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Eaton Cutler-Hammer FP-5000, Instructions Manual

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Eaton Cutler-Hammer FP-5000 Instructions Manual Download Page 21

IL17569

Page 3-2

Effective June, 2001

Relay Output Contacts Rating:

Both Form A & C

Momentary

Make 30A AC/DC for 0.25 s.
Break 0.5A @ 125V DC (resistive)

Break 5A @ 120V AC

Continuous

5A @ 120/240V AC

5A @ 30V DC

IPONI Communications:

TB3 J1

Baud Rate

9600 Fixed

Max. distance

10,000 feet

Protocol

INCOM Slave

Media

Shielded Twisted pair - CH IMPCABLE; BELDEN 9463, 3072F

Signal lines

J1-1, J1-2 polarity not needed

Shield

J1-3 Filter referenced to chassis

DC input impedance

~2 ohms

AC input impedance @ 100 kHz

> 30k/100 ohms unterminated/terminated - Switch

Accessory Bus:

TB3 J2, - FUTURE INTERFACE

Baud Rate

9600 Fixed

Max. distance

10,000 feet

Protocol

INCOM

Media

Shielded Twisted pair - CH IMPCABLE: Belden 9463, 3072F

Signal lines

J2-1, 2-2 polarity not needed

Shield

J2-3 Filter referenced to chassis

DC input impedance

~2 ohms

AC Input impedance @ 100 kHz

> 100 ohms (permanent termination resistor)

Zone Interlock:

TB3 J3

Zone Out

J3-1 Open collector output ~ 4.5V to common

Zone In

J3-4, Approximately 300K ohms input impedance

Zone Common

J3-2, 3-5 internally connected

Zone Shield

J3-3 referenced direct to chassis – NOT REQUIRED

Cable

14-18 AWG Twisted Pair <250' between 1

st

 and last unit

RS-232:

Front temporary programming monitor port

PowerPort Connection

Baud Rate

38.4 kB, 19.2 kB, 9.6 kB

Connector

Standard 9-Pin D Subminiature, DCE Connection P2, 3, 5

Protocol

INCOM ASCII Slave

Cable

Shielded & restricted to < 3 meters in length

Summary of Contents for Cutler-Hammer FP-5000

Page 1: ...IL17569 Effective June 2001 Instructions for FP 5000 Protective Relay...

Page 2: ...g Flowchart 5 2 5 3 FP 5000 Setting Table 5 3 5 4 Logic Input Settings 5 31 5 5 Setting Descriptions 5 32 5 6 Default Settings 5 45 Section 6 Installation and Wiring 6 1 6 1 Mounting 6 1 6 2 IQ Panel...

Page 3: ...nctions 10 3 SECTION 11 TESTING AND MAINTENANCE 11 1 11 1 Overview of Testing and Maintenance 11 1 11 2 Verifying the Product Hardware 11 1 11 3 Cleaning Instructions 11 3 11 4 Trip Battery Check 11 3...

Page 4: ...5 16 Output Config 5 48 5 17 Clock 5 49 5 18 Communications 5 49 SECTION 8 APPLICATION AND SETTINGS 8 1 Constants for Inverse Time Overcurrent Curves 8 3 8 2 Negative Sequence Current Protection Sett...

Page 5: ...sh Loader 12 15 12 5 Open S Record File 12 16 12 6 Open S Record File 12 16 12 7 Flash Programmer 12 16 12 8 Flash Programmer 12 16 12 9 Flash Programmer 12 17 FIGURE LISTING SECTION 1 PRODUCT OVERVIE...

Page 6: ...Appendix 6 13 3 ANSI Extremely Inverse Curves Page Appendix 7 13 4 IEC A Curves Page Appendix 8 13 5 IEC B Curves Page Appendix 9 13 6 IEC C Curves Page Appendix 10 13 7 IEC Curves Page Appendix 11 13...

Page 7: ...IL17569 Table of Contents 6 Effective June 2001 This page left blank intentionally...

Page 8: ...urs a day by phoning Cutler Hammer Power Manage ment Applications Support at 1 800 809 2772 Option 1 See also 12 3 Getting help from Cutler Hammer 1 3 1 WARRANTY AND LIABILITY INFORMATION CAUTION NO W...

Page 9: ...ts eight contact inputs seven contact output relays communications and a front panel user interface Based upon the firmware loaded into the flash memory of the FP 5000 and the customer settings entere...

Page 10: ...t 50P 3 50X 3 50R 3 B Under over voltage 27M 2 59M 2 27A 2 59A 2 C Under over frequency 81U 2 810 2 D Current unbalance 46 2 E Voltage unbalance 47 2 Metering Features Amps amps demand Volts Volt amps...

Page 11: ...input circuitry Application A Comparison of current flow with apparent state of breaker B Comparison of apparent and set phase sequence C Determination of correct voltage or current phasor relation sh...

Page 12: ...faster panel mounting The panel footprint outline is equivalent to the Cutler Hammer DT3XXX and MP3XXX draw out designs However it differs from most Cutler Hammer IQ style panel mounts in that The pa...

Page 13: ...IL17569 Page 2 2 Effective June 2001 Figure 2 2 FP 5000 Simple Wye Connected Application...

Page 14: ...Page 2 3 IL17569 Effective June 2001 Figure 2 3 FP 5000 Simple Open Delta Application...

