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Dürkopp Adler 806N-111, Operating Instructions Manual

The Dürkopp Adler 806N-111 is a versatile sewing machine designed for industrial use. Ensure optimal performance by referring to the Operating Instructions Manual available for download for free on manualshive.com. This comprehensive manual covers all aspects of operating the machine efficiently. Download your manual today and maximize productivity.

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Appendix 

142

Operating Instructions 806N-111/806N-121 - 04.0 - 12/2020

 

 

 

 

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Summary of Contents for 806N-111

Page 1: ...806N 111 806N 121 Operating Instructions...

Page 2: ...GmbH and protected by copyright Any reuse of these contents including extracts is prohibited without the prior written approval of D rkopp Adler GmbH Copyright D rkopp Adler GmbH 2020 IMPORTANT READ C...

Page 3: ...inding the hook thread 806N 121 30 4 7 Winding the hook thread 806N 111 31 4 8 Changing the hook thread bobbin 806N 121 32 4 9 Changing the hook thread bobbin 806N 111 34 4 10 Thread tension 35 4 10 1...

Page 4: ...ivating the needle thread monitor 88 5 6 6 Activating automatic air suction 89 5 6 7 Selecting and deselecting stacker variants 90 5 6 8 Setting the outfeed roller path 91 5 6 9 Activating the advance...

Page 5: ...e edge folding station 126 9 1 3 Assembling the stacker transport locks 126 9 1 4 Assembling the transfer carriage transport locks 126 9 1 5 Securing power cable and pedal for transport 126 9 2 Packin...

Page 6: ...Table of Contents 4 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Page 7: ...the instructions Specifically chapter Operation p 23 is important for the operators Specialists This group has the appropriate technical training for performing maintenance or repairing malfunctions...

Page 8: ...ns Order Specifies the work to be performed before or after a setting References Reference to another section in these instructions Safety Important warnings for the machine users are specially design...

Page 9: ...roper use Unauthorized modifications to the machine Use of untrained personnel Use of unapproved parts Transport D rkopp Adler cannot be held liable for breakage and transport damages Inspect the deli...

Page 10: ...About these instructions 8 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Page 11: ...rs Threading Missing or faulty parts could impair safety and damage the machine Only use original parts from the manufacturer Transport Use a lifting carriage or forklift to transport the machine Rais...

Page 12: ...move or deactivate safety equipment for a repair operation it must be assembled and put back into operation immediately afterward The safety equipment is located at the illustrated positions on the ma...

Page 13: ...e power The cylinders are depressurized Metal bar Defines limits for the user to pro vide protection from injury Protective hood Protects the user from injury and protects the electrical and mechan ic...

Page 14: ...will result in serious injury or even death if ignored This is what a warning looks like for a hazard that could result in seri ous or even fatal injury if ignored Symbol Type of danger General Electr...

Page 15: ...ould result in envi ronmental damage if ignored This is what a warning looks like for a hazard that could result in property damage if ignored CAUTION Type and source of danger Consequences of non com...

Page 16: ...Safety 14 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Page 17: ...escription 3 1 Components of the machine Fig 2 Components of the machine 3 1 1 Control panel Fig 3 Control panel You can use the touchscreen 1 to set up the sewing unit 1 Control panel 2 Edge folding...

Page 18: ...e 7 with integrated hose insert optional 4 The pocket blank on the middle slide 3 The edge folding frame 2 is used to fold the edge of the pocket blanks Furthermore two buttons 5 6 and the pedal 8 use...

Page 19: ...1 If the start button flashes an error has to be eliminated or a requirement met Next press button 1 to resume the procedure Cancel button The cancel button does not light up The current edge folding...

Page 20: ...g unit by means of the transfer plate 3 The sewing head 2 lowers and the fabric parts are sewn together Button Designation Function Button 1 Button 1 on the left side starts a sewing cycle activates t...

Page 21: ...away The product is stacked by Outfeed roller 1 Clamp bracket 2 3 Tray 4 3 1 5 Main switch Fig 7 Main switch You can use the main switch to switch on the machine including the operating terminal Befo...

Page 22: ...achine is intended for industrial use The machine may only be set up and operated in dry conditions on well maintained premises If the machine is operated on premises that are not dry and well maintai...

