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Dino lift DINO 180 T Operation Instructions Manual Download Page 73

DINO 180T-1 

 

73

 
R22:

 WHEN RK4 HAS ACTUATED (RED LIGHT ON) THE RL22 AUXILIARY RELAY 

PREVENTS THE BOOM FROM DESCENDING WHEN JUMPING 
ABOUT ON THE PLATFORM. DELAY TIME, (APPR. 2,5 S.) FOR THE PROSESSOR BOARD 
POTENTIOMETER TR3 READY-SET (PICTURE ENCLOSED). 
 

R24:

 AUXILIARY RELAY, HYDRAULIC UNIT OFF. 

 

SR2:

 SAFETY RELAY FOR MONITORING SUPPORT OUTRIGGERS. RELAY IS RESET WHEN 

ALL OUTRIGGER LIMIT SWITCHES (RK11, RK12, RK13 AND RK14) HAVE CLOSED, 
MAKING USE OF BOOM FUNCTIONS POSSIBLE.

 

 

SR3: 

PUOMIN YLIKUORMITUS: 

SR3 KYTKEYTYY IRTI JA RK4:N SYÖTTÖVIRTA KATKEAA. YLIKUORMITUKSEN JÄLKEEN 
TURVARELE KUITTAANTUU AUTOMAATTISESTI PALATTAESSA NORMAALILLE 
TOIMINTA-ALUEELLE. KONDENSAATTOREILLA SÄÄDETTY VIIVE VAIKUTTAA SR3:N 
LAUKEAMISAIKAAN. 
 
RK5:N RIKKOUTUESSA: 
SR3 KYTKEYTYY IRTI JA RK4:N SYÖTTÖVIRTA KATKEAA. TURVARELE EI KUITTAANNU 
AUTOMAATTISESTI, VAAN SÄHKÖLAITTEIDEN TOIMINTA TULEE TARKISTAA. 
KONDENSAATTOREILLA SÄÄDETTY VIIVE VAIKUTTAA SR3:N LAUKEAMISAIKAAN. 
 

K20: 

PÄÄ- JA APUKONEIKON YHTEISKÄYTÖN ESTORELE.

 

 

K44: 

PÄÄKONEIKON UUDELLEENKÄYNNISTÄMISEN ESTORELE.

 

 
 

LOWER CONTROL PANEL (PK), SWITCHES 

 

S1:

 SELF LOCKING MANUALLY RESET EMERGENCY STOP -SWITCH, STOPS ALL 

FUNCTIONS WITH THE EXCEPTION OF EMERGENCY DESCENT AND SIGNAL HORN. 
 

S2:

 NON-LOCKING STARTING SWITCH 

 

S3:

 NON-LOCKING STOP SWITCH 

 

S13:

 NON-LOCKING START EMERGENCY DESCENT SWITCH. 

 

S16:

 LOWER CONTROL PANEL NON-LOCKING BOOM LEFT / RIGHT -FUNCTION SWITCH. 

 

S17:

 LOWER CONTROL PANEL NON-LOCKING BOOM UP / DOWN -FUNCTION SWITCH. 

 
S18

:

 

LOWER CONTROL PANEL NON-LOCKING TELESCOPE RETRACT/EXTEND -FUNCTION 

SWITCH 
 

S20:

 NON-LOCKING OPERATING SWITCH FOR PLATFORM LEVELLING

 

 

S30:

 NON-LOCKING TELESCOPE IN –SWITCH. 

Summary of Contents for DINO 180 T

Page 1: ...DINO 180T OPERATION INSTRUCTIONS Raikkolantie 145 FI 32210 LOIMAA T 358 2 762 5900 F 358 2 762 7160 dino dinolift com www dinolift com ...

Page 2: ...DINO 180T 1 2 ...

Page 3: ...DINO 180T 1 3 OPERATION INSTRUCTIONS Valid from serial number 4505 ...

