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User Manual

MN04200002E

Effective January 2016

C441 Ethernet module user manual

(C441R, C441T, C441U, C441V)

EATON

www.eaton.com

Contents

Description

Page

1 Introduction

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Ratings

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3 Mounting and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.1 C441R and C441T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.2 C441U and C441V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4 Connections and switch settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.1 Connecting To an Ethernet Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.2 Setting the IP Address Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.3 Connecting To The Modbus Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.4 Connecting the I/O points and power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.5 S811+ to C441U and C441V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.6 Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.7 Configuration Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5 Configuration

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.1 Configuration using a web browser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.2 Configuration using an EDS file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6 EtherNet/IP Protocol Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.1 Supported Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.2 EtherNet/IP Object Model for C441 Motor Insight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.3 EtherNet/IP Object Model for C440 overload relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.4 EtherNet/IP Object Model for S611 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6.5 EtherNet/IP Object Model for S811+ Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.6 EtherNet/IP Object Model Stand Alone I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7 Modbus TCP and Modbus Serial Protocol Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

7.1 Supported Function Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

7.2 Register Definitions for the C441 Motor Insight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

7.3 Register Definition for the C440 Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

7.4 Register Definition for the S611 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.5 Register Definitions for S811+ Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.6 Register Definitions for use as stand alone I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Summary of Contents for C441R

Page 1: ...Effective January 2016 Supersedes August 2012 User Manual MN04200002E C441 Ethernet module user manual C441R C441T C441U C441V C441R C441T C441U C441V...

Page 2: ...16 5 1 Configuration using a web browser 16 5 2 Configuration using an EDS file 16 6 EtherNet IP Protocol Support 16 6 1 Supported Connections 16 6 2 EtherNet IP Object Model for C441 Motor Insight 16...

Page 3: ...s and Modbus TCP clients 2 Ratings The following ratings apply to the C441R C441T C441U and C441V Table 2 Ethernet Physical Layer Ratings Description Rating Media Wire Ethernet Link Speed 10 100 MB Au...

Page 4: ...mA Type Current Sinking Input Type IEC 61131 2 type 1 digital All units provide two output relays The ratings of the relay outputs are Table 8 Relay Output Ratings Specification Value Num Contacts 2...

Page 5: ...5 User Manual MN04200002E Effective January 2016 C441 Ethernet module user manual C441R C441T C441U C441V EATON www eaton com Figure 2 Product Dimensions Attached to C441 Base Unit...

Page 6: ...3 2 C441U and C441V The C441U and C441V have both screw mounting feet and a din rail spring mounting feature To mount the adapter to a din rail place the bottom of the device on the rail first then a...

Page 7: ...he connections and switch settings for the Ethernet module The figure below depicts the connection points LED indicators and DIP switch settings that will be described in this section Figure 4 Module...

Page 8: ...e to be connected in either a star linear or ring network These options are described below Star Network Connection In a star network connection one port of the Ethernet module is connected to a stand...

Page 9: ...switches provide support for ring network topologies In these systems a closed ring is formed and a special algorithm is used to allow communications to continue even if a cable becomes disconnected...

Page 10: ...s where fast deployment of devices without web configura tion is important 254 Static NV The IP configuration will be set to the values stored in NV memory The default NV values from the fac tory are...

Page 11: ...uary 2016 C441 Ethernet module user manual C441R C441T C441U C441V EATON www eaton com 4 4 Connecting the I O Points and Power Supply Figure 9 Wiring for C441T and C441V with Isolated DC Inputs EK EK...

Page 12: ...MN04200002E Effective January 2016 C441 Ethernet module user manual C441R C441T C441U C441V EATON www eaton com Figure 10 Wiring for C441T and C441V Non Isolated Inputs EK EK EK E Y Y Y Y W W s s K s...

Page 13: ...Manual MN04200002E Effective January 2016 C441 Ethernet module user manual C441R C441T C441U C441V EATON www eaton com Figure 11 Wiring for the C441R and C441U s K D s EK EK EK E Y Y Y Y W W s K s W...

Page 14: ...a tus indicator shall be steady green Flashing Green Standby If the device has not been configured the module status indicator shall be flashing green Flashing Red Minor Fault If the device has detect...

Page 15: ...he device has detected a non recoverable major fault the module status indicator shall be steady red Flashing Green and Red Self test While the device is performing its power up testing the module sta...