Page 15: ...access programming mode Each Password is a 4 character alphanumeric value The FP 5000 is shipped with the password protection effectively disabled set to the default of 0000 Entering Program Mode or...

Page 16: ...list of functions which the user must program in order to handle the specific characteristics of your system Since only one protection setting Group is enabled we need only program the one group of p...

Page 17: ...X1 Ix OC Pickup 1 00 0 01 0 10 20 00 p u Disable 50X2 Ix OC Delay 60 1 0 9999 cycle 50X2 Ix OC Pickup 2 00 0 01 0 10 20 00 p u Disable 50X2 Ix OC Delay 600 1 0 9999 cycle IR Residual Overcurrent 51R I...

Page 18: ...Control pushbutton to access the Default Setting Control After pressing Status Control select Default Setting Ctr and press the Enter pushbutton Select Load Default Setting and press Enter again The...

Page 19: ...IL17569 Page 2 8 Effective June 2001 This page left blank intentionally...

Page 20: ...mption 20 VA max Current Transformer Inputs TB4 A B C X FP 5000 00 FP 5100 00 Nominal Inom 5A 1A Ct Rating Steady state 2 x Inom 10A 3 X Inom 3A maximum transient 80 x Inom 400A for 1 sec 100 X Inom 1...

Page 21: ...distance 10 000 feet Protocol INCOM Media Shielded Twisted pair CH IMPCABLE Belden 9463 3072F Signal lines J2 1 2 2 polarity not needed Shield J2 3 Filter referenced to chassis DC input impedance 2 oh...

Page 22: ...60V 0 5 of Nominal 0 2 V Sequence Voltages 0 to 160V 1 of Nominal Aux Voltage 0 to 320V 1 of Nominal Phase Angle for I V 0 to 360 1 at Nominal Voltage System Frequency 45 to 65 Hz 0 02 Hz Amp Demand 0...

Page 23: ...greater 47 1 Voltage Unbalance 1 4 0 to 2 Cycles or 0 1 whichever is greater 47 2A Voltage Unbalance 1 4 0 to 2 Cycles or 0 1 whichever is greater 46 1 Current Unbalance 1 2 0 to 2 Cycles or 0 1 which...

Page 24: ...liance The FP 5000 complies with the following standards except where noted ANSI IEEE C37 90 1989 Standard for Relay Systems associated with electric power apparatus UL CUL 1053 Recognized Ground Faul...

Page 25: ...IL17569 Page 3 6 Effective June 2001 This page left blank intentionally...

Page 26: ...6 pushbuttons for display menu navigation a Reset pushbutton 2 pushbuttons for breaker control DB 9 communication port and a battery for trip indication Each of these will be identified and described...

Page 27: ...e system Every 5 minutes thereafter the message FP5000 Feeder Relay Push Any Button To Activate Display appears on the display for 30 seconds This is a reminder of how to re energize the display to th...

Page 28: ...ips alarms peak current and power demands min max values history log param eters relays and the data logger There is no password protection for the reset functions See Display 4 2 Reset Main Trip Alar...

Page 29: ...s must be activated via settings to be operational If disabled no operation of the breaker will occur Previous Pushbutton The Previous pushbutton allows the user to go to the previous menu Once the us...

Page 30: ...s Minimum and Maximum System Voltages Metering Main Load Fundamental Phasors Energy Demand Minimum Maximum Select one of the menu selections using the Up Down or PgUp PgDown pushbuttons and press the...

Page 31: ...Magnitude rms Current IX Magnitude IR Magnitude rms Average Current I Avg Magnitude I2 I1 Magnitude rms L L Voltages VAB Magnitude VBC Magnitude VCA Magnitude rms L N Voltages VA Magnitude VB Magnitu...

Page 32: ...e value and a leading power factor is displayed as a negative value The maxi mum power factor is the most lagging power factor value measured by the FP 5000 and the minimum power factor is the most le...

Page 33: ...nd IA Demand Magnitude IB Demand Magnitude IC Demand Magnitude I Demand Last Reset Date mm dd yy Time hh mm ss Power Demand M Watt Magnitude M Var Magnitude M VA Magnitude Power Peak Demand M Watt Mag...

Page 34: ...nimum Power Factor Apparent Displacement Display 4 8 Minimum Sub menu Min Rst Date Time Date mm dd yy Time hh mm ss 4 6 1 6 Selecting the Maximum Sub menu This menu allows the user to view the followi...

Page 35: ...s an example value please see Section 5 for all available settings of the FP 5000 Use the Previous pushbutton to return to the Setting Main screen to select another category of data screen Note that t...

Page 36: ...ettings as Set Grps The default of setting groups is 1 so this display will normally only show Setting Group 1 If Set Grps is set to 4 then all four setting groups will be displayed as shown below All...

Page 37: ...Setting Display 50X 1 IX IOC 1 Pickup pu 2 00 Delay c 0 Direction Both 50X 1 IX IOC 1 Display 50X 2 IX IOC 2 Display 50R 2 IR IOC 2 Pickup pu 2 00 Delay c 600 Direction Both IR Residual OC 51R IR TOC...

Page 38: ...9M 1 Overvoltage Display Note M1 is for Main 1 referring to protection metered by the Main Voltage transformer in the System Configuration Aux V Protection 27A 1 Undervoltage 59A 1 Overvoltage Aux V P...