Page 4: ...ERATING THE UNIT FROM THE CHASSIS CONTROL PANEL 21 OPERATING THE UNIT FROM THE WORK PLATFORM 22 EMERGENCY DESCENT SYSTEM 26 DRIVING DEVICE 27 SPECIAL INSTRUCTIONS FOR WINTER USE 30 ENDING THE DAYS WORK 31 PREPARING THE LIFT FOR TRANSPORT 32 CONNECTING TO THE TOWING VEHICLE 33 SERVICE AND MAINTENANCE 34 GENERAL 34 INSPECTIONS AND SERVICE 35 LUBRICATION PLAN 36 HOLD AND LOAD REGULATING VALVES 39 WHE...

Page 5: ...H THE REGULAR SERVICE 63 FAULT FINDING 64 HYDRAULIC SYSTEM GENERAL INFORMATION 70 ELECTRIC COMPONENTS FUNCTION 72 LOWER CONTROL PANEL PK RELAYS 72 LOWER CONTROL PANEL PK SWITCHES 73 UPPER CONTROL PANEL OK RELAYS 74 UPPER CONTROL PANEL OK SWITCHES 74 LIMIT SWITCHES 75 OTHER MARKINGS 76 PROPO CONTROL CARD 77 ELECTRONIC COMPONENTS 78 ELECTRIC SCHEMA 79 HYDRAULIC COMPONENTS 90 HYDRAULIC SCHEME 91 ...

Page 6: ...DINO 180T 1 6 REACH DIAGRAM ...

Page 7: ...lbs Max number of persons load 2 persons 55 kg 120 lbs Max allowed sideways load caused by persons 400 N 88 lbs Max sideways inclination chassis 0 3 Max wind force when working 12 5 m s 41 ft s Min ambient temperature when working 20 C 4 F Max support force on the outriggers 16800 N 3800 lbs Platform size 0 7 x 1 3 m 2 4 x 4 3 Gradeability 25 Power supply internal combustion engine 4 8 kW 6 5 hp 3...

Page 8: ...additional load of 55 kg 120 lbs or max total load of 215 kg 474 lbs are allowed on the platform When the chassis is supported by the outriggers the carrying capacity of the ground and any possible inclination of the support area must always be considered On soft ground the outriggers should be additionally supported by adequately sized support plates When choosing additional support plates or oth...

Page 9: ... road traffic and working safety must always be respected Always be especially careful when working in the vicinity of open wire power lines Do not forget the stipulated minimum safety distances refer to table The lift must be regularly cleaned so that dirt does not influence the operational safety or make regular inspections inconvenient and unreliable The lift must be inspected and serviced regu...

Page 10: ...irst or the previous inspection If the lift is used in especially severe conditions inspection intervals should be shorter than mentioned above The general operating conditions of the lift and safety and control devices should be established through regular inspections Special attention should be paid to factors that influence the operating safety It should also be established if the findings of t...

Page 11: ... service measures mentioned in the instructions been made and defects that could influence safety been repaired Inspection protocols 3 Structures and construction Optical inspection and functional test General condition of the lift Functioning and protection of controls Emergency stop signal horn and limit switches Electrical devices and cables Oil leaks Load markings and signs 4 Operator Is the l...

Page 12: ...preset reach the overload switch RK4 stops extending or lowering the telescopic boom The overload switch RK5 has a back up function for the case that the overload switch RK4 is not working When the lift is working within the permissible reach zone the green light in the control panel is lit If the movement is stopped by the limit switches a red light is lit When the red light is lit the boom can b...

Page 13: ... limit switches RK11 RK12 RK13 and RK14 are in the outriggers 4 The EMERGENCY STOP pushbutton immediately stops the movement and shuts off the power unit The power unit can not be restarted before the EMERGENCY STOP pushbutton is lifted buttons 3 and 22 Do not prevent the function of safety devices the cover of the chassis control panel must not be locked with key when using the lift RK11 RK12 RK1...

Page 14: ...om the platform 3 Controlling the boom from the chassis 2 Start pushbutton 3 Emergency stop stop by pushing release by lifting 4 Signal light outrigger limit switches 5 Start pushbutton emergency descent 7 Turning lever 8 Boom movement lever 9 Telescopic movement lever 10 Voltage meter 11 Fuse 29 Stop pushbutton 31 Telescope in pushbutton 32 Platform inclination operating lever 34 Hour meter ...

