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Affinity User Guide

Issue Number: 5 www.controltechniques.com

Figure 4-20 Removal of internal EMC filter (size 1 to 3)

Loosen / remove screws as shown (1) and (2).
Remove filter (3), and ensure the screws are replaced and re-tightened (4).

Figure 4-21 Removal of internal EMC filter (sizes 4 to 6)

Loosen screws (1). Remove EMC filter in the direction shown (2).

Summary of Contents for Affinity

Page 1: ...User Guide Affinity Model sizes 1 to 6 Building Automation HVAC R drive Part Number 0474 0000 05 Issue 5 www controltechniques com ...

Page 2: ...vailable on request or can be found at www greendrives com The electronic variable speed drives manufactured by Control Techniques have the potential to save energy and through increased machine process efficiency reduce raw material consumption and scrap throughout their long working lifetime In typical applications these positive environmental effects far outweigh the negative impacts of product...

Page 3: ... connections 66 4 2 AC supply requirements 69 4 3 Auxiliary power supply 70 4 4 Supplying the drive with DC DC bus paralleling 71 4 5 Fan connections 71 4 6 Control 24Vdc supply 71 4 7 Ratings 71 4 8 Output circuit and motor protection 74 4 9 Braking 76 4 10 Ground leakage 78 4 11 EMC Electromagnetic compatibility 78 4 12 PC communications connections 87 4 13 Terminal connections 88 4 14 Building ...

Page 4: ...Menu 12 Threshold detectors variable selectors and brake control function 178 11 13 Menu 14 User PID controller 186 11 14 Menus 15 and 16 Solutions Module set up 193 11 15 Menu 17 Building Automation Network 212 11 16 Menu 18 Application menu 1 212 11 17 Menu 19 Application menu 2 212 11 18 Menu 20 Application menu 3 212 11 19 Menu 21 Second motor parameters 213 11 20 Menu 22 Additional Menu 0 set...

Page 5: ...lers who are familiar with requirements for safety and EMC The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used Refer to the User Guide An EMC Data Sheet is also available giving detailed EMC information BA1201 BA1202 BA1203 BA1204 BA2201 BA2202 BA2203 BA3201 BA3202 BA4201 BA4202 BA4203 BA5201 BA5202 BA14...

Page 6: ...th appropriate motors controllers electrical protection components and other equipment to form complete end products or systems Compliance with safety and EMC regulations depends upon installing and configuring drives correctly including using the specified input filters The drives must be installed only by professional assemblers who are familiar with requirements for safety and EMC The assembler...

Page 7: ...ess Access must be restricted to authorized personnel only Safety regulations which apply at the place of use must be complied with 1 6 Fire protection The drive enclosure is not classified as a fire enclosure A separate fire enclosure must be provided See section 3 2 6 Fire protection on page 20 for more information 1 7 Compliance with regulations The installer is responsible for complying with a...

Page 8: ...isk The voltages present in the following locations can cause severe electric shock and may be lethal AC supply cables and connections Output cables and connections Many internal parts of the drive and external option units Unless otherwise indicated control terminals are single insulated and must not be touched 1 11 2 Stored charge The drive contains capacitors that remain charged to a potentiall...

Page 9: ...ve system efficiency Advanced Process PID Two PIDs are available which can operate independently or combine to provide more complex functionality SM I O Plus SM I O Lite SM I O 120V SM I O 24V Protected SM I O PELV SM I O 32 I O Expansion Fieldbus options SM LON SM Ethernet SM DeviceNet SM PROFIBUS DP V1 SM EtherCAT SM LON SM INTERBUS SM CAN SM CANopen Modbus Standard Fieldbus Selectable between B...

Page 10: ...ves have an additional cover installed They are rated to IP54 NEMA12 and IP66 NEMA12 respectively and both conform to UL Type 12 E12 E54 and E12 E66 drive sizes 1 to 3 have an internal fan installed to re circulate the air The larger drive sizes have fans installed to the cover to provide forced ventilation using filtered air 2 3 Ratings Self ventilated TENV TEFC induction motors require increased...

Page 11: ...g For size 4 to 6 E12 54 drives the continuous current ratings given are for maximum 35 C 95 F 1000m altitude and 3 0kHz switching For further information refer to section 12 1 1 Power and current ratings Derating for switching frequency and temperature on page 228 Table 2 1 200V Drive ratings 200V to 240V 10 Model Maximum continuous output current Nominal power at 220V Motor power at 230V Peak cu...

Page 12: ...rrent ratings given are for maximum 35 C 95 F 1000m altitude and 3 0kHz switching For further information refer to section 12 1 1 Power and current ratings Derating for switching frequency and temperature on page 228 Table 2 2 400V Drive ratings 380V to 480V 10 Model Maximum continuous output current Nominal power at 400V Motor power at 460V Peak current A kW hp A 1401 2 8 1 1 1 5 3 0 1402 3 8 1 5...

Page 13: ...temperature on page 228 Table 2 3 575V Drive ratings 500V to 575V 10 The power ratings above for model size 4 and larger are for the 690V drives when used on a 500V to 575V supply Table 2 4 690V Drive ratings 500V to 690V 10 Model Maximum continuous output current Nominal power at 575V Motor power at 575V Peak current A kW hp A 3501 5 4 3 0 3 0 5 9 3502 6 1 4 0 5 0 6 7 3503 8 4 5 5 7 5 9 2 3504 11...

Page 14: ... whether V F mode or open loop vector mode is selected For further details refer to section 8 1 1 Open loop motor control on page 121 Open loop vector mode The voltage applied to the motor is directly proportional to the frequency except at low speed where the drive uses motor parameters to apply the correct voltage to keep the flux constant under varying load conditions Typically 100 torque is av...

Page 15: ...lutions Module slot 1 Rating label Status LED Approvals label Relay terminals AC supply motor connections AC supply motor connections Internal EMC filter Internal EMC filter AC supply motor connections Internal EMC filter 4 Motor connections AC supply Internal EMC filter DC supply Brake resistor 5 AC supply Internal EMC filter DC supply Motor connections Brake resistor 6 AC supply Internal EMC fil...

Page 16: ...ndard approvals label Size 1 to 6 Model Customer and date code Approvals Please read manual before connecting BA5402 STDN39 Stored charge 10 min Ser No 3000005001 Made In U K Serial number Standard power stage label Size 5 and 6 only I P 380 480V 50 60Hz 3ph 152 0A O P 0 480V 168A Input voltage Output voltage Input frequency No of phases Typical input current for Normal Duty rating Output current ...

Page 17: ...ion Yellow SM I O Plus Extended I O interface Increases the I O capability by adding the following to the existing I O in the drive Yellow SM I O 32 Extended I O interface Increase the I O capability by adding the following to the existing I O in the drive High speed digital I O x 32 24V output Dark Yellow SM I O Lite Additional I O 1 x Analog input 10V bi polar or current modes 1 x Analog output ...

Page 18: ...pplication software Enhanced performance over SM Applications Lite Fieldbus Brown Red SM EtherCAT EtherCAT option EtherCAT adapter for communications with the drive Purple SM PROFIBUS DP V1 Profibus option PROFIBUS DP adapter for communications with the drive Medium Grey SM DeviceNet DeviceNet option Devicenet adapter for communications with the drive Beige SM Ethernet Ethernet option 10 base T 10...

Page 19: ...ssory kit box including the items shown in Table 2 7 and a CD ROM containing all related product documentation and software tools Table 2 7 Parts supplied with the drive Description Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Control connectors Relay connector Grounding bracket Through panel mounting gasket HVAC R communication connector Through panel mounting bracket Surface mounting brackets E12 E...

Page 20: ... corrosive liquids 3 2 3 External installations The E12 E54 and E12 E66 drives may be installed externally but it should be noted that the drive covers could degrade over a long period of time if they are subjected to high levels of UV radiation It is therefore advisable to provide some degree of shade or preferably to mount the drive where it receives little or no direct sunlight 3 2 4 Cooling If...

Page 21: ...stalled correctly with careful attention to the layout of the wiring Some simple routine precautions can prevent disturbance to typical industrial control equipment If it is necessary to meet strict emission limits or if it is known that electromagnetically sensitive equipment is located nearby then full precautions must be observed In built into the drive is an internal EMC filter which reduces e...

Page 22: ...s can be replaced E12 E54 and E12 E66 Size 1 to 4 are only installed with 1 outer cover which is held on by 6 sealing screws By removing this cover access can be gained to all power and control terminals as per the standard drive No further covers require removal Size 5 and 6 are installed with 2 removable covers top and bottom for access to input output and control terminals Isolation device The ...

Page 23: ...PC tools Advanced parameters Technical Data Diagnostics UL Listing Information Affinity User Guide 23 Issue Number 5 www controltechniques com Figure 3 3 Location and identification of standard drive terminal covers DC AC Control Low voltage DC AC Control Control AC Braking Input Control Output Control Output Control Output Input Input 2 1 3 4 5 6 Low voltage DC Braking ...

Page 24: ...e a terminal cover undo the screw and lift the terminal cover off as shown The control terminal cover must be removed first before the DC size 1 low voltage DC sizes 2 and 3 terminal cover can be removed When replacing the terminal covers the screws should be tightened with a maximum torque of 1 N m 0 7 lb ft Figure 3 4 Removing the standard drive size 1 terminal covers Figure 3 5 Removing the sta...

Page 25: ...emove any flash sharp edges once the break outs are removed Figure 3 9 Removing the DC terminal cover break outs Grasp the DC terminal cover break outs with pliers as shown 1 and twist to remove Continue until all required break outs are removed 2 Remove any flash sharp edges once the break outs are removed Use the DC terminal cover grommets supplied in the accessory box Table 2 7 on page 19 to ma...

Page 26: ...four single entry grommets 9500 0075 Kit of four double entry grommets 3 3 3 Conduit connection boxes Conduit connection boxes are available as an option Figure 3 11 demonstrates a conduit connection box installed on a size 4 standard drive For further information refer to section 3 5 Mounting methods on page 31 Figure 3 11 Size 4 standard drive with conduit connection box installed Table 3 1 Cond...

Page 27: ...stics UL Listing Information Affinity User Guide 27 Issue Number 5 www controltechniques com 3 3 4 E12 E54 and E12 E66 cover removal installation Figure 3 12 Removal of the top cover size 1 to 4 E12 E54 1 Undo 6 x M5 screws 2 Remove cover as shown 3 Disconnect the BA Keypad connector from the RJ 45 serial port 4 Reverse the above procedure to replace the cover E12 E66 drives are only available in ...

Page 28: ...for the following reasons To route power and motor cables The connection of metal conduit or IP54 IP66 cable conduits If being used in a Type 12 IP54 or IP66 environment the correctly rated glands should be used and installed in accordance with the supplier s recommendations Sizes 4 to 6 have two gland plates top and bottom These holes are supplied installed with IP55 glands Care should be taken w...

Page 29: ... Module slot 2 is used if only one module is installed Figure 3 16 Installation and removal of a keypad To install align the keypad and press gently in the direction shown until it clicks into position To remove while pressing the tabs inwards A gently lift the keypad in the direction indicated B N The keypad can be installed removed while the drive is powered up and running a motor providing that...

Page 30: ...e front of the E12 E66 drive but can be connected remotely via a serial cable to the external RJ 45 connector see Figure 3 17 below for location of the RJ 45 connector Figure 3 17 location of external RJ 45 connector The serial cable must be a shielded RJ45 cable with an appropriate connector suitable for mating with a Bulgin Buccaneer PX0833 rated to a minimum of IP66 The maximum cable length is ...

Page 31: ...o IP20 NEMA1 Drive sizes 1 to 3 conform to UL Type 1 and sizes 4 to 6 are Open Class If the optional conduit box is installed then drive sizes 4 to 6 conform to UL Type 1 Refer to Table 3 1 on page 26 for conduit box part numbers Figure 3 19 Surface mounting the standard size 1 drive with conduit connection box installed If the drive has been used at high load levels for a period of time the heats...

Page 32: ...re 3 21 Surface mounting the standard size 3 drive with conduit connection boxes installed On size 3 Affinity standard drives the top conduit box is required for DC or brake connections only 155 0mm 6 098in 452 0mm 17 797in 219 0mm 8 626in 442 0mm 17 404in 337 5 1 0mm 13 287 0 039in 81 0 1 0mm 3 189 0 039in 121 0 1 0mm 4 764 0 039in 250 0mm 9 843in 260 0mm 10 252in 551 0mm 21 698in 105 0 1 0mm 4 1...

Page 33: ...ormation Affinity User Guide 33 Issue Number 5 www controltechniques com Figure 3 22 Surface mounting the standard size 4 drive with conduit connection boxes installed 297 0mm 11 704in 839mm 33 046in 310 0mm 12 204in 812 0mm 31 951in 171 0 1 0mm 6 732 0 039in 96 8 1 0mm 3 811 0 039in 258 6 1 0mm 10 181 0 039in 662 8 1 0mm 26 094 0 039in 528 8 1 0mm 20 819 0 039in 134 0 1 0mm 5 276 0 039in 9 20 1 0...

Page 34: ...gnostics UL Listing Information 34 Affinity User Guide www controltechniques com Issue Number 5 Figure 3 23 Surface mounting the standard size 5 drive with conduit connection boxes installed 310 0mm 12 202in 296 0mm 11 671in 1150 0mm 45 270in 258 6 1 0mm 10 181 0 039in 1122 0mm 44 175in 839 3 1 0mm 33 043 0 039in 973 3 1 0mm 38 319 0 039in 134 0 1 0mm 5 276 0 039in 9 20 1 0mm 0 362 0 039in 277 0 1...

Page 35: ...gnostics UL Listing Information Affinity User Guide 35 Issue Number 5 www controltechniques com Figure 3 24 Surface mounting the standard size 6 drive with conduit connection boxes installed 310 0mm 12 202in 1460 0mm 57 467in 298 0mm 11 729in 1433 0mm 56 400in 258 6 1 0mm 10 181 0 039in 1150 8 1 0mm 45 307 0 039in 1284 8 1 0mm 50 583 0 039 133 0 1 0mm 5 236 0 039in 277 0 1 0mm 10 906 0 039in 9 20 ...

Page 36: ...through panel mounting an IP54 insert must be installed size 1 and 2 and the heatsink fan should be replaced with an IP54 rated fan sizes 1 to 4 Additionally the gasket provided should be installed between the drive and the backplate to ensure a good seal for the enclosure If the heatsink mounted braking resistor is to be used with the drive through panel mounted refer to the specific Braking resi...

Page 37: ...7 Through panel mounting the standard size 3 drive 368mm 14 488in 391mm 15 394in 155mm 6 102in 219mm 8 622in 139mm 5 472in 293mm 11 535in 9 3 0 5mm 0 366 0 020in 101 5 0 5mm 3 996 0 020in 64 6 0 5mm 2 543 0 020in 70 0 3mm 2 756 0 012in 148 0 5mm 5 827 0 020in 294 0 5mm 11 575 0 020in 368 0 1 0mm 14 488 0 039in 6 5mm 0 256in 6 5mm 0 256in 35 0 0 15mm 1 378 0 006in 80mm 3 150in 250mm 9 843in 368mm 1...

