTION MODULE PE PE PE PE RPS 45 X4 X3 U V W DRIVE MODULE X...

Page 276: ...external resistor is required MANDATORY Take a PE ground cable as short as possible from each module to each main machine ground point See figure F H8 10 MANDATORY In order to ensure compliance with...

Page 277: ...er connect an external resistor in parallel with the internal Ballast resistor It may cause severe damage to the system INFORMATION Compact modules ACD SCD CMC 1 08 1 15 have an internal Ballast resis...

Page 278: ...SCD CMC 1 08 1 15 models remove the jumper between Ri and L and connect an external resistor between Re and L for dissipating energy OnACD SCD CMC1 25 2 35 2 50andSCD2 75models alwaysconnectthe exter...

Page 279: ...to extract it even by pulling at it To unplug it push the orange side tabs up of the connector with plug in terminals and while keeping in that position pull at it On ACD SCD CMC 1 25 2 35 2 50 and S...

Page 280: ...ernal thermostat and with no fan Ballast resistor connection terminals Tk connection terminals of the internal thermostat Always install it vertically Re L Diagram Connect as shown in the image either...

Page 281: ...ESISTOR with external thermostat and with no fan Ballast resistor connection terminals Always install it vertically Re L Diagram Connect either one of the two pins to 24 V DC of the exter nal power su...

Page 282: ...AC Consumption 0 15 0 13 A 23 20 W Ballast resistor connection terminals Tk connection terminals of the internal thermostat Always install it vertically Re L Diagram Connect either one of the two pin...

Page 283: ...to generate an error when exceeding the limit temperature 160 C detected by the sensor and to open the contact Connect as shown in the image the indicated termi nals to the Re and L termi nals of the...

Page 284: ...l to a BPM module depending on the requirements of the application through the screw in type 6 pin 2 per resistor plug in connector located at the bottom of the bus protection module BPM This way pins...

Page 285: ...of the external power supply of the electrical cabinet and the other one to a PLC input Important Remember to manage the chosen PLC input in the PLC program to generate an error when exceeding the lim...

Page 286: ...rminals R1 R1 of the Ballast connector of the BPM module Connect according to the figure the terminal labeled 24 V DC to an external 24 V DC power supply of the electrical cabinet and the PLC INPUT to...

Page 287: ...istors in parallel with an external thermostat Connect according to the figure the terminal labeled 24 V DC to an external 24 V DC power supply of the electrical cabinet and the other PLC INPUT to a P...

Page 288: ...conditions of the location where the resistor will be installed remember that FAGOR offers external ballast resistors with fan i T H8 3 Temperatures reached in the points defined earlier in the figur...

Page 289: ...es and also output a total of 8 A of their 24 V DC Compact drives are self supplied and offer up to 110 mA of these 24 V DC Power supply PS 1 A Modular drive 2 A MANDATORY The 24 V DC voltage supply i...

Page 290: ...or X3 of the auxiliary power supply integrated into the main power supply See figure Connection of the auxiliary power supply of the RPS Take the three mains phases and ground to the input connector X...

Page 291: ...nnect the pins of connector X4 of the drive WARNING FAGOR uses isolation systems between the temperature sensors and the winding of their motors ensuring long life to the motor drive system regardless...

Page 292: ...or an 8055i CNC the connectors will be X10 X11 X12 and X13 For further detail on CNC connection see the corresponding CNC manual See chapter 7 CABLES for further detail on the cables supplied by FAGOR...

Page 293: ...module will be ignored even when the ring stays closed for all purposes for the rest of the drives That drive may receive an analog velocity command and be adjusted through the serial line If the dri...

Page 294: ...l connection diagram for the SERCOS ring between the CNC and the drives NOTE Note that if the machine has two separate DDS system each with its own power supply and a single CNC the same ring must int...

Page 295: ...hannel The communication speed between all the drives being governed by the CNC in the SERCOS ring is selected by hardware using the BOOT button on top of the SERCOS board connector See figure F H8 31...

Page 296: ...sed and then it will return to state 1 speed selection Anychangeofthecommunicationspeedismaintainedafterthedriveisturned off if the command to save parameters has been previously executed successfully...

