Baldor SERIES 5 Installation And Operating Manual Download

Page: 1 / 32

For Catalog Nos. ID5202-CO, ID5203-CO,

ID5401-CO, ID5402-CO, ID5403-CO, ID5405-CO

Series 5 Inverter

Installation and Operating Manual

MN783

Summary of Contents for SERIES 5

Page 1: ...For Catalog Nos ID5202 CO ID5203 CO ID5401 CO ID5402 CO ID5403 CO ID5405 CO Series 5 Inverter Installation and Operating Manual MN783...

Page 2: ...os ID5401 CO ID 5402 CO ID5403 CO ID5404 CO Quick Start Connection Diagram 11 3 ID5SI 1 Layout 12 4 Mechanical Specifications and Drive Layout 13 5 Expanded View of Jumpers and Trimpots 14 6 AC Line I...

Page 3: ...aximum Speed Trimpot Range 23 28 Catalog Nos ID5401 CO ID5402 CO ID5403 CO ID5405 CO Maximum Speed Trimpot 23 29 Acceleration Trimpot Range All Models 23 30 Deceleration Trimpot Range All Models 23 31...

Page 4: ...rush current The drive is suitable for machine or variable torque HVAC applications A Signal Isolator built in on Catalog Nos ID5401 CO ID5402 CO ID5403 CO ID5405 CO and optional on Catalog Nos ID5202...

Page 5: ...ts the current limit and limits the maximum current torque to the motor TABLE 4 TRIMPOT ADJUSTMENTS Accessory Description Signal Isolator and Run Fault Relay Catalog No ID5SI 1 Provides isolation betw...

Page 6: ...ing Input Current Range1 mA DC 4 20 Output Frequency Resolution Bits Hz 10 06 Minimum Speed Trimpot MIN Range Frequency Setting 0 40 0 Maximum Speed Trimpot MAX Range Frequency Setting 70 110 100 Acce...

Page 7: ...t the AC Line Conductors before touching the AC Input wires Do not touch live wires all power must be disconnected before proceeding WARNING It is the responsibility of the equipment manufacturer and...

Page 8: ...al shock can cause serious or fatal injury Verify there is no voltage phase to phase or phase to neutral at the AC Line Conductors before touching the AC Input wires Do not touch live wires all power...

Page 9: ...nal following operation the Minimum Speed Trimpot MIN must be set fully counterclockwise WARNING The signal input must be isolated from the AC line Earth grounding signal wiring will damage the drive...

Page 10: ...ection 6 3 on page 22 for Accessories and Programming see Table 5 on page 5 Communication Port Catalog No ID5202 CO ID5203 CO 3 Phase Connection see Section 5 1 on pages 15 16 Use L1 L2 L3 Use L1 L2 s...

Page 11: ...nections see Section 9 on page 28 see Section 7 on pages 22 25 Adjustable Trimpots Diagnostic LEDs see Section 5 9 on page 20 see Sections 5 4 5 5 and 5 7 on pages 16 19 see Section 5 6 on pages 18 19...

Page 12: ...operation of the Run Fault Relay to Run or Fault Used to connect the Signal Isolator and Run Fault Relay to the drive Sets the drive for operation with the optional Dynamic Brake Module MAX OFFSET ND...

Page 13: ...00 102 119 99 0 3 90 4 70 contain a built in cooling fan Finger Safe Cover Retaining Clips Catalog Nos ID5203 CO ID5405 CO 113 Catalog No ID5202 CO ID5203 CO 110 Catalog Nos ID5401 CO ID5402 CO ID5403...

Page 14: ...ntiometer connects to Terminals P1 P2 P3 on catalog Nos ID5202 CO ID5203 CO and to Terminal Block TB1 on ID5SI 1 on Catalog Nos ID5401 CO ID5402 CO ID5403 CO ID5405 CO See Section 5 4 on page 16 4 FIN...

Page 15: ...the AC Line Conductors before touching the AC Input wires Do not touch live wires all power must be disconnected before proceeding A main power disconnect installed between the AC power lines and the...

Page 16: ...located on the upper PC board See Figure 6 Motor cable length should not exceed 100 ft 30 m special reactors may be required Do not fuse motor leads 5 4 Main Speed Potentiometer Connection A 5 k Main...

Page 17: ...to Terminal P1 The terminals are located on the lower PC board With external circuitry a 0 10 Volt DC analog signal can also be used See Figure 10 If a non isolated signal is used install the ID5SI 1...

Page 18: ...offset the signal input as described in Section 7 1 on page 22 2 Do not use the MAX Trimpot on Catalog Nos ID5401 CO ID5402 CO ID5403 CO ID5405 CO Use the MAX Trimpot on the ID5SI 1 to scale the sign...

Page 19: ...D5SI 1 Signal Isolator See number 2 Note The drive can be factory programmed for momentary contact operation 2 Catalog Nos ID5401 CO ID5402 CO ID5403 CO ID5405 CO Connect the Forward Stop Reverse Swit...

Page 20: ...e For Forward Enable Switch connection the red wire is not used For Reverse Enable Switch connection the white wire is not used The unused wire must be insulated or it may be cut off at the connector...

Page 21: ...position See Figure 22 6 2 Automatic Start CON1 The drive is factory set for Automatic Start jumper installed onto CON1 as shown in Figure 23 CON1 is located on the lower PC board The drive will auto...

Page 22: ...must be used and safety glasses must be worn High voltage exists in this drive Fire and or electrocution can result if caution is not exercised Safety Notice on page 7 must be read and understood bef...

Page 23: ...e DEC B Trimpot is factory set to 1 5 sec onds For longer deceleration time rotate the DEC B Trimpot clockwise For more rapid deceleration rotate the DEC B Trimpot counterclockwise See Figure 30 Appli...

Page 24: ...BOOST Trimpot counterclockwise See Figure 32 In order for the 50 Hz motor to run properly the boost must be adjusted If the applica tion does not require full torque below 10 Hz the Boost DEC B Trimpo...

Page 25: ...RMS ammeter in series with one motor phase 2 Set the CL Trimpot fully counterclockwise 3 Adjust the speed setting to 30 of full speed 4 Lock the motor shaft and adjust the CL Trimpot to 160 of the mot...

Page 26: ...closed non ven tilated TENV motors can provide full rated torque over an extended speed range without overheat ing See Figure 39 If external fan cooling is provided open ventilated motors can also ach...

Page 27: ...wer approximately 15 seconds The ST LED must change from quick flashing red to flashing red yellow 2 Set the Main Speed Potentiometer to zero fully counterclockwise Note In order to be able to reset t...

Page 28: ...or LED which provides indication of a fault or abnormal condition The information provided can be used to diagnose an installation problem such as incorrect input voltage overload condition and drive...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...IMBERS SUITE 135 HOUSTON TX 77041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY U...

Page 32: ...ny person caused by items of our manufacture or sale Some states do not allow the exclu sion or limitation of incidental or consequential damages so the above exclusion may not apply In any event BALD...

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