Page 39: ...50BF Bkr Failure IPh pu Disable IGnd pu Disable Delay c 0 Breaker Failure Display 50BF Bkr Failure Display Power Factor 55A Apparent PF 55D Displacement PF Power Factor Display 55A Apparent PF Display...

Page 40: ...IX OC Alarm Display 50P 3 PH OC Alarm Pickup Disable Delay 0 Direction Both 50P 3 PH OC Alarm Display 50R 3 IR OC Alarm Pickup Disable Delay 0 Direction Both 50R 3 IR OC Alarm Display 47 2 V Unbal Al...

Page 41: ...eshold Disable Delay m 0 VAR Power Alarm Display Watt Power Alarm Units kW Threshold Disable Delay m 0 Watt Power Alarm Display VA Power Alarm Units kVA Threshold Disable Delay m 0 VA Power Alarm Disp...

Page 42: ...nt Log Enable I Pickup Yes V Pickup No Freq Pickup No PF Pickup No Unbal Pickup No SYSALM Pickup No Cin1 No Cin2 No Cin3 No Cin4 No Cin5 No Cin6 No Cin7 No Cin8 No Comm No Event Log Enable Display Wav...

Page 43: ...used IN3 Unused IN4 Unused Output Rly3 Display Output relay CFG Output Rly5 Function OR Dropout Off Delay Off Delay c 1 IN1 Breaker Close BK IN2 Unused IN3 Unused IN4 Unused Output Rly5 Display Output...

Page 44: ...R TOC Block 51X TOC Programmable Logic Display Timer Gate 1 through 6 Set Group 1 In Unused On Delay c 0 Off Delay s 0 Timer Gate 1 through 6 Display Logic Gate 1 through 6 Function Disable Set Group...

Page 45: ...mmunications INCOM Accessory Bus RS232 Communications Display INCOM Enable Yes Address 0x0001 Baud Rate 9600 INCOM Display Accessory Bus Address 0x0001 Baud Rate 9600 Accessory Bus Display RS232 Baud...

Page 46: ...ndex ActiveSetGrp 1 Active Setting Group TripStatus Processed Trip Status TOC Time MS NA Time Overcurrent Trip Time Input Status Input Status Output Status Output Status IOC Pickup Status Inverse Time...

Page 47: ...number of trips Bkr Ops The number of breaker operations IA Accum Phase A accumulated interrupted amps IB Accum Phase B accumulated interrupted amps IC Accum Phase C accumulated interrupted amps RstT...

Page 48: ...the state of the 52a and 52b inputs Phase Trip LED The red Phase Trip LED indicates that a phase overcurrent trip condition has occurred if the 50P 1 50P 2 or 51P protective functions operate Ground...

Page 49: ...AND RE LEASED AT THE UPDATE SETTING WINDOW BEFORE EXITING THE SET MODE FOR THE CHANGED SETPOINTS TO BE SAVED 5 1 Entering Set Mode The Set pushbutton can be accessed through the security door on the f...

Page 50: ...s at a time so use the up down arrows to view all items in a menu Once all settings are changed the user may back out of the setting menus by continually pressing the Previous pushbutton until the Upd...

Page 51: ...ent 4Ct In 4 wire system with 4th Ct on neutral conductor 4Ct Ig 4 wire system with 4th Ct on ground conductor PH Ct Ratio Ct ratio of the phase Inom to 6000 500 Inom3 5 5 1 current Cts Increments of...

Page 52: ...ip1 Trip2 ONLY Energy Unit This is the selection for Energy kWh or MWh kWh 5 5 1 Units killo or Mega Watt hours 4 6 1 3 TOC Reset T Time Overcurrent RESET Time 1 to 20 cycles 4 5 5 5 1 Delay in cycles...

Page 53: ...d Time Multiplier Settings 8 3 Pickup Select current pickup value 0 1 to 4 0 pu or Disable 1 00 in per unit values x Inom 0 01 increments Time Mult Select Time Multiplier 0 05 to 10 0 1 00 01 incremen...

Page 54: ...me Multiplier Settings 8 3 Pickup Select current pickup value 0 1 to 4 0 pu or Disable 0 50 in per unit values x Inom 0 01 increments Time Mult Select time multiplier 0 05 to 10 0 1 00 0 01 increments...

Page 55: ...5 2 3 Overcurrent Element 1 Setting 8 3 Pickup Select current pickup value 0 1 to 20 0 pu or Disable 1 00 in per unit values x Inom 0 01 increments Delay c Select delay time in cycles 0 to 9999 60 1...

Page 56: ...undervoltage required 1 volt increments Delay c Select delay time in cycles 0 to 9999 cycles 1200 1 cycle increments 59M 1 Main VT Overvoltage Settings 5 5 2 5 Overvoltage 8 6 2 Threshold V Select mag...

Page 57: ...ilure 50BF device settings 50BF Bkr Config Breaker Failure Configuration 5 5 2 7 BF Config Select how breaker off internal external both Off 8 9 5 failure is detected 50BF Bkr Failure Breaker Failure...