Page 15: ...rt outrigger 13 Left rear support outrigger 14 Left front support outrigger 15 Right front support outrigger 16 Levelling gauge chassis 27 Hydraulic movement on off 28 Hydraulic movement operating levers MOVEMENT OFF MOVEMENT ON FORWARD LEFT WHEEL RIGHT WHEEL REARWARD ...

Page 16: ...r must not be locked when using the lift 17 Operating lever 18 Warning lights green inside the reach limits red at the reach limit 20 Start pushbutton emergency descent 21 Fuse 22 Emergency stop stop by pushing release by lifting 23 Signal horn 24 Socket 2 pcs 230VAC 25 Motor OFF 26 Motor START 30 Telescope in pushbutton ...

Page 17: ...me you should try to find out the cause of the instability and ascertain in which direction the destabilizing forces are working Warn persons in the vicinity by using the alarm horn 2 Retract the telescope so that the sideways reach is reduced Carefully avoid all sudden movements 3 Turn the boom away from the dangerous zone direction that is in the direction where it acts towards increased stabili...

Page 18: ... because of ice rain or ground inclination It is prohibited to use the lift if it is not properly supported and completely level 2 The lift should be driven or pushed onto the area where it is to be used Apply the parking brake Disconnect the towing vehicle Ground material Density Max ground pressure P kg cm Gravel High density 6 Medium density 4 Loose 2 Sand High density 5 Medium density 3 Loose ...

Page 19: ...low the starter grip to snap back against the engine Return it gently to prevent damage to the starter Adjust the motor running speed to middle position Keep the aggregate running between movements too because the battery will only be charged when the aggregate is running Attention The fuel cock must be closed when the lift is towed 4 Open the chassis control panel cover Check that the battery vol...

Page 20: ...t outriggers 9 Use the outriggers to adjust the chassis so that it stands level Make sure that the wheels are clearly off the ground when the wheels are off the ground the signal light 4A on the chassis control panel is lit make sure that all support outriggers are against the ground ...

Page 21: ... lever 9 and lower the boom lever 8 3 Lift up the emergency stop push button 4 Lift up the platform from the tow bar and turn it to the side so that it can be lowered 5 Extend the telescope enough to make it possible to enter the platform safely Do not damage the tow bar jockey wheel Movements are noticeably slower when using the emergency descent function When using the chassis control panel the ...

Page 22: ...nd the telescope about 1 2 m 4 7 ft Push the emergency stop button The movement must now come to a halt Start the emergency descent power unit pushbutton 20 retract the telescope and lower the boom lever 17 Lift up the emergency stop button Do not damage the towbar jockey wheel The platform movement speed is continually adjusted with the lever 17 12 Test function of the overload limit switch RK4 P...

Page 23: ... devices are not functioning properly they must be repaired before using the unit 13 Check the daily inspections list in the operators manual and make all the inspections mentioned therein 14 With the boom slightly raised and the telescope slightly extended check that the platform does not lower itself when no operating controls are used 15 In cold environments the engine should be run for a short...

Page 24: ... for longer durations There are stop and start pushbuttons both in the upper and the lower control panel In warm ambient temperatures it is not necessary to run the engine for longer durations if no platform movements should be made In cold weather it is recommended that the engine is kept running to keep the hydraulic oil warm We recommend that you keep the aggregate running between movements too...

Page 25: ...ons do not overload the platform from working area 20 When the lift is left alone move the unit into a safe steady position preferably into transport position switch off the power unit prevent unauthorized use of the unit by locking the main operating panel cover 21 Adjusting the position of the work platform The platform angle horizontal can be adjusted from the lower control panel as follows Put...

Page 26: ...r hold valve 700W DC motor The emergency descent system is started from the pushbutton 20 on the platform or 5 on the chassis control panel The system is activated only when the button is pressed Note When using the emergency descent system always first retract the telescope and then lower and turn if necessary the boom The system can also be used to lift up the outriggers If the emergency descent...