Page 23: ...6N 111 806N 121 04 0 12 2020 21 3 3 Declaration of Conformity The machine complies with European regulations ensuring health safety and environmental protection as specified in the declaration of conf...

Page 24: ...Machine description 22 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Page 25: ...ng on the machine The machine is switched on through the compressed air shut off valve and the main switch which are both located centrally under the sewing mate rial support surface Fig 8 Switching o...

Page 26: ...safe stop light lights up The operating terminal starts up and the Start screen appears The operating terminal does not need to be switched on separately it is activated through the power supply 4 3...

Page 27: ...button The machine comes to a safe stop The safe stop light lights up 2 Loosen the screw 3 3 Pull the needle 1 downwards out of the needle bar 4 4 Insert the new needle into the needle bar 4 until it...

Page 28: ...he Stop button The machine comes to a safe stop The safe stop light lights up 2 Fit the thread reel on the thread reel holder 1 3 Insert the thread through the thread guide 2 CAUTION Risk of injury fr...

Page 29: ...round the main tensioner 8 9 Feed the thread under the guide 7 10 Insert the thread through the guide 2 11 Feed the thread through the thread regulator 9 12 Feed the thread through the thread lever 1...

Page 30: ...thread reaches the needle 4 5 Threading the needle thread 806N 111 Fig 13 Threading the needle thread 806N 111 1 To thread the needle thread 1 Press the Stop button The machine comes to a safe stop T...

Page 31: ...e right 9 Guide the thread clockwise around the bolt 9 10 Feed the thread counterclockwise around the tensioner 10 11 Guide the thread clockwise around the thread tensioning spring 8 12 Feed the threa...

Page 32: ...fe stop light lights up 2 Fit the thread reel on the thread reel holder 1 3 Insert the thread through the thread guide 2 Fig 16 Winding the bobbin thread 806N 121 2 4 Fit an empty bobbin onto the pin...

Page 33: ...n 11 Sew with the selected seam pattern The bobbin thread is wound on Winding is automatically stopped by the winder lever 3 when the bobbin is full 12 When the bobbin is full cut the thread using the...

Page 34: ...thread several times clockwise around the bobbin The thread is fastened to the bobbin 10 Press the winder lever 5 against the bobbin 11 Sew with the selected seam pattern The bobbin thread is wound o...

Page 35: ...bbin capsule The bobbin capsule is no longer locked in place and can be removed 5 Remove the bobbin capsule from the hook 6 Remove the empty bobbin from the bobbin capsule 7 Press the full bobbin into...

Page 36: ...ace Bobbin menu p 80 The transfer carriage moves to the side 2 Press the Stop button The machine comes to a safe stop The safe stop light lights up 3 Flip up the throat plate cover 4 Fold up the bobbi...

Page 37: ...on the user interface Bobbin menu 13 Adopt the number of stitches for the bobbin counter p 80 4 10 Thread tension Together with the hook thread tension the needle thread tension influences the final s...

Page 38: ...n clockwise Increase tension Turn counterclockwise Reduce tension 2 Turn the main tensioner 1 Turn clockwise Increase tension Turn counterclockwise Reduce tension Proper setting Set the needle thread...

Page 39: ...n of the thread cutter can also only be achieved with the lowest possible pretension Fig 24 Setting the needle thread tension 806N 111 To set the needle thread tension 1 Turn the tensioner 1 Turn cloc...

Page 40: ...capsule 806N 121 p 32 806N 111 p 34 4 Check the hook thread tension by pulling on the hook thread The thread can be pulled out easily Hook thread tension too low Thread trails Hook thread tension too...

Page 41: ...ffling on the seam If set too high the sewing foot can cause skip stitches 4 11 1 Setting the sewing foot height Fig 26 Setting the sewing foot height Information The sewing foot 1 is supposed to ligh...

Page 42: ...the plastic 2 of the trans fer plate 3 when at the bottom dead center To set the upper stroke position 1 Turn the adjusting wheel 5 Raise sewing foot turn counterclockwise Lower sewing foot turn cloc...

Page 43: ...ithdrawn Front view 806N 121 Front view 806N 111 Transfer plate holds the sewing material on the tabletop and feeds it to the sewing unit a numeric code is applied to the rear of the metal lug which t...