Page 297: ...smission speed are See the values that will be assigned to their associated parameter QP11 in chapter 13 of the man_dds_soft pdf manual T H8 4 Transmission speed with SERCOS interface Display at the d...

Page 298: ...formation see the installation manual of the 8055 CNC SERCOS connection with a FAGOR 8055i CNC The SERCOS connection of the FAGOR 8055i CNC will be made through the SERCOS DRIVES connector on the top...

Page 299: ...ion see the installation manual of the 8060 CNC SERCOS connection with a FAGOR 8065 CNC A drive is connected to a FAGOR 8065 CNC via SERCOS through the SERCOS DRIVES connector located on the right sid...

Page 300: ...compatibility between CNC s and drives from different manufacturers on the same machine The different drives and the CNC are connected through CAN connector X6 carried by each drive of the FAGOR catal...

Page 301: ...is supplied without connectors Before connecting it put the cable and connectors together as indicated in figure F H8 38 F H8 38 CAN cable to connect a CNC and two drives NOTE Note that the connector...

Page 302: ...ted with the communication speed selection of the CAN bus is QP11 and every time a speed is selected this parameter is associated the corresponding value See table T H8 5 that shows the possible baudr...

Page 303: ...ocedure Any error that comes up when saving parameters into flash memory will be displayed with an error message on the display while the BOOT button is pressed and then it will return to state 1 spee...

Page 304: ...DS of the man_dds_soft pdf manual CAN connection with an ESA Video Terminal VT The CAN connection of the ESA terminal with FAGOR drives is made through the connector located at the bottom of the VT mo...

Page 305: ...stallation manual of the FAGOR 8037 CNC CAN connection with a FAGOR 8055i CNC The CAN DRIVES connection of a FAGOR 8055i CNC to the drives will be made through the CAN DRIVES connector on the top rear...

Page 306: ...its selecting the address of each module integrated in it Particular In order to establish communication via RS 232 serial line each drive of the system must be differentiated using the 16 position NO...

Page 307: ...e project is transferred from the PC to the VT through this port This port is accessed from a 25 pin female SUB D connector and may establish communication with other devices through RS 232 RS 422 RS...

Page 308: ...the MSP connector C L means Current Loop Pin Signal Pin Signal 1 Not Connected 14 IKT OUT 2 TxRS232 OUT 15 IKR OUT 3 RxRS232 IN 16 5 V DC reserved 4 RTS RS232 OUT 17 Not Connected 5 CTS RS232 IN 18 R...

Page 309: ...T module and the RS 232 serial line connector of the PC The connection must be made according to the diagram shown in chapter 7 CABLES in this manual RS 232 serial line connection between PC DRIVE Thi...

Page 310: ...orque Electrical connections and wiring Connection of protection wires Fuses value and type Ends of the wires of the cables Cables and connectors installed correctly Mechanical latches of the connecto...

Page 311: ...ine by the machine manufacturer Scope The scope of this section is to provide information on how to meet the requirements of the machines Directive for SRP CS in a machine that uses safety functions o...

Page 312: ...RECS While the AXD SPD drive is not certified according to standard IEC EN 62061 it can be used to develop SRECS that comply with it since the drive is certified according to IEC 61508 and IEC 61800 5...

Page 313: ...architecture with a double channel with feedback Safe Torque Off STO KM1 external contactor channel Eliminates the power to the power supply input PS XPS or RPS KM1 contactor feedback To monitor the c...

Page 314: ...f this manual Female connector X7 Electrical data 2 pin AS1 AS2 connector associated with the N C Normally Closed contact of an internal safety relay with guided pins of free potential The state of th...

Page 315: ...time closes the holding brake and does not indicate when it detects a plausibility error from the feedback Instead the user notices the malfunction because the safety functions do not reset STO remain...

Page 316: ...n that the feedback verification must not be carried out until the response time for the safety function has elapsed the effective reaction time of the system when a failure occurs can be considered t...

Page 317: ...ing the motor torque GP9 must be the Actual response time of the holding brake Note that GP9 is a conventional parameter and it is not a safety parameter Operating mode and configuration The functiona...

Page 318: ...ion is performed satisfactorily and thus the SS1 t has a residual risk See SS1 t in 9 6 Residual risks Considerations The auxiliary 24 V DC power supply that powers the external safety controller must...