Page 27: ...pointing towards the ascent 3 Always place chocks under the wheels before disconnecting the device from the towing vehicle 4 Always apply the handbrake before disconnecting the device from the towing vehicle Only use the handbrake as a parking brake or for emergency stopping 5 Never leave the lift on a slope being supported only by the self braking action of the driving device 6 When transferring ...

Page 28: ...eed switch the power train into position driving Turn the operating switch 1 into position support outriggers Make sure that the platform is in transport position and that the support outriggers are completely raised Make sure that the mains cable is long enough for moving the lift by using AC power Release the parking brake MOVEMENT OFF MOVEMENT ON ...

Page 29: ...ing driving pull the parking brake switch off the power train Warning Do not extend the jockey wheel too far as this considerably increases the risk of damaging the wheel We recommend that there should be 1 3 cm 1 in free height between the upper edge of the tire and the lower edge of the towbar brake rod so that the wheel can turn freely FORWARD LEFT WHEEL RIGHT WHEEL REARWARD MOVEMENT OFF MOVEME...

Page 30: ...draulically actuated movements Start by making short warm up movements to force warmed up oil into the cylinders which improves the functioning of the valves Make sure that the limit switches and emergency descent devices work They must not be clogged by dirt snow or ice The operating panel and platform should be covered up and protected from snow and ice when not in use Always keep the lift clean...

Page 31: ...perating the support outriggers if the platform is not lowered completely 4 Close the cover on the platform operating panel 5 Turn the operating switch into position 0 6 If you want that the battery will be charged keep the mains cable connected and turn the mains switch into position 0 otherwise disconnect the lift from the mains cable and turn the mains switch into position 0 7 Do not forget to ...

Page 32: ...the cover on the platform operating panel 5 Turn the operating switch into position 1 support outriggers 6 Raise the support outriggers start with the rear outriggers do not damage the rear lights after that raise the front outriggers do not damage the jockey wheel 7 Pull the parking brake 8 Make sure that the drive unit is switched off 9 Turn the operating switch into position 0 and disconnect th...

Page 33: ...e lift is totally forbidden Especially when parking and uncoupling the lift on a sloping surface the handbrake should be applied by pulling strongly so that the spring cylinder is drawn With the handbrake correctly applied the lift should be pushed backwards to let the automatic reversing function release the brakes slightly As this happens the spring cylinder pulls the brakes tighter thus elimina...

Page 34: ...the unit must be repaired and corrected immediately Oil must not be let out onto the floor or ground Always keep the lift clean especially the platform Always clean the lift before service or maintenance work Use original spare parts When making repairs platform boom and outriggers should be supported in a way that prevents loading of the structure to be repaired or other causes of danger e g tran...

Page 35: ...177 lbs and turn the boom horizontally Now extend the telescope until the red light lights up and the movement stops Measure the stroke achieved as described on page 49 and compare it with the overload switch adjustment page 52 values for RK4 If the achieved stroke exceeds the correct values please contact authorized service personnel 4 Service every six months Change the hydraulic oil and the fil...

Page 36: ...DINO 180T 1 36 LUBRICATION PLAN 15 7 ...

Page 37: ... months 11 Telescope cylinder bearing 12 Driving unit 13 Overrun device 14 Turning bearing and gear ring 15 Joint bearing on the upper stabilization cylinder piston rod side Recommended lubricant Esso Beacon EP2 or corresp The overload protection device joint must be lubricated regularly and always after washing the machine Moving parts of the mechanism of the outrigger limit switch system must be...

Page 38: ...DINO 180T 1 38 1 ...

Page 39: ...ve Extend the telescope and measure the stroke Wait for a few minutes and check if the telescope has retracted Note The boom should be almost vertical 4 Check the tightness of the platform stabilizing system Load about 100 200 kg 200 400 lbs onto the platform and measure the height between platform rear edge and the ground After a few minutes check that the height remains unchanged Service instruc...