Page 16: ...er Connected to the S811 Soft Starter Stand Alone I O These EDS file can be imported into any EtherNet IP configuration tools that support EDS files The EDS files can be downloaded from the Eaton web...

Page 17: ...istent 1 Device Self Testing 2 Standby 3 Operational 4 Major Recoverable Fault 5 Major Unrecoverable Fault 255 Default for Get Attributes All 176 NV Set Get SHORT_ STRING Assigned Name User Defined AS...

Page 18: ...Bit 3 Output 2 Bit 4 Input 1 Bit 5 Input 2 Bit 6 Input 3 Bit 7 Input 4 Total Assembly Size bytes 1 Table 25 C441 Motor Insight Assembly Instance 110 0x6E Status Inputs and Measurements Assembly includ...

Page 19: ...e Max Deviation from Average Current Divided by Average Current 26 13 2 Apparent Power Factor cos phi real power apparent power 28 14 2 Residual Ground Current Residual Ground Current in Amps x 100 x0...

Page 20: ...nder Voltage Trip 0x1000 Voltage Unbalance Trip 0x2000 Over Current Trip 0x4000 Low Power Trip 0x8000 Phase Reversal Trip Total Assembly Size bytes 10 Discrete Input Object Class 8 0x08 Instance Count...

Page 21: ...hase Warning 0x0080 128 Current Single Phase Warning 0x0100 256 GND Fault Warning 105 NV Set Get BOOL Motor Ctrl Idle Loss Act Disable When this value is TRUE the motor state will be unchanged after a...

Page 22: ...e backspin period Range 0 3600 sec Supported by CP and HVR only Overload Object Class 44 0x2C Instance Count 1 Instance List 1 Table 31 Overload Object Instance Attributes Attrib NV Access Data Type N...

Page 23: ...led 132 NV Set Get BOOL Overload on Start Enable 0 Disable 1 Enable 133 NV Set Get BOOL GF on Start Enable 0 Disable 1 Enable Supported by CP and HVR only Voltage Monitor Object Class 147 0x93 Instanc...

Page 24: ...ndor ID ODVA assigned Vendor Identification number 2 V Get UINT CIP Device Type CIP defined general product type 3 V Get UINT Product Code Vendor Product Code 4 V Get UINT Firmware Rev Com Adapter Fir...

Page 25: ...Basic Overload with Relays Bit 0 Relay Output 1 Bit 1 Relay Output 2 Bit 2 Fault Reset Bit 5 Test Trip Total Assembly Size bytes 1 Table 40 C440 Assembly Instance 107 0x6B Basic Overload Output w IO...

Page 26: ...served 20 10 2 Feature States The feature status bits are defined as follows Bit Feature 01 Class Index 00 Class 10 01 Class 15 10 Class 20 11 Class 30 2 Phase Loss Imbalance Enabled 3 Ground Fault En...

Page 27: ...E the motor state will be unchanged after a communication idle event A FALSE value will cause the Motor Control Communication Idle Value to be applied on a com idle event 106 NV Set Get BOOL Motor Ctr...

Page 28: ...mea sured GF GFC 5 FLA 6 4 EtherNet IP Object Model for Soft Starter When the Ethernet module is connected to an S611 soft starter the presented object model is compliant with the ODVA Softstart Devic...

Page 29: ...41DA 0x00DB 219 C441DB 0x00EA 234 C4410109 x 0x00EB 235 C4410590 x Class 4 0x04 Assembly Object Instance Count 10 Instance List 3 60 100 105 106 107 108 121 131 133 Table 48 S611 Assembly Instance Att...

Page 30: ...2 Motor Ctrl Status w IO Motor Control Status Input Assembly Bit Description 0 Fault 1 Bypass 2 Running 1 3 S611 Run Aux Relay 4 S611 Fault Relay 5 Control From Net 6 Permissive 8 Output 1 9 Output 2...

Page 31: ...1 Assembly Instance 133 0x85 Full S611 Monitoring Includes the most common measurement values Word Size bytes 2 All data is little endian low byte first Byte Offset Word Offset Size bytes Name Descrip...

