Dinolift DINO 210XTB II Operating Instructions Manual Download Page 63

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Test the condition of the batteries regularly

• Specific weight of the liquid

1,277

= Battery 100 % charged

• Battery voltage

29.6V

= Charging voltage

25.46V

= Voltage of batteries that are 100 % charged. Charger disconnected,

the voltage has been stabilizing for a few hours

20.88V

= voltage of 0 % charged batteries. Movements “Boom up” and

“Telescope out” impeded.

about 17 V = All movements impeded

DANGER

WARNING

CAUTION

NOTICE

If maintained well, the batteries will last 4-5 years of normal operation. Incorrect use

shortens their service life rapidly.

Summary of Contents for DINO 210XTB II

Page 1: ...OPERATING INSTRUCTIONS DINO 160XTB II 180XTB II 210XTB II Dealer Manufacturer Dinolift Oy Raikkolantie 145 FI 32210 LOIMAA Tel 358 20 1772 400 info dinolift com www dinolift com...

Page 2: ......

Page 3: ...3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 160XTB II 160097 180XTB II 40001 210XTB II 210025...

Page 4: ...ONS 19 3 2 SAFETY RELATED NOTIFICATIONS 23 3 3 SAFETY DEVICES 24 4 BASIC STRUCTURE AND FUNCTIONS 28 4 1 STRUCTURE 28 4 2 BASIC FUNCTIONS 29 4 3 OPERATING CONTROLS 30 4 3 1 Operating controls in chassi...

Page 5: ...m is not operational 49 6 FAULT FINDING 50 7 SERVICING AND MAINTENANCE 54 7 1 INSPECTIONS REQUIRED BY AUTHORITIES 56 7 2 LUBRICATION PLAN 57 8 ROUTINE MAINTENANCE DURING OPERATION 58 8 1 DAILY MAINTEN...

Page 6: ...es contact the authorised service provider importer or manufacturer DANGER WARNING CAUTION NOTICE Read all the instructions in this manual before using the aerial work platform Make sure that you have...

Page 7: ...he inspections and maintenance operations This aerial work platform is NOT insulated and does not offer protection against contact with electric current The aerial work platform must not be used for w...

Page 8: ...0 kg 2610 kg Max allowed load on platform 215 kg Max number of persons additional load 2 persons 55 kg Max allowed sideways load caused by persons 400 N Max lateral inclination chassis 0 3 Max allowed...

Page 9: ...9 2 1 DIMENSION DRAWINGS 2 1 1 160 XTB II...

Page 10: ...10 Operating instructions DINO 160XTB 180XTB 210XTB 2 1 2 180 XTB II...

Page 11: ...11 2 1 3 210 XTB II...

Page 12: ...s DINO 160XTB 180XTB 210XTB 2 2 REACH DIAGRAM 2 2 1 160 XTB II 1 0 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 m 1 0 10 9 8 7 6 5 4 3 2 1 2 0 55 50 45 40 35 30 25 20 15 10 5 0 30 25 20 15 10 5 5 10 215 KG...

Page 13: ...13 1 0 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 12 11 10 9 8 7 6 5 4 3 2 1 2 0 60 55 50 45 40 35 30 25 20 15 10 5 0 40 35 30 25 20 15 10 5 5 10 2 2 2 180 XTB II...

Page 14: ...0XTB 2 2 3 210 XTB II 215 KG 475 LB 120 KG 265 LB 80 KG 175 LB DINO 210XT II m ft 1 0 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 12 11 10 9 8 7 6 5 4 3 2 1 2 0 70 65 60 55 50 45 40 35...

Page 15: ...located on the tow bar on the right hand side of the nameplate of the lift as shown in the picture Following data is written on the plate EU Type Approval Number if available Serial number Total weig...

Page 16: ...ation Inspection according to 2006 42 EC appendix IX carried out by notified body nr 0537 VTT P O Box 1300 FI 33101 Tampere FINLAND which has granted the certificate No VTT 183 524 14 Access platform...

Page 17: ...m Weight 2390 kg Basket size 0 7 x 1 3 m Inspection points Y meet standards N do not meet standards Y N Y N A STRENGTH 6 Plate for supports 1 Certificate of material 7 Safety colours 2 Certificate of...