Page 40: ...ndbrake released Check the attachment of the brake rods Tighten the bolt shown by the arrow by turning it clockwise until the wheel can no longer be turned by hand Open the bolt by turning it counterclockwise until the wheel starts turning again but still feels sticky Adjust the braking force with the nuts keeping the brake balancer perpendicular to the towbar so that both wheels will brake Screw ...

Page 41: ...h of the return springs to 90 mm Apply the parking brake and check that the return springs do not prevent the brakes from functioning Tightening the brake system too much will cause overheating of the brakes during transportation and increase the required towing force We recommend performing a braking test after the adjustment Check the flawless operation by braking 2 3 times in the course of the ...

Page 42: ... Check the overrun device c Lubricate the sliding parts of the overrun brake The high durability and maintenance free operation of double row angular contact compact bearings makes the occurrence of bearing breakdowns in extremely rare in normal conditions If because of exceptional operating conditions a bearing failure should occur it is mandatory to replace the complete brake drum unit with pres...

Page 43: ...n internal leakage in the cylinder If the platform lowers itself at the rear edge the reasons can be 1 a leaking double load regulating valve 4 on the piston lower side of the slave cylinder letting through in the direction of the electrically actuated directional valve 5 which valve is not conceived to be tight 2 an internal leakage in the cylinder A leak leads to a lowering of the platform until...

Page 44: ...rsonnel Regular servicing 1 Always clean the lift thoroughly before starting service and maintenance work Never disassemble hydraulic or electrical equipment without cleaning it first Dirt and moisture might cause malfunctions in the equipment and lead to a deterioration of the operating safety Washing externally Warning Do not direct the spray from a high pressure washer directly at electric part...

Page 45: ...nt and then rinse it Renew the pressure side filter Reassemble the draining plug Refill tank with fresh oil Capacity about 20 l Factory filling Neste Hydrauli 28 Super or Esso Univis J26 If necessary add the hydraulic fluid so that the level reaches the upper edge of the gauge eye The lift must be on transport position 3 Check the hydraulic hoses and tubes Damaged hoses or tubes should be replaced...

Page 46: ...g position 5 Inspect the cylinders and lubricate the joint bearings refer to lubrication plan Operating from the lower chassis control panel raise the lift cylinder and inspect the piston rod and joints Operating from the lower panel move the lift cylinder into its lowest possible position and inspect the joints Continue by retracting the telescope cylinder and immediately extending it again Check...

Page 47: ...the chassis to lubricate turning bearing nipples 4 pieces Warning Using too high pressure when lubricating might press the turning bearing seal out of its position Measure play in the turning bearing max allowed axial play is about 1 mm 0 05 Measure the tightening torque of the mounting bolts 280 Nm for M16 150 Nm for M12 If you loosen or tighten screws and bolts remember to put some locking liqui...

Page 48: ...ball coupling and towbar the ball coupling towbar should automatically return to the original extended position powered by the gas filled hydraulic shock absorber 8 Inspect the axle system Attachment Condition of rubber suspension and trailing arms 9 Inspect all the safety devices Make sure that the limit switches are securely fastened and able to function correctly Tow bar limit switch transport ...

Page 49: ...etraction 3 Emergency descent lowering the boom Lower the boom into transport position raise the support outriggers and switch on driving the boom must not function in any position of the operating switch Switch off the driving function lower the support outriggers and level the lift Load about 80 kg 177 lbs onto the platform and extend the boom until the red warning light lights up and the platfo...

Page 50: ...aa ylikuormitus on varmistettu myös toisella rajalla RK5 jos ensimmäinen RK4 ei toimi Disable RK4 by disconnecting lead 40 and using a jumper lead to connect leads 13 and 39 together lower operating panel for the duration of the test Retract the boom and extend it again measuring the extending part of the telescope The length should be 3000 50 mm 118 2 in If the extending part is too long adjust t...

Page 51: ...DINO 180T 1 51 Notes ...

Page 52: ...DINO 180T 1 52 SETTING THE OVERLOAD DEVICES RK4 AND RK5 When servicing always test both overload limit switches Load the platform with for example 80 kg 177 lbs Move the boom into horizontal position ...