Page 38: ...When a size 4 is through panel mounted the grounding link bracket must be folded upwards This is required to provide a grounding point for the grounding bracket See section 4 11 1 Grounding hardware on page 79 for more information 310mm 12 205in 510mm 20 079in 298mm 11 732in 200mm 7 874in 98mm 3 858in 540 3 0 5mm 21 272 0 020in 258 6 0 5mm 10 181 0 020in 286 0 0 5mm 11 260 0 020in 487 0 0 5mm 19 1...

Page 39: ...hen a size 5 is through panel mounted the grounding link bracket must be folded upwards This is required to provide a grounding point for the grounding bracket See section 4 11 1 Grounding hardware on page 79 for more information 310mm 12 205in 258 6 0 5mm 10 181 0 020inm 14 2 0 5mm 0 559 0 020in 286 0 0 5mm 11 260 0 020in 852 6 0 5mm 33 567 0 020in 258 6 0 5mm 10 181 0 020in 26 7 0 5mm 1 051 0 02...

Page 40: ...ser Guide www controltechniques com Issue Number 5 Figure 3 30 Through panel mounting the standard size 6 drive 310mm 12 205in 200mm 7 874in 1105 6mm 43 528in 8 5mm 0 335in 8 5mm 0 335in 1131mm 44 528in 1179 3mm 46 429in 98mm 3 858in 298mm 11 732in 258 6 0 5mm 10 181 0 020in 286 0 0 5mm 11 260 0 020in 1107 8 0 5mm 43 614 0 020in 27 1 0 5mm 1 067 0 020in 13 7 0 5mm 0 539 0 020in 258 6 0 5mm 10 181 ...

Page 41: ...rough panel mounted Figure 3 32 Orientation of the size 4 5 and 6 mounting bracket When through panel mounted the mounting brackets on the left hand side of the drive can be secured using the screws already located there On the right hand side the mounting brackets are just inserted into the slots in the chassis of the drive no mounting screws are present here Size 5 and 6 also require two top mou...

Page 42: ...Guide www controltechniques com Issue Number 5 Figure 3 34 Size 1 E12 E54 and E12 E66 drive surface mounting Figure 3 35 Size 2 E12 E54 and E12 E66 drive surface mounting 184 0mm 7 24in 560 1mm 22 05in 263 7mm 10 38in 6 0mm 0 24in 20 0mm 0 79in 46 0mm 1 81in 441 0mm 17 35in 467 0mm 18 39in 6 50mm 0 26in 40 0mm 1 56in 236 0mm 9 29in 552 3mm 21 74in 261 9mm 10 31in 108 0mm 4 252in 53 0mm 2 09in 2 0m...

Page 43: ... Listing Information Affinity User Guide 43 Issue Number 5 www controltechniques com Figure 3 36 Size 3 E12 E54 and E12 E66 drive surface mounting Figure 3 37 Size 4 E12 E54 drive surface mounting 331 3mm 13 04in 543 6mm 21 40in 302 0mm 11 89in 108 0mm 4 252in 53 0mm 2 09in 2 0mm 0 8in 434 0mm 17 09in 459 0mm 18 07in 6 50mm 0 26in 106 0mm 4 17in 703mm 27 71in 386mm 15 2in 346mm 13 62in 253 6mm 9 9...

Page 44: ...g the motor Optimization SMARTCARD operation PC tools Advanced parameters Technical Data Diagnostics UL Listing Information 44 Affinity User Guide www controltechniques com Issue Number 5 Figure 3 38 Size 5 E12 E54 drive surface mounting 416mm 16 38in 1211 4mm 14 69in 347 2mm 13 67in 253 6mm 9 98in 883 9mm 34 8in 8 5mm 0 34in ...

Page 45: ...g the motor Optimization SMARTCARD operation PC tools Advanced parameters Technical Data Diagnostics UL Listing Information Affinity User Guide 45 Issue Number 5 www controltechniques com Figure 3 39 Size 6 E12 E54 drive surface mounting 416mm 16 38in 348 1mm 13 7in 253 6mm 9 98in 1522 9mm 59 96in 1194 4mm 47 02in 8 5mm 0 34in ...

Page 46: ...rive It is recommended as standard that one of each type is used as illustrated in Figure 3 34 Figure 3 35 Figure 3 36 However if the E12 E54 drive is to be footprint mounted to an external EMC filter both the smaller surface mounting brackets should be used Mounting the size 4 to 6 E12 54 drive Figure 3 40 Mounting option 1 1 Bolt the two mounting brackets to the enclosure wall 2 Manoeuvre the dr...

Page 47: ...a Diagnostics UL Listing Information Affinity User Guide 47 Issue Number 5 www controltechniques com Figure 3 41 Mounting option 2 1 Use the M8 bolts provided to secure the mounting brackets to the drive 10 N m 7 4 lb ft 2 Once appropriate holes have been drilled into the back plate line up the drive accordingly 3 Bolt the drive to the backplate through the mounting brackets already secured to the...

Page 48: ... enclosure that are unobstructed not in contact with a wall or floor can dissipate heat Calculate the minimum required unobstructed surface area Ae for the enclosure from Where Ae Unobstructed surface area in m2 1 m2 10 9 ft2 T ext Maximum expected temperature in o C outside the enclosure Tint Maximum permissible temperature in o C inside the enclosure P Power in Watts dissipated by all heat sourc...

Page 49: ...m Where V Air flow in m3 per hour 1 m3 hr 0 59 ft3 min Text Maximum expected temperature in C outside the enclosure Tint Maximum permissible temperature in C inside the enclosure P Power in Watts dissipated by all heat sources in the enclosure k Ratio of Where P0 is the air pressure at sea level PI is the air pressure at the installation Typically use a factor of 1 2 to 1 3 to allow also for press...

Page 50: ...n an IP54 UL Type 12 NEMA 12 enclosure with the heatsink protruding through the panel to the external environment Thus the majority of the heat generated by the drive is dissipated outside the enclosure maintaining a reduced temperature inside the enclosure This also relies on a good seal being made between the heatsink and the rear of the enclosure using the gaskets provided For Type 12 the drive...

Page 51: ...7 Remove metal clip 1 Push tab in the direction shown 2 and lift hinged baffle as shown 3 Remove IP54 insert from hinged baffle by releasing clip 4 Rotate the IP54 insert through 180 so that the flat side faces away from the fan 5 Lower IP54 insert into position as shown 7 o Remove the backing from the IP54 insert gasket and stick it into the recess of the IP54 insert 6 The gasket can be found in ...

Page 52: ... a thicker panel for the mounting wall of the enclosure through which the drive is mounted 2 Use an internal backplate to pull the rear wall of the enclosure up to the drive gasket See Figure 3 48 for details Nylon washers are supplied in the standard drive kit for sealing off any nut and bolt mountings that exit through the rear wall of the panel 3 If an internal backplate is not available a sepa...

Page 53: ...should be followed Table 3 7 Environment considerations A current derating must be applied to the size 1 and 2 if the IP54 insert and or IP54 rated fan are installed Derating information is provided in section 12 1 1 Power and current ratings Derating for switching frequency and temperature on page 228 Failure to do so may result in nuisance tripping When designing an IP54 UL Type 12 NEMA 12 enclo...

Page 54: ...art no Weight CT part no Weight CT part no Weight BA1201 to BA1202 4200 6118 1 4 kg 3 1 lb 4200 6121 2 1 kg 4 6 lb 4200 6125 2 25 kg 5 0lb BA1203 to BA1204 4200 6119 4200 6120 4200 6124 2 3 kg 5 1lb BA1401 to BA1404 4200 6118 1 4 kg 3 1 lb 4200 6121 2 1 kg 4 6 lb 4200 6125 2 25 kg 5 0 lb BA1405 to BA1406 4200 6119 4200 6120 4200 6124 2 3 kg 5 1 lb BA2201 to BA2203 4200 6210 2 0 kg 4 4 lb 4200 6211...

Page 55: ...Footprint mounting holes 6 5mm 0 256in Z Bookcase mounting holes 6 5mm 0 256in L3 L1 L2 H B A C W X X Y Y Z Z V Cable size 2 5mm 14AWG 2 CT part no Manufacturer A B C D H W 4200 6118 Schaffner 390 mm 15 354 in 423 mm 16 654 in 74 mm 2 913 in 45 mm 1 772 in 440 mm 17 323 in 100 mm 3 937 in 4200 6119 4200 6121 Epcos 450 mm 17 717 in 4200 6120 V Ground stud M5 X M6 threaded holes for footprint mounti...

Page 56: ...mber 5 Figure 3 55 Size 3 external EMC filter Z E D V Ground stud M6 X M6 threaded holes for footprint mounting of the drive Y Footprint mounting holes 6 5mm 0 256in Z Bookcase mounting slots 6 5mm 0 256in wide Cable size 16mm 6AWG 2 V Y Y C W A B H Z Z X X CT part no Manufacturer A B C D E H W 4200 6305 Schaffner 361 mm 14 213 in 396 mm 15 591 in 210 mm 8 268 in 60 mm 2 362 in 30 mm 1 181 in 414 ...

Page 57: ...round stud M10 Z Bookcase mounting slots 6 5mm 0 256in wide CT part no Manufacturer A B C D E F H W 4200 6406 Schaffner 260 mm 10 236 in 275 mm 10 827 in 170 mm 6 693 in 100 mm 3 937 in 65 mm 2 559 in 1 5 mm 0 059in 300 mm 11 811 in 225 mm 8 858 in 4200 6408 208 mm 8 189 in 4200 6503 120 mm 4 724 in 85 mm 3 346 in 249 mm 9 803 in 4200 6504 100 mm 3 937 in 65 mm 2 559 in 225 mm 8 858 in 4200 6405 E...

Page 58: ...e 3 57 Size 6 external EMC filter V A G I B C W E J J F D Z Z Z Z Z V Z Z Z V Ground stud M10 Z Hole size 10 5mm H CT part no Manufacturer A B C D E F G H I J W 4200 6603 Schaffner 191 mm 7 717 in 140 mm 5 512 in 110 mm 4 331 in 136 mm 5 354 in 210 mm 8 268 in 2 mm 0 079in 38 mm 1 496 in 295 mm 11 614 in 66 mm 2 958 in 53 5 mm 2 106 in 230 mm 9 055 in 4200 6604 357 mm 14 055 in 128 mm 5 039 in 420...

Page 59: ...r Guide 59 Issue Number 5 www controltechniques com Figure 3 58 Size 1 IP54 external EMC filter A B C D H W V X X Y Y Y Z Z Z V Ground stud M5 X M6 threaded holes for footprint mounting of the drive Y Footprint mounting holes 6 5mm 0 256in Z Bookcase mounting slots 6 5mm 0 256in wide CT part no Manufacturer A B C D H W 4200 6125 Schaffner 390 mm 15 354 in 423 mm 16 654 in 74 mm 2 913 in 45 mm 1 77...

Page 60: ...ww controltechniques com Issue Number 5 Figure 3 59 Size 2 IP54 external EMC filter H A B C D E W X X Y Y V Y Z Z Z Cable size 4mm 10 AWG 2 V Ground stud M5 X M6 threaded holes for footprint mounting of the drive Y Footprint mounting holes 6 5mm 0 256in Z Bookcase mounting slots 6 5mm 0 256in wide CT part no Manufacturer A B C D E H W 4200 6218 Schaffner 371 5 mm 14 626 in 403 5 mm 15 925 in 125 m...

Page 61: ...ues com Figure 3 60 Size 3 IP54 external EMC filter Z E D V Ground stud M6 X M6 threaded holes for footprint mounting of the drive Y Footprint mounting holes 6 5mm 0 256in Z Bookcase mounting slots 6 5mm 0 256in wide V Y Y C W A B H Z Z X X Cable size 16mm 6AWG 2 BK BK BK GN YE Cable size 16mm 6AWG 2 BK BK BK GN YE CT part no Manufacturer A B C D E H W 4200 6319 Schaffner 361 mm 14 213 in 395 mm 1...

Page 62: ... 1 lb ft M10 stud 12 0 N m 8 8 lb ft 5 M10 stud 15 N m 11 1 lb ft M10 stud 15 N m 11 1 lb ft M10 stud 12 0 N m 8 8 lb ft 6 M10 stud 15 N m 11 1 lb ft M10 stud 15 N m 11 1 lb ft M10 stud 12 0 N m 8 8 lb ft Model size Terminal block description Max cable size All 11 way control connectors 1 5 mm2 16 AWG All 2 way relay connector 2 5 mm2 12 AWG 1 and 2 6 way AC power connector 8 mm2 8 AWG 4 5 and 6 L...

Page 63: ... Ensure the standard enclosure temperature remains at or below maximum specified Dust Ensure the standard drive remains dust free check that the heatsink and drive fan are not gathering dust The lifetime of the fan is reduced in dusty environments Moisture Ensure the drive enclosure shows no signs of condensation Enclosure Enclosure door filters Ensure filters are not blocked and that air is free ...

Page 64: ...the E12 E54 drives Small 5610 0000 Large 5610 0001 In order to replace the filters follow the following instructions Figure 3 61 Replacing the small filters on the size 4 5 and 6 E12 E54 drive top and bottom on size 4 and top only on size 5 and 6 Undo the three screws as shown in order to remove the covers and the filter Figure 3 62 Replacing the large top and bottom filters on the size 5 and 6 E1...

Page 65: ...time clock battery replacement Figure 3 63 Replacing the real time clock battery 1 Insert a flat head screw driver into the right slot as shown and carefully use as a lever to unclip battery cover 2 Repeat the above process for the left slot 3 Remove and rotate the cover to expose the location of the battery Once the battery has been replaced click the battery cover back into position Low battery ...

Page 66: ...n does not remove dangerous voltages from the drive the motor or any external option units Stored charge The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected If the drive has been energized the AC supply must be isolated at least ten minutes before work may continue Normally the capacitors are discharged by an internal resistor...

Page 67: ...pplying the drive from DC low voltage DC or high voltage DC or using the drive in a parallel DC bus system The low current DC connection is used to connect low voltage DC to the drive internal power supply and to connect the internal EMC filter See Figure 4 6 for further information on ground connections 2 L1 L2 L2 L1 L3 U V W Optional EMC filter Optional line reactor Fuses L3 Mains Supply Motor O...

Page 68: ...at the top supply and bottom motor of the drive See Figure 4 7 on page 69 The supply ground and motor ground connections to the drive are connected internally by a copper conductor with a cross sectional area given below Size 4 19 2mm2 0 03in2 or slightly bigger than 6 AWG Size 5 60mm2 0 09in2 or slightly bigger than 1 AWG Size 6 75mm2 0 12in2 or slightly bigger than 2 0 AWG This connection is suf...

Page 69: ... 1 Supply types All drives are suitable for use on any supply type i e TN S TN C S TT and IT Supplies with voltage up to 600V may have grounding at any potential i e neutral centre or corner grounded delta Supplies with voltage above 600V may not have corner grounding Drives are suitable for use on supplies of installation category III and lower according to IEC60664 1 This means they may be conne...

