EMC-PARTNER 103514 User Manual Download Page 54

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MIG-OS-OS1_MIG0603OS1_MIG0603OSI

odular

mpulse

enerator

54/112

When Power Sncro

„ON“

is selected

loaded

test

Trigger modes

Power Syncro: trigger
synchronised to filter
e.g. CDN2000-06-25

Frequencies

select the EUT power
line frequency

After pressing Menu "

More

" button

loaded

test

Test parameter

Angle selection

At Synchro =ON, the surges are released synchronous to the main frequency of an external coupling filter
e.g. CDN2000-06-25

At SURGE Trigger = Manual, the surge is not
automatically released after the repetition time, but
operation of the Man-Trigger button.

6.2.2.1-3 Definition synchronisation

Syncro freq 1/T

Syncro angle

Summary of Contents for 103514

Page 1: ...00 kHz 1MHz MIG0603OSI Waveforms damped oscillatory 100 kHz 1MHz surge 1 2 50 8 20 s 1 2 50 s 0 5 J MIG OS OS1 4UH and MIG0603OSI 8 UH Title MIG Modular Impulse Generator Date 16 05 99 General Manager...

Page 2: ...rs manual standard references are used as an aid to understanding only The relevant standard s must be obtained and used in conjunction with this users manual Declaration of Conformity See sheets atta...

Page 3: ...tion wave tester CWG 15 1 4 Technical data 17 1 4 1 Voltage 1 MHz 100 kHz Damped Oscillatory Wave 17 1 4 2 Combination Wave Generator 1 2 50 8 20 s 19 1 4 3 Voltage tester 1 2 50 0 5 J 500 20 1 4 4 Ge...

Page 4: ...1 2 Protocol and beeper possibilities 46 6 1 3 Damped oscillatory wave test 47 6 1 4 Combination Wave Test 47 6 1 5 Tester 0 5J 500 Ohm 48 6 2 Description of different functions Set ups 49 6 2 1 Overv...

Page 5: ...3 12 1 1 Accessories to MIG OS OS MIG0603OSI Testers 73 13 SERIAL REMOTE CONTROL 75 13 1 General 75 13 1 1 Technical Data of the RS 232C serial port 75 13 2 Organisation of MIG Remote Control Commands...

Page 6: ...nation 97 14 1 2 Definition of the wave form energy ring wave 97 14 1 3 Definition of the wave form 10 700 s 97 14 2 Correction 99 14 2 1 Declaration of conformity to the EMC directive 89 336 EEC 99 1...

Page 7: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 7 112...

Page 8: ...ency of 1 MHz may considered respective of most situations but 100 kHz has been considered appropriate for large HV substations The repetition frequency is variable and a function of the distance betw...

Page 9: ...t waveform of 8 20 s at clamping status of the protection circuit Traditionally the 1 2 50 s voltage waveform was used for testing the basic impulse level of insulation which is approximately an open...

Page 10: ...e generator Rs Serial resistor RM Shunt RE2 Discharge resistor TM1 Divider Lv Inductance of the connection MS Measurement equipment TM2 Divider A dc source charges the capacitors within the different...

Page 11: ...formation of rise time half value time and amplitude onto the operated EUT and to protect the auxiliary equipment from surge pulses When surges are superimposed onto power supply lines the synchronisa...

Page 12: ...thstand tests based on a defined source energy and impedance The waveform is verified without the device under test During tests the waveform must not be monitored Impedance of the test generator The...

Page 13: ...000 4 18 61000 4 5 without CDN 60255 4 and 5 1 month 1 2 1 2 Accessory to MIG Voltage Oscillatory Wave Testers Pos Product No Type Short Description Delivery 100 MIG1A92C CDN2000 06 25 Three phase CDN...

Page 14: ...to 100 kA 6 12 24 48kA Standards IEC 60060 1 2 IEC 61643 1 Combination Application powered surge tests Waveforms 8 20 s current 1 2 50 s voltage Range 0 to 24 kV 0 to 12 kA Standard IEC 61000 4 5 Oth...

Page 15: ...Standard IEC 60348 14 Flammability Tester Application flammability test on X Y capacitors Range capacitors up to 4 F Vmax 6000V capacitor up to 10 F Vmax 4000V Standard IEC 60348 14 Amd 1 1 3 5 Combi...

Page 16: ...ified voltage waveform across an open circuit oc and the specified current waveform into a short circuit sc The exact waveform delivered is a function of the surge generator and the impedance to which...