Page 53: ...re RK4 should be set to actuate before RK5 Extend the boom and measure the stroke The length should be 2600 50 mm 102 2 in Tighten the adjusting screw and test the actual values once more Attach a securing wire onto the adjusting screw in a way that excludes every possibility to unscrew the adjusting screw and attach a seal to the wire Fasten the protective panel Elsewhere in this manual alternati...

Page 54: ...ar 1050 psi If new settings are demanded do not forget apply a seal after adjustment 12 Testing the platform operating controls Check the general condition of the electrical devices on the platform If necessary spray with moisture repellant Check that the cables are well and properly fastened Test the alarm horm 23 emergency stop 22 and emergency descent function 20 Make a trial run with all movem...

Page 55: ...tighten the wheel bolts Do not forged to check the tightness 90 Nm of the bolts after driving of 100 km 60 miles Check the tire pressures 450 kPa 4 5 bar 65 psi rear axle 250 kPa 2 5 bar 35 psi jockey wheel Check the overrun device and parking brake mechanism Check the emergency brake wire 15 Inspect the condition of the running lights and reflectors 16 If necessary renew replenish the corrosion p...

Page 56: ...e lift should be inspected periodically at least once a week during the work period If defects are discovered they should be noted in a logbook and reported to the foreman FIRST INSPECTION The Dino lifts are subjected to a first inspection and load test at the manufacturer The results are noted in a protocol that accompanies the lift ...

Page 57: ...ating panels Test alarm horn Inspect warning and signal lights Cleanliness and function of lights and reflectors The condition of the operating controls and execution of the platform movements Check condition of the passages platform door and side rails Check the function of the load limit switches refer to service manual Check the function of the boom movement limit switches refer to service manu...

Page 58: ...y and condition of repairs and welds that might have been made Make sure that the platform retains its position refer to service manual Check that the outriggers keep their position refer to service manual Hydraulic fluid level Inspect the slipring hydr swivel unit tightness turning system Tires and tire pressures Wheel bolts and rims Turning gear play Make sure the driving device functions impecc...

Page 59: ...t above the ground at each outrigger Step onto the platform and extend the telescope keeping the boom horizontal Make some turning movements and check if the height has changed Raise the outriggers off the ground Leave them so for 10 minutes and make sure they have not lowered themselves Hold valves lifting cylinder Operating from the lower control panel raise the boom to an angle of about 45 and ...

Page 60: ...leaks corrosion Inspect the connections and fixing points Connections Check that the hose and tube connections are tight Thoroughly inspect the electric system The control panels should be clean dry and the cover tight The cable connections and their protection jackets should be faultless Check the condition and fixation of the limit switches Check tightness of limit switch lead throughs Check con...

Page 61: ...ents and spring tightness Check the condition tightness of the cable chain fastening eyes and screw connections Establish the play and correct fastening of the gliding surfaces parts of the boom Inspecting the work platform General condition Make sure that there are no deformations substantial wear or other damage in the platform structure floor area Check all railing step and platform gate attach...

Page 62: ...om movements Limit switches in the tow bar boom preventing use of the outriggers After having made the trial run inspect that the load tests and other movements have not caused any cracks or damages to the steel structures The regular inspection should be recorded in a protocol wherein the following data can be found 1 Inspection form 2 Notes on repairs made by welding a Time of repair b Made by w...

Page 63: ... procedure with a platform load of 80 kg 177 lbs Case II 10 Compare the sideways reach with the data in the reach diagram If necessary adjust as described on page 52 Setting the overload switches When the abovementioned test loadings case I and case II as well as the subsequent inspection have been made without any defects in the structure or stability of the lift being found the lift may be used ...

Page 64: ...heck the corresponding buttonsin the platform control panel Replace the buttons if necessary The telescope chain limit switch RK7 has actuated Check the working of RK7 and adjust according instruction on page 47 2 Electric motor starts when the start button is pressed but stops as soon as it is released One or both stop buttons are stuck their contact points are open Open cabinet cover and repair ...