Page 44: ...terface 1 p 74 2 Press the Change shape button Fig 27 Changing the edge folding frame I The transfer plate moves to the initial position Middle slide and edge folding frame are lowered towards the fro...

Page 45: ...e connecting piece 2 in an upwards direction 2 Unscrew the screw handle 4 to the left until the coupling strip 3 can be released from the edge folding frame 3 Lift the coupling strip 3 off the edge fo...

Page 46: ...middle slide can now be easily reached 2 Raise the carriage 7 to the rear such that the pins 6 on the middle slide are exposed 3 Pull out the middle slide towards the front Removing the hose insert o...

Page 47: ...ur left hand before releasing the hand valve 1 3 Disconnect the hose insert from the compressed air connection To do this push the outer ring of the quick coupling to the rear The compressed air conne...

Page 48: ...ate by pulling it out at the front so that it passes underneath the outfeed roller 4 12 2 Inserting the shaping assembly Insert the shaping assembly components in the order specified here This is how...

Page 49: ...he left side of the transfer frame into one another They click into place and the transfer plate is connected to the trans fer frame on both sides 5 Move the transfer plate up and down If the plate is...

Page 50: ...2 Push the compressed air hose into the port for the quick coupling until it engages The hose insert is now connected to the compressed air 3 Insert the hose insert into the tabletop so that it is flu...

Page 51: ...lding frame To insert the edge folding frame 1 Insert the transfer plate 2 Insert the middle slide 3 Lift the carriage 11 4 Place the edge folding frame underneath the carriage 11 5 Insert the pins 7...

Page 52: ...stop The Start screen is displayed on the control panel 4 13 Performing a test run You can perform the sewing cycle once step by step to check that every thing is correctly fitted and adjusted To perf...

Page 53: ...ing after a needle thread breakage 1 The Start button flashes green The machine enters the Safe stop mode The sewing head is raised To sew after a needle thread breakage 1 Thread needle thread p 26 2...

Page 54: ...akage To cancel sewing after a needle thread breakage 1 Press the Cancel button The machine moves to the initial position 2 Pull the sewing material a short distance out of the sewing area 3 Cut the h...

Page 55: ...d normally after this has been performed 4 15 2 Deactivating safety equipment Deactivating the EMERGENCY STOP button To deactivate the EMERGENCY STOP button 1 Correct any disturbance or danger that ma...

Page 56: ...al position with an audible click The control for the machine starts up and clicks once Air is applied to the moving parts The safe stop light lights up The EMERGENCY STOP message is still displayed o...

Page 57: ...Sewing the sewing material Rolling out and stacking of the sewing material The user only has to carry out the first step The other steps are run through by the 806N independently CAUTION Risk of injur...

Page 58: ...pport surface 6 and align it 3 Press button 1 4 The air suction is switched on the basic part is fixed into place The middle slide 3 advances 4 Place the pocket blank onto the middle slide 3 and align...

Page 59: ...transfer of the sewing material to the sewing unit expires then a new sewing cycle can commence A light signaling the machine s readiness for use is not available If the ma chine is not yet ready noth...

Page 60: ...only has to carry out the first step The other steps are run through by the 806N independently To sew with the default settings 1 Switch on the machine p 23 The Start button lights up green The middle...

Page 61: ...switched on the basic part is fixed into place The middle slide 2 advances Fig 44 Sewing 806N 521 2 4 Place the pocket blank 5 onto the middle slide 2 and align it OPTIONAL To align the pocket blank...

Page 62: ...ge folding process starts 5 Press button 1 4 The sewing material isfed to the sewing unit sewn and deposited on the stacker using the outfeed roller If the transfer of the sewing material to the sewin...

Page 63: ...ICE Property damage may occur If the operating terminal is not shut down first this could result in the malfunctioning or the destruction of the operating terminal ALWAYS shut down the operating termi...

Page 64: ...hut down button The operating terminal shuts down The screen becomes black The LED light on the screen changes its color from green to orange Switching off the machine Fig 47 Switching off the machine...

Page 65: ...3 Turn the shut off valve to the right into the horizontal position 2 Information Fig 49 Compressed air gun After the shut off valve is closed the residual air may be vented using the compressed air g...