Page 17: ...60 Synchronisation Frequency 40Hz 50Hz 60Hz 400Hz 16 6Hz MIG0603OSI Circuit Parameter Source impedance Umax Imax 200 10 MIG0603OSI Control Measurement Trigger auto or manual synchronisation Protocol P...

Page 18: ...n frequency 1 up to 1 5 MHz Decay 50 of the peak value after 6 s Adjustable voltage range 200 up to 3000 V Settings 1 V steps Maximum voltage 3000 V 10 Burst repetition rate 2 s to 400 s to 500 s 10 0...

Page 19: ...oltage 220 Joule Source impedance Umax Imax 2 10 MIG0603OSI Control Measurement Minimum time between successive shots at maximum charging voltage 8 Seconds 1s steps Impulse counter 1 up to 29 999 Trig...

Page 20: ...1kV 1 2 50us 2A 1 2 40us 2 5 kV 0 5 J 500 Ohm 120 nF 2 5kV 1 2 50us 6A 1 2 30us 5 kV 0 5 J 500 Ohm 40 nF 5kV 1 2 50us 10A 1 2 10us MIG0603OSI Control Measurement Minimum time between successive shots...

Page 21: ...only 16 2 3 40 50 60 Pulse trigger Manual or automatic Front panel with Trigger button Rear panel with BNC plug Failure detection on EUT External Input EUT failed Selectable limit value for impulse v...

Page 22: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 22 112...

Page 23: ...CDN2000 06 25 450 x 570 x 190 26 19 Rack 4 UH 1 6 Power supply inputs The power line input is located on the rear side of the MIG testers Single phase voltage MIG0603OMX selects voltage 230 or 115 au...

Page 24: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 24 112 1 7 Accessories diemensions 1 7 1 Included articles dimensions...

Page 25: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 25 112 1 7 2 Standard accessories...

Page 26: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 26 112...

Page 27: ...voltage circuits in integrated form EMC PARTNER only guarantees a correct functioning of the MIG0603 Oxx Tester and the associated accessories if the MIG0603 Oxx is operated in the climatic condition...

Page 28: ...ed in TRANSIENT supply the secondary side of the isolating transformer must be grounded 2 4 Electromagnetic Compatibility The outputs of the MIG0603OMX GENERATORS and the links between MIG0603 Oxx GEN...

Page 29: ...f the MIG contain the control measurements The left hand side of the front panel with edged border is called the control panel The right hand part contains all high voltage operation controls Dependin...

Page 30: ...nt are measured The SURGE impulse voltage is measured differentially with two internally located voltage dividers The current is measured with a current monitor with differential amplifier The peak va...

Page 31: ...panels are protected by the angle bracket 3 For the signalisation the follow colours are generally used green MIG0603 OxxX is connected onto the power supply High voltage is OFF and the safety circuit...

Page 32: ...ation for the operator are permanently shown on the display during the EMC test The large graphic display includes additionally 6 soft keys and some hints or setting range information 1 4 1 1 2 Soft k...

Page 33: ...an be measured at the output socket 11 and the current sequence at output socket 12 The range and the accuracy of the measuring system is given in the Chapter 1 2 Technical data Section 1 2 8 measurin...

Page 34: ...This switch is placed directly as hardware in the power supply of the MIG0603OMX generator 4 1 1 17 Signalisation Safety circuit open 22 The green lamp signalises No Danger Only with the green lamp EU...

Page 35: ...4 2 4 2 1 1 Warnings 40 High leakage currents To avoid electric shock the power cord protective grounding conductor must be connected to ground For continued fire protection replace fuse only with fu...

Page 36: ...5 Via this port MIG accessories as Warning lamps test cabinet CDN filters external safety circuit etc can be controlled If no MIG accessories is connected the Auxiliary connector must be place onto th...

Page 37: ...be used for an external trigger of surges The time can not be defined as the trigger is related to the software clock rate and can differ between trigger 1 and trigger x 4 2 1 11 Forced cooling of the...

Page 38: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 38 112...

Page 39: ...MC PARTNER AG offers the following in house seminars in English or German at the customer s location 1 EMV Introduction 2 EMV Standardisation 3 EMC ESD immunity test 4 EMC EFT immunity test 5 EMC SURG...

Page 40: ...s different please inform EMC PARTNER AG in Switzerland or your EMC PARTNER AG representatives 5 3 3 Connecting the MIG0603OMX to the power line Please use the supplied power cord for connecting the M...