Page 65: ...g do not work red signal light is lit on the platform s and on the chassis controlpanel and audible signal switched on The boom has been overloaded Retract the telescope and try again automatic resetting 5 The boom lowers itself slowly The pressure actuated nonreturn hold valve leaks Remove the valve and clean it Check condition of O rings Install the valve carefully tightening torque 60 Nm Replac...

Page 66: ...ck in position turning clean spindle and housing thoroughly 9 Telescope does not work Refer to item 4 Check that telescope solenoid valve is not in central open position 10 Telescope retracts slowly load regulating valve leaks as in item 5 hold valve 11 Platform moves rearwards platform floor load regulating two way valve leaks as in item 5 hold valve load regulating valve below platform leaks as ...

Page 67: ...ction sticks in mid position ref to 4 above 14 Support outrigger does not hold supporting position fig Lower hold valve leaks as in item 5 hold valve tightening torque 55 Nm 15 Support outrigger does not hold transport position fig The arm hold valve leaks as above 16 The driving device does not work though the switch is in position 1 boom does not rest on the support move boom onto support Boom s...

Page 68: ...efective replace shock absorber The automatic reversing relieving brake shoe sticks in its support replace the brake shoe 19 One sided braking only one wheel brake actuates Brakes wrongly adjusted readjust the brake units as described in the installation manual Cause might also be found under part 17 20 Lift brakes already when rolling reducing speed overrun device shock absorber defective replace...

Page 69: ...le When assembling the brakes make sure that all springs brake shoes and the shoe expander mechanism are mounted correctly When adjusting the brakes always turn the wheels in the FORWARD driving direction The reasons for malfunctions can be various Generally though the malfunctions are caused by one of the following things Too low operating voltage power cable too long or leads with too small diam...

Page 70: ...telescope actuator valve and platform actuator valve and turning Paina sähköventtiilien päissä olevaa nastaa Jos liikkeet toimivat on vika sähköpuolella hallintalaitteissa tai karoilla on likaa joka aiheuttaa kiinnijuuttumisen kts vianetsintäkaavio kohta 4 Jos mikään liike ei toimi on vika hydrauliikkajärjestelmässä OUTRIGGERS BOOM PROPO BOOM TELESCOPE PLATFORM INCLINATION TURNING ...

Page 71: ...DINO 180T 1 71 Notes ...

Page 72: ...R9 AUXILIARY RELAY TELESCOPE RETRACTION FUNCTION POWER SUPPLY FUSE F1 10A RIGHT JOYSTICK BUTTON R10 AUXILIARY RELAY TELESCOPE EXTENSION FUNCTION POWER SUPPLY FUSE F7 10A RIGHT JOYSTICK BUTTON R11 AUXILIARY RELAY FOR SWITCHING THE SLOWDOWN RESISTOR FROM THE CHASSIS CONTROL PANEL CONTROLLING THE PROPO CONTROL BOARD ADDITIONALLY THE MOVEMENT SPEED CAN BE ADJUSTED WITH THE MAIN BOARD POTENTIOMETER TR2...

Page 73: ...SAIKAAN RK5 N RIKKOUTUESSA SR3 KYTKEYTYY IRTI JA RK4 N SYÖTTÖVIRTA KATKEAA TURVARELE EI KUITTAANNU AUTOMAATTISESTI VAAN SÄHKÖLAITTEIDEN TOIMINTA TULEE TARKISTAA KONDENSAATTOREILLA SÄÄDETTY VIIVE VAIKUTTAA SR3 N LAUKEAMISAIKAAN K20 PÄÄ JA APUKONEIKON YHTEISKÄYTÖN ESTORELE K44 PÄÄKONEIKON UUDELLEENKÄYNNISTÄMISEN ESTORELE LOWER CONTROL PANEL PK SWITCHES S1 SELF LOCKING MANUALLY RESET EMERGENCY STOP S...

Page 74: ...R17 RELAYS PREVENTING OVERLAPPING FUNCTIONS ACCENTUATE AND BACK UP THE JOYSTICK GATE PATTERN FUNCTION R23 STOPS THE CONTROL CURRENT FROM THE JOYSTICK TO THE PROPO CONTROL BOARD WHEN USING THE PLATFORM TURNING ELECTRICAL CYLINDER UPPER CONTROL PANEL OK SWITCHES S4 SELF LOCKING EMERGENCY STOP SWITCH STOPS ALL FUNCTIONS WITH THE EXCEPTION OF EMERGENCY DESCENT AND SIGNAL HORN S5 NON LOCKING STOP SWITC...