Page 70: ...the above factors exists or when the supply capacity exceeds 175kVA BA1201 BA1202 BA1203 BA1204 BA1401 BA1402 BA1403 BA1404 Model sizes BA1405 to BA4606 have an internal DC choke and BA5201 to BA6602 have internal AC line chokes so they do not require AC line reactors except for cases of excessive phase unbalance or extreme supply conditions When required each drive must have its own reactor s Thr...

Page 71: ... the control circuits of the drive powered up when the line power supply is removed This allows any fieldbus modules or serial communications to continue to operate It can be used to commission the drive when the line power supply is not available as the display operates correctly However the drive will be in the UV trip state unless either line power supply or low voltage DC operation is enabled ...

Page 72: ... 1 5 8 8 1 0 1 0 BA1403 6 8 7 4 8 1 0 1 0 BA1404 9 3 10 6 12 1 5 1 0 BA1405 10 11 12 1 5 1 0 BA1406 12 6 13 4 16 2 5 1 5 BA2401 15 7 17 20 4 0 2 5 BA2402 20 2 21 4 25 4 0 4 0 BA2403 26 6 27 6 32 6 0 6 0 BA3401 34 2 36 2 40 10 10 BA3402 40 2 42 7 50 16 16 BA3403 51 3 53 5 63 25 25 BA3501 5 0 6 7 8 1 0 1 0 BA3502 6 0 8 2 10 1 0 1 0 BA3503 7 8 11 1 12 1 5 1 0 BA3504 9 9 14 4 16 2 5 1 5 BA3505 13 8 18...

Page 73: ...er with type C may be used in place of fuses on sizes 1 to 3 under the following conditions The fault clearing capacity must be sufficient for the installation For frame sizes 2 and 3 the drive must be mounted in an enclosure which meets the requirements for a fire enclosure For details regarding fire enclosures see section 3 2 6 Fire protection on page 20 See Chapter 14 UL listing information on ...

Page 74: ...cable lengths 575V drives Table 4 9 Maximum motor cable lengths 690V drives Cable lengths in excess of the specified values may be used only when special techniques are adopted refer to the supplier of the drive The default switching frequency is 3kHz Pr 0 46 Motor rated current must be set correctly to avoid a risk of fire in the event of motor overload 200V Nominal AC supply voltage Model Maximu...

Page 75: ...inforced insulation system intended by the manufacturer for repetitive fast rising pulsed voltage operation Users of 575V NEMA rated motors should note that the specification for inverter rated motors given in NEMA MG1 section 31 is sufficient for motoring operation but not where the motor spends significant periods braking In that case an insulation peak voltage rating of 2 2kV is recommended If ...

Page 76: ...data To keep the temperature of the resistor below 70 C 158 F in a 30 C 86 F ambient the average power rating is 50W for size 1 and 100W for size 2 The above parameter settings ensure this is the case Size 3 and larger do not have heatsink mounted braking resistors hence the default values of Pr 10 30 and Pr 10 31 are 0 i e software braking resistor overload protection disabled 4 9 2 External brak...

Page 77: ...s likely to be encountered Optimization of the braking resistor requires a careful consideration of the braking duty Select a value of resistance for the braking resistor that is not less than the specified minimum resistance Larger resistance values may give a cost saving as well as a safety benefit in the event of a fault in the braking system Braking capability will then be reduced which could ...

Page 78: ...ts AC pulsating DC and smooth DC fault currents Type AC should never be used with drives Type A can only be used with single phase drives Type B must be used with three phase drives If an external EMC filter is used a delay of at least 50ms should be incorporated to ensure spurious trips are not seen The leakage current is likely to exceed the trip level if all of the phases are not energized simu...

Page 79: ... in accordance with the connection details for the specific signal 1 A suitable clamp is the Phoenix DIN rail mounted SK14 cable clamp for cables with a maximum outer diameter of 14mm See Figure 4 15 and Figure 4 16 for details on installing the grounding clamp See Figure 4 17 for details on installing the grounding bracket Figure 4 15 Installation of grounding clamp size 1 and 2 Figure 4 16 Insta...

Page 80: ... radio frequency emission into the line power supply Where the motor cable is short it permits the requirements of EN 61800 3 2004 to be met for the second environment see section 4 11 4 Compliance with EN 61800 3 2004 standard for Power Drive Systems on page 83 and section 12 1 23 Electromagnetic compatibility EMC on page 245 For longer motor cables the filter continues to provide a useful reduct...

Page 81: ...echnical Data Diagnostics UL Listing Information Affinity User Guide 81 Issue Number 5 www controltechniques com Figure 4 20 Removal of internal EMC filter size 1 to 3 Loosen remove screws as shown 1 and 2 Remove filter 3 and ensure the screws are replaced and re tightened 4 Figure 4 21 Removal of internal EMC filter sizes 4 to 6 Loosen screws 1 Remove EMC filter in the direction shown 2 2 1 3 4 1...

Page 82: ...ure 4 22 General EMC enclosure layout showing ground connections Optional ground connection External controller 0V If the control circuit 0V is to be grounded this should be done at the system controller only to avoid injecting noise currents into the 0V circuit Metal backplate Grounding bar PE PE If ground connections are made using a separate cable they should run parallel to the appropriate pow...

Page 83: ...res may be required to prevent interference Unrestricted EN 61800 3 2004 second environment unrestricted distribution For longer motor cables an external filter is required Where a filter is required follow the guidelines in section 4 11 5 Compliance with generic emission standards Where a filter is not required follow the guidelines given in section 4 11 3 General requirements for EMC on page 82 ...

Page 84: ...tion applies to frame sizes 1 to 5 Size 6 upwards does not comply with the requirements of the generic standards for radiated emission Size 6 complies with the requirements for conducted emission Use the recommended filter and shielded motor cable Observe the layout rules given in Figure 4 24 Ensure the AC supply and ground cables are at least 100mm from the power module and motor cable Figure 4 2...

Page 85: ...rposes whether the motor cable contains an internal safety ground core or there is a separate external ground conductor or grounding is through the shield alone An internal ground core will carry a high noise current and therefore it must be terminated as close as possible to the shield termination Figure 4 28 Grounding the motor cable shield Unshielded wiring to the optional braking resistor s ma...

Page 86: ... and ensure that all sensitive equipment and circuits are at least 0 3m 12 in away from the terminal block Figure 4 31 Connecting the motor cable to a terminal block in the enclosure Using a motor isolator disconnect switch The motor cable shields should be connected by a very short conductor having a low inductance The use of a flat metal coupling bar is recommended conventional wire is not suita...

Page 87: ...puts and outputs Surge suppression devices are available as rail mounting modules e g from Phoenix Contact Unipolar TT UKK5 D 24 DC Bipolar TT UKK5 D 24 AC These devices are not suitable for encoder signals or fast digital data networks because the capacitance of the diodes adversely affects the signal Most encoders have galvanic isolation of the signal circuit from the motor frame in which case n...

Page 88: ...or similar device is used which has no provision for grounding an isolation device must be incorporated in the communications lead Part number Description 4500 0087 CT EIA232 Comms cable 4500 0096 CT USB Comms cable WARNING Function Qty Control parameters available Terminal number Differential analog input 1 Destination offset offset trim invert scaling 5 6 Single ended analog input 2 Mode offset ...

Page 89: ...nnecting the 0V common of analog signals and terminals 21 23 and 30 for digital signals This is to prevent small voltage drops in the terminal connections causing inaccuracies in the analog signals Figure 4 38 Default terminal functions The Drive enable terminal is a positive logic input only Ensure the logic sense is correct for the control circuit to be used Incorrect logic sense could cause the...

Page 90: ...4ms for open loop mode and all other destinations in RFC mode 7 Analog input 2 Default function Frequency speed reference Type of input Bipolar single ended analog voltage or unipolar current Mode controlled by Pr 7 11 Operating in Voltage mode Full scale voltage range 9 8V 3 Maximum offset 30mV Absolute maximum voltage range 36V relative to 0V Input resistance 100kΩ Operating in current mode Curr...

Page 91: ...current 240mA including all digital I O Protection Current limit and trip 23 0V common Function Common connection for all external devices 24 Digital I O 1 25 Digital I O 2 26 Digital I O 3 Terminal 24 default function DRIVE ACTIVE output Terminal 25 default function DRIVE RESET input Terminal 26 default function RUN FORWARD input Type Positive or negative logic digital inputs positive or negative...

Page 92: ...mally open Default contact condition Closed when power applied and drive OK Update period 4ms A fuse or other over current protection should be installed to the relay circuit 35 Previous node A 36 Previous node B 37 Isolated ground 38 Next node A 39 Next node B Cable specification Shielded twisted pair Characteristic impedance 100 to 130Ω Capacitance between conductors 100 pF Maximum length 1200m ...

Page 93: ...d parameter help mode The up and down functions on the joypad scroll the help text to allow the whole string to be viewed The right and left functions on the joypad have no function when help text is being viewed This chapter introduces the user interfaces menu structure and security level of the drive 5 1 Understanding the display There is one keypad available for the Affinity The BA Keypad has a...

Page 94: ...ctions Use keys to select parameter for editing To enter Edit Mode press key Status Mode Display not flashing Parameter Mode Parameter number on upper line flashing Edit Mode Flashing character on upper line to be edited Change parameter values using keys When returning to Parameter Mode use the keys to select another parameter to change if required To exit Edit Mode press key To enter Parameter M...

Page 95: ...nu 2 2 21 Menu 1 1 14 Menu 4 4 07 5 0 150 0 150 5 Menu Description 0 Commonly used basic set up parameters for quick easy programming 1 Frequency speed reference 2 Ramps 3 Slave frequency speed feedback and speed control 4 Torque and current control 5 Motor control 6 Sequencer and clock 7 Analog I O 8 Digital I O 9 Programmable logic motorized pot and binary sum 10 Status and trips 11 General driv...

Page 96: ...l flash alternatively on the display Lt Limit switch is active Indicates that a limit switch is active and that it is causing the motor to be stopped i e forward limit switch with forward reference etc PLC Onboard PLC program is running An Onboard PLC program is installed and running The display will flash PLC once every 10s Upper display Description Drive output stage ACUU AC Supply loss Enabled ...

Page 97: ... ramp the motor up to the selected speed 5 8 Saving parameters When changing a parameter in Menu 0 the new value is saved when pressing the Mode button to return to parameter view mode from parameter edit mode If parameters have been changed in the advanced menus then the change will not be saved automatically A save function must be carried out Procedure Enter 1000 in Pr xx 00 Either Press the re...

Page 98: ...h the correct security code entered the display will revert to the parameter selected in edit mode If an incorrect security code is entered the display will revert to parameter view mode To lock the User Security again set Pr 0 49 to Loc and press the reset button Disabling User Security Unlock the previously set security code as detailed above Set Pr 0 34 to 0 and press the button The User Securi...

Page 99: ...applies a 2 unit load to the communications network USB EIA232 to EIA485 Communications An external USB EIA232 hardware interface such as a PC cannot be used directly with the 2 wire PC communications interface of the drive Therefore a suitable converter is required Suitable USB to EIA485 and EIA232 to EIA485 isolated converters are available from Control Techniques as follows CT USB Comms cable C...

Page 100: ...t used for the selected protocol The default value when Pr 17 38 is set to 0 or 4 is as follows 5 13 3 PC communications set up parameters The following parameters need to be set according to the system requirements This parameter defines the communications protocol used by the 485 comms port on the drive This parameter can be changed via the drive keypad via a Solutions Module or via the comms in...

Page 101: ...9 2k baud Used to define the unique address for the drive for the serial interface The drive is always a slave Modbus RTU When the Modbus RTU protocol is used addresses between 0 and 247 are permitted Address 0 is used to globally address all slaves and so this address should not be set in this parameter ANSI When the ANSI protocol is used the first digit is the group and the second digit is the a...

Page 102: ...ic V F 5 13 OFF 0 or On 1 OFF 0 RFC Speed controller D gain 3 12 0 00000 to 0 65535 s 0 00000 0 10 OL Estimated motor speed 5 04 180 000 rpm RFC Motor speed 3 02 SPEED_MAX rpm 0 11 Drive output frequency 5 01 SPEED_FREQ_MAX Hz 1250 Hz 0 12 Total motor current 4 01 0 to DRIVE_CURRENT_MAX A 0 13 Percentage load 4 20 USER_CURRENT_MAX 0 14 Ramp mode select 2 04 FASt 0 Std 1 Std hV 2 FASt 0 Std 1 Std 1...

Page 103: ...ed full load speed rpm 5 08 0 to 180 000 rpm 0 00 to 40 000 00 rpm EUR 1 500 USA 1 800 EUR 1 450 00 USA 1 770 00 0 46 Motor rated current 5 07 0 to RATED_CURRENT_MAX A RATED_CURRENT_MAX 0 47 Rated frequency 5 06 0 to 3 000 0 Hz 0 to 1 250 0 Hz EUR 50 0 USA 60 0 0 48 Operating mode selector 11 31 OPEn LP 1 RFC 2 OPEn LP 1 RFC 2 0 49 Security status 11 44 L1 0 L2 1 Loc 2 0 50 Software version 11 29 ...

Page 104: ...de www controltechniques com Issue Number 5 Figure 6 1 Menu 0 logic diagram 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown in their default settings Run Hand Off Auto selector Preset references not used with menu 0 Precision references not used with menu 0 Frequency reference 2 Frequency reference 1 0 19 _ T7 analog input ...

Page 105: ... limit No of poles Power factor Rated voltage Rated speed Rated current Rated frequency 0 42 0 47 Motor parameters Power stage Voltage mode selector Dynamic V f select 0 07 Boost voltage 0 08 0 09 OL Motor voltage control Estimated motor speed 0 10 _ _ Resistor optional Drive Ramps Acceleration rate Deceleration rate Ramp mode selector 0 03 0 04 0 15 Analog outputs Digital output 0 26 Overspeed th...

Page 106: ...sable this function See section 11 21 1 Reference modes for further details 0 00 x 00 Parameter zero RW Uni Ú 0 to 32 767 Ö 0 Value Action 1000 Save parameters when under voltage is not active Pr 10 16 0 and low voltage DC supply is not active Pr 6 44 0 1001 Save parameters under all conditions 1070 Reset all Solutions Modules 1233 Load standard defaults 1244 Load US defaults 1253 Change drive mod...

Page 107: ...ic of the speed controller For information on setting up the speed controller gains refer to Chapter 8 Optimization on page 121 Open loop Set Pr 0 09 5 13 at 0 when the V f characteristic applied to the motor is to be fixed It is then based on the rated voltage and frequency of the motor Set Pr 0 09 at 1 when reduced power dissipation is required in the motor when it is lightly loaded The V f char...

Page 108: ...fed to the frequency changing current controller Open loop modes or the torque producing current controller RFC mode The gain of these controllers can be modified with Pr 4 13 and Pr 4 14 2 Standard ramp with motor voltage boost This mode is the same as normal standard ramp mode except that the motor voltage is boosted by 20 This increases the losses in the motor dissipating some of the mechanical...