Page 319: ...utions to keep in mind regarding the design and installation in the SAFETY CONDITIONS section in this manual DANGER The activation of the safety function STO neither isolates the mains nor discharges...

Page 320: ...emanding STO while the motor is moving causes the motor to stop only by friction A risk analysis of the machine will determine whether an external stopping brake is needed to stop the motor SS1 t The...

Page 321: ...gerous failure cycles 10 000 000 Category 3 1 See Mission times in 9 11 Maintenance repair and analysis of hazardous events T H9 2 Calculation data according to IEC 61508 and IEC 61800 5 2 TM Mission...

Page 322: ...rive The table below provides the response times of the safety functions of the AXD SPD Actual response time of the holding brake Consider that the actual response time of the holding brake is the sum...

Page 323: ...long to the external main contactor never to the intermediate relay Exclusion of wiring malfunctions The table D 4 of EN ISO 13849 2 sets out possible measures to consider to exclude short circuit fai...

Page 324: ...function that each channel executes the function separately Test the feedback for each channel of each safety function Measure the response times of the safety functions of the machine See section Res...

Page 325: ...ve is the mission time of the Drive Enable i e 20 years and is indicated in T H9 1 as long as it does not exceed 500 000 operations per year or approximately one every minute This value is obtained fr...

Page 326: ...or drives with SERCOS connection and On a computer through the application WinDDSSetup For further detail see chapter 14 ERROR CODES AND MESSAGES of the man_dds_soft pdf manual Repair Neither the user...

Page 327: ...posal 9 Ref 1912 327 DDS HARDWARE 9 12 Decommission and disposal There are no specific requirements for the safety related part See the requirements for the whole unit in SHIPPING CONDITIONS STORAGE D...

Page 328: ...DS HARDWARE 328 9 13 Electrical safety environmental conditions and EMC See the following sections of this manual SAFETY CONDITIONS Qualification of personnel 1 5 Environmental conditions 1 6 Electric...

Page 329: ...rple Grey Pink Brown White Black MPC 4x M 3 U1 V1 W1 Cable without connectors V U W X3 Electric Fan 400 V AC 50 60 Hz Z1 Z2 Z3 L2 L1 L3 Note that phases L1 L2 are swapped for proper air flow and motor...

Page 330: ...0 1 4 2 x 0 5 C O S R E F C O S 4 8 5 9 A x i s M o t o r F K M E 3 E 3 S I N C O S S I N U S O I D A L E N C O D E R 4 5 1 6 2 3 2 4 V R e l e a s e d 0 V H o l d i n g D i g i t a l A x i s M o d u...

Page 331: ...le Grey Yellow White Brown 11 2 10 1 25 24 21 22 7 5 4 3 2 1 11 12 26 3 8 GND COS REFCOS SIN REFSIN Io TEMP TEMP REF Io 6 12 X2 Black Black 10 Front View ENCODER TTL Green Yellow Blue Purple Grey Pink...

Page 332: ...P u r p l e G r e y P i n k B r o w n W h i t e B l a c k 1 1 3 1 1 1 P h o e n i x 3 5 m m P h o e n i x 3 5 m m A n a l o g I n p u t 2 A n a l o g I n p u t 1 L I N E V O L T A G E M a y b e c o n...

Page 333: ...l o w B l u e P u r p l e G r e y P i n k B r o w n W h i t e B l a c k 1 1 3 1 1 1 P h o e n i x 3 5 m m P h o e n i x 3 5 m m A n a l o g I n p u t 2 A n a l o g I n p u t 1 L I N E V O L T A G E M...

Page 334: ...A R Y P O W E R S U P P L Y P h o e n i x 7 6 m m M 3 A S 1 X 7 P h o e n i x 5 0 8 m m A S 2 r e l a y N C D i g i t a l A x i s C o m p a c t D r i v e A C D 1 2 5 S 0 0 B L R S T L i n e a r M o t...

Page 335: ...le of each drive see the location of the relay KA3 in the diagrams The CNC in turns enables the DRENA mark All the following diagrams for power and control circuits in the electrical cabinet described...

Page 336: ...of saving that energy at the capacitors When exceeding a certain bus voltage 760 768 V DC the Ballast circuit is activated to dissipate that excess of energy in an resistor internal or external and th...