Page 58: ...nctions 50P 3 50X 3 50R 3 46 2 47 2 59 M2 27M 2 59A 2 27A 2 81O 2 and 81U 2 50P 3 PH IOC Phase Overcurrent Alarm Setting 5 5 2 10 Alarm 5 5 2 1 Pickup Select current pickup value 0 1 to 20 0 pu Disabl...

Page 59: ...to 9999 cycles 60 1 cycle increments 59M 2 OV Alarm Main VT Overvoltage Alarm Setting 5 5 2 10 Threshold V Select magnitude 10 to 150 volts disable Disable 5 5 2 5 of overvoltage required 1 volt incre...

Page 60: ...hold Select threshold based 45 to 65 Hz disable Disable 5 5 2 6 on power system frequency 0 01 increments 8 8 Delay c Select delay time in cycles 0 to 9999 cycles 0 1 cycle increments 81U 2 UF Alarm U...

Page 61: ...ements of 1 Delay m Select delay time in minutes 0 to 60 minutes 0 increments of 1 VA Power Alarm System VA Power Alarm Setting 5 5 3 Units Select units for VA power kVA or MVA kVA Threshold Select ma...

Page 62: ...ncrements of 1 I THD Alarm System Current Total Harmonic 5 5 3 Distortion Alarm Setting Threshold Select magnitude of I THD Phase Ct Primary 100 to Disable in primary units Phase Ct Primary 10 increme...

Page 63: ...Event Log Settings for Pickups 5 5 4 Enable Contact Inputs 12 2 1 and Communications I Pickup Select I Pickup to be logged No or Yes Yes V Pickup Select V Pickup to be logged No or Yes No Freq Pickup...

Page 64: ...Set Value 6 to be logged LG1 LG2 LG3 LG4 Vb LG5 LG6 TG1 TG2 Value 7 Set Value 7 to be logged TG3 TG4 TG5 TG6 IA Vc THD IB THD IC THD Value 8 Set Value 8 to be logged VA THD VB THD VC THD Vx VAB THD V...

Page 65: ...5 5 5 CFG Configuration Settings 9 1 Cin1 Select Cin1 configuration user defined 52a 52b 52a BFI Bkr Trouble Cin2 Select Cin2 configuration Remote Open 52b Remote Close Cin3 Select Cin3 configuration...

Page 66: ...Trip1 Table 5 10 OpenBkr IN3 Select logic input IN3 See Logic Input Options Unused for Output Trip1 Table 5 10 IN4 Select logic input IN4 See Logic Input Options Unused for Output Trip1 Table 5 10 Ou...

Page 67: ...gic input IN3 See Logic Input Options Unused for Output Rly3 Table 5 10 IN4 Select logic input IN4 See Logic Input Options Unused for Output Rly3 Table 5 10 Output Rly4 Output Relay 4 Settings 5 5 6 F...

Page 68: ...rm Relay NAND Disable 9 6 Dropout Select relay state after trip occurs Latched Unlatched Unlatched or Off Delay Off Delay C Select delay for relay to 0 to 60 cycles 0 dropout after trip event clears1...

Page 69: ...le Trip1 indicator Disable or Enable Disable Trip2 Enable or disable Trip2 indicator Disable or Enable Disable Rly3 Enable or disable Rly3 indicator Disable or Enable Disabled Rly4 Enable or disable R...

Page 70: ...on Select logic function to apply OR AND NOR Disable 9 6 to logic gate NAND Disable Set Group Select protection setting group 1 2 3 4 or All 1 for logic gate to apply IN1 Select logic type for logic i...

Page 71: ...y OR AND NOR Disable 9 6 to logic gate NAND Disable Set Group Select protection setting group 1 2 3 4 or All 1 for logic gate to apply IN1 Select logic type for logic input 1 See Logic Input Options U...

Page 72: ...See Logic Input Options Unused Table 5 20 On Delay c Select timer gate on delay 0 to 9999 cycles 0 1 cycle increments Off Delay c Select timer gate off delay 0 to 9999 cycles 0 1 cycle increments Tim...

Page 73: ...9 6 for Timer gate to apply In Logic input See Logic Input Options Unused Table 5 10 On Delay c Select timer gate on delay 0 to 9999 cycles 0 1 cycle increments Off Delay c Select timer gate off dela...

Page 74: ...ic function to apply OR AND NOR Disable to logic gate NAND Disable Set Group Select protection setting group 1 2 3 4 or All 1 for logic gate to apply IN1 Select logic type for logic input 1 See Logic...

Page 75: ...ic function to apply OR AND NOR Disable to logic gate NAND Disable Set Group Select protection setting group 1 2 3 4 or All 1 for logic gate to apply IN1 Select logic type for logic input 1 See Logic...

Page 76: ...ic function to apply OR AND NOR Disable to logic gate NAND Disable Set Group Select protection setting group 1 2 3 4 or All 1 for logic gate to apply IN1 Select logic type for logic input 1 See Logic...

Page 77: ...function to apply OR AND NOR Disable to logic gate NAND Disable Set Group Select protection setting group 1 2 3 4 or All 1 for logic gate to apply IN1 Select logic type for logic input 1 See Logic In...

Page 78: ...ter setting clock to update the clock Table 5 9 Communications Display Setting Description Setpoint Range Default Selected Refer to Value Selection Setting Value Sec INCOM INCOM Communications Setting...