Page 75: ...OOM TELESCOPIC CHAIN SYSTEM SAFETY LIMIT SWITCH WHEN ACTUATED THE POWER UNIT IS STOPPED BREAKS THE MINUS POLE OF THE SPOOL K1 AND BOOM MOVEMENTS ARE PREVENTED EMERGENCY DESCENT AND TELESCOPE RETRACTION STAY FUNCTIONAL AFTER RETRACTION BOOM LOWERING IS FUNCTIONAL RK8 IF THERE IS A FAULT SITUATION IN RK4 THE BOOM CANNOT BE LOWERED BEFORE THE TELESCOPE IS FULLY RETRACTED RK8 POINTS CLOSE RK9 INDUCTIV...

Page 76: ...ASURES MACHINE WORKING TIME IN HOURS RS1 JOYSTICK CONTROLS BOOM MOVEMENTS ÄM2 PIEZO ELETRIC BUZZER SHOWS THAT SAFETY LIMIT SWITCH RK5 HAS ACTIVATED F5 JOYSTICK CONTROL FUSE 1 6A H1 GREEN LED SIGNAL LIGHT PLATFORM WITHIN THE ALLOWED REACH AREA H2 RED LED SIGNAL LIGHT PLATFORM HAS REACHED THE MAXIMUM OUTREACH LIMIT B1 BATTERY 12VDC SR1 EMERGENCY DESCENT AGGREGATE SOLENOID VARALASKUAGGREGAATIN M2 DC ...

Page 77: ...rts to increase after this back to counter clockwise about 30 1 Maximum movement speed turn the potentiometer fully to the clockwise operate the boom upwards from the upper control panel and turn the potentiometer to the counter clockwise so that the movement starts to slow down the movement speed of the lifting is adjusted the length of the boom is in the minimum to 2 m 6 7 in 14 sec when the mea...

Page 78: ...R ACTUATOR PL1 48 3384 ROTATING ADAPTER Q1 48 2316 TURN SWITCH R2 R4 R17 R22 R24 K44 48 650 RELAY R18 48 2133 RELAY K19 K20 48 2271 RELAY RK3 RK8 48 1936 48 2142 LIMIT SWITCH RK4 RK5 48 2068 48 2142 LIMIT SWITCH RK7 48 2116 LIMIT SWITCH RK9 RK10 48 2170 HIT BLOCK STOP RK11 RK12 RK13 RK14 48 2248 LIMIT SWITCH RS1 48 2195 JOYSTICK S1 S4 48 2311 48 2313 48 2303 EMERGENCY STOP BUTTON S2 S6 S10 S13 S30...

Page 79: ...DINO 180T 1 79 ELECTRIC SCHEMA 4433 ...

Page 80: ...DINO 180T 1 80 ...

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Page 89: ...DINO 180T 1 89 Notes ...

Page 90: ...ING VALVE 13 47 2733 1 PRIORITY VALVE 14 47 2807 1 3 WAY VALVE 15 47 2749 1 PRESSURE LIMITING VALVE 16 47 2750 1 PRESSURE LIMITING VALVE 17 47 2769 1 DOUBLE LOAD REGULATING VALVE 18 47 377 8 PRESSURE ACTUATED HOLD VALVE 19 47 2275 1 POWER UNIT 20 47 2630 2 SOLENOID VALVE 21 47 2713 1 SOLENOID VALVE 22 47 2731 1 SOLENOID VALVE 23 47 378 1 SOLENOID VALVE 24 DL4 089 1 ASENNUSLAATTA 25 48 3384 1 ROTAT...

Page 91: ...DINO 180T 1 91 HYDRAULIC SCHEME 4371 4375 4387 ...

Page 92: ...DINO 180T 1 92 Notes ...

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