Page 337: ...are powered at 24 V DC by an internal auxiliary power supply PS 65A power supplies will need an external APS 24 auxiliary power supply to power them because they do not have one integrated into them...

Page 338: ...case of RPS power supplies there are three phases instead of two and they must go to connector X1 Opening of contactor KM1 does not remove the supply of power to the auxiliary power supply in any cas...

Page 339: ...ED INTERNAL TEST OF EACH DRIVE ALL OK ERROR See error code at the drive s display not ok MOTOR TORQUE ON Status WAITING FOR ACTIVATION OF DRIVE ENABLE SPEED ENABLE SYSTEM SPEED ENABLE OFF Status MOTOR...

Page 340: ...D INTERNAL TEST OF EACH DRIVE ALL OK ERROR See error code at the drive s display not ok MOTOR TORQUE ON Status WAITING FOR ACTIVATION OF DRIVE ENABLE SPEED ENABLE SYSTEM SPEED ENABLE OFF Status MOTOR...

Page 341: ...V DC KA4 Speed Enable Drive Enable 24 V DC KA5 Speed Enable Drive Enable 24 V DC KA6 KA3 Gnd Gnd Gnd Gnd Gnd DR Z OK DR Y OK DR X OK DR S OK 24 V DC ON AXD AXD AXD SPD Gnd 2 5 A F Fuse 2 5 A F Fuse 2...

Page 342: ...external APS 24 auxiliary power supply remains connected through its connector X1 to feed the control circuits of the drive 24VDC X X Y Y Z Z KA1 KM1 KA2 KA2 KA2 KA1 CNC ENABLE X CNC ENABLE S CNC ENAB...

Page 343: ...able Drive Enable 24 V DC KA4 Speed Enable Drive Enable 24 V DC KA5 Speed Enable Drive Enable 24 V DC KA6 KA3 Gnd Gnd Gnd Gnd Gnd DR Z OK DR Y OK DR X OK DR S OK 24 V DC ON AXD AXD AXD SPD GND 2 5 A F...

Page 344: ...e internal auxiliary power supply remains connected through its connector X3 to feed the control circuits of the drive PS 25B4 SYSTEM OK 24VDC X X Y Y Z Z KA1 KM1 ON KM1 EMERG STOP KA2 OFF SYSTEM SPEE...

Page 345: ...nd Gnd Gnd DR Z OK DR Y OK DR X OK DR S OK ON AXD AXD AXD SPD GND 2 5 A F Fuse 1 X3 L1 L1 L L L L L L L L L L U V W MOTOR 3x400 460 V AC 2x400 460 V AC X1 X1 X1 X1 Drive Module of greater power next t...

Page 346: ...though the power contactor KM1 is open the internal auxiliary power supply of the XPS remains connected through its connector X3 to feed the control circuits of the drive 24VDC EMERGENCY X X Y Y Z Z E...

Page 347: ...00 460 V AC 3 x 4 0 0 4 6 0 V A C X 4 X 1 X 1 X 1 X 1 D r i v e M o d u l e o f g r e a t e r p o w e r n e x t t o t h e P o w e r S u p p l y I N T E R N A L B U S R P S P O W E R S U P P L Y R P S...

Page 348: ...hes and breakers Lovato Electric Auxiliary contact HI11 P1 P3E 061813 applicable to switches and breakers P1 E EA EZ y P3 E EA from Moeller K2 Auxiliary early open contact Examples Auxiliary contact H...

Page 349: ...S P E E D E N A B L E S T X 1 X 1 2 4 V D C O U T 2 X C O M P A C T D R I V E M O D U L E S C D 1 1 5 C O M P A C T D R I V E M O D U L E S C D 1 1 5 F A G O R C N C R i R e L L R L 1 L 2 L 3 3 x 4 0...

Page 350: ...48 62 Hz PE S1 MECHANICAL MAIN SWITCH F1 F2 F3 MAIN FILTER 42A A L1 L1 L2 L3 3x 400 460 VAC 2x 400 460 VAC L1 CONTACTOR KM1 L2 Q1 DIFFERENTIAL BREAKER WARNING When using an isolating transformer the s...