Page 66: ...Operation 64 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Page 67: ...n the figure The arrows indicate the navigation options between the user interfaces Designation Meaning in the work sequence Start screen Basic view of the operating software Pocket mode selection win...

Page 68: ...en you switch on the machine p 23 the start screen appears On this user interface you can Reference the machine diagnostic run for reading the code of the transfer plate and finding the initial positi...

Page 69: ...can select the pocket mode here Sew only the right or the left pocket 1 Sew the right and the left pocket alternately 2 5 2 3 Seam program selection window Fig 53 Seam program selection window 1 Sele...

Page 70: ...Here you can view the seam shape and how the pocket is to be sewed on and make various settings Setting options on user interface 1 1 Display pocket seam configuration 2 Set global parameters go to Us...

Page 71: ...e slide immediately moves to the front position It does not have to be brought to the front by button 1 Activating the alignment of strips p 84 After the edge folding process the machine stops in orde...

Page 72: ...12 2020 5 2 5 User interface 2 When on user interface 1 you use the Global parameters button to access user interface 2 Fig 55 User interface 2 1 Select setting options 2 Technician s user interface...

Page 73: ...heated by the friction on the fabric Standard equipment which can be enhanced Activating the needle thread monitor p 88 The needle thread monitor notices when the needle thread tears and issues a corr...

Page 74: ...Exit selection window Adjusting the sewing motor speed p 93 The speed of the sewing motor can be set between 100 and 4000 rpm Attach flap only 806N 521 p 94 Button Objective Function Desktop You can u...

Page 75: ...es the designation of the machine Pressing the designation displays the following window Fig 57 Operating software version Information The version of the operating software is not accessible from the...

Page 76: ...g terminal will start up as well You are shown the start screen Fig 58 Making the basic settings 5 5 User interface 1 Fig 59 User interface 1 Settings on user interface 1 can only be performed between...

Page 77: ...tton is flashing in green The machine scans the numeric code on the transfer plate in order to identify it It then moves to the initial position The Pocket mode selection window appears on the touchsc...

Page 78: ...ocket seam program from the list Fig 62 Selecting 1 pocket mode 2 The selected pocket seam program is highlighted in blue and appears in the selection field 3 Press the Confirm button 5 The selected p...

Page 79: ...Selecting 2 pocket mode In addition to the 1 pocket mode the 806N can also operate in 2 pocket mode The option to work in 2 pocket mode allows you to use different seam programs to alternately sew rig...

Page 80: ...ton is flashing 2 Select a pocket seam program for the left pocket from the list Fig 65 Selecting 2 pocket mode 2 The selected pocket seam program is highlighted in blue and appears in the selection f...

Page 81: ...appear on the user interface 1 Fig 67 Selecting 2 pocket mode 4 The Start button lights up green You are asked to specify the first pocket to be sewn in the next sew ing cycle 6 Select the first pocke...

Page 82: ...r indicates the amount of thread remaining on the bobbin The menu for changing the bobbin is also displayed here Information The capacity of the bobbin varies depending on the type of thread and ma te...

Page 83: ...bobbin counter 1 Press the Number of stitches button 1 Fig 69 Setting the bobbin counter 2 2 Press the numeric buttons to enter the number of stitches available on the bobbin The entered value appears...

Page 84: ...counter adopts the entered stitch value 2 Press the Exit button to exit the Bobbin menu screen You are returned to user interface 1 5 5 4 Enabling bundle removal You must enable the bundle removal wh...

Page 85: ...ly forward button again to exit this mode This exits the mode The button is no longer highlighted in green This setting is deleted after switching off the machine after loading a dif ferent seam progr...

Page 86: ...e Strip alignment button again to deactivate this mode The button is no longer highlighted in green The machine no longer stops after folding in the next sewing cycle This setting remains stored after...

Page 87: ...rmed between two sewing cycles User interface 2 cannot be accessed when the machine is active Activated buttons are highlighted in green Some of the settings available on user interface 2 are addition...

Page 88: ...n is displayed on user interface 1 2 PresstheWorkstep by stepbutton againtodeactivatethismode The button is no longer highlighted in green The machine does not stop in the next sewing cycle Operating...