Page 109: ...after 30 and the months roll over after 11 0 17 4 12 Current demand filter time constant RW Uni US RFC Ú 0 0 to 25 0 ms Ö 0 0 0 18 5 40 Spin start boost RW Uni US Ú 0 0 to 10 0 Ö 1 0 0 19 7 11 Analog input 2 mode RW Txt US Ú 0 to 6 Ö 4 20 4 Pr value Pr string Mode Comments 0 0 20 0 20mA 1 20 0 20 0mA 2 4 20 tr 4 20mA with trip on loss Trip if I 3mA 3 20 4 tr 20 4mA with trip on loss Trip if I 3mA ...

Page 110: ... further information please refer to Chapter 9 SMARTCARD operation on page 129 6 2 14 Drive parameters Pr 0 31 indicates the voltage rating of the drive Pr 0 32 indicates the drive current scaling Open loop When the drive is enabled with Pr 0 33 0 the output frequency starts at zero and ramps to the required reference When the drive is enabled when Pr 0 33 has a non zero value the drive performs a...

Page 111: ... The value 00 is used to globally address all slaves on the system and x0 is used to address all slaves of group x therefore these addresses should not be set in this parameter 6 2 17 Hold zero speed pre heat Pre heat mode is enabled if Pr 0 38 is set to a one and Pr 0 39 is set to a value greater than zero When the run command is removed and the motor has reached standstill then the drive applies...

Page 112: ...l switching frequency without changing this parameter if the power stage becomes too hot A thermal model of the IGBT junction temperature is used based on the heatsink temperature and an instantaneous temperature drop using the drive output current and switching frequency The estimated IGBT junction temperature is displayed in Pr 7 34 If the temperature exceeds 145 C the switching frequency is red...

Page 113: ...value for a hot machine however some adjustment may be required when the drive is commissioned if the nameplate value is inaccurate Enter the name plate value for the motor rated current Open loop RFC Enter the value from the rating plate of the motor 6 2 20 Operating mode selection The settings for Pr 0 48 are as follows This parameter defines the drive operating mode Pr xx 00 must be set to 1253...

Page 114: ...2 to Pr 0 55 will be reset The timer function is enabled if Pr 0 57 is set to On 1 The timer destination is determined by the value in Pr 0 58 If Pr 0 58 is not set to a valid destination then the timer will be disabled 0 52 9 35 Timer 1 start date RW Uni PT US Ú 0 to 311299 Ö 0 0 53 9 36 Timer 1 start time RW Uni PT US Ú 0 00 to 23 59 Ö 0 00 0 54 9 37 Timer 1 stop date RW Uni PT US Ú 0 to 311299 ...

Page 115: ...low the keypad control reference Pr 1 17 to be adjusted Selecting Hand mode will then ramp the motor up to the selected speed Ensure that no damage or safety hazard could arise from the motor starting unexpectedly The values of the motor parameters affect the protection of the motor The default values in the drive should not be relied upon It is essential that the correct value is entered in Pr 0 ...

Page 116: ...ser Guide www controltechniques com Issue Number 5 Figure 7 1 Minimum connections to get the motor running in any operating mode U V W 1 Thermal overload for braking resistor to protect against fire risk This must be wired to interrupt the AC supply in the event of a fault O p e n L o o p Induction motor Serial communications port 1 8 Pin Function 1 Termination resistor 2 RX TX 3 Isolated 0V 4 24V...

Page 117: ...7 Issue Number 5 www controltechniques com 3 2 1 L1 L2 L3 L1 L2 L3 U V W Fuses Braking resistor optional Size 1 only 30 31 28 29 26 27 24 25 23 21 22 10 11 8 9 6 7 4 5 3 1 2 Speed reference input RUN FWD DRIVE ENABLE 24V 0V 10V Pr PAd 4 0 05 T e r m i n a l M o d e K e y p a d M o d e BA Keypad 1 _ 48V BR PE Braking resistor optional Size 2 and 3 only 1 DC1 DC2 BR DC1 DC2 4 Braking resistor option...

Page 118: ...aded and it is not possible to uncouple the load from the motor shaft A stationary autotune measures the stator resistance of the motor and the voltage offset in the drive These are required for good performance in vector control modes A stationary autotune does not measure the power factor of the motor so the value on the motor nameplate must be entered into Pr 0 43 A rotating autotune should onl...

Page 119: ... connection Set maximum speed Enter Maximum speed in Pr 0 02 rpm Set acceleration deceleration rates Enter Acceleration rate in Pr 0 03 s 1000rpm Deceleration rate in Pr 0 04 s 1000rpm If braking resistor installed set Pr 0 15 FAST Also ensure Pr 10 30 and Pr 10 31 are set correctly otherwise premature It br trips may be seen Select or deselect catch a spinning motor mode If catch a spinning motor...

Page 120: ...43 A rotating autotune should only be used if the motor is uncoupled A rotating autotune first performs a stationary autotune before rotating the motor at 2 3 base speed in the direction selected The rotating autotune measures the stator inductance of the motor and calculates the power factor To perform an autotune Set Pr 0 40 1 for a stationary autotune or set Pr 0 40 2 for a rotating autotune Cl...

Page 121: ...the calculation of the motor speed display by the drive for a given output frequency When Pr 0 42 is set to Auto the number of motor poles is automatically calculated from the rated frequency Pr 0 47 and the motor rated speed Pr 0 45 Number of poles 120 x Motor rated frequency Pr 0 47 Motor rated speed Pr 0 45 rounded to the nearest even number Pr 0 43 5 10 Motor rated power factor Defines the ang...

Page 122: ... the drive s EEPROM 4 Ur_I The stator resistance and voltage offset are measured when the drive is first made to run after each power up This test can only be done with a stationary motor Therefore this mode should only be used if the motor is guaranteed to be stationary the first time the drive is made to run after each power up The new values of stator resistance and voltage offset are not autom...

Page 123: ...n Pr 5 27 must be set to a 1 this is the default setting and the motor rated speed must be entered in Pr 0 45 Pr 5 08 The motor rated speed parameter should be set to the synchronous speed of the motor minus the slip speed This is normally displayed on the motor nameplate i e for a typical 18 5kW 50Hz 4 pole motor the motor rated speed would be approximately 1465rpm The synchronous speed for a 50H...

Page 124: ...portant that the correct value for motor rated voltage is used Pr 0 45 5 08 Motor rated speed Defines the full load rated speed of the motor Pr 0 42 5 11 Motor number of poles Defines the number of motor poles The motor rated speed and motor rated frequency are used to determine the full load slip of the motor which is used by the vector control algorithm Incorrect setting of this parameter has th...

Page 125: ...ia measurement autotune set Pr 0 40 to 3 and provide the drive with both an enable signal on terminal 31 and a run signal Following the completion of an autotune test the drive will go into the inhibit state The drive must be placed into a controlled disable condition before the drive can be made to run at the required reference The drive can be put in to a controlled disable condition by removing...

Page 126: ...tegral gain the damping can be improved by increasing the proportional gain A compromise must be reached where the system response stiffness and damping are all adequate for the application For RFC mode it is unlikely that the integral gain can be increased much above 0 50 Differential gain Kd Pr 0 09 3 12 and Pr 3 15 The differential gain is provided in the feedback of the speed controller to giv...

Page 127: ...ng effect is reduced If Pr 4 25 is 0 the characteristic is intended for motors where the cooling effect reduces with motor speed below 15 of base speed frequency If Pr 4 25 is 1 the characteristic is intended for motors where the cooling effect reduces with motor speed below 50 of base speed frequency The maximum value for K is 1 01 so that above the knee of the characteristics the motor can opera...

Page 128: ... 12 1 should be maintained between the switching frequency and the output frequency This ensures the number of switchings per cycle is sufficient to ensure the output waveform quality is maintained at a minimum level If this is not possible quasi square switching should be enabled Pr 5 20 1 The output waveform will be quasi square above base speed ensuring a symmetrical output waveform which resul...

Page 129: ...card may be hot swapped The SMARTCARD supplied with the drive contains predefined application macros See the Affinity Macro Guide for further information Figure 9 1 Installation of the SMARTCARD Easy saving and reading Figure 9 2 Basic SMARTCARD operation Be aware of live terminals when inserting or removing the SMARTCARD WARNING Installing the SMARTCARD SMARTCARD installed Pr 0 30 rEAd Pr 0 30 Pr...

Page 130: ...meters between drives with each of the different formats however the data block compare function does not work with data produced by different formats Writing a parameter set to the SMARTCARD Pr 11 42 Prog 2 Setting Pr 11 42 to Prog 2 and resetting the drive will save the parameters to the SMARTCARD i e this is equivalent to writing 3001 to Pr xx 00 All SMARTCARD trips apply except C Chg If the da...

Page 131: ...eter set and data block 2 contains an Onboard PLC program type 17 as defined in Pr 11 38 then the onboard PLC program will be transferred to the drive at power up along with the parameter set in data block 1 N Boot mode is saved to the card but when the card is read the value of Pr 11 42 is not transferred to the drive 9 2 5 Booting up from the SMARTCARD on every power up Pr xx 00 2001 It is possi...

Page 132: ...ata block selected in Pr 11 37 N If Pr 11 42 is equal to 1 or 2 this value is not transferred to the drive or saved to the EEPROM If Pr 11 42 is set to a 3 or 4 the value is transferred nonE 0 Inactive rEAd 1 Read parameter set from the SMARTCARD Prog 2 Programming a parameter set to the SMARTCARD Auto 3 Auto save boot 4 Boot mode RW Read Write RO Read only Uni Unipolar Bi Bi polar Bit Bit paramet...

Page 133: ...SMARTCARD can not perform the required function as it is being accessed by a Solutions Module 178 Wait for the Solutions Module to finish accessing the SMARTCARD and then re attempt the required function C Chg SMARTCARD trip Data location already contains data 179 Erase data in data location Write data to an alternative data location C Cpr SMARTCARD trip The values stored in the drive and the valu...

Page 134: ...ed reset button Drive rating parameters are The above parameters will be set to their default values C Typ SMARTCARD trip SMARTCARD parameter set not compatible with drive 187 Press the red reset button Ensure destination drive type is the same as the source parameter file drive type Table 9 4 Trip conditions Trip Diagnosis Parameter Function 2 08 Standard ramp voltage 4 05 6 7 21 27 8 9 Current l...

Page 135: ...ort to enable communication between the host PC and drive Select the Drive menu and Properties to open the Drive Properties dialog Included in CTSoft are the Advanced User Guides for the supported drive models When help on a particular parameter is requested by the user CTSoft links to the parameter in the relevant advanced user guide Double click the mouse on the required parameter and select par...

Page 136: ...nds However when the main drive functions are scheduled there will be a pause in the execution of the program causing some scans to take many milliseconds SYPTLite displays the average execution time calculated over the last 10 scans of the user program 10 2 3 Getting started SYPTLite can be found on the CD which is supplied with the drive SYPTLite system requirements Windows 2000 XP Vista 32 bit ...

Page 137: ...ted in customer reports which can be viewed printed e mailed as a PDF file or exported to a file in PDF RTF HTML GIF BMP JPG TIF format CT Energy Savings Estimator can be found on the CD supplied with the drive System Requirements Personal Computer or Notebook Pentium or faster running Windows 2000 XP Vista 32 bit Vista 64 bit Windows 7 32 bit Windows 7 64 bit Memory 256 MB RAM for Windows 2000 XP...

Page 138: ...ostics UL Listing Information 138 Affinity User Guide www controltechniques com Issue Number 5 Formulas provides the following tools Horse power calculations for fan blowers pumps rotating objects and objects in linear motion Torque calculations AC motor calculations for Synchronous speed and percentage slip Ohms law calculations Power AC calculations for current efficiency power factor horse powe...

Page 139: ...cy speed reference 2 Ramps 3 Frequency slaving speed feedback and speed control 4 Torque and current control 5 Motor control 6 Sequencer and clock 7 Analog I O 8 Digital I O 9 Programmable logic motorized pot and binary sum 10 Status and trips 11 General drive set up 12 Threshold detectors and variable selectors 14 User PID controller 15 16 Solutions Module slots 17 Building automation network 18 ...

Page 140: ...rrent controller 4 13 4 14 Current feedback 4 01 4 02 4 17 4 04 4 12 4 20 4 23 4 24 4 26 10 08 10 09 10 17 Current limits 4 05 4 06 4 07 4 18 4 15 4 19 4 16 5 07 5 10 10 08 10 09 10 17 DC bus voltage 5 05 2 08 DC injection braking 6 06 6 07 6 01 Deceleration rates 2 20 2 21 to 2 29 2 04 2 35 to 2 37 2 02 2 09 2 08 6 01 10 30 10 31 10 39 Defaults 11 43 11 46 Digital I O Menu 8 Digital I O read word...

Page 141: ...31 6 01 2 04 2 02 10 12 10 39 10 40 Relay output 8 07 8 17 8 27 Reset 10 33 8 02 8 22 10 34 10 35 10 36 10 01 RFC mode 3 24 3 42 4 12 5 40 S ramp 2 06 2 07 Sample rates 5 18 Security code 11 30 11 44 Serial comms 11 23 to 11 26 Skip speeds 1 29 1 30 1 31 1 32 1 33 1 34 1 35 Sleep mode 6 53 6 54 Slip compensation 5 27 5 08 SMARTCARD 11 36 to 11 40 11 42 Software version 11 29 11 34 Speed controller...

Page 142: ...for some speed related parameters in menu 3 To allow headroom for overshoot etc the maximum speed is twice the maximum speed reference SPEED_MAX 2 x SPEED_FREQ_MAX RATED_CURRENT_MAX 9999 99A Maximum motor rated current RATED_CURRENT_MAX 1 36 x KC The motor rated current can be increased above KC up to a level not exceeding 1 36 x KC Maximum motor rated current is the maximum normal duty current ra...

Page 143: ...2 This maximum current limit setting is the maximum applied to the current limit parameters in motor map 2 The formulae for MOTOR2_CURRENT_LIMIT_MAX are the same for MOTOR1_CURRENT_LIMIT_MAX except that Pr 5 07 is replaced with Pr 21 07 and Pr 5 10 is replaced with Pr 21 10 TORQUE_PROD_CURRENT_MAX 1000 0 Maximum torque producing current This is used as a maximum for torque and torque producing cur...

Page 144: ...1 0 42 0 BA3202 42 0 54 0 BA4201 56 0 68 0 BA4202 68 0 80 0 BA4203 80 0 104 0 BA5201 105 0 130 0 BA5202 130 0 154 0 BA1401 2 1 2 8 BA1402 3 0 3 8 BA1403 4 2 5 0 BA1404 5 8 6 9 BA1405 7 6 8 8 BA1406 9 5 11 0 BA2401 13 0 15 3 BA2402 16 5 21 0 BA2403 23 0 29 0 BA3401 32 0 35 0 BA3402 40 0 43 0 BA3403 46 0 56 0 BA4401 60 0 68 0 BA4402 74 0 83 0 BA4403 96 0 104 0 BA5401 124 0 138 0 BA5402 156 0 168 0 B...

Page 145: ...lation Electrical Installation Getting Started Basic parameters Running the motor Optimization SMARTCARD operation PC tools Advanced parameters Technical Data Diagnostics UL Listing Information Affinity User Guide 145 Issue Number 5 www controltechniques com ...