Page 41: ...ection circuit will be tested The residual voltage after the protection circuit could affect the electronic parts of the EUT Synchronisation with the power line frequency is important and must be cons...

Page 42: ...atory wave test the follow must be considered Repetition Rate Amplitude Coupling to the test object consult product family standard Test levelsIEC Level Common mode kV Differential mode kV 1 0 5 0 25...

Page 43: ...ectable tests selectable tests programmed test 1 to 15 dialogue lines gives hints for to the actual display different language can be chosen main parameter of the selected test e g EFT Press SETUP use...

Page 44: ...e pressed and the status of the test turns to failed Protocol shows test failed by pressing Mark the actual test parameter will be written in the protocol and showed on the display at test end When a...

Page 45: ...the actual display different language can be chosen main parameter of the selected test e g EFT Press Main and twice Menu UTIL EDIT button display when Main has been pressed display after pressing twi...

Page 46: ...display after pressing twice Menu after pressing PROT soft key Autoprint When Autoprint is set to OFF no protocol will be printed or send to the GENECS soft on the PC Port When a printer with Centroni...

Page 47: ...o selectable tests actual showed display further settings like EUT power voltage EUT failed criteria more test parameters Close the safety circuit auxiliary connector placed emergency button not press...

Page 48: ...quipment Software version serial number selectable tests selectable tests programmed test in a Setup dialogue lines gives hints for to the actual display different language can be chosen main paramete...

Page 49: ...test e g EFT type of equipment Software version serial number Arrows more tests selectable tests selectable tests programmed test in a Setup dialogue lines gives hints for to the actual display diffe...

Page 50: ...given range the maximum or minimum value will be input automatically Setting nominal values 6 2 2 1 Damped Oscillatory Wave 1 MHz Test After pressing Menu Main button loaded test loaded test test par...

Page 51: ...ynchronised to filter e g CDN2000 06 25 trigger modes Random Pulses damped oscillatory pulses are randomly distributed After pressing Menu More button the first display Main 1 will be showed 6 2 2 2 D...

Page 52: ...oltage therefore the repetition rate is a function of the voltage Higher repetition rate on demand 6 2 2 1 2 After pressing Menu More button Menu loaded test Trigger modes Power Syncro trigger synchro...

Page 53: ...n is defined as the time between two successive impulses For each discharge the capacitor in the MIG0603 Oxx must be charged The stored energy is a function of the charging voltage therefore the repet...

Page 54: ...ower line frequency After pressing Menu More button Menu loaded test Test parameter Angle selection At Synchro ON the surges are released synchronous to the main frequency of an external coupling filt...

Page 55: ...CWG 6 2 3 1 Definition SURGE ramp A Ramp is defined as a linear change of either voltage angle frequency etc as a function of time 6 2 3 1 Ramp functions Voltage Example Voltage loaded test loaded te...

Page 56: ...ted loaded test loaded test Angle ramp at CWG 6 2 3 4 EUT error control EUT error information can come from three different sources 1 From EUT failed input on the rear side of the MIG testers 2 From t...

Page 57: ...e SURGE capacitor for the next impulse number 2 starts t 2 seconds is the last possible opportunity to give an error message from impulse number 1 via the EUT failed input on the rear side of the TRAN...

Page 58: ...erator the MIG0603OMX software are not involved Depending on local safety standards an emergency stop must be installed All operators and laboratory personnel must be able to reach the emergency stop...

Page 59: ...1m coax cable to the free HV BNC plug 1MHz ANSI only common mode The plug high is internally connected to ground No external HV BNC sc plug must be connected 1 x 1m coax cable plug to output low For a...

Page 60: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 60 112...

Page 61: ...Measurement of output voltage at no load Measurement of short circuit current with short circuit output Check that voltage and current waveform are within the tolerances Calculate the source impedanc...

Page 62: ...the MIG0603OMX at EMC PARTNER EMC PARTNER verify the MIG0603 Oxx generators in accordance with different standards Before a MIG0603 Oxx is delivered all verifications are carried out in accordance wit...

Page 63: ...enerator automatically suggests the minimum time No nominal defined voltage or current V start V nominal For voltage ramp functions The impulse start voltage must be lower than the nominal Pulse rate...

Page 64: ...Press any of the front panel buttons Repeat the test If there is no change contact EMC PARTNER no firing The pulse release did not work Press any of the front panel buttons Repeat the test If there i...