Page 79: ...46 2 47 1 47 2 81U 1 81U 2 81O 1 81O 2 BF 55A PF Trip PH OC G OC IOC TOC OC All Alm Volt Freq AllProt 50X 1 50X 2 Direct or Negated 50X 3 50R 1 50R 2 50R 3 50P 1 50P 2 50P 3 51P 51X 51R 59A 1 59A 2 27...

Page 80: ...s this setting has been set to Custom I O A Default I O setting will not give the user access to the configured I O settings in the Set Mode To view I O configuration the user will need to exit the Se...

Page 81: ...ts factory default settings see Section 5 3 for details Status Status Test Status Active Set group 1 Input Status Control Sel Active Set Grp Default Settings Trigger datalogger Set Ctrl This setting a...

Page 82: ...then the relay will begin to accu mulate time from its last value percent travel Percent Travel refers to the percent of the time delay that the timer has accumulated The time overcurrent time is dyn...

Page 83: ...ral Ct or residual connection of the phase Cts for ground current measurement The user selects the shape and the reset of the TOC curve The direction setting is reserved for a future version and is fi...

Page 84: ...9999 cycles in 1 cycle steps is the time period an undervoltage must occur before the FP 5000 initiates a trip This function will operate if any of the 3 phase voltages drop below the set point This...

Page 85: ...0BF Bkr Config setting is not set to off The default configuration for the output logic maps the Breaker Failure trip i e Breaker State Lockout to output Relay 3 so that a separate lockout relay devic...

Page 86: ...interlocking 5 5 2 10 Alarms Protection Alarm Settings A full set of protection alarm settings complement the protection elements for overcurrent over under voltage unbalance and over under frequency...

Page 87: ...ing interval The delay for alarm starts after the demand is logged and the demand remains at or above threshold for the time specified in the setting delay for alarm For example if the demand interval...

Page 88: ...logged The datalogger must be reset to restart data collection If Cont is selected the datalogger will continuously collect data and overwrite the oldest data Trigger The trigger can be set to Auto o...

Page 89: ...en outputs listed above Refer to Section 9 2 for more information about the output logic gates There is also another Form C Rly Healthy output relay which is non configurable When the FP 5000 is energ...

Page 90: ...elay is de energized Pickup Indicator The Pickup Indication function reports a pickup of the programmed protective functions The pickup indicator is active for the protective functions that are enable...

Page 91: ...s setting is also linked to the System Config settings which is where the total number of settings groups 1 to 4 is programmed IN1 IN2 IN3 IN4 These settings define the logic inputs to Logic Gates 1 t...

Page 92: ...Setting Group for which the logic gate programming is active This setting is also linked to the System Config settings which is where the total number of settings groups 1 to 4 is programmed IN1 IN2 I...

Page 93: ...0000 A password of 0000 will always be accepted during the first 2 minutes after the FP 5000 is powered up This allows the user to enter a new password in case the password is forgotten To change the...

Page 94: ...irection Both Pickup 0 50 Time Mult 1 00 50X 1 IX OC 1 Pickup 1 00 Delay c 60 Direction Both 50X 1 IX OC 2 Pickup 2 00 Delay c 600 Direction Both IR Overcurrent IR Settings Default Setting 51R IR TOC...

Page 95: ...gger Data Logger Settings Default Setting Mode Cont Trigger Auto Interval s 900 Value 1 Ia Value 2 Ib Value 3 Ic Value 4 Ix Value 5 Va Value 6 Vb Value 7 Vc Value 8 Vx Waveform Capture Waveform Captur...

Page 96: ...Off Delay Off Delay 10 IN1 Breaker Close Bkr Output Alarm Output Alarm Settings Default Settings Function OR Dropout Unlatched IN1 Trip Allprot IN2 Trip All Alarms IN3 SYSALM All IN4 Breaker All Alm...

Page 97: ...fault Setting Date mode MM DD YY Time mode 12 Table 5 18 Communications INCOM INCOM Settings Default Setting Enable Yes Address 1 Baud rate 9600 Accessory Bus Accessory Bus Settings Default Setting Ad...

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Page 99: ...d MP3XXX draw out designs However it differs from most Cutler Hammer IQ style panel mounts in that The panel cut out is slightly larger The enclosure is mounted from the front user side of the panel F...

Page 100: ...10 By adjusting the fit on the panel the clearance may be removed or if necessary file the opening so that the inner chassis passes without interference The inner chassis should slide in out without b...

Page 101: ...in installation literature for those circuits Figure 6 3 FP 5000 IQ Cutout Retrofit Mounting WARNING BEFORE WORKING WITH THE WIRING MAKE SURE POWER IS DISCONNECTED FROM THE FP 5000 AND ALL REMOTE CON...

Page 102: ...r than these voltages are not acceptable However the FP 5000 is capable of handling depressions dips and limited sustained variations in the normal course of service See Section 3 Specifications 6 3 5...

Page 103: ...rface The connection is part of a daisy chained multi point twisted pair interface J1 1 and J1 2 are for the twisted pair connections and J1 3 for shield termination The removable terminal plug can fa...

Page 104: ...exposed Service personnel should use electrostatic wrist straps to avoid damage due to electrostatic discharge ESD Touching the metal chassis prior to handling may reduce the risk of damage due to ESD...

Page 105: ...Page 6 7 IL17569 Effective June 2001 Figure 6 8 Voltage Wye Input Wiring Options and Connection Schematics...