Page 18: ...pt with the lift or its immediate proximity for at least five years E ELECTRIC APPLIANCES G SAFETY DEVICE 1 Electric appliances 1 Safety limit switch 2 Sound signal F CONTROL DEVICES 1 Protections H L...

Page 19: ...n writing who are well familiarised with the device and at least 18 years old are allowed to operate the unit Keep the lift free of any dirt which may impair safe operation and impede the inspection o...

Page 20: ...the outriggers The load bearing capacity and the gradient of the base must be taken into account when supporting the chassis Ensure that the outriggers cannot slide while on a gradient Additional sup...

Page 21: ...ne Use the safety harness Do not use ladders steps or other similar equipment on the platform Never add load onto the platform while in the upper position Never throw or drop any objects from the plat...

Page 22: ...and small branches of trees are moving Flag is flying Wind lifts dust and loose pieces of paper from the ground 8 13 Strong breeze Small broad leaved trees and large branches sway Wind whistles as it...

Page 23: ...ous situation which if not avoided may result in death or serious injury DANGER WARNING CAUTION NOTICE Orange WARNING message is used in connection with potential risk factors which if not avoided und...

Page 24: ...t s all support outriggers must be in the support position before the boom is lifted Make sure that the wheels are off the ground The safety limit switches RK11 RK12 RK13 and RK14 are located on the s...

Page 25: ...outreach limit the red warning light and the green signal light will flash in turns In this situation the lift can be operated in the direction in which it remains inside the permitted outreach area...

Page 26: ...B C C LIMIT SWICH RK7 EXTENSION CHAIN DOUBLING CHAIN RETRACTION CHAIN RK7 6 Preventing the inclination of the platform The platform is levelled hydraulically by means of a so called slave cylinder sys...

Page 27: ...ve Prevents the inching of the telescope in either direction Levelling system Load regulation valves Prevents the inclination of the platform 7 Emergency stop buttons Depressing the emergency stop but...

Page 28: ...Boom support Jockey wheel Coupling Boom extension 1 Boom extension 2 Articulated arms cylinder Hand brake Chassis control centre LCB Platform control centre UCB 4 BASIC STRUCTURE AND FUNCTIONS The de...

Page 29: ...BASIC FUNCTIONS Drive direction Left Right Swing counter clockwise Swing clockwise Boom rotation Platform turning DINO 180 XT Telescope Platform levelling Articulated arms lifting lowering Boom lift l...

Page 30: ...10 Voltage meter 2 I II speed selector is used simultaneously with control levers for the boom 16 Position indicator of chassis not in the picture 32 Lever switch for levelling of platform 3 Emergenc...

Page 31: ...circuit Check fuses control circuit for the controller and wiring 24 Motor revolutions adjusted to too low value Check joystick and wiring of the control circuit 31 Excess current or short circuit in...

Page 32: ...outrigger left 3 Rear outrigger left 4 Rear outrigger right 16 Position indicator o f chassis Start button for the motor at the outriggers 3 4 1 2 16 1 2 3 4 4 3 2 Operating controls of drive system S...

Page 33: ...form used simultaneously with pushbutton 35 Green inside the allowed outreach range Red at the border of the allowed outreach range 35 Levelling of the platform pushbutton 21 Pushbutton retracting the...

Page 34: ...the left Boom up Boom to the right Boom down 17 17 Control lever The functions to be controlled are selected using the dead man buttons at the end of the joystick Always press the button first and on...

Page 35: ...l control lever 17 Different functions are selected by turning the joystick in the desired direction of movement Always press the button first and only after that turn the handle The safety connection...

Page 36: ...c Is the position of the lift safe Is the lighting on the worksite sufficient 2 Documents Are the Operation and Service Instructions for this lift present Manufacturer s instructions Are inspections a...

Page 37: ...ity 5 Medium density 3 Loose 1 5 Fine sand High density 4 Medium density 2 Loose 1 Sand mud High density very hard to work 1 00 Medium density hard to work 0 50 Loose easily worked 0 25 DANGER WARNING...

Page 38: ...ckey wheel 3 Level the chassis with the outriggers with the help of the level gauge 16 The air bubble must be located inside the inner ring 4 the signal light 4A green in the chassis control centre is...

Page 39: ...t damage the tow bar jockey wheel DANGER WARNING CAUTION NOTICE The boom movements are noticeably slower when the emergency descent system is used The speed of the boom movements cannot be adjusted co...