Page 65: ...ed during SURGE test Check limits EUT is defective EUT FAILED Ipk xxxkA xxxkA During SURGE test the current has fallen below the selected limits Check limits EUT is defective EUT FAILED External event...

Page 66: ...ring the tester can only be carried out by EMC PARTNER authorised service companies 8 3 Spare parts list No spare parts are necessary for the MIG 8 4 Service department of EMC PARTNER AG EMC PARTNER A...

Page 67: ...0603 Oxx is not needed remove the power cord Reasons for putting the MIG0603OMX out of operation Maintenance work Service repair Verification by EMC PARTNER Shipment for outdoor tests The MIG0603 Oxx...

Page 68: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 68 112...

Page 69: ...03 Oxx for outdoor EMC tests the military box from EMC PARTNER is recommended If you are transporting the MIG to an EMC PARTNER field office for repair attach a tag to the equipment showing the instru...

Page 70: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 70 112...

Page 71: ...ntling the MIG0603 Oxx 11 2 Parts which can be recycled The MIG0603 Oxx contains parts made from steel aluminium PVC two component sealing compound The impulse capacitors are filled with non poisonous...

Page 72: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 72 112...

Page 73: ...connexion between PC and TRANSIENT 1000 length 10 m from stock The MIG has two serial ports Most printers on the market have parallel ports Centronics The remote control interpreter can be used as int...

Page 74: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 74 112...

Page 75: ...n 7 RTS Pin 4 CTS Pin 8 CTS Pin 5 DCD Pin 1 DCD Pin 8 DSR Pin 6 DSR Pin 6 DTR Pin 4 DTR Pin 20 GND Pin 5 GND Pin 7 RI Pin 9 RI Pin 22 Standard Nullmodem TxD 3 RxD 3 RxD 2 TxD 2 RTS CTS 7 8 DCD 8 DCD 1...

Page 76: ...l point in the format xxx to xxx without an exponent transmitted as ASCII string The units and the format correspond to the inputs outputs on the MIG display Character Sequence of letters and numbers...

Page 77: ...w of the read buffer 100 characters time out occurred Time out at transmission end header 4 characters header larger than 4 characters unknown header unknown command invalid argument time out while ta...

Page 78: ...Example TST IMP1 This command must be used at a generator with different wave shapes Command VNOM Voltage NOMinal Set or query V peak in V Argument Integer 0 Vmax resp 0 110 bei DIP Example VNOM 1500...

Page 79: ...ro Mode Argument Characters ON OFF Example SYM ON SYF F3 SYA 180 Command SYF SYncro Frequency Explanation Set or query Syncro Frequency fundamental frequency Argument Characters F1 correspond 16 Hz F2...

Page 80: ...ng path L N at SURGE The coupling path is only active if the impulse output is turned off CIO OFF When more than one coupling path is chosen the coupling paths are switched in the following sequence L...

Page 81: ...nd PON Power ON Explanation Turn on off the EUT power or query the condition of the EUT power e g voltage value These command is only useful with automatic external CDN Argument Characters ON OFF Exam...

Page 82: ...ees in steps of 10degrees Command RASD RAmp Syncro Delta Explanation depends on the test type Set or query Syncro step in degrees Argument Integer 0 360 Example RAK S SYM ON SYA 360 RASS 0 RASD 10 Syn...

Page 83: ...EUT failed Limit Surge Current max in A Argument Integer 0 9999 Example IMAX 500 IMIN 300 EUT INFO Command IMIN current MIN Explanation Set or query EUT failed Surge Current min in A Argument Integer...

Page 84: ...p No query possible Argument Integer 1 23 Example SETR 5 Command SETD SETup Delete Explanation Deletion of a stored set up No query possible Argument Integer 1 23 Example NAME of the test SETD 1 SETS...

Page 85: ...ode No query possible Run Mode can be recognised by the command ST Argument no argument Example START ST Answer R Generator is in Run Mode STOP ST Answer S Generator is in Standby Mode Command PAU PAU...

Page 86: ...111 wait for discharge 112 No discharge 113 Spacing spikes to low 202 generator error 301 EUT failed external event 302 EUT failed V peak limit 303 EUT failed V peak limit 304 EUT failed I peak limit...

Page 87: ...enerator im Run Mode STOP ST Answer S Generator im Standby Mode Command LN Last Number Explanation query of the last pulses Argument no argument Answer Integer Example LN Answer 5 Command LV Last Volt...