Page 106: ...IL17569 Page 6 8 Effective June 2001 Figure 6 9 Voltage Delta Input Wiring Options and Connection Schematics...

Page 107: ...thus providing an alarm These are the only spare terminals and they have the desired characteristic of changing state mechanically when the relay chassis is withdrawn 6 6 Zone Interlocking Connection...

Page 108: ...IL17569 Page 6 10 Effective June 2001 Figure 6 10 Common Ct Wiring Configurations...

Page 109: ...ck the wiring for conformance to the wiring plan developed for the application Verify that the Ct secondary current rating and the FP 5000 Ct input rating style agree either 5A or 1A See Section 1 8 O...

Page 110: ...the state Any Trip or Alarm indications should be investigated and elimi nated before continuing Verify that the Relay output contacts are in the expected state An ohm meter can be used to determine...

Page 111: ...test function which allows voltages and currents both rms and phasor values to be applied to the internal firmware in a simulation process The unit can be placed in a trip or no trip mode to verify c...

Page 112: ...ote trip contact or data communications Many other internal functions can be manipulated to force a relay trip Verify if the 52a and or 52b contacts are used and the Breaker Closed LED lights Verify t...

Page 113: ...uted from the one cycle voltage and current phasor values every 32 cycles for updating the current phasor angle displays 8 1 2 Frequency Measurement The line frequency is obtained through the measurem...

Page 114: ...by ANSI C37 112 The IEC curves are defined by IEC 255 3 The ANSI and IEC families of curves are defined by the same equation and differ only in the selection of constants A B and P as contained in Tab...

Page 115: ...e Very Inverse and Extremely Inverse respectively 8 3 3 Curve Shapes The FP 5000 Protective Relay provides circuit breakers with an extensive degree of selective coordination potential and permits cur...

Page 116: ...d however that a characteristic curve in reality is represented by a band of minimum and maximum values not a line Figure 8 5 Sample Electronic Trip Curves below Minimum and maximum values are general...

Page 117: ...e will be covered with the time multiplier explanations The pickup setting establishes the current level pickup at which the relay s inverse time overcurrent tripping function begins timing If after a...

Page 118: ...e overcurrent short delay and instantaneous functions as previously described Therefore the ground fault curve movement is not graphically illustrated When programming ground fault protection keep in...

Page 119: ...o the DT 3000 instruction book I B 17555 for details on the DT 3000 implementation of the zone interlocking function 8 5 2 Connection Rules Zone interlocking information is passed on a two wire Twiste...

Page 120: ...he 1 5 time multiplier is used so that a low level current overload does not cause an immediate trip If the zone in signal is active then the programmed delay time is used If the Zone In setpoint is s...

Page 121: ...on functions has a Threshold and a Delay setting The optional time delay is provided for coordination with other devices An overvoltage pickup occurs when the measured voltage exceeds the OV Threshold...

Page 122: ...s the over frequency Threshold setting The over frequency trip is set when the over frequency condition exists for the delay time specified The over frequency pickup and trip are reset when the freque...

Page 123: ...alarm see 8 9 8 Slow Breaker Time is active 8 9 3 Breaker Open The FP 5000 has been designed to issue an open breaker signal from one of its programmable contact outputs The default configuration map...

Page 124: ...les By default the alarm contact output relay will close 8 9 7 Breaker Trouble Any of the eight contact inputs Cin1 Cin8 can be configured as Breaker Trouble Contact input 4 is so configured by defaul...

Page 125: ...e recorded The logged data can be viewed using the Cutler Hammer PowerNet software package equipped with the NPMONITOR component Eight different measured data param eters will be recorded at the progr...

Page 126: ...ll timer block outputs TB1 TB6 If the data logger is programmed to 1 Pass then a trigger will not be recognized until the data logger is reset The data logger can have its data reset in one of the fol...

Page 127: ...or programming inputs outputs blocking of protective functions and custom logic functions in the relay The logic provides control of the output relays based on the state of the contact inputs protecti...

Page 128: ...lay Healthy Alarm relay The functionality of the Relay Healthy alarm is fixed The functionality of the remaining six relays is programmed via the Output Config setting sub menu activated by the Set pu...

Page 129: ...lays is enabled or disabled from inclusion in the OR function See Figure 9 2 Trip and Alarm Indicator Pickup Indicator Figure 9 2 Trip and Alarm Indicator Pickup Indicator The Pickup Indicator is prog...

Page 130: ...0 1 0 1 1 0 1 0 0 1 0 1 1 1 1 0 0 1 1 0 0 0 1 0 0 1 1 0 0 1 1 0 0 1 1 0 1 0 1 0 0 1 1 0 1 1 1 0 0 1 1 1 0 0 1 0 0 1 1 1 0 1 1 0 0 1 1 1 1 0 1 0 0 1 1 1 1 1 1 1 0 0 Figure 9 3 Programmable Logic Elemen...

Page 131: ...nd connecting them together Instead of signals Data Stores record the state of each of the important system parameters as of the last determination or sampling Instead of wires logical name references...

Page 132: ...on Setting Group1 Alarms 50P 3 PH IOC Alarm Pickup and enter a value of 0 85 Use programmable logic to turn on the Auxiliary LED and energize Output Relay 4 Require the 50P 3 function pickup to be pre...