Page 89: ...setting is deleted after switching off the machine after loading a dif ferent seam program or after an EMERGENCY STOP 5 6 3 Switching the stroke position on off The stroke position is the clearance b...

Page 90: ...ibed in Additional instructions for needle cooling To activate needle cooling 1 Press the Needle cooling button The button is highlighted in green The needle is cooled with air in the next sewing cycl...

Page 91: ...r loading a different seam program or after an EMERGENCY STOP 5 6 6 Activating automatic air suction The automatic air suction is a piece of additional equipment that does not need to be additionally...

Page 92: ...ram or after an EMERGENCY STOP 5 6 7 Selecting and deselecting stacker variants The stacker cleanly stores the finished sewn products Information The stackers are switched off by default when the mach...

Page 93: ...t using the stacker This setting remains stored after switching off the machine after loading a different seam program or after an EMERGENCY STOP 5 6 8 Setting the outfeed roller path This allows you...

Page 94: ...our entry To confirm your entry 1 Press the Confirm button to confirm your entry The input window closes The entered value is displayed in the field above the Outfeed roller path button Correcting you...

Page 95: ...highlighted in green In the next sewing cycle the advance roller transports the finished product to the outfeed roller 2 Press the Advance roller button again to deactivate this mode The button is no...

Page 96: ...exit the selection window 1 Press the Exit button again to exit the selection window The selection window closes and you are returned to user interface 2 This setting remains stored after switching o...

Page 97: ...qualified special ists Service Instructions 6 1 Cleaning Work to be carried out Operating hours 8 40 160 500 Removing lint and thread remnants Clean the oil pan Checking the oil level Topping up with...

Page 98: ...ticularly thoroughly Sewing material support surface Bobbin area Hook and surrounding area Thread cutter 5 Clean the oil pan with a cloth NOTICE Property damage may occur Blowing remnants of fabric an...

Page 99: ...injury from contact with oil Contact with oil can cause irritation rashes allergies or skin injuries ALWAYS avoid long term contact with oil ALWAYS thoroughly wash the affected areas if skin contact...

Page 100: ...back into the oil reservoir 1 1 by a pump Checking the oil level To check the oil level 1 Check the oil level in oil reservoir 1 1 The oil level must be between the MIN marking and the MAX marking 2...

Page 101: ...hine use only lubricating oil DA 10 or oil of equiv alent quality with the following specifications Viscosity at 40 C 10 mm2 s Flash point 150 C WARNING Risk of injury from contact with oil Contact wi...

Page 102: ...el must be between the middle and the upper edge of the inspection glass 3 2 Check the oil supply at the inspection glass 2 with the motor running An air bubble is visible in the inspection glass Topp...

Page 103: ...g the operating pressure To set the operating pressure 1 Turn the shut off valve 7 into the horizontal position 2 Pull the pressure controller operating pressure 6 down NOTICE Property damage from inc...

Page 104: ...wn 2 Turn the pressure controller until pressure gage 2 or 3 indicates the proper setting Increase pressure turn clockwise Reduce pressure turn counterclockwise 3 Push the pressure controller up 6 4 2...

Page 105: ...sation 1 Disconnect the machine from the compressed air supply 2 Place the collection tray under the drain screw 3 3 Unscrew the drain screw 3 completely 4 Allow water to drain into the collection tra...

Page 106: ...2 4 Unscrew the filter element 1 5 Blow out the filter element 1 using a compressed air gun 6 Wash out the filter tray using benzine 7 Tighten the filter element 1 8 Tighten the water separator 2 9 Ti...

Page 107: ...intenance Operating Instructions 806N 111 806N 121 04 0 12 2020 105 6 5 Parts list A parts list can be ordered from D rkopp Adler Or visit our website for fur ther information at www duerkopp adler co...

Page 108: ...Maintenance 106 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Page 109: ...G Risk of injury due to a lack of specialist knowledge Lack of specialist knowledge can result in serious injuries when setting up the machine Allow ONLY trained personnel to set up the machine DANGER...

Page 110: ...ansport locks 7 2 1 Removing the covers NOTICE Property damage may occur The covers above the table level can be damaged when removed in the wrong order ALWAYS remove the covers above the table level...