Page 146: ...eference select Keypad reference select Precision reference select LOCAL REMOTE Menu 8 Level of reference selected Reference offset Reference offset mode select Reference selector Reference selected indicator 1 49 1 14 1 09 1 04 Reference percentage trim 1 38 1 01 Analog reference Preset reference Keypad reference Precision reference 0 XX 0 XX Key Read write RW parameter Read only RO parameter Inp...

Page 147: ...ence Maximum freq speed clamp Minimum freq speed clamp Maximum reverse freq speed Negative minimum speed select Reference enabled indicator Reverse selected indicator Skip freq speed 1 Reference in skip freq speed band indicator 1 12 x 1 1 08 1 06 1 07 1 07 1 06 1 06 1 06 1 06 1 07 1 06 1 07 1 11 Sequencer Menu 6 1 02 1 03 Menu 2 Skip freq speed 2 Skip freq speed 3 Skip freq speed band 1 Skip freq...

Page 148: ... 21 Preset reference 1 SPEED_FREQ_MAX Hz rpm 0 0 RW Bi US 1 22 Preset reference 2 RW Bi US 1 23 Preset reference 3 RW Bi US 1 24 Preset reference 4 RW Bi US 1 25 Preset reference 5 RW Bi US 1 26 Preset reference 6 RW Bi US 1 27 Preset reference 7 RW Bi US 1 28 Preset reference 8 RW Bi US 1 29 Skip reference 1 0 0 to 3 000 0 Hz 0 to 40 000 rpm 0 0 0 RW Uni US 1 30 Skip reference band 1 0 0 to 25 0 ...

Page 149: ...lation Electrical Installation Getting Started Basic parameters Running the motor Optimization SMARTCARD operation PC tools Advanced parameters Technical Data Diagnostics UL Listing Information Affinity User Guide 149 Issue Number 5 www controltechniques com ...

Page 150: ...eleration rate 4 2 15 Acceleration rate 5 2 16 Acceleration rate 6 2 17 Acceleration rate 7 2 18 Acceleration rate 8 Acceleration rates 1 8 1 50 3 4 1 2 7 5 6 Preset reference selected indicator 2 19 Jog acceleration rate 1 13 Jog selected indicator 1 03 Pre ramp speed reference 2 03 Ramp hold 2 04 Ramp mode select N t N t Acceleration Reverse accel rate Forward accel rate Ramp control 2 10 Accele...

Page 151: ...on Forward Decel rate Reverse Decel rate _ 2 01 Post ramp reference 2 02 Ramp RFC only enable Current control Menu 4 Open loop only Deceleration rate select bits 2 21 Deceleration rate 1 2 22 Deceleration rate 2 2 23 Deceleration rate 3 2 24 Deceleration rate 4 2 25 Deceleration rate 5 2 26 Deceleration rate 6 2 27 Deceleration rate 7 2 28 Deceleration rate 8 Deceleration rates 1 8 3 4 1 2 7 8 5 6...

Page 152: ... 333 USA 11 111 RW Uni US 2 12 Acceleration rate 2 RW Uni US 2 13 Acceleration rate 3 RW Uni US 2 14 Acceleration rate 4 RW Uni US 2 15 Acceleration rate 5 RW Uni US 2 16 Acceleration rate 6 RW Uni US 2 17 Acceleration rate 7 RW Uni US 2 18 Acceleration rate 8 RW Uni US 2 19 Jog acceleration rate 0 2 0 000 RW Uni US 2 20 Deceleration rate selector 0 to 9 0 RW Uni US 2 21 Deceleration rate 1 0 04 0...

Page 153: ...05 10 03 At zero speed indicator Zero speed threshold _ 1 07 10 04 At or below min speed indicator Minimum speed _ Overspeed trip O SPd 1 06 Max frequency _ 3 06 10 05 Below at speed window indicator At speed lower limit _ 3 07 10 07 Above at speed window indicator At speed upper limit _ 10 06 At speed indicator 20 5 01 Motor frequency Slip compensation Menu 5 0 XX 0 XX Key Read write RW parameter...

Page 154: ...er limit 10 06 At speed indicator NOR _ 3 05 10 03 At zero speed indicator Zero speed threshold _ 1 07 10 04 At or below min speed indicator Minimum speed 1 10 Bipolar reference select 5min 1 20 1 03 Pre ramp reference 3 09 Absolute at speed detect mode Speed controller differential feedback gains 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The par...

Page 155: ...ler proportional gain Kp1 0 07 0 0000 to 6 5535 1 rad s 1 0 0300 RW Uni US 3 11 Speed controller integral gain Ki1 0 08 0 00 to 655 35 s rad s 1 0 10 RW Uni US 3 12 Speed controller differential feedback gain Kd1 0 09 0 00000 to 0 65535 s 1 rad s 1 0 00000 RW Uni US 3 13 Speed controller proportional gain Kp2 0 0000 to 6 5535 1 rad s 1 0 0300 RW Uni US 3 14 Speed controller integral gain Ki2 0 00 ...

Page 156: ...otor protection mode At 100 load indicator Current limit active indicator Active current Current magnitude Magnetising current 4 02 Active current Amp 4 20 Percentage torque current 4 02 4 20 4 17 4 01 10 17 4 19 Motor overload accumulator Motor current overload alarm indicator 10 39 Braking energy overload indicator 4 04 Percentage current demand Torque to current conversion 5 06 Motor frequency ...

Page 157: ...ing current limit Speed loop output Torque reference offset Torque reference Motor thermal time constant Motor protection mode At 100 load indicator Current limit active indicator 5 07 5 10 Motor rated power factor Motor rated current Active current Amp Current magnitude Magnetising current 4 02 4 17 4 01 10 17 4 19 Motor overload accumulator Motor current overload alarm indicator 10 39 Braking en...

Page 158: ...ve 75 400V drive 150 575V drive 180 690V drive 215 RW Uni US 4 14 Current controller Ki gain 40 200V drive 1000 400V drive 2000 575V drive 2400 690V drive 3000 RW Uni US 4 15 Thermal time constant 0 0 to 3000 0 89 0 RW Uni US 4 16 Thermal protection mode 0 to 1 0 RW Bit US 4 17 Reactive current DRIVE_CURRENT_MAX A RO Bi FI NC PT 4 18 Overriding current limit TORQUE_PROD_CURRENT_MAX RO Uni NC PT 4 ...

Page 159: ... 5 08 Motor rated current Motor rated full load RPM 5 06 Motor rated frequency 5 23 Voltage offset 5 17 Stator resistance 5 15 Voltage boost 5 13 Dynamic V f select Transient inductance 4 02 4 20 4 17 4 01 Motor current magnitude Motor magnetising current Motor active current Percentage active current Motormap 5 12 Autotune 5 24 5 14 Voltage mode 5 01 Motor frequency 5 04 Estimated motor speed 1 0...

Page 160: ...Motor saturation break point 2 5 07 Motor rated current 5 11 Motor number of poles 5 17 Motor stator resistance 5 24 Motor transient inductance Flux Calculator Current limits Current control Overload detection Current loop gains Torque reference Current demand filter Menu 4 Reference frame transformation 3 02 Speed feedback Speed loop controller output Position feedback Flux magnitude Current refe...

Page 161: ... Listing Information Affinity User Guide 161 Issue Number 5 www controltechniques com 4 02 4 17 4 01 5 09 Motor rated voltage 5 21 Field gain reduction Flux Controller 5 18 Maximum switching frequency Modulator 5 03 Power calculation V x 1 5 02 Output voltage Output power 5 05 Voltage reference U V W DC bus voltage Motor current magnitude Motor magnetising current Motor active current 5 35 Disable...

Page 162: ...lect 0 07 Ur_S 0 Ur 1 Fd 2 Ur_Auto 3 Ur_I 4 SrE 5 Fd 2 RW Txt US 5 15 Low frequency voltage boost 0 08 0 0 to 25 0 of motor rated voltage Size 1 to 3 3 0 Size 4 5 2 0 Size 6 1 0 RW Uni US 5 17 Stator resistance Size 1 to 5 0 000 to 65 000 Ω Size 6 0 000 to 65 000 x 10 mΩ 0 0 RW Uni RA US 5 18 Maximum switching frequency 0 41 3 0 4 1 6 2 8 3 12 4 16 5 kHz 3 0 RW Txt RA US 5 19 High stability space ...

Page 163: ...nable RFC only Menu 2 Menu 3 Ramp Hard speed reference enable enable 5 03 Total motor power 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default settings Pr 4 1 49 0 1 Sequencer 6 01 6 03 6 08 6 09 6 40 Stop mode selector Line power supply loss mode Hold zero speed Motor pre heat enable Catch a spinning motor En...

Page 164: ...2 Filter change required change done OFF 0 or On 1 OFF 0 RW Bit PT 6 23 Time before filter change due 0 to 30 000 hrs RO Uni NC PT PS 6 24 Reset energy meter OFF 0 or On 1 OFF 0 RW Bit NC 6 25 Energy meter MWh 999 9 MWh RO Bi NC PT PS 6 26 Energy meter kWh 99 99 kWh RO Bi NC PT PS 6 27 Energy cost per kWh 0 0 to 600 0 RW Uni NC PT PS 6 28 Running cost 32 000 RO Bi NC PT 6 29 Hardware enable OFF 0 ...

Page 165: ...meter 7 18 Any variable parameter 7 19 Analog output 1 source parameter 7 20 Analog output 1 scaling 7 21 Analog output 1 mode selector Analog output 1 Any variable parameter 7 22 Analog output 2 source parameter 7 23 Analog output 2 scaling 7 24 Analog output 2 mode selector 7 09 Analog input 1 invert x 1 7 01 Analog input 1 7 02 Analog input 2 x 1 7 17 Analog input 3 invert 7 13 Analog input 2 i...

Page 166: ...OLt 6 RW Txt US 7 16 T8 analog input 3 scaling 0 to 4 000 1 000 RW Uni US 7 17 T8 analog input 3 invert OFF 0 or On 1 OFF 0 RW Bit US 7 18 T8 analog input 3 destination Pr 0 00 to Pr 50 99 Pr 0 00 RW Uni DE PT US 7 19 T9 analog output 1 source Pr 5 01 Pr 3 02 RW Uni PT US 7 20 T9 analog output 1 scaling 0 000 to 4 000 1 000 RW Uni US 7 21 T9 analog output 1 mode VOLt 0 0 20 1 4 20 2 H SPd 3 VOLt 0...

Page 167: ...lation Electrical Installation Getting Started Basic parameters Running the motor Optimization SMARTCARD operation PC tools Advanced parameters Technical Data Diagnostics UL Listing Information Affinity User Guide 167 Issue Number 5 www controltechniques com ...

Page 168: ...ter Any bit parameter 8 23 x 1 x 1 8 13 8 03 8 29 Open collector output 8 30 8 29 Open collector output 8 30 10 33 Drive reset 6 30 Run forward I O polarity select I O polarity select T24 digital I O 1 T24 digital I O 1 state 8 31 T24 output select Any unprotected bit parameter Any bit parameter 8 21 T24 digital I O 1 source destination x 1 x 1 8 11 T24 digital I O 1 invert 8 01 8 29 I O polarity ...

Page 169: ...tput terminals This logic diagram applies only when all parameters are at their default settings 8 25 T28 digital input 5 destination Any unprotected bit parameter x 1 8 15 T28 digital input 5 invert T28 digital input 5 state 8 05 8 29 1 41 Analog input 1 input 2 select I O polarity select T28 digital input 5 8 10 Drive enable mode select Drive enable 10 32 External trip Drive enable Drive enable ...

Page 170: ...6 T29 digital input 6 invert RW Bit US 8 17 Relay source invert RW Bit US 8 18 T22 24V output source invert On 1 RW Bit US 8 20 Digital I O read word 0 to 511 RO Uni NC PT 8 21 T24 digital I O 1 source destination Pr 0 00 to Pr 50 99 Pr 10 02 RW Uni DE PT US 8 22 T25 digital I O 2 source destination Pr 10 33 RW Uni DE PT US 8 23 T26 digital I O 3 source destination Pr 6 30 RW Uni DE PT US 8 24 T27...

Page 171: ...on 1 input 1 source parameter 9 05 Function 1 input 1 invert Any bit parameter x 1 9 06 Function 1 input 2 source parameter 9 07 Function 1 input 2 invert 9 08 Function 1 output invert 9 09 Function 1 delay x 1 Function 1 output indicator 9 01 Any unprotected bit parameter 9 20 Function 2 destination parameter Any bit parameter x 1 9 14 Function 2 input 1 source parameter 9 15 Function 2 input 1 i...

Page 172: ...sum logic output value Any unprotected bit parameter 9 33 Binary sum logic destination parameter Σ 9 24 Motorized pot output scale 9 25 Motorized pot destination parameter 9 23 Motorized pot rate Any unprotected variable parameter 9 27 Motorized pot down 9 26 Motorized pot up M 9 03 Motorized pot output indicator 9 22 Motorized pot bipolar select 9 21 9 28 Motorized pot reset to zero Motorized pot...

Page 173: ... Read only RO parameter Input terminals Output terminals The parameters are all shown at their default settings 9 40 9 35 Timer 1 start date 9 36 Timer 1 start time 9 37 Timer 1 stop date 9 38 Timer 1 stop time 9 39 Timer 1 repeat function Timer 1 enable Timer 1 invert Timer 1 output Timer 1 destination Any unprotected bit parameter 9 53 9 51 x 1 9 52 9 50 9 45 Timer 2 start date 9 46 Timer 2 star...

Page 174: ... US 9 23 Motorized pot rate 0 to 250 s 20 RW Uni US 9 24 Motorized pot scale factor 0 000 to 4 000 1 000 RW Uni US 9 25 Motorized pot destination Pr 0 00 to Pr 50 99 Pr 0 00 RW Uni DE PT US 9 26 Motorized pot up OFF 0 or On 1 OFF 0 RW Bit NC 9 27 Motorized pot down RW Bit NC 9 28 Motorized pot reset RW Bit NC 9 29 Binary sum ones input RW Bit NC 9 30 Binary sum twos input RW Bit NC 9 31 Binary sum...

Page 175: ...to reset delay 0 0 to 25 0 s 1 0 RW Uni US 10 36 Hold drive OK until last attempt OFF 0 or On 1 OFF 0 RW Bit US 10 37 Action on trip detection 0 to 15 0 RW Uni US 10 38 User trip 0 to 255 RW Uni NC 10 39 Braking energy overload accumulator 0 0 to 100 0 RO Uni NC PT 10 40 Status word 0 to 32 767 RO Uni NC PT 10 41 Trip 0 date 0 00 to 31 12 RO Uni NC PT PS 10 42 Module number for trip 0 or Trip 0 ti...

Page 176: ... Diagnostics UL Listing Information 176 Affinity User Guide www controltechniques com Issue Number 5 The value given for the range is that obtained via serial communication For the text string displayed on the drive see Chapter 13 Diagnostics on page 250 Table 11 6 Defaults for Pr 10 30 and Pr 10 31 Drive rating Pr 10 30 Pr 10 31 200V size 1 2 0 09 3 3 400V size 1 2 0 02 3 3 All other ratings and ...