Page 351: ...parameter GP9 in the man_dds_soft pdf manual Note CNC EMERG will always be assigned to I1 O1 of the PLC with an 8055 55i CNC With an 8070 CNC it may be assigned to any I O of the PLC The contacts asso...

Page 352: ...1 10 Phoenix 5 08mm X2 X2 Chassis 24 V DC KA6 KA3 DR Z OK 24 V DC 9 10 Gnd 3 2 1 X1 L1 L2 L3 L1 L2 L1 L2 L1 L2 L3 L1 L2 L3 Error Reset 24 V DC ON Error Reset 3x400 460 V AC 2x400 460 V AC 3x400 460 V...

Page 353: ...he internal 24 auxiliary power supply of the unit remains connected through its connector X1 to feed the control circuits of the drive Important The relay KA3 uses delayed d e a c t i v a t i o n t s...

Page 354: ...Speed Enable Drive Enable KA2 KA3 Gnd Gnd Gnd DR Z OK DR X OK 24 V DC ON AXD AXD 24 V DC Gnd 2 5 A F Fuse 2 5 A F Fuse OUT2 X6 OUT2 3 2 1 X3 L1 L2 L1 L2 L1 L2 L3 L1 L2 L3 L L L L L L U V W MOTOR U V...

Page 355: ...nable KA2 KA3 Gnd Gnd Gnd DR Z OK DR X OK 24 VDC ON AXD AXD 24 V DC Gnd 2 5 A F Fuse 2 5 A F Fuse OUT2 X6 OUT2 3 2 1 X3 L1 L2 L1 L2 L1 L2 L3 L1 L2 L3 L L L L L L U V W MOTOR U V W MOTOR 3x400 460 VAC...

Page 356: ...isconnection time t to be programmed at relay KA3 must be greater than the total amount of time required to brake the motor to a full stop See parameter GP9 in the man_dds _soft pdf manual Note CNC EM...

Page 357: ...MOTOR BRAKE E F 24 VDC 0 VDC BR 24 VAC 230 VAC E F 3 M Z S1 MECHANICAL MAIN SWITCH SIMPLE CIRCUIT TO POWER THE FXM MOTOR BRAKE POWER MAINS R S T L2 L3 N FKM MOTOR BRAKE 4 5 24 VDC 0 VDC BR 3 M Z 4 5 2...

Page 358: ...the 24 V DC Never connect both at the same time 2 To brake the motor in a controlled way during a power failure make sure that 24 V DC will be supplied to contactors KM1 and KM2 and relays KA3 and KA4...

Page 359: ...system auxiliary modules and other elements such as cables and connectors INFORMATION Be aware that the room required for the top and bottom connectors of the units may even be up to 50 mm i NOTE The...

Page 360: ...wer supply modules 384 Ref 1912 DDS HARDWARE 360 11 1 Power supply modules PS 25B4 F H11 1 Non regenerative power supply PS 25B4 Dimensions 267 77 255 389 347 45 373 417 Dimensions in mm 1 in 25 4 mm...

Page 361: ...DIMENSIONS Power supply modules 11 Ref 1912 361 DDS HARDWARE PS 65A F H11 2 Non regenerative power supply PS 65A Dimensions 77 373 422 255 389 347 267 117 Dimensions in mm 1 in 25 4 mm R3 5 8 5 22 R3...

Page 362: ...er supply modules 384 Ref 1912 DDS HARDWARE 362 XPS 25 F H11 3 Regenerative power supply XPS 25 Dimensions 154 412 255 389 347 194 267 373 255 389 347 194 267 154 412 373 Dimensions in mm 1 in 25 4 mm...

Page 363: ...DIMENSIONS Power supply modules 11 Ref 1912 363 DDS HARDWARE XPS 65 F H11 4 Regenerative power supply XPS 65 Dimensions 255 389 347 373 97 97 436 234 267 Dimensions in mm 1 in 25 4 mm R3 5 8 5 22 R3 5...

Page 364: ...NSIONS Power supply modules 384 Ref 1912 DDS HARDWARE 364 RPS 20 F H11 5 Regenerative regulated power supply RPS 20 Dimensions 255 373 392 389 347 194 267 78 78 R3 5 8 5 22 R3 5 R6 5 8 7 5 Dimensions...