Page 88: ...ent in V of the last pulse Argument no argument Answer Integer 0 5000 Example VPK Answer 2345 positive Impulse or Answer 2100 negative Impulse Command IPK current PeaK Explanation query of the Surge p...

Page 89: ...code will be reset by the command E Argument no argument Answer Integer with the follow codes 0 no error 1 Command only allowed in remote 2 unknown command 3 unpermissible argument 4 no query allowed...

Page 90: ...On Off CLN Burst Generators Coupling Common Mode xx On Off CLP Burst Generators Coupling Differential Mode xx On Off Coupling Only with automatic Coupling filter CIO Impulse Output xx On Off CLN Coupl...

Page 91: ...ep on Failed xx On Off Generator Control STOP Stop RUN xx STRT Start RUN x PAU Pause xxx On Off IT Initiate Trigger xx Generator Supervision M Generator Error Message Number Integer xx x SR Status Reg...

Page 92: ...he CD Follow the instruction of the installer program When the GENECS is installed and the MIG Tester via the RS232 connected the display of the MIG Tester and the display of the GENECS must show the...

Page 93: ...t up Saves all 1 to 15 tests 15 tests is equal a set up Delete all test Deletes all 1 to 15 tests in the TRANSIENT 2000 13 7 4 GENECS Protocol possibilities Open protocol Saved protocol of carried out...

Page 94: ...SI Modular Impulse Generator 94 112 13 7 5 GENECS Log File The log file automatically summarises the test results with the most important parameter all started tests will be stored With Clear Log File...

Page 95: ...omatically the test report will be loaded into this program e g Word Default Editor for Log File With the button a data bank or calculation program on your computer can be activated and automatically...

Page 96: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 96 112...

Page 97: ...CWG Combination Wave Generator 100 50 50 100 90 90 10 30 50 s 20 20 s 20 1 2 s 30 Spannung offener Kreis Strom im Kurzschluss 8 s 20 With this information the SURGE circuit of the MIG can be easily v...

Page 98: ...ose 1 kV charging voltage measure the short circuit current at the generator output Check whether the waveform is within the tolerances or not Surge current front time T1 8 s 20 6 4 9 6 s Time to half...

Page 99: ...tion of conformity to the EMC directive 89 336 EEC see appendix at the end of this documents 14 2 2 Declaration of conformity to the LV directive 93 68 EEC see appendix at the end of this documents 14...

Page 100: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 100 112...

Page 101: ...circuit to prevent transmitting energy from one circuit into another circuit CDN coupling decoupling network single or three phase unit Consist of a coupling and a de coupling network EFT Electric Fas...

Page 102: ...112 Used symbols Direct current Alternating current 3 Three phase alternating current Earth ground terminal Protective conductor terminal IEC 417 No 5019 Caution risk of electric shock ISO 3864 No B...

Page 103: ...K 88 Command IT 85 Command LC 88 Command LN 87 Command LS 87 Command LV 87 Command M 86 Command NAME 83 Command NBR 78 Command PAU 85 Command POL 78 Command PON 81 Command PRT 84 Command RACA 82 Comma...

Page 104: ...35 MF Tester Verification by the customer 61 MIG Tester for varistors and gaze arresters 14 MIG Tester for X Y capacitors 15 MIG0603OS1 13 MIG0603OSI 13 MIG OS OS1 13 N Neutral 50 V 65 No Firing 64 N...

Page 105: ...SURGE 101 error message 57 Synchronisation 54 SURGE Measuring outputs 33 Symbols 102 Synchronisation Ramp functions 56 T Test 101 Test set up 42 Test set up combination Hints to test set up 41 Timeout...

Page 106: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 106 112...

Page 107: ...complies with the following standards MIG OS OS1 IEC 61000 12 damped oscillatory part MIG0603OSI IEC 61000 4 9 12 damped oscillatory part IEC 60255 4 Laufen 02 February 2004 EMC PARTNER AG M Lutz Mana...

Page 108: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 108 112...

Page 109: ...EN 61326 2006 international IEC 61000 6 3 IEC 61326 1 Fulfilling the directions of the EMC Directive 89 336 EWG and with table VII 2004 108 EG EMC PARTNER authorised representative established within...

Page 110: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 110 112...

Page 111: ...ional IEC 61010 1 in accordance with the regulation of LV directive of the members states 73 23 EWG and with table VI 2006 95 EG EMC PARTNER authorised representative established within the EC Communi...

Page 112: ...MIG OS OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 112 112...

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