Page 32: ...mal Capacity 0 Cold Motor 100 Will Cause an Overload Trip Total Assembly Size bytes 44 Class 8 0x08 Discrete Input Object Instance Count 4 Instance List 1 2 3 4 Table 60 S611 Discrete Input Instance A...

Page 33: ...Set Get BOOL Motor Ctrl Com Loss Act Disable When this value is TRUE the motor state will be unchanged after a communication loss event A FALSE value will cause the Motor Control Communication Loss Va...

Page 34: ...be reset through the command parameter 105 NV Set Get UINT Scaled Overload FLA Scaled Overload FLA Scaling fac tor is x10 Amps 106 V Get UINT Apparent Power Factor Apparent Power Factor 100 107 V Get...

Page 35: ...module is connected to an S811 soft starter the presented object model is compliant with the ODVA Softstart Device profile type 0x17 Full Profile for S811 The table below shows the supported classes...

Page 36: ...ame User Defined ASCII Name 177 V Get UINT C441 DSP FW Version C441 DSP Firmware Version 178 V Get UINT UI Firmware Version User Interface Firmware Version 179 NV Set Get UINT C441 Unit ID Unit ID 0x0...

Page 37: ...ut 3 13 Input 4 14 Alarm No Trip Enabled 15 S811 Internal Comm Loss Total Assembly Size bytes 2 Table 72 Assembly Instance 110 0x6E Status and Current A Assembly includes the status overview and motor...

Page 38: ...Fault 5 GND Fault 6 Motor Stall 7 Motor Jam 8 OverTemp 9 UnderLoad 10 Reserved 11 Estop 12 Reserved 13 Reserved 14 Reserved 15 Other Total Assembly Size bytes 8 Table 75 Assembly Instance 121 0x79 Sta...

Page 39: ...phase current as a percentage of the Motor Nameplate fla setting 12 6 6 3Ph RMS Mains Voltage 3 Phase RMS Mains voltage reading in volts Total Assembly Size bytes 18 Table 76 Assembly Instance 130 0x...

Page 40: ...Thermal Pile Used Percentage Trip at 100 14 7 6 3Ph RMS Mains Voltage 3 Phase RMS Mains voltage reading in volts 20 10 2 Ave 3Ph Real Power kW Average 3 phase real power in kW 22 11 2 Power Factor Po...

Page 41: ...ning S811 warning present self clearing 7 In bypass S811 Bypass closed 8 Output 1 9 Output 2 10 Input 1 11 Input 2 12 Input 3 13 Input 4 14 Alarm No Trip Enabled 15 S811 Internal Comm Loss 2 1 6 3Ph R...

Page 42: ...OverTemp 9 UnderLoad 10 Reserved 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Other 6 3 6 Active Fault List Will display up to 3 faults warnings that are actively present 12 6 20 Fault Queue S8...

Page 43: ...level 117 0x75 NV Set Get BOOL wiring config 0 standard wiring 1 Inside the delta wiring 118 0x76 NV Set Get BOOL Pending start warning Enables warning when start delay timers are used Warning is issu...

Page 44: ...Get UINT 3Ph Ave Line Current deciamps Scaled RMS average of the 3phase line current This is the actual cur rent flowing to the motor in 0 1A 102 0x66 V Get UINT 3Ph RMS Line Current deciamps Scaled R...

Page 45: ...oltage ramp 100 Pump start 7 0x07 NV Set Get UINT Start Ramp Time Motor start ramp time 8 0x08 NV Set Get USINT Initial Starting Torque Starting torque setting for ramp start 11 0x0B NV Set Get BOOL E...

Page 46: ...e the status of the network inputs located in the Network Data Input Register C441 communication adapter inputs 1 4 when connected Bit Description 0 S811 discrete input 1 status 1 S811 discrete input...

Page 47: ...Access Data Type Name Description 1 0x01 V Get UINT 3Ph RMS Mains Voltage 3 Phase RMS Mains voltage reading in volts L1 L2 2 0x02 V Get UINT 3Ph RMS Mains Voltage 3 Phase RMS Mains voltage reading in...

Page 48: ...V Get UINT Firmware Rev Com Adapter Firmware Rev Table 89 Stand Alone Identity Object Instant Attributes Cont Attrib NV Access Data Type Name Description 5 V Get WORD Device Status This attribute repr...