Page 365: ...SIONS Power supply modules 11 Ref 1912 365 DDS HARDWARE RPS 45 F H11 6 Regenerative regulated power supply RPS 45 Dimensions 78 389 347 310 274 373 412 117 78 Dimensions in mm 1 in 25 4 mm R3 5 8 5 22...

Page 366: ...ENSIONS Power supply modules 384 Ref 1912 DDS HARDWARE 366 RPS 75 F H11 7 Regenerative regulated power supply RPS 75 Dimensiones 389 347 156 156 350 274 373 418 Dimensions in mm 1 in 25 4 mm R3 5 8 5...

Page 367: ...NSIONS Power supply modules 11 Ref 1912 367 DDS HARDWARE RPS 80 F H11 8 Regenerative regulated power supply RPS 80 Dimensions 389 347 156 156 350 274 373 418 Dimensions in mm 1 in 25 4 mm R3 5 8 5 22...

Page 368: ...ons 11 DIMENSIONS Power supply modules 384 Ref 1912 DDS HARDWARE 368 APS 24 F H11 9 Auxiliary power supply APS 24 Dimensions 373 45 255 389 347 77 267 Dimensions in mm 1 in 25 4 mm R3 5 8 5 22 R3 5 R6...

Page 369: ...rives 11 Ref 1912 369 DDS HARDWARE 11 2 Modular drives AXD SPD MMC 1 08 AXD SPD MMC 1 15 F H11 10 Modular drives AXD SPD MMC 1 08 1 15 Dimensions 255 389 347 45 373 77 266 5 Dimensions in mm 1 in 25 4...

Page 370: ...1 DIMENSIONS Modular drives 384 Ref 1912 DDS HARDWARE 370 AXD SPD MMC 1 25 F H11 11 Modular drives AXD SPD MMC 1 25 Dimensions Dimensions in mm 1 in 25 4 mm R3 5 8 5 22 R3 5 R6 5 8 7 5 373 45 77 266 5...

Page 371: ...DIMENSIONS Modular drives 11 Ref 1912 371 DDS HARDWARE AXD SPD MMC 1 35 F H11 12 Modular drives AXD SPD MMC 1 35 Dimensions Dimensions in mm 1 in 25 4 mm R3 5 8 5 22 R3 5 R6 5 8 7 5 77 266 5 255 389...

Page 372: ...drives 384 Ref 1912 DDS HARDWARE 372 AXD SPD MMC 2 50 AXD SPD MMC 2 75 SPD 2 85 F H11 13 Modular drives AXD SPD MMC 2 50 2 75 SPD 2 85 Dimensions Dimensions in mm 1 in 25 4 mm R3 5 8 5 22 R3 5 R6 5 8...

Page 373: ...lar drives 11 Ref 1912 373 DDS HARDWARE AXD SPD MMC 3 100 AXD SPD MMC 3 150 F H11 14 Modular drives AXD SPD MMC 3 100 3 150 Dimensions Dimensions in mm 1 in 25 4 mm R3 5 8 5 22 R3 5 R6 5 8 7 5 389 347...

Page 374: ...ular drives 384 Ref 1912 DDS HARDWARE 374 AXD SPD MMC 3 200 AXD SPD MMC 3 250 F H11 15 Modular drives AXD SPD MMC 3 200 3 250 Dimensions 97 97 373 423 389 347 255 234 272 Dimensions in mm 1 in 25 4 mm...

Page 375: ...drives 11 Ref 1912 375 DDS HARDWARE 11 3 Compact drives ACD SCD CMC 1 08 ACD SCD CMC 1 15 F H11 16 Compact drives ACD SCD CMC 1 08 1 15 Dimensions Dimensions in mm 1 in 25 4 mm R3 5 8 5 22 R3 5 R6 5 8...

Page 376: ...11 DIMENSIONS Compact drives 384 Ref 1912 DDS HARDWARE 376 ACD SCD CMC 1 25 F H11 17 Compact drives ACD SCD CMC 1 25 Dimensions 373 45 77 266 255 389 347 Dimensions in mm 1 in 25 4 mm R3 5 8 5 22 R3 5...