Page 111: ...over Sewing head 6 To remove the sewing head cover 6 1 Unlock the cover lock using the associated key 2 Release the clamping lever on the thread reel holder by reaching under the cover 1 Cover Edge fo...

Page 112: ...overs on the rear 10 To remove the covers on the rear 10 1 Pull the cover upwards 2 Remove the cover forwards Cover Front left 4 To remove the cover at the front left 4 1 Pull the cover upwards 2 Remo...

Page 113: ...s Cover Right side 9 To remove the cover on the right side 9 1 Release the screws 2 Remove the plate 3 Pull the cover upwards 4 Remove the cover forwards Cover Stacker 8 To remove the stacker cover 8...

Page 114: ...ble the covers above the table level in the specified order NOTICE Property damage may occur The covers below the table level can be damaged when the snap locks and springs are not correctly fastened...

Page 115: ...rom above 2 Insert the cover so that it lies on the edge folding station cover 1 Cover Sewing head 6 To assemble the sewing head cover 6 1 Insert the cover into the guide at the upper right of the car...

Page 116: ...Fasten the screws on the retaining bar Covers on the rear 10 To assemble the covers on the rear 10 1 Insert the cover downwards into the guide hooks 2 Pull the cover upwards 3 Insert the cover upward...

Page 117: ...assembled to the following machine parts in order to protect the machine from damage during transport Sewing head Edge folding station Stacker Transfer carriage Important Before you can remove the tra...

Page 118: ...tion 2 Remove the fastening tape or cable ties from the carriage of the middle slide and edge folding frame The edge folding station transport lock has been removed Removing the stacker transport lock...

Page 119: ...ccidents the weight of the sewing unit must be evenly distributed over the 4 adjustable feet Fig 85 Aligning the machine To align the machine 1 Place a spirit level on the frame in order to align the...

Page 120: ...read reel holder must be installed with the covers in place because the covers can no longer be assembled when the thread reel holder is installed Fig 86 Assembling the thread reel holder To assemble...

Page 121: ...with electricity can result in serious injuries or death Work on the electrical system must ONLY be performed by qualified electricians or appropriately trained and authorized personnel ALWAYS pull th...

Page 122: ...the compressed air maintenance unit Fig 87 Connecting the compressed air maintenance unit To connect the compressed air maintenance unit 1 Connecttheconnectionhosewiththehosecouplingtothecompressed ai...

Page 123: ...ure turn clockwise Reduce pressure turn counterclockwise The operating pressure is indicated on the pressure gage 1 7 6 3 Lubricating wicks and felt The wicks and felt in the sewing head must be soake...

Page 124: ...uctions 806N 111 806N 121 04 0 12 2020 3 Lubricate wicks and felt at positions 1 and 2 Apply a small amount of oil directly from the oil can to the marked positions 4 Fit the head cover 5 Tighten the...

Page 125: ...ct the pneumatic connection 5 Remove residual oil from the oil pan under the sewing material support surface using a cloth 6 Cover the operating terminal to protect it from soiling 7 Cover the control...

Page 126: ...Decommissioning 124 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Page 127: ...ansport Sewing head Edge folding station Stacker Transfer carriage 9 1 1 Assembling the sewing head transport locks Fig 90 Assembling the sewing head transport locks To assemble the transport locks 1...

Page 128: ...ize the machine and place it in the Safe stop mode 2 Remove all covers above the tabletop p 109 3 Use tape or cable ties to fasten the stacker bar to the stacker 4 Fold the stacker to the machine and...

Page 129: ...e the highest possible degree of safety when transporting the machine Fasten the machine Wear the designated protective equipment WARNING Risk of injury due to own weight of machine and sharp edged pa...

Page 130: ...Packaging and transport 128 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Page 131: ...licable national regulations When disposing of the machine be aware that it consists of a range of dif ferent materials steel plastic electronic components etc Observe the applicable national regulati...

Page 132: ...Disposal 130 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Page 133: ...49 0 521 925 2594 Email service duerkopp adler com Internet www duerkopp adler com 11 2 Messages of the software Please contact customer service if an error occurs that is not described here Do not a...

Page 134: ...Compressed air too low Compressed air not connected Set the operating pressure p 121 Connect compressed air p 120 5302 Seam program contour data too large Select different seam program p 75 Install n...