Page 177: ... Baud rate 0 36 300 0 600 1 1200 2 2400 3 4800 4 9600 5 19200 6 38400 7 57600 8 115200 9 Modbus RTU only 19200 6 RW Txt US 11 26 Minimum comms transmit delay 0 to 250ms 2 RW Uni US 11 28 Drive derivative 0 to 16 RO Uni NC PT 11 29 Software version 0 50 1 00 to 99 99 RO Uni NC PT 11 30 User security code 0 34 0 to 999 0 RW Uni NC PT PS 11 31 User drive mode 0 48 OPEn LP 1 rfc 2 OPEn LP 1 rfc 2 RW T...

Page 178: ...ctor 1 x 1 12 06 Threshold Detector 1 output invert 12 01 Threshold Detector 1 output indicator 12 05 Threshold Detector 1 hysteresis Any unprotected bit parameter 12 07 Threshold Detector output destination parameter 1 Any variable parameter 12 23 Threshold Detector 2 input source 12 24 Threshold Detector 2 threshold level Threshold Detector 2 Threshold Detector 2 x 1 12 26 Threshold Detector 2 o...

Page 179: ...12 34 Variable selector 2 input 2 source Variable selector 2 input 2 scaling Variable selector 2 output indicator Variable selector 2 output destination 12 12 12 11 Variable Selector 1 Variable selector 1 mode Variable selector 1 control 12 10 12 15 Any variable parameter 12 08 12 13 Variable selector 1 input 1 source Variable selector 1 input 1 scaling 12 09 12 14 Variable selector 1 input 2 sour...

Page 180: ...If a drive is set up in this manner and a drive replacement takes place prior to programming the drive on initial power up the brake may be released When drive terminals are programmed to non default settings the result of incorrect or delayed programming must be considered The use of a Smartcard in boot mode can ensure drive parameters are immediately programmed to avoid this situation WARNING 4 ...

Page 181: ... 18 Open loop brake sequence 1 2 3 4 6 5 Pr Output frequency 5 01 Pr Reference on 1 11 Pr Brake release 12 40 Pr Ramp hold 2 03 Pr Drive active 10 02 Pr Current magnitude 4 01 1 Wait for upper current threshold and brake release frequency 2 Pre brake release delay 3 Post brake release delay 4 Wait for brake apply frequency 5 Wait for zero frequency 6 1s delay as phase 2 of stopping sequence Pr 1 2...

Page 182: ...replacement takes place prior to programming the drive on initial power up the brake may be released When drive terminals are programmed to non default settings the result of incorrect or delayed programming must be considered The use of a SMARTCARD in boot mode can ensure drive parameters are immediately programmed to avoid this situation WARNING WARNING 4 01 Current magnitude Lower current thres...

Page 183: ...nity User Guide 183 Issue Number 5 www controltechniques com Figure 11 20 RFC brake sequence 1 2 3 5 4 Pr Speed feedback 3 02 Pr Reference on 1 11 Pr Brake release 12 40 Pr Ramp hold 2 03 Pr Drive active 10 02 Pr Current magnitude 4 01 1 Wait for motor fluxed RFC only 2 Post brake release delay 3 Wait for speed threshold 4 Wait for brake apply speed delay 5 Brake apply delay Pr Hold zero speed 6 0...

Page 184: ...0 to 25 00 RW Uni US 12 26 Threshold detector 2 output invert OFF 0 or On 1 OFF 0 RW Bit US 12 27 Threshold detector 2 destination Pr 1 00 to Pr 50 99 Pr 0 00 RW Uni DE PT US 12 28 Variable selector 2 source 1 RW Uni PT US 12 29 Variable selector 2 source 2 RW Uni PT US 12 30 Variable selector 2 mode Select input 1 0 select input 2 1 add 2 subtract 3 multiply 4 divide 5 time constant 6 linear ramp...

Page 185: ...lation Electrical Installation Getting Started Basic parameters Running the motor Optimization SMARTCARD operation PC tools Advanced parameters Technical Data Diagnostics UL Listing Information Affinity User Guide 185 Issue Number 5 www controltechniques com ...

Page 186: ...ID 1 enable source parameter 2 Source not used Logic 1 14 25 PID 1 digital reference PID 1 reference scaling 14 28 PID 1 pre sleep boost level Logic 0 14 30 PID 1 pre sleep boost level enable 14 33 Any variable parameter PID 2 reference source parameter 14 50 14 37 _ 14 52 PID 2 reference x 1 PID 2 reference slew rate limit PID 2 error 14 35 PID 2 reference source invert 14 55 PID 2 digital refere...

Page 187: ...tor enable PID 1 output high limit PID 1 output low limit PID 1 symmetrical limits enable PID 1 controller output PID 1 output scale factor PID 1 output destination parameter 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default settings 14 40 14 41 14 42 14 38 14 43 14 44 14 48 14 31 14 45 14 46 Any unprotected ...

Page 188: ...c 1 14 25 PID 1 digital reference PID 1 reference scaling 14 28 PID 1 pre sleep boost level Logic 0 14 30 PID 1 pre sleep boost level enable 14 33 Any variable parameter PID 2 reference source parameter 14 50 14 37 _ 14 52 PID 2 reference x 1 PID 2 reference slew rate limit PID 2 error 14 35 PID 2 reference source invert 14 55 PID 2 digital reference PID 2 reference scaling 14 53 14 34 Any variabl...

Page 189: ...tor enable PID 1 output high limit PID 1 output low limit PID 1 symmetrical limits enable PID 1 controller output PID 1 output scale factor PID 1 output destination parameter 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default settings 14 40 14 41 14 42 14 38 14 43 14 44 14 48 14 31 14 45 14 46 Any unprotected ...

Page 190: ...Logic 1 14 27 Any bit parameter Optional PID 1 enable source parameter 2 Source not used Logic 1 14 25 PID 1 digital reference PID 1 reference scaling 14 23 14 28 PID 1 pre sleep boost level Logic 0 14 30 PID 1 pre sleep boost level enable 14 33 Any variable parameter PID 2 reference source parameter 14 50 14 37 _ 14 52 PID 2 reference x 1 PID 2 reference slew rate limit PID 2 error 14 35 PID 2 re...

Page 191: ... limits enable PID 1 controller output PID 1 output scale factor PID 1 output destination parameter 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default settings Mode PID 1 Error 6 MIN PID 1 Error PID 2 Error 7 MAX PID 1 Error PID 2 Error 14 59 PID mode selector 14 40 14 41 14 42 14 38 14 43 14 44 14 48 14 31 14...

Page 192: ...tal feedback RW Bi NC 14 27 PID 1 optional enable source parameter 2 0 00 to 50 99 RW Uni PT US 14 28 PID 1 pre sleep boost level 0 00 to 100 00 RW Uni US 14 29 Maximum boost time 0 0 to 250 0 s 0 0 RW Uni US 14 30 PID 1 pre sleep boost level enable OFF 0 or On 1 RO Bit NC PT US 14 31 PID 2 output 100 00 RO Bi NC PT 14 33 PID 2 reference source Pr 0 00 to 50 99 Pr 0 00 RW Uni PT US 14 34 PID 2 fee...

Page 193: ...p Solutions Module slot 1 Menu 15 Solutions Module slot 2 Menu 16 Parameter Range Ú Default Ö Type x 01 Solutions Module ID 0 to 599 RO Uni PT US x 02 Solutions Module software version 0 00 to 99 99 RO Uni NC PT x 50 Solutions Module error status 0 to 255 RO Uni NC PT x 51 Solutions Module software sub version 0 to 99 RO Uni NC PT Solutions Module ID Module Category 0 No module installed 201 SM I ...

Page 194: ...ould display 1 01 and Pr x 51 would display 0 SM I O Plus modules do not contain any software so Pr x 02 and Pr x 51 do not appear For further information refer to the specific Solutions Module User Guide 11 14 2 Automation module category Figure 11 25 SM I O Plus analog logic diagram X 41 T9 Analog input 1 scaling Any unprotected variable parameter X 43 T9 Analog input 1 destination x 1 X 42 T9 A...

Page 195: ...rameter X 22 x 1 x 1 X 12 X 10 T2 digital I O 1 T2 digital I O 1 state X 31 T2 output select Any unprotected bit parameter Any bit parameter X 21 T2 digital I O 1 destination source x 1 x 1 X 11 T2 digital I O 1 invert X 09 X 29 Positive logic select 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default setting T...

Page 196: ...state indicator X 04 X 25 Any unprotected bit parameter x 1 X 15 X 05 Any unprotected bit parameter X 26 x 1 X 16 X 06 The parameters are all shown at their default setting 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals T6 digital input 4 invert T6 digital input 4 destination T7 digital input 5 T7 digital input 5 state indicator T7 digital input 5 inv...

Page 197: ...ination Pr 0 00 to Pr 50 99 Pr 0 00 RW Uni DE PT US x 22 T3 digital I O 2 source destination RW Uni DE PT US x 23 T4 digital I O 3 source destination RW Uni DE PT US x 24 T6 digital input 4 destination RW Uni DE PT US x 25 T7 digital input 5 destination RW Uni DE PT US x 26 T8 digital input 6 destination RW Uni DE PT US x 27 Relay 1 source RW Uni PT US x 28 Relay 2 source RW Uni PT US x 29 Input p...

Page 198: ...e digital I O logic diagram x 04 State x 14 Invert x 24 Destination 0 00 50 99 x 05 State x 15 Invert x 25 Destination 0 00 50 99 x 06 State x 16 Invert x 26 Destination 0 00 50 99 x 27 0 00 x 17 Invert Default source Pr 0 00 21 51 x 07 State Relay source 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default sett...

Page 199: ...troltechniques com Figure 11 29 SM I O Lite analog I O logic diagram x 48 0 00 Default source Pr 0 00 21 51 Source x 49 Scaling x 39 Mode Voltage or current 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default settings x 40 Level x 03 Current loop loss indicator x 41 Scaling x 1 x 42 Invert x 43 Destination 0 00...

Page 200: ... 9 x 17 Relay 1 invert RW Bit US 9 9 x 20 Digital I O read word 0 to 255 RO Uni NC PT 9 9 x 24 T5 digital input 1 destination Pr 0 00 to Pr 50 99 Pr 0 00 RW Uni DE PT US 9 9 x 25 T6 digital input 2 destination RW Uni DE PT US 9 9 x 26 T7 digital input 3 destination RW Uni DE PT US 9 9 x 27 Relay 1 source RW Uni PT US 9 9 x 38 Analog input 1 mode 0 20 0 20 0 1 4 20 tr 2 20 4 tr 3 4 20 4 20 4 5 VOLt...

Page 201: ...X Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default setting X 32 X 22 x 1 x 1 X 12 X 10 T4 digital I O 2 T4 digital I O 2 state T4 digital I O 2 output select T4 digital I O 2 source destination T4 digital I O 2 invert Any unprotected bit parameter Any bit or integer parameter X 33 X 23 x 1 x 1 X 13 X 03 T5 digital I O...

Page 202: ...elay logic diagram Figure 11 33 SM I O PELV analog input logic diagram Any unprotected bit parameter X 25 x 1 X 15 X 05 T7 digital input 5 T7 digital input 5 state T7 digital input 5 invert T7 digital input 5 destination Relay 2 X 17 Relay 1 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default setting X 41 Analo...

Page 203: ... Advanced parameters Technical Data Diagnostics UL Listing Information Affinity User Guide 203 Issue Number 5 www controltechniques com Figure 11 34 SM I O PELV analog output logic diagram 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default settings T12 Analog output 2 T10 Analog output 1 10 ...

Page 204: ... 0 00 to Pr 50 99 Pr 0 00 RW Uni DE PT US x 22 T4 digital I O 2 source destination RW Uni DE PT US x 23 T5 digital I O 3 source destination RW Uni DE PT US x 24 T6 digital I O 4 source destination RW Uni DE PT US x 25 T7 digital input 5 destination RW Uni DE PT US x 27 Relay 1 source RW Uni PT US x 28 Relay 2 source RW Uni PT US x 29 T6 digital I O 4 output select OFF 0 or On 1 On 1 RW Bit US x 31...

Page 205: ...arameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default setting X 32 X 22 x 1 x 1 X 12 X 10 T4 digital I O 2 T4 digital I O 2 state T4 digital I O 2 output select T4 digital I O 2 source destination T4 digital I O 2 invert X 33 X 23 x 1 x 1 X 13 X 03 T5 digital I O 3 T5 digital I O 3 state T5 digital I O 3 output select T5 digital I O 3 source...

Page 206: ...d parameter X 25 x 1 X 15 X 05 T7 digital input 5 T7 digital input 5 state T7 digital input 5 invert T7 digital input 5 destination Any unprotected parameter X 26 x 1 X 16 X 06 T8 digital input 6 T8 digital input 6 state T8 digital input 6 invert T8 digital input 6 destination Any unprotected parameter X 27 x 1 X 17 X 07 T9 digital input 7 T9 digital input 7 state T9 digital input 7 invert T9 digi...

Page 207: ... T6 digital I O 4 invert RW Bit US x 15 T7 digital input 5 invert RW Bit US x 16 T8 digital input 6 invert RW Bit US x 17 T9 digital input 7 invert RW Bit US x 18 Relay 1 invert RW Bit US x 20 Digital I O read word 0 to 255 RO Uni NC PT x 21 T3 digital I O 1 source destination Pr 0 00 to Pr 50 99 Pr 0 00 RW Uni DE US x 22 T4 digital I O 2 source destination RW Uni DE US x 23 T5 digital I O 3 sourc...

Page 208: ...nals The parameters are all shown at their default settings x 04 x 14 Invert x 24 Destination 50 99 x 05 x 15 Invert x 25 Destination 50 99 x 06 x 16 Invert x 26 Destination 50 99 x 09 State x 11 Invert x 21 Destination 0 00 50 99 Any unprotected parameter x 10 x 12 Invert x 22 Destination 0 00 50 99 Any unprotected parameter x 03 x 13 Invert x 23 Destination 0 00 50 99 x 1 x 1 x 1 x 1 x 1 x 1 T1 ...

Page 209: ... NC PT x 06 T8 digital input 6 state RO Bit NC PT x 07 Relay 1 state RO Bit NC PT x 08 Relay 2 state RO Bit NC PT x 09 T1 digital input 1 state RO Bit NC PT x 10 T2 digital input 2 state RO Bit NC PT x 11 T1 digital input 1 invert OFF 0 RW Bit US x 12 T2 digital input 2 invert RW Bit US x 13 T4 digital input 3 invert RW Bit US x 14 T5 digital input 4 invert RW Bit US x 15 T7 digital input 5 invert...

Page 210: ...ert RW Bit US x 13 Digital I O 3 invert RW Bit US x 14 Digital I O 4 invert RW Bit US x 15 Digital I O 5 invert RW Bit US x 16 Digital I O 6 invert RW Bit US x 17 Digital I O 7 invert RW Bit US x 18 Digital I O 8 invert RW Bit US x 20 Digital I O read word 0 to 255 0 RO Uni NC PT x 21 Digital I O 1 source destination Pr 0 00 to Pr 50 99 Pr 0 00 RW Uni DE PT US x 22 Digital I O 2 source destination...