Page 377: ...es 11 Ref 1912 377 DDS HARDWARE ACD SCD CMC 2 35 ACD SCD CMC 2 50 ACD SCD CMC 2 75 F H11 18 Compact drives ACD SCD CMC 2 35 2 50 2 75 Dimensions 389 347 255 77 373 398 5 266 117 Dimensions in mm 1 in...

Page 378: ...M 11 5 Capacitor Module CM 1 75 F H11 19 Bus Protection Module BPM Dimensions F H11 20 Capacitor Module CM 1 75 Dimensions R3 5 8 5 22 R3 5 R6 5 8 7 5 77 266 373 45 255 389 347 Dimensions in mm 1 in 2...

Page 379: ...5 110 150 414 80 75A A in 10 62 9 44 1 57 3 14 5 31 10 03 2 36 M6 M6 mm 270 240 40 80 135 255 60 42A A in 12 99 11 81 0 59 2 75 3 34 12 36 1 77 M6 M5 mm 330 300 15 70 85 314 45 MAIN FILTER Units L L 1...

Page 380: ...F H11 22 CHOKES A XPS 25 CHOKE B XPS 65 A CHOKE Dimensions CHOKE Units A B C D E F G XPS 25 mm 105 115 180 8 10 165 in 4 13 4 52 7 08 0 31 0 39 6 49 XPS 65 A mm 120 85 152 170 9 9 266 in 4 72 3 34 5...

Page 381: ...CHOKE and RPS 20 CHOKE Dimensions T1 T2 T3 U1 V1 W1 B C D G F E A CHOKE Units A B C D E F G RPS 75 3 mm 380 235 152 170 9 18 271 in 14 96 9 25 5 98 6 69 0 35 0 70 10 66 RPS 45 mm 330 175 136 150 8 15...

Page 382: ...F H11 24 External Ballast resistors with external thermostat Dimensions ER TH 18 1100 in 12 59 9 44 11 81 mm 320 240 300 ER TH 24 1100 in 12 59 9 44 11 81 mm 320 240 300 ER TH 24 750 in 8 66 5 51 11...

Page 383: ...th internal thermostat F H11 25 External Ballast resistor with internal thermostat Dimensions ER TH 18 2200 in 7 48 2 63 14 96 4 21 4 40 11 81 mm 190 67 380 177 182 300 ER TH 18 1800 in 4 72 1 57 14 9...

Page 384: ...Dimensions F H11 27 External thermostat Dimensions ER TH 18 2000 FAN in 6 88 6 49 2 99 6 06 20 86 19 68 9 84 21 57 2 55 mm 175 165 76 154 530 500 250 548 6 5 ER TH 18 1500 FAN in 6 88 6 49 2 99 6 06 1...

Page 385: ...hronous motors FM7 FM9 Modular drives AXD SPD Compact drives ACD SCD MC drives MMC CMC Power supplies PS 25B4 PS 65 XPS 25 XPS 65 RPS 80 RPS 75 RPS 45 and RPS 20 Accessory modules Mains filters MAIN F...

Page 386: ...1 1 9 7 3 1 6 7 LWK VWDQGDUG NH ZD 5 237 21 LWKRXW EUDNH 63 21 85 7 21 9 LWK IDQ RQO LQ VL HV DQG LWK VWDQGDUG EUDNH 9 LWKRXW NH ZD 63 7 21 2 7 63 21 85 7 21 6LQXVRLGDO 6LQ RGHU SSW EVROXWH PXOWL WXUQ...

Page 387: ...D INERTIA OPTION F 220 V AC 1 Cylindrical with no keyway IP 64 40 60 4000 rev min 6000 rev min 01 99 SPECIFICATION Only when it has a special configuration K or U 2 Shaft with keyway and seal IP 65 3...

Page 388: ...value by 0 1 E g An FM7 B280 motor can provide up to 28 kW in S1 A 037 055 075 090 110 150 185 220 300 370 510 B 120 170 220 280 C 215 270 FEEDBACK Standard encoder S C C axis encoder MOUNTING Flange...

Page 389: ...Y PLQ 0 UHY PLQ 32 5 6 GXW 1RWH 7KH N IRU HDFK PRGHO DUH WKH RQHV JLYHQ E WKLV YDOXH J Q 0 PRWRU FDQ SURYLGH XS WR N LQ 6 ZLWK EDVH VSHHG ZLWK EDVH VSHHG 9SS SSW VLQXVRLGDO HQFRGHU 6LQ RV 6WHJPDQQ D L...