Page 135: ...ot match the desired seam program Light sensor for reading the code is soiled Replace or re attach the reflector strips Change the shaping assembly p 40 install new seam program Insert transfer plate...

Page 136: ...Troubleshooting 134 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Page 137: ...which means easy handling and fast familiarization Air suction device vacuum in the ergonomically inclined 10 degrees sewing material support surface for fastening the sewing material Constant feed of...

Page 138: ...Technical data 136 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Page 139: ...l support surface Middle slide The middle slide is a component of the edge folding station The pocket blank is placed on this Needle thread The needle thread is the thread coming from the thread reel...

Page 140: ...e folding station and fetches the material to be sewn to the sewing unit An EMERGENCY STOP switch is integrated into the transfer arm Transfer plate The transfer plate holds the material to be sewn on...

Page 141: ...Appendix Operating Instructions 806N 111 806N 121 04 0 12 2020 139 14 Appendix 0 1 2 3 3 4 45 6 7 8 9 65 9 9 9 0 7 9 9 7 7 6 4 1 6 4 6 6 A B 4 4 4 4 65 5 4 4 8 3 4C 9 9 8 0 0 8...

Page 142: ...140 Operating Instructions 806N 111 806N 121 04 0 12 2020 0 12 2 3 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 4 5 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 4 6 6 6 6 6 6 6 6 6 6 6 6 4 6 6 6 6 6 6 6 6 6 6 6 6 6...

Page 143: ...1 0 0 0 0 2 0 0 0 3 4 4 2 5 4 4 6 2 4 7 8 2 6 6 9 9 9 9 8 0 0 0 0 9 9 2 8 8 8 2 2 8 9 9 9 6 2 2 8 8 9 9 7 4 9 9 9 9 2 8 8 8 2 8 2 2 2 8 8 2 7 A B B C C C C B C C B C C B C C B C C B B C C D 7 8 8 8 2...

Page 144: ...Operating Instructions 806N 111 806N 121 04 0 12 2020 0 1 1 2 3 4 3 3 5 6 6 1 1 1 6 6 6 1 1 1 1 7 7 7 8 7 7 7 7 7 8 9 4 6 6 6 6 1 6 1 6 6 4 4 7 7 7 7 7 8 7 7 8 7 7 8 7 7 7 9 4 6 1 6 6 6 7 7 8 7 7 7 7...

Page 145: ...6N 121 04 0 12 2020 143 0 1 2 1 2 3 45 2 2 6 5 2 7 6 6 8 9 9 3 1 9 9 3 1 3 3 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 9 9 3 1 9 3 1 9 1 8 9 9 3 3 3 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 9 9 9 3 1 9 9 1 8 3 1 3 3...

Page 146: ...04 0 12 2020 0 1 0 2 2 0 0 3 0 4 1 4 5 6 73 8 3 4 9 9 6 6 6 6 6 6 6 9 9 A 9 9 6 6 B B B B 6 6 4 6 4 9 B B B C 9 C B C C 92 9 6 2 6 2 D D B 2 B 2 6 6 2 4 6 2 4 2 92 D D B C 2 9 C 2 2 B C 2 C 2 90 9 6 0...

Page 147: ...3 3 3 3 3 7 3 3 3 3 3 3 3 3 7 3 3 01 3 03 3 7 3 7 A 3 3 3 3 3 7 7 7 3 3 3 3 3 3 3 3 3 7 7 7 3 3 3 3 A A A A A A A A A 0 2 2 2 0 1 9 7 0 0 0 0 7 7 1 9 0 1 9 1 9 B 1 9 C 7 7 7 7 7 4 1 33 1 3 33 13 33 7...

Page 148: ...endix 146 Operating Instructions 806N 111 806N 121 04 0 12 2020 0 1 1 0 2 34 1 1 4 1 0 0 567 8 9 8 9 8 8 8 8 7 8 5 9 8 9 8 9 8 5 8 8 8 8 8 7 8 A 1 8 B B B B 7 0 B B B B B 8 8 8 8 8 8 8 8 8 8 7 B B B C...

Page 149: ...01 5 1 0 2 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A 9 9 9 9 9 9 9 9 9 9 9 1 1 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A 9 9 9 9 9 9 9 9 9 1 1 A A A A A A...