Page 211: ...625 3 2 500 1 RW Txt US x 25 CTNet sync setup 0 000 to 9 999 0 000 RW Uni US x 26 CTNet easy mode first cyclic parameter destination node 0 to 25 503 0 RW Uni US x 27 CTNet easy mode first cyclic source parameter 0 to 9 999 RW Uni US x 28 CTNet easy mode second cyclic parameter destination node 0 to 25 503 RW Uni US x 29 CTNet easy mode second cyclic source parameter 0 to 9 999 RW Uni US x 30 CTNe...

Page 212: ...ons lost detection timeout 32 768 to 32 768 0 RW US 17 13 Communications loss action RW US 17 35 CRC errors 0 to 231 1 RO Uni NC PT 17 38 Data format 0 to 255 0 RW Uni US 17 39 Response turn around time 0 to 255 ms 5 RW Uni NC 17 44 Real time clock RTC back up battery low 0 to 255 0 RO Uni NC PT 17 45 Communications OK flag RO Bit 17 50 Building Automation Network error status RO Uni NC PT 17 51 M...

Page 213: ...00 rpm 0 00 to 40 000 00 rpm EUR 1 500 USA 1 800 EUR 1 450 00 USA 1 770 00 RW Uni US 21 09 Rated voltage 0 44 0 to AC_VOLTAGE_SET_MAX V 200V rating drive 230V 400V rating drive EUR 400V USA 460V 575V rating drive 575V 690V rating drive 690V RW Uni RA US 21 10 Rated power factor 0 43 0 000 to 1 000 0 000 to 1 000 0 85 RW Uni RA US 21 11 Number of motor poles 0 42 Auto to 120 pole 0 to 60 Auto 0 RW ...

Page 214: ...r 11 25 RW Uni PT US 22 07 Parameter 0 37 set up Pr 11 23 RW Uni PT US 22 10 Parameter 0 40 set up Pr 5 12 RW Uni PT US 22 11 Parameter 0 41 set up Pr 5 18 RW Uni PT US 22 18 Parameter 0 48 set up Pr 11 31 RW Uni PT US 22 20 Parameter 0 50 set up Pr 11 29 RW Uni PT US 22 21 Parameter 0 51 set up Pr 8 29 RW Uni PT US 22 22 Parameter 0 52 set up Pr 9 35 RW Uni PT US 22 23 Parameter 0 53 set up Pr 9 ...

Page 215: ...n loss modes Pr 6 03 Pr 6 48 Pr 4 13 and Pr 4 14 Catch a spinning motor Pr 6 09 and Pr 5 40 Fast disable Pr 6 29 Building automation interface Menu 17 1 14 Reference selector RW Txt NC US Ú A1 A2 0 A1 Pr 2 A2 Pr 2 Pr 3 PAd 4 Prc 5 Ö A1 A2 0 1 15 Preset reference selector RW Uni NC US Ú 0 to 9 Ö 0 8 39 T28 and T29 auto selection disable RW Bit US Ú OFF 0 or On 1 Ö On 1 Table 11 8 Active reference P...

Page 216: ...le input Pr 6 15 The control word Pr 6 43 cannot be used to disable the drive 2 The internal run command is forced to be active The normal drive sequencing bits Pr 6 30 to Pr 6 34 and the control word have no effect 3 The limit switch functions Pr 6 35 and Pr 6 36 have no effect and will not stop the motor 4 The hard speed reference is forced to zero The hard speed reference should not be used whe...

Page 217: ...s applied to the controller algorithm it can be scaled by setting Pr 14 23 to a value other than one and or inverted by setting Pr 14 05 1 The feedback is the sum of the digital feedback Pr 14 26 and the value from the location defined by the source parameter Pr 14 04 Before the reference is applied to the controller algorithm it can be scaled by setting Pr 14 24 to a value other than one and or i...

Page 218: ...Setting this parameter does not prevent the integrator from being reset to zero if the PID controller is disabled 14 07 PID 1 reference slew rate limit 14 37 PID 2 reference slew rate limit RW Uni US Ú 0 0 to 3200 0 s Ö 0 0 14 08 PID 1 enable RW Bit US Ú OFF 0 or On 1 Ö OFF 0 14 09 PID 1 optional enable source parameter 1 RW Uni PT US Ú Pr 0 00 to Pr 50 99 Ö Pr 0 00 14 10 PID 1 proportional gain 1...

Page 219: ...oot functions in the feedback paths are enabled or disabled with Pr 14 60 Pr 14 61 and Pr 14 62 When the square root function is enabled the following algorithm is applied to the feedback Square root function output Sign Feedback x 100 00 x v Feedback 100 00 where Sign Feedback is 1 if the feedback is positive or 1 is the feedback is negative Single setpoint single feedback Pr 14 59 0 or 1 The two...

Page 220: ... speed in standard ramp mode but not completely stop It is also possible if the drive attempts to stop the motor with an overhauling load in any mode that the motor will not stop when standard ramp mode or fast ramp mode is used If the drive is in the deceleration state the rate of fall of the frequency or speed is monitored If this does not fall for 10 seconds the drive forces the frequency or th...

Page 221: ...rmal update rate for the torque reference is 4ms However if analog inputs 2 or 3 on the drive are used as the source of the reference the drive is in RFC mode and the analog inputs are in voltage mode with zero offset the sample time is reduced to 250μs Open loop If this parameter is 0 normal frequency control is used If this parameter is set to 1 the current demand is connected to the current PI ...

Page 222: ...s point unless the line power supply has been restored the drive is likely to initiate a trip 1 StoP RFC The speed reference is set to zero and the ramps are disabled allowing the drive to decelerate the motor to a stop under current limit If the Line power supply is re applied while the motor is stopping any run signal is ignored until the motor has stopped If the current limit value is set very ...

Page 223: ...in The controller can be less stable in torque control mode rather than when it is used for current limiting This is because load helps to stabilise the controller and under torque control the drive may operate with light load Under current limit the drive is often under heavy load unless the current limits are set at a low level Line power supply loss and controlled standard ramp The DC bus volta...

Page 224: ...ven if fixed boost Pr 5 14 Fd or square law Pr 5 14 SrE voltage mode is being used The test uses the rated magnetizing current of the motor during the test therefore the rated current Pr 5 07 Pr 21 07 and Pr 5 10 Pr 21 10 and power factor should be set to values close to those of the motor although these parameters are not as critical as the stator resistance For larger motors it may be necessary ...

Page 225: ...value used will be 127 The parameter value will change to 127 to reflect this BACnet use only If Object Identifier is set to any value less than 19 to 32768 then the Pr 17 10 gets set to 1 If Object Identifier is set to zero then the MAC Node address selected in Pr 17 03 will be used as the object identifier for the BACnet device otherwise the device object identifier will be the value specified h...

Page 226: ...fined in preset speed 8 The drive will continue to run at this speed until such time as the user manually changes preset speed 1 via the keypad or communications returns and a new speed reference is provided via the building automation network If an error is detected in the message header or message body then this count is incremented by one and the message disposed of This parameter should remain...

Page 227: ...ions are OK and zero when the communications lost detection determines that an error has occurred this is determined differently for BACnet and MetaSys as follows BACnet The network is monitored for the presence of an active token should this token disappear for the time specified in parameter Pr 17 12 the drive will take the action configured in parameter Pr 17 13 MetaSys The network is monitored...

Page 228: ...tion Applicable drives Table 12 2 Maximum permissible continuous output current 40 C 104 F ambient Size 1 to 6 standard 1 to 3 E12 E54 and 1 to 3 E12 E66 Table 12 3 Maximum permissible continuous output current 40 C 104 F ambient with IP54 insert and standard fan installed Size 1 and 2 standard Table 12 4 Maximum permissible continuous output current 50 C 122 F ambient Size 1 to 6 standard 1 to 3 ...

Page 229: ...1 15 42 0 BA3202 15 20 54 0 48 5 BA4201 18 5 25 68 0 BA4202 22 30 80 0 BA4203 30 40 104 BA5201 37 50 130 BA5202 45 60 154 BA1401 1 1 1 5 2 8 BA1402 1 5 2 0 3 8 BA1403 2 2 3 0 5 0 BA1404 3 0 5 0 6 9 5 9 BA1405 4 0 5 0 8 8 7 4 5 7 BA1406 5 5 7 5 11 0 10 0 7 4 5 7 BA2401 7 5 10 15 3 12 7 10 1 BA2402 11 15 21 0 19 5 16 7 12 7 10 0 BA2403 15 20 29 0 27 2 23 2 20 0 15 0 11 8 BA3401 18 5 25 35 0 30 3 22 ...

Page 230: ...dard fan installed For the definition of ambient temperature see section 3 7 Enclosure design and drive ambient temperature on page 49 Model Maximum permissible continuous output current A for the following switching frequencies 3kHz 4kHz 6kHz 8kHz 12kHz 16kHz BA1201 5 2 BA1202 6 8 BA1203 9 6 9 3 8 2 7 3 BA1204 11 0 10 6 9 7 9 0 7 7 6 6 BA2201 15 5 BA2202 22 0 20 7 18 0 15 7 BA2203 24 5 23 7 22 0 ...

Page 231: ... 11 5 BA2202 19 7 18 9 17 3 15 9 13 5 11 5 BA2203 19 5 18 6 17 2 15 8 13 4 11 5 BA3201 42 0 38 2 BA3202 54 0 52 8 47 0 38 2 BA4201 68 0 BA4202 80 0 BA4203 87 4 BA5201 130 0 BA5202 154 0 143 2 BA1401 2 8 BA1402 3 8 BA1403 5 0 3 9 BA1404 6 9 5 1 3 9 BA1405 8 8 7 3 6 0 4 2 3 1 BA1406 10 1 9 0 7 3 6 0 4 2 3 1 BA2401 15 3 14 2 11 8 10 0 7 3 5 5 BA2402 15 7 14 2 11 8 10 0 7 3 5 5 BA2403 16 8 15 0 12 2 1...

Page 232: ... E12 54 104 0 90 7 76 5 BA5401 E12 54 138 0 BA5402 E12 54 168 0 141 1 BA6401 E12 54 205 0 BA6402 E12 54 236 0 BA4601 E12 54 22 0 BA4602 E12 54 27 0 BA4603 E12 54 36 0 31 5 BA4604 E12 54 43 0 38 74 31 5 BA4605 E12 54 52 0 49 03 38 7 31 5 BA4606 E12 54 62 0 56 1 44 1 35 8 BA5601 E12 54 84 0 63 6 50 0 BA5602 E12 54 99 0 84 8 63 6 50 0 BA6601 E12 54 125 0 116 4 BA6602 E12 54 144 0 116 4 Model Maximum ...

Page 233: ... 54 106 5 95 1 77 0 63 2 BA4401 E12 54 52 6 46 1 36 2 29 1 BA4402 E12 54 52 6 46 0 36 2 29 1 BA4403 E12 54 55 3 48 2 37 3 29 5 BA5401 E12 54 92 6 80 1 61 7 48 9 BA5402 E12 54 92 6 80 1 61 6 48 8 BA6401 E12 54 99 7 82 5 58 0 BA6402 E12 54 91 1 72 1 BA4601 E12 54 22 0 16 6 12 9 BA4602 E12 54 26 7 22 5 16 6 12 8 BA4603 E12 54 26 7 22 4 16 6 12 8 BA4604 E12 54 26 7 22 4 16 6 12 8 BA4605 E12 54 26 7 22...

Page 234: ...0 1730 BA5202 45 60 1500 1620 1840 1910 BA1401 1 1 1 5 66 69 77 85 101 116 BA1402 1 5 2 0 74 78 88 97 116 135 BA1403 2 2 3 0 84 90 101 112 135 157 BA1404 3 0 5 0 102 109 123 137 166 174 BA1405 4 0 5 0 123 134 157 179 196 197 BA1406 5 5 7 5 146 160 187 198 196 197 BA2401 7 5 10 186 202 234 266 283 282 BA2402 11 15 248 269 291 286 283 281 BA2403 15 20 313 320 315 316 BA3401 18 5 25 384 420 490 489 4...

Page 235: ...ses 40 C 104 F ambient for size 1 and 2 drives with IP54 insert and standard fan installed Model Drive losses W taking into consideration any current derating for the given conditions 3kHz 4kHz 6kHz 8kHz 12kHz 16kHz BA1201 73 75 78 82 89 96 BA1202 85 87 91 96 104 113 BA1203 107 110 116 118 BA1204 118 BA2201 155 161 173 186 210 235 BA2202 210 218 234 237 BA2203 237 BA1401 66 69 77 85 101 116 BA1402...

Page 236: ...463 439 BA4201 517 541 589 637 BA4202 611 639 694 750 BA4203 671 701 761 821 BA5201 1250 1340 1540 1730 BA5202 1380 1490 1700 1720 BA1401 66 69 77 75 101 116 BA1402 74 78 88 97 116 135 BA1403 84 90 101 112 135 137 BA1404 102 109 123 137 BA1405 123 134 137 BA1406 137 BA2401 186 190 BA2402 190 BA2403 190 BA3401 384 420 437 423 407 396 BA3402 461 462 439 424 406 396 BA3403 470 456 436 422 405 BA4401 ...

Page 237: ...80 3030 3720 BA4601 E12 54 410 470 590 710 BA4602 E12 54 500 570 710 860 BA4603 E12 54 660 750 940 990 BA4604 E12 54 800 910 1010 990 BA4605 E12 54 990 1050 1010 990 BA4606 E12 54 1060 1070 1030 1010 BA5601 E12 54 1820 2130 2090 2050 BA5602 E12 54 2180 2150 2090 2050 BA6601 E12 54 2720 3200 3870 BA6602 E12 54 3180 3730 3870 Model Drive losses W taking into consideration any current derating for th...

Page 238: ...pply such that when any of these motors are started the voltage dip exceeds 20 Such disturbances may cause excessive peak currents to flow in the input power circuit of the drive This may cause nuisance tripping or in extreme cases failure of the drive Drives of low power rating may also be susceptible to disturbance when connected to supplies with a high rated capacity Line reactors are particula...

Page 239: ...el mounting refer to section 3 8 Enclosing standard drive for high environmental protection on page 50 The IP rating of a product is a measure of protection against ingress and contact to foreign bodies and water It is stated as IP XX where the two digits XX indicate the degree of protection provided as shown in Table 12 16 Table 12 16 IP Rating degrees of protection Table 12 17 UL NEMA enclosure ...

Page 240: ...he resolution of the current feedback is 10bit plus sign The accuracy of the current feedback is typically 2 worst case 5 12 1 16 Acoustic noise The heatsink fan generates the majority of the acoustic noise produced by the drive The heatsink fan on size 1 and 2 is a dual speed fan and on size 3 to 6 it is a variable speed fan The drive controls the speed at which the fan runs based on the temperat...

Page 241: ...All 30 66 1 5 All 55 121 3 6 All 75 165 3 Size kg lb 1 9 20 2 12 26 5 3 25 55 4 40 88 5 70 154 6 90 198 Model Symmetrical fault level kA All 100 Fuses The AC supply to the drive must be installed with suitable protection against overload and short circuits Table 12 25 and Table 12 26 show recommended fuse ratings Failure to observe this requirement will cause risk of fire Table 12 25 Size 1 to 3 i...