Page 390: ...34 mm 100 150 AXD 1 08 C0 0 Modular axis drive size 1 8 A with CAN board with no additional feedback board and with motor feedback board CAPMOTOR 1 AXD 1 08 C0 0 B Modular axis drive size 1 8 A with C...

Page 391: ...or feedback board Line voltage 200 240 V AC VOLTAGE 400 460 V AC 200 240 V AC L available shortly SPINDLE COMPACT DRIVE A1 NR CURRENT A Imax in any duty for IGBT s switching frequencies fc at 4 8 kHz...

Page 392: ...GLUHFW IHHGEDFN ERDUG ZLWKRXW VRIW DSSOLFDWLRQV DQG ZLWK 302725 1 DPSOHV PP PP PP 6 LGWK PP PRGHOV 855 17 6 PD IRU 7 VZLWFKLQJ IUHTXHQFLHV RI DQG N 02 8 5 326 7 21 1 5 9 00 DPSOH 203 7 027 21 21752 17...

Page 393: ...tage of 400 460 V AC POWER SUPPLY WITH INTEGRATED AUXILIARY 24 V POWER SUPPLY PS PS 25B4 C 25B4 25 kW 45 A SPECIAL C for industrial environments with graphite CONFIGURATION None standard Example POWER...

Page 394: ...75 C M APACITOR ODULE 7 38 mF ACCESORY MODULES Example MAIN FI 130A A LTER 24 650 W ER TH 24 750 MAIN FILTER 42 75 42A A E R XTERNAL ESISTOR WITH EXTERNAL ERMOSTAT TH J Resistance RMS power 18 1300 W...

Page 395: ...6 7 21 PP ZLWK EUDNH 32 5 6 6 1 6 DPSOH 6 1 7 P 6 6 1 6 08 725 7 16 21 7 16 7 DPSOH 63 1 7 P 63 1 2 5 7 16 21 6 3 5 DPSOH 0 1 7 P 0 1 2 5 7 16 21 25 02725 DPSOH 0 6 1 7 P 0 6 1 2 5 7 16 21 25 02725 6...

Page 396: ...PSOH 1 0 1 1 1 7 P 0 0 0 0 0 0 0 0 0 0 0 0 0 Example MC 23 FXM POWER CONNECTOR E0C 12 ENCODER FEEDBACK CONNECTOR 12 pins 23 23 A MAX CURRENT 46 46 A AMC Angled MC Vertical FXM MOTOR CONNECTORS 80 80 A...

Page 397: ...Sales models 12 Ref 1912 397 DDS HARDWARE 12 9 Order example F H12 21 Order example...

Page 398: ...8 09 SOF These two plates fully identify the unit and must be referred to when repairing or replacing these units They make it easier to solve compatibility conflicts between different versions The dr...

Page 399: ...lies PS XPS and RPS The elements ready for mains voltage between 380 V AC Drive version MSC 11A and older Auxiliary power supply APS 24 version PF 04A and older Capacitor module CM 60 version 00A and...

Page 400: ...is required to work at 380 V AC if the system includes an element that must work at a mains voltage of 380 V AC like an MSC 11A drive or a capacitor module CM 60 00A NOTE The compact drives version M...

Page 401: ...e controls its motor with a 04 xx version and hardware with VECON another one that controls its motor with a 05 xx version and hardware with VECON 2 and a third one that controls its motor with 06 18...

Page 402: ...time i e the communications interface must be either SERCOS or CAN but not both at the same time NOTE Drives with software versions 07 0x and 08 0x may be installed indistinctively in the same CAN fie...

Page 403: ...CAPMOTOR 2 Encoder with square signals U V and W CAPMOTOR 1 CAPMOTOR 2 Encoder with C and D signals CAPMOTOR 1 CAPMOTOR 2 EnDat with incremental A and B signals CAPMOTOR 2 SSI CAPMOTOR 2 INFORMATION R...

Page 404: ...13 Compatibility Ref 1912 DDS HARDWARE 404...

Page 405: ......

Page 406: ...Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation es www fagorautomation com FAGOR AUTOMATION...

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