Page 133: ...n control the setpoint group selection If only one is used the input selects between group 1 Cin Sel Set1 0 and group 2 Cin Sel Set1 1 If two contact inputs are used the combination of the two contact...

Page 134: ...Terminal DTE which allows them to connect directly to a Data Set with straight through wiring Note that the FP 5000 communicates through a 9 pin D Subminiature Connector Figure 10 1 INCOM Network Conn...

Page 135: ...232 connector is wired as a 9 socket Female Data Set DSE D Subminiature under the RS 232 standard Typical PCs are wired as a 9 pin Male Data Terminal DTE under the RS 232 standard Sometimes PCs might...

Page 136: ...anet or the Internet 10 4 3 Licensing PowerNet Software uses a floating license system to license the PowerNet Software applications Each copy of a PowerNet Software application requires a license to...

Page 137: ...ce information as well as a summary view of current and energy information and device alarm information NetPower Waveform NetPower Waveform is the PowerNet Software application that allows you to comm...

Page 138: ...the FP 5000 senses an internal error this relay will open This is a Form C relay and the NO contact can be used for example to drive an all ok light indicator while the NC contact can alarm an enunci...

Page 139: ...under the bottom lower protective cover labeled Set and Test This function is found under Test Test Zone Interlock menu You will have a choice of Turn on ZI Output or Reset ZI Output Move cursor and p...

Page 140: ...mulation is aborted and normal protection is resumed if measured currents go above 0 1 per unit 11 2 5 2 Operate Relays Note that the Healthy Relay cannot be overwritten To test the Healthy Relay cycl...

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Page 142: ...he front display will also indicate failures and is described in Section 12 1 3 12 1 1 Relay Healthy Output The relay healthy alarm is a crucial part of notification for relay failure This contact out...

Page 143: ...rupted Possible Flash FW reload RAM Failure at External Disabled A portion of external The circuit is not protected replace 0X RAM RAM cannot be FP 5000 immediately read or written RAM Failure at Inte...

Page 144: ...ite Enabled Because the Call the factory for troubleshooting Lockout EEPROM has been help written to a large number of times no more writes are permitted Relay Tripping Disabled The Disarmed The Disar...

Page 145: ...ns the changing of input states and the changing of a communication driven logic variable must be enabled by programming setpoints see Section 5 The ability to ignore particular types of events is giv...

Page 146: ...s in the Event log can show if a current or voltage transient is causing a pickup Most values given with each log can be accessed by selecting the line immediately below the Cause and pressing Enter T...

Page 147: ...ed out that describe all unbalance frequency breaker failure power factor and zone interlocking pickups 55A PF Apparent Power Factor has picked Miscellaneous Pickup Status contains the status flags up...

Page 148: ...s flags that has operated describe the state of all possible IOC and TOC trip functions 59M OV Main Phase Over Voltage Voltage Trip Status contains the status flags that has operated describe all unde...

Page 149: ...ts THD VolAlm The system alarm for Voltage Total System Alarm Timeout Status contains the status Harmonic Distortion has operated flags for all system alarm timeouts BrkOpAlm Breaker Operation Alarm t...

Page 150: ...ed to the breaker Bkr Opened The Breaker State is determined to be Opened Breaker Status contains all the flags related to the breaker Bkr Closed The Breaker State is determined to be Closed Breaker S...

Page 151: ...this cause Set Warning A recoverable Settings setpoint No value associated with this cause error has occurred Set Failure A non recoverable Settings setpoint No value associated with this cause error...

Page 152: ...main voltage Unbalance operation 50P IOC A Phase current Instantaneous Over Current operation 50R IOC A Residual current Instantaneous Over Current operation 50X IOC An IX ground current Instantaneous...

Page 153: ...way of identifying which setpoints were in use at the time of the trip 7 WaveCap Index The waveform capture index is a unique number that is assigned to every waveform capture operation A waveform is...

Page 154: ...selecting the line and pressing Enter 12 2 3 History Log The history log records statistics that can be gathered over time It is therefore useful in detecting chronic problems that occur over time In...

Page 155: ...de the firmware of the FP 5000 for the purpose of enhancing functionality or for other quality improvements For this purpose firmware is upgraded through the Cutler Hammer FP 5000 FlashLoader program...

Page 156: ...ar indicating the possible causes Once the cause has been resolved the operator can reinitialize the Flashloader program so that the relay will respond to the request See Figure12 1 When communication...

Page 157: ...6 This should take anywhere between 10 to 60 seconds depending on the file size Once this has been completed the screen will automatically close and the next screen will appear If close is selected th...

Page 158: ...ppear instructing the user to erase before programming The user can now push the Program button to start downloading the application code process A new screen will appear with instructions to Click Pr...

Page 159: ...ted the screen will prompt the user to force the relay to run in normal mode This is accomplished by clicking on File then Exit to exit the Flash Loader program thus returning the FP 5000 to its norma...

Page 160: ...ly press and release the mouse button without moving the mouse COM1 Serial communication port 1 on a PC COM2 Serial communication port 2 on a PC Crest Factor The crest factor is the ratio of the peak...

Page 161: ...ne voltage between any two phases Point To position the pointer so that it is resting on the desired item on the screen Pointer The hollow white arrow that you can move around the screen using the mou...