Page 242: ...voltage drop Refer to local wiring regulations for the correct size of cables Inrush current The drive will have an inrush current during power up the peak inrush is limited to the value shown below BA120X 18 A peak BA140X 35 A peak BA220X 12 A peak BA240X 24 A peak BA320X 8 A peak BA340X 14 A peak BA350X 18 A peak For sizes 4 to 6 the inrush current is limited by a controlled rectifier to below t...

Page 243: ...wing frequencies 3kHz 4kHz 6kHz 8kHz 12kHz 16kHz BA1201 65m 210ft 50m 165ft 37m 120ft BA1202 100m 330ft 75m 245ft BA1203 130m 425ft 100m 330ft BA1204 200m 660ft 150m 490ft BA2201 BA2202 BA2203 BA3201 BA3202 BA4201 250m 820ft 185m 607ft 125m 410ft 90m 295ft BA4202 BA4203 BA5201 250m 820ft 185m 607ft 125m 410ft 90m 295ft BA5202 400V Nominal AC supply voltage Model Maximum permissible motor cable len...

Page 244: ...10 125 BA6601 to BA6602 10 122 Model Connection type Torque setting All Plug in terminal block 0 5 N m 0 4 lb ft Model size AC terminals High current DC and braking Low voltage DC Ground terminal 1 Plug in terminal block 1 5 N m 1 1 lb ft Terminal block M4 screws 1 5 N m 1 1 lb ft Stud M5 4 0 N m 2 9 lb ft 2 Terminal block M5 screws 1 5 N m 1 1 lb ft Terminal block M4 screws 1 5 N m 1 1 lb ft 3 Te...

Page 245: ...ines Level 4 industrial harsh 5 50ns 2kV transient at 5kHz repetition frequency by direct injection Power lines Level 3 industrial IEC61000 4 5 EN61000 4 5 Surges Common mode 4kV 1 2 50μs waveshape AC supply lines line to ground Level 4 Differential mode 2kV 1 2 50μs waveshape AC supply lines line to line Level 3 Lines to ground Signal ports to ground 1 Level 2 IEC61000 4 6 EN61000 4 6 Conducted r...

Page 246: ...echnical competence in the EMC requirements of the application of drives 12 2 Optional external EMC filters Table 12 46 EMC filter cross reference Table 12 47 IP54 EMC filter cross reference Motor cable length m Switching frequency kHz 3 4 6 8 Using internal filter Any E2R Using external filter 0 to 25 I 25 to 50 I E2U 50 to 75 I E2U 75 to 100 I E2U Motor cable length m Switching frequency kHz 3 4...

Page 247: ...facturer Maximum continuous current Voltage rating V IP rating Power dissipation at rated current W Ground leakage Discharge resistors Balanced supply phase to phaseand phase to ground mA Worst case mA 40 C 104 F A 50 C 122 F A 4200 6125 Schaffner 10 10 480 54 8 1 29 4 153 See Note 1 4200 6124 16 16 15 38 8 227 4200 6218 32 28 2 23 38 0 206 4200 6318 62 56 6 42 73 0 384 4200 6319 75 68 5 240 52 24...

Page 248: ...50 mm 9 842 in 60 mm 2 362 in 3 5 7 7 4200 6307 4200 6309 4200 6406 300 mm 11 811 in 225 mm 8 858 in 100 mm 3 937 in 4 8 8 4200 6408 208 mm 8 189 in 3 8 8 4 4200 6503 249 mm 9 803 in 120 mm 4 724 in 6 8 15 4200 6504 225 mm 8 858 in 100 mm 3 937 in 4 4 9 7 4200 6603 295 mm 11 614 in 230 mm 9 055 in 136 mm 5 354 in 5 25 11 6 4200 6604 357 mm 14 055 in 4200 6125 440 mm 17 323 in 100 mm 3 937 in 45 mm...

Page 249: ...6 lb ft M5 3 5 N m 2 6 lb ft 4200 6119 4200 6210 10mm2 8AWG 2 0 N m 1 5 lb ft 4200 6305 16mm2 6AWG 2 2 N m 1 6 lb ft M6 3 9 N m 2 9 lb ft 4200 6307 4200 6309 4200 6406 50mm2 0AWG 8 N m 5 9 lb ft M10 25 N m 18 4 lb ft 4200 6408 25mm2 4AWG 2 3 N m 1 7 lb ft M6 3 9 N m 2 9 lb ft 4200 6503 95mm2 4 0AWG 20 N m 14 7 lb ft M10 25 N m 18 4 lb ft 4200 6504 50mm2 0AWG 8 N m 5 9 lb ft 4200 6603 4200 6604 420...

Page 250: ...diagnosed using Table 13 2 Example 1 Trip code 3 is read from Pr 10 20 via serial communications 2 Checking Table 13 3 shows Trip 3 is an OI AC trip 3 Look up OI AC in Table 13 2 4 Perform checks detailed under Diagnosis Table 13 1 Example of typical trip indication Figure 13 1 Keypad status modes Figure 13 2 Location of the status LED Users must not attempt to repair a drive if it is faulty nor c...

Page 251: ...are different 188 Press the red reset button C dAt SMARTCARD trip Data location specified does not contain any data 183 Ensure data block number is correct C Err SMARTCARD trip SMARTCARD data is corrupted 182 Ensure the card is located correctly Erase data and retry Replace SMARTCARD C Full SMARTCARD trip SMARTCARD full 184 Delete a data block or use different SMARTCARD cL2 Analog input 2 current ...

Page 252: ... EEPROM data corrupted Drive mode becomes open loop and serial comms will timeout with remote keypad on the drive RS485 comms port 31 This trip can only be cleared by loading default parameters and saving parameters Et External trip from input on terminal 31 6 Check terminal 31 signal Check value of Pr 10 32 Enter 12001 in Pr xx 00 and check for parameter controlling Pr 10 32 Ensure Pr 10 32 or Pr...

Page 253: ...ze 221 Hardware fault return drive to supplier HF22 Power stage recognition multi module frame size mismatch 222 Hardware fault return drive to supplier HF23 Power stage recognition multi module voltage rating mismatch 223 Hardware fault return drive to supplier HF24 Power stage recognition unrecognized drive size 224 Hardware fault return drive to supplier HF25 Current feedback offset error 225 H...

Page 254: ...quency O ht1 Power device over temperature based on thermal model 21 Reduce drive switching frequency Reduce duty cycle Decrease acceleration deceleration rates Reduce motor load O ht2 Heatsink over temperature 22 Check enclosure drive fans are still functioning correctly Check enclosure ventilation paths Check enclosure door filters Increase ventilation Decrease acceleration deceleration rates Re...

Page 255: ...inimum resistance value Check braking resistor insulation OIdC P Power module over current detected from IGBT on state voltage monitoring 109 Vce IGBT protection activated Check motor and cable insulation O Ld1 Digital output overload total current drawn from 24V supply and digital outputs exceeds 200mA 26 Check total load on digital outputs terminals 24 25 26 and 24V rail terminal 22 O SPd Motor ...

Page 256: ...consists of the drive s digital outputs and the SM I O Plus digital outputs Reduce load and reset Provide an external 24V 50W power supply Remove any Solutions Modules and reset PS P Power module power supply fail 108 Remove any Solutions Modules and reset Hardware fault return drive to supplier PSAVE Er Power down save parameters in the EEPROM are corrupt 37 Indicates that the power was removed w...

Page 257: ...ad 2 SM I O Lite Analog input 1 current input too high 22mA or too low 3mA SM I O PELV SM I O 24V Protected Digital input overload 3 SM I O PELV SM I O 24V Protected Analog input 1 current input too low 3mA SM I O 24V Protected Communications error 4 SM I O PELV User power supply absent 74 All Module over temperature Error code Module Trip Description 0 All No trip 52 SM PROFIBUS DP V1 SM INTERBUS...

Page 258: ... the supplier of the drive SLX tO Solutions Module slot X trip Solutions Module watchdog timeout 201 206 Press reset If the trip persists contact the supplier of the drive SL3 tO Building automation interface Module watchdog timeout 211 Press reset If the trip persists contact the supplier of the drive t040 to t089 User defined trip 40 to 89 Onboard PLC program must be interrogated to find the cau...

Page 259: ...r revolution for feedback device Check the number of poles in Pr 5 11 set correctly Unid P Power module unidentified trip 110 Check all interconnecting cables between power modules Ensure cables are routed away from electrical noise sources UP ACC Onboard PLC program cannot access Onboard PLC program file on drive 98 Disable drive write access is not allowed when the drive is enabled Another sourc...

Page 260: ... t099 192 Reserved 12 tunE2 100 193 Reserved 13 tunE3 101 t101 194 Reserved 14 Reserved 102 Oht4 P 195 Reserved 15 Reserved 103 OIbr P 196 Reserved 16 Reserved 104 OIAC P 197 Reserved 17 tunE7 105 Oht2 P 198 Reserved 18 tunE 106 OV P 199 DESt 19 It br 107 PH P 200 SL1 HF 20 It AC 108 PS P 201 SL1 tO 21 O ht1 109 OIdC P 202 SL1 Er 22 O ht2 110 Unid P 203 SL1 nF 23 O CtL 111 ConF P 204 SL1 dF 24 th ...

Page 261: ...oes not cause save power down save parameters to be saved at this point Table 13 4 Trip categories Priority Category Trips Comments 1 Hardware faults HF01 to HF16 These indicate fatal problems and cannot be reset The drive is inactive after one of these trips and the display shows HFxx The Drive OK relay opens and the serial comms will not function 2 Non resetable trips HF17 to HF32 SL1 HF SL2 HF ...

Page 262: ... the display Lt Limit switch is active Indicates that a limit switch is active and that it is causing the motor to be stopped i e forward limit switch with forward reference etc PLC Onboard PLC program is running An Onboard PLC program is installed and running The lower display will flash PLC once every 10s Upper display Description Drive output stage ACUU AC Supply loss Enabled The drive has dete...

Page 263: ...ed then only certain trips will be active Refer to section 11 21 3 Fire mode on page 216 Analog and digital I O The analog and digital I O on the drive continue to work correctly if a trip occurs except the digital outputs will go low if one of the following trips occur O Ld1 PS 24V Drive logic functions The drive logic functions i e PID variable selectors threshold detectors etc continue to opera...

Page 264: ...ct UL listed fast acting fuses class CC or class J up to 30A and class J above 30A e g Bussman Limitron KTK R series Ferraz Shawmut ATMR series or equivalent are used in the AC supply The drive does not comply with UL if MCBs are used in place of fuses For further details on fusing refer to in Table 4 3 and Table 4 4 on page 72 Size 4 to 6 The UL listed Ferraz HSJ High speed J class fuses are used...

Page 265: ...onnel for UL compliance The label clearly states CAUTION Risk of Electric Shock Power down unit 10 minutes before removing cover 14 6 UL listed accessories Model FLC A Model FLC A BA1401 2 8 BA3401 35 BA1402 3 8 BA3402 43 BA1403 5 0 BA3403 56 BA1404 6 9 BA4401 68 BA1405 8 8 BA4402 83 BA1406 11 BA4403 104 BA2401 15 3 BA5401 138 BA2402 21 BA5402 168 BA2403 29 BA6401 205 BA6402 236 Model FLC A Model ...

Page 266: ...E12 E54 and E12 E66 drive surface mounting 42 Figure 3 35 Size 2 E12 E54 and E12 E66 drive surface mounting 42 Figure 3 36 Size 3 E12 E54 and E12 E66 drive surface mounting 43 Figure 3 37 Size 4 E12 E54 drive surface mounting 43 Figure 3 38 Size 5 E12 E54 drive surface mounting 44 Figure 3 39 Size 6 E12 E54 drive surface mounting 45 Figure 3 40 Mounting option 1 46 Figure 3 41 Mounting option 2 47...

Page 267: ... 1 logic diagram 146 Figure 11 2 Menu 2 logic diagram 150 Figure 11 3 Menu 3 Open loop logic diagram 153 Figure 11 4 Menu 3 RFC logic diagram 154 Figure 11 5 Menu 4 Open loop logic diagram 156 Figure 11 6 Menu 4 RFC logic diagram 157 Figure 11 7 Menu 5 Open loop logic diagram 159 Figure 11 8 Menu 5 RFC logic diagram 160 Figure 11 9 Menu 6 logic diagram 163 Figure 11 10 Menu 7 logic diagram 165 Fig...

Page 268: ... 7 Increased Object Identifier range setup 100 Table 6 1 Single line descriptions 102 Table 7 1 Minimum control connection requirements for each control mode 115 Table 8 1 Available switching frequencies 128 Table 8 2 Sample rates for various control tasks at each switching frequency 128 Table 9 1 SMARTCARD data blocks 130 Table 9 2 SMARTCARD codes 130 Table 9 3 Key to parameter table coding 132 T...

Page 269: ...l block maximum cable sizes 244 Table 12 36 Immunity compliance 245 Table 12 37 Size 1 emission compliance 245 Table 12 38 Size 2 emission compliance 245 Table 12 39 Size 3 emission compliance 245 Table 12 40 Size 4 200V 400V emission compliance 245 Table 12 41 Size 4 690V emission compliance 246 Table 12 42 Size 5 400V emission compliance 246 Table 12 43 Size 5 690V emission compliance 246 Table ...

Page 270: ...gs 228 D DC bus paralleling 71 DC bus voltage 76 142 221 222 224 Deceleration 76 102 106 108 118 119 125 152 213 220 222 Defaults restoring parameter 97 Derating 228 Destination parameter 88 Diagnostics 250 Digital I O 1 91 Digital I O 2 91 Digital I O 3 91 Digital Input 1 91 Digital Input 2 91 Digital Input 3 91 Dimensions overall 240 Display 93 Display messages 96 Drive enable 91 Drive parameter...

Page 271: ...able logic motorized pot and binary sum 171 Menu 10 Status and trips 175 Menu 11 General drive set up 177 Menu 12 Threshold detectors and variable selectors 178 Menu 14 User PID controller 186 Menu 15 and 16 Solution Module set up 193 Menu 17 Building Automation Network 212 Menu 18 Application menu 1 212 Menu 19 Application menu 2 212 Menu 20 Application menu 3 212 Menu 21 Second motor parameters ...

Page 272: ...ok up table 260 Single line descriptions 102 Sleep mode 108 Slip compensation 123 SMARTCARD 110 SMARTCARD operation 129 135 SMARTCARD trips 133 Solutions Module 193 Solutions Module fitting removal 29 Speed limits 106 Speed loop gains 126 Speed range 240 Speed reference selection 106 Speed loop PID gains 107 Spin start boost 109 Start up time 240 Starts per hour 240 Status 96 262 Status Indication...

Page 273: ...Affinity User Guide 273 Issue Number 5 www controltechniques com V Variable maximums 142 Vibration 239 Voltage boost 107 Voltage mode 122 W Warnings 7 Weights 241 ...

Page 274: ...0474 0000 05 ...

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