Page 49: ...ounce The debounce applies to both rising and falling edge milliseconds Class 9 0x09 Discrete Output Object Instance Count 2 Instance List 1 2 Table 96 Stand Alone Discrete Output Object Instance Attr...

Page 50: ...R Field Inputs A Bitfield Representing the Input Points Bit Description 0 Input 1 1 Input 2 2 Input 3 3 Input 4 2 R Control Voltage Adapter Source Voltage mV 3 R Ambient Temperature Device ambient tem...

Page 51: ...unchanged after a communication loss event A FALSE value will cause the Motor Control Communication Loss Value to be applied on a com loss Table 99 Registers Available with C441 Motor Insight Cont St...

Page 52: ...balance Trip 0x2000 Over Current Trip 0x4000 Low Power Trip 0x8000 Phase Reversal Trip Table 99 Registers Available with C441 Motor Insight Cont Start Coil Register Read Write Name Description Units 4...

Page 53: ...x10 Phase Loss 0x20 Jam Table 99 Registers Available with C441 Motor Insight Cont Start Coil Register Read Write Name Description Units 7105 445 R W Aux Relay Config Byte 2 Only Available for 120 V Co...

Page 54: ...ctets from NV and lower octet selected by the dip switch setting 2 Full address taken from NV Memory 3 Restore hardcoded 192 168 1 254 Table 100 Registers for the C440 Overload Relay Cont Start Coil R...

Page 55: ...is device The value is scaled by the multiplier Amps 397 R Scaled Max FLA This is the max FLA setting possible in this device The value is scaled by the multiplier Amps 398 R Current Scale Value This...

Page 56: ...r Definition for the S611 Soft Starter Cont Start Coil Register Read Write Name Description Units 143 R Method of IP Allocation The Method Used to Allocate an IP Address 0 DHCP 1 Upper three octets fr...

Page 57: ...mperature Scaled x10 C 322 R Number of Starts Total number of starts can be reset through the command parameter 323 R Total Run Time Run time in hours Total run time can be reset through the command p...

Page 58: ...Level Trip Level for a Phase Imbalance Trip 428 R W Phase Loss Trip Delay Trip Delay applied to the Phase Loss Trip Sense seconds 429 R W Under Voltage Level Percent Undervoltage Relative to Set Volta...

Page 59: ...present state of the dip switches 6 R Configuration CRC A CRC value calculated over the non volatile data present 7 R W Serial Number 32bit Com Adapter Device Serial Number 9 R Firmware Rev Com Adapte...

Page 60: ...r octet selected by the dip switch setting 2 Full address taken from NV Memory 3 Restore hardcoded 192 168 1 254 Table 102 Register Definitions for S811 Soft Starter Cont Start Coil Register Read Writ...

Page 61: ...36 R 3Ph Ave Line Current amps Scaled RMS average of the 3phase line current This is the actual current flow ing to the motor in 1 0A 337 R 3Ph RMS Line Current amps Scaled RMS 3phase line current Thi...

Page 62: ...mp2 parameters for start profile 501 R W Modbus Two Wire Motor Control Modbus Two Wire Motor Control Word for S811 Bit Description 0 Run1 Normal start bit level sense 1 Jog Jog motor bit level sense 2...

Page 63: ...ic codes can be entered to trip this output 10 not custom code Table 102 Register Definitions for S811 Soft Starter Cont Start Coil Register Read Write Name Description Units 637 R W Custom Fault Outp...

Page 64: ...disable 0x01 fault enable 0x02 warning enable 677 R W SCR Not Firing Trip Enable SCR not firing trip enable 0x00 disable 0x01 fault enable 0x02 warning enable 678 R W SCR Shorted Trip Enable Shorted S...

Page 65: ...I O Table 103 Registers Available when Used as Stand Alone I O Start Coil Register Read Write Name Description Units 1 1 R Field Inputs A Bitfield Representing the Input Points Bit Description 0 Inpu...

Page 66: ...therNet IP communication timeout Range 0 60 000 ms Default 3000 ms 231 R W Encapsulation Inactivity Timeout Number of seconds of inactivity before TCP connection is closed 1000 R W Modbus Production L...

Page 67: ...67 User Manual MN04200002E Effective January 2016 C441 Ethernet module user manual C441R C441T C441U C441V EATON www eaton com Notes...

Page 68: ...use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and description contained herein Licenses This produ...

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