Page 40: ...scope in button 6 or 21 the green light will be illuminated After this the lift may be operated normally 7 With the boom slightly lifted and the telescope extended make sure that the platform does not...

Page 41: ...It is recommended to also leave the combustion engine running between the operations to ensure the battery remains well charged check the stability and condition of the base regularly during the oper...

Page 42: ...e the batteries are charged Flat batteries freeze easily Always keep the lift free from dirt snow etc 5 2 4 Measures to be taken at the end of the working day At the end of a workday 1 Retract the tel...

Page 43: ...the support on the tow bar The limit switch on the transport support prevents the operation of the support outriggers if the platform is not down 4 Close the cover of the platform control centre 5 Tur...

Page 44: ...cover the whole travel distance power supply from mains 5 Switch the driving device to the drive position 6 Release the parking brake 7 Drive the lift with the drive controls DANGER WARNING CAUTION NO...

Page 45: ...e using only hand power You may lose control over it and cause an injury 7 Never park a vehicle combination on a slope 8 Never leave the lift on a slope being supported only by the self braking action...

Page 46: ...of the vehicle will again be properly engaged Adjust the brakes according to the service instructions Place chocks under the wheels as an additional precaution While towing in addition to the instruc...

Page 47: ...ane and other lifting equipment are strong enough for the weight of the device Check the weight from the technical specifications Be careful not to damage the device during the lifting 5 5 LONG TERM S...

Page 48: ...paired and the condition of the lift has been verified 5 6 2 In case of overloading 1 If there is time try to find out the reason for the reduced stability and the direction of its effect Warn other p...

Page 49: ...wise direction lower the articulated arms down by pumping with the hand pump Open the screws back up by turning them counterclockwise 4 Turning the boom On the valve block turn the screws A B and F co...

Page 50: ...to the main centre OK the battery gauge readout is between 100 1 Check the fuse F1 10A glass tube fuse in the main centre Check the fuse F4 10A glass tube fuse in the main centre Power supply to the m...

Page 51: ...though the selector switch is in position LCB The boom does not rest properly on the support Check the boom support and the operation of the RK3 18 Driving device does not operate although the selecto...

Page 52: ...52 Operating instructions DINO 160XTB 180XTB 210XTB NOTES...

Page 53: ...53 NOTES...

Page 54: ...oupling overrun device C G I G 18 Jockey wheel slide and threads I G 19 Brakes C C Maint Schedule Person responsible Reference A Daily Operator Operating instructions B 1 month 100 hours Competent per...

Page 55: ...Movement speed adjustment D 39 Special inspection D Maintenance item A B C D E Always lubricate the lift and apply a protective grease film immediately after the washing Special inspection is required...

Page 56: ...ld be done if the platform has been exposed to exceptional circumstances which may have affected the structural integrity of critical components The inspections should be carried out on regular basis...

Page 57: ...57 7 2 LUBRICATION PLAN 6 9 7 11 7 8 1 5 5 3 2 12 3 4 10 13...

Page 58: ...erations or inspections Impurities may cause serious problems in for example in the hydraulic system Use original spare parts and service kits See spare part list for detailed information on spare par...

Page 59: ...isible from the oil meter looks clean and normal no excess foam etc 8 1 5 Check the hydraulic hoses pipes and connectors Inspect the condition of hydraulic hoses pipes and connections visually Make su...

Page 60: ...escope in and lower the boom by using emergency descent lift up the emergency stop button test the sound signal 8 1 8 Signs labels and machine plates Make sure thet all the plates adhesive tapes and i...

Page 61: ...61 BLANK...

Page 62: ...the winter Make sure the level of electrolyte in the battery is correct Top up distilled water only after the charging is finished Correct level of the electrolyte is 3 mm below the edge of the mark I...

Page 63: ...teries that are 100 charged Charger disconnected the voltage has been stabilizing for a few hours 20 88V voltage of 0 charged batteries Movements Boom up and Telescope out impeded about 17 V All movem...

Page 64: ...64 Operating instructions DINO 160XTB 180XTB 210XTB BLANK...

Page 65: ...m about a rented machine Machine model DINO _______________ Serial number _______________ Previous owner _____________________________________________ Country _________________________________________...

Page 66: ...66 Operating instructions DINO 160XTB 180XTB 210XTB NOTES...

Page 67: ...67 NOTES...

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