Page 162: ...e between phase a b phase b c phase c a respectively VT Voltage Transformer VX Voltage measured on differential voltage input VX1 VX2 Waveform data The numeric oscillographic values that may be captur...

Page 163: ...above a given amount 47 Phase Sequence Functions upon a predetermined value of polyphase voltage in Voltage Relay the desired phase sequence 50 Instantaneous Relay that functions instantaneously on an...

Page 164: ...Page Appendix 5 IL17569 Effective June 2001 13 4 Time Current Curves A variety of inverse time overcurrent curves for the FP 5000 are shown in this section Figure 13 1 ANSI Moderately Inverse...

Page 165: ...IL17569 Page Appendix 6 Effective June 2001 Figure 13 2 ANSI Very Inverse...

Page 166: ...Page Appendix 7 IL17569 Effective June 2001 Figure 13 3 ANSI Extremely Inverse...

Page 167: ...IL17569 Page Appendix 8 Effective June 2001 Figure 13 4 IEC A Figure 13 4 IEC A...

Page 168: ...Page Appendix 9 IL17569 Effective June 2001 Figure 13 5 IEC B...

Page 169: ...IL17569 Page Appendix 10 Effective June 2001 Figure 13 6 IEC C...

Page 170: ...Page Appendix 11 IL17569 Effective June 2001 Figure 13 7 IEC...

Page 171: ...IL17569 Page Appendix 12 Effective June 2001 Figure 13 8 ANSI...

Page 172: ...Page Appendix 13 IL17569 Effective June 2001 Figure 13 9 Thermal...

Page 173: ...IL17569 Page Appendix 14 Effective June 2001 Figure 13 10 Phase I4 t...

Page 174: ...Page Appendix 15 IL17569 Effective June 2001 Figure 13 11 Phase I2 t...

Page 175: ...IL17569 Page Appendix 16 Effective June 2001 Figure 13 12 Phase It...

Page 176: ...Page Appendix 17 IL17569 Effective June 2001 Figure 13 13 Phase 12 I4 t...

Page 177: ...IL17569 Page Appendix 18 Effective June 2001 Figure 13 14 Phase I2 t...

Page 178: ...Page Appendix 19 IL17569 Effective June 2001 Figure 13 15 Ground IT...

Page 179: ...5000 00 5 Amp Version only FP5100 00 1 Amp version pending UL 1053 Ground Fault Interruption GFI for Protective Relaying PR Equipment Performance FP 5000 00 5 Amp version only FP 5100 00 1 Amp versio...

Page 180: ...Page Appendix 21 IL17569 Effective June 2001 This page left blank intentionally...

Page 181: ...6 5 C Cable 3 2 4 4 4 5 6 5 6 9 10 1 10 3 12 14 Callouts 6 6 Capabilities 2 7 8 5 Capital 1 1 Capture 4 17 4 21 5 16 5 40 5 41 5 47 7 3 8 12 8 13 9 4 10 1 10 4 12 4 12 5 12 12 12 13 Case 1 3 5 45 6 2...

Page 182: ...8 4 16 4 17 5 13 5 17 5 40 5 47 Design 1 3 6 4 6 5 7 3 9 5 10 1 11 1 Devices 6 9 8 7 8 10 10 1 10 4 Appdx 4 Diagnostics 9 3 Digit 4 8 Appdx 1 Digital 5 44 11 1 12 10 Appdx 1 Displacement 1 3 3 3 4 9 4...

Page 183: ...1 1 1 2 1 4 5 34 5 35 8 2 8 5 Appdx 8 11 20 Immunity 6 5 Appdx 20 IMPACC 1 2 1 4 5 44 10 1 10 3 10 4 Appdx 1 INCOM 1 4 2 4 2 7 3 2 4 20 5 1 5 20 5 44 5 49 6 5 7 2 10 1 10 11 1 12 1 Appdx 1 Inputs 1 2...

Page 184: ...8 4 8 5 Appdx 1 2 NOR 5 18 5 20 5 22 5 23 5 26 5 29 5 41 5 43 5 44 9 2 9 4 12 11 Notices Disclaimers 1 1 O Operating 1 1 2 1 2 5 4 2 4 5 5 3 5 32 5 35 5 36 5 38 7 3 8 3 9 7 10 2 10 4 11 1 12 1 Appdx 1...

Page 185: ...9 4 Resources 1 2 Rev 4 7 Appdx 3 RF 3 5 Appdx 20 rms 1 1 1 3 4 3 4 5 4 6 4 21 8 1 9 5 11 3 12 13 Appdx 2 3 RS 232 1 2 2 4 2 5 2 7 3 2 4 1 4 4 4 5 5 30 5 32 5 44 5 49 7 1 10 1 10 2 11 1 11 3 12 4 App...

Page 186: ...12 8 12 11 12 13 Storage 3 4 Style 1 4 2 1 6 1 6 2 7 1 Subpart 3 6 Appdx 20 Summary 10 4 12 11 Supply 2 1 3 1 6 3 6 4 Support 1 1 1 4 2 1 8 7 12 14 Sync 5 17 5 41 6 4 9 2 Systems 3 6 4 8 5 32 8 10 10...

Page 187: ...Publication No IL17569 June 2001 Pittsburgh Pennsylvania U S A...

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