Page 150: ...A A A A A 0 A A A A A A A A A A A A A A A A 0 A A A A A A A A 3 3 3 3 3 3 3 3 3 3 3 3 0 5 0 5 A A A A A A A A 0 A A A A A A A A A A A A A A A A 0 A A A A A A A A 3 3 3 3 3 3 3 3 3 3 3 0 5 0 5 A A A A...

Page 151: ...1 1 2 3 4 2 3 1 5 4 5 4 5 1 5 6 1 78 5 6 1 9 5 6 1 1 5 6 1 5 4 5 4 5 4 5 5 1 9 8 6 1 2 1 6 6 1 1 1 7 1 1 8 8 4 81 7 7 7 7 7 1 1 1 1 1 1 1 1 1 1 8 6 8 8 8 8 1 1 1 1 8 A 8 1 1 88 8 7 8 8 88 2 1 1 7 7 1...

Page 152: ...tions 806N 111 806N 121 04 0 12 2020 0 1 1 1 2 3 1 1 0 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 7 7 8 1 2 9 2 2 3 3 3 3 4 0 3 3 3 3 3 3 3 4 4 3 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 3 3 3 3...

Page 153: ...ng Instructions 806N 111 806N 121 04 0 12 2020 151 0 1 0 0 0 2 03 4 5 3 0 3 0 2 03 2 03 6 03 6 03 7 8 5 8 5 0 4 3 5 5 2 0 9 5 0 2 2 0 0 0 0 0 0 5 0 0 A 2 A 2 A BC9 0 0 0 0 0 0 D D D D D D 8 0 A BC9 0...

Page 154: ...Appendix 152 Operating Instructions 806N 111 806N 121 04 0 12 2020 0 1 2 3 4 1 3 5 6 7 0 8 9 9 3 7 7 0 5 5 5 4 4 4 4 A 3 3 3 1 3 4 1 B 5 A A C 1 7 C 1 7 6D5 7D5 6D5 7D5 C C...

Page 155: ...3 5 6 7 3 11 4 3 11 3 1 6 3 1 3 5 3 1 3 5 3 3 8 7 9 1 9 1 6 1 1 0 1 0 0 6 1 96 76 1 6 6 1 2 2 6 5 6 6 5 6 6 5 5 2 2 2 A 5 5 5 6 6 6 5 6 6 6 7 5 5 0 1 6 6 2 2 5 5 5 5 5 5 5 B B 3 3 3 3 3 6 7 6 7 6 7 6...

Page 156: ...806N 121 04 0 12 2020 0 1 2 00 2 01 2 01 2 2 3 0 4 0 2 56 4 2 2 7 8 2 01 2 01 2 2 2 8 8 8 0 9 0 1 2 1 2 2 4 4 4 8 5 3 5 3 A 0 B A 0 B 0 C 0 66 3 0 3 6 2 4 2 1 D 3 0 4 E 4 4 AE B 4 A 0 B 4 4 4 4 4 7 2...

Page 157: ...ctions 806N 111 806N 121 04 0 12 2020 155 0 1 1 02 1 02 1 0 3 0 1 45 3 1 1 6 7 1 02 1 02 1 7 7 7 0 8 9 0 2 1 2 1 1 3 3 3 7 4 4 A 0 B A 0 B 0 C 0 55 0 5 1 3 1 2 D 0 3 5 AE B 3 E A 0 B 3 3 3 3 7 7 1 7 3...

Page 158: ...5 3 2 3 9 9 9 3 3 6 6 B 9 6 6 6 36 36 7 8 0A 7 3 8 0A 7 3 8 3 9 3 2 36 3 9 3 2 36 3 3 4 3 3 3 6 3 3 9 B B 3 9 0 9 2 9 7 8 9 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 2 3 6 3...

Page 159: ...0 1 2 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 0 0 0 0 3 3 1 2 3 3 0 1...

Page 160: ...Appendix 158 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Page 161: ......

Page 162: ...Germany Phone 49 0 521 925 00 Email service duerkopp adler com www duerkopp adler com Subject to design changes Part of the machines shown with additional equipment Printed in Germany D rkopp Adler Gm...

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