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Service Manual

Axle 123 

ASM-0007E

March 2013

Property of American Airlines

Summary of Contents for SPICER Axle 123

Page 1: ...Service Manual Axle 123 ASM 0007E March 2013 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 2: ...P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 3: ...T SEALANT SPECIFICATIONS 12 SAFETY PRECAUTIONS 13 BRAKE WEAR CHECK PROCEDURE 15 OLD VERSION 15 NEW VERSION 16 SPECIAL TOOLS 17 T1 17 SERVICE BRAKE 19 EXPLODED VIEW 19 DISASSEMBLY 20 ASSEMBLY 22 PLANETARY REDUCTION 25 EXPLODED VIEW 25 DISASSEMBLY 26 ASSEMBLY 30 SPECIAL TOOLS 33 T1 33 T2 34 T3 35 DIFFERENTIAL UNIT 37 EXPLODED VIEW 37 DISASSEMBLY 38 ASSEMBLY 42 SPECIAL TOOLS 48 T1 48 BEVEL PINION 49 ...

Page 4: ...IEW 63 DISASSEMBLY 64 ASSEMBLY 66 SPECIAL TOOLS 71 T1 71 T2 72 T3 72 SWINGING SUPPORT 73 EXPLODED VIEW 73 DISASSEMBLY 74 ASSEMBLY 75 SERVICE BRAKE AND NEGATIVE PARKING BRAKE 77 EXPLODED VIEW 77 RELEASE 78 ADJUSTMENT 78 DISASSEMBLY 79 ASSEMBLY 82 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 5: ...isassemble the parts and drain the oil it is best to thoroughly clean the unit removing any encrusted or accumulated grease INTRODUCTORY REMARKS All the disassembled mechanical units should be thoroughly cleaned with appropriate products and restored or replaced if damage wear cracking or seizing have occurred In particular thoroughly check the condition of all moving parts bearings gears crown wh...

Page 6: ...e Manual SPECIFICATIONS DEFINITION OF VIEWPOINTS DATA PLATE 1 Type and model unit modification index 2 Serial number 3 Lubricant MFG BY CLARK HURTH COMPONENTS S P A 38062 Arco Trento MADE IN ITALY 3 2 1 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 7: ...F TORQUE N daN kN kg lbs 1N 1 0 1 0 001 0 102 0 225 1daN 10 1 0 01 1 02 2 25 1kN 1000 100 1 102 225 1kg 9 81 0 981 0 00981 1 2 205 N m daN m kN m kg m lb in 1N m 1 0 1 0 001 0 102 8 854 1daN m 10 1 0 01 1 02 88 54 1kN m 1000 100 1 102 8854 1kg m 9 81 0 981 0 00981 1 86 8 1 lb in 0 1129 0 01129 0 0001129 0 01152 1 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 8: ...9 1701 N m 1710 1890 N m 1838 2032 N m M30 x 3 5 mm 1378 1523 N m 1473 1628 N m 1914 2115 N m 2085 2305 N m 2280 2520 N m 2494 2757 N m SIZE OF BOLT TYPE OF BOLT 8 8 8 8 Loctite 270 10 9 10 9 Loctite 270 12 9 12 9 Loctite 270 M8 x 1 mm 25 7 28 3 N m 27 5 30 5 N m 36 2 39 8 N m 40 44 N m 42 8 47 2 N m 47 5 52 5 N m M10 x 1 25 mm 49 4 54 6 N m 55 2 61 N m 71 5 78 5 N m 78 86 N m 86 94 N m 93 103 N m...

Page 9: ...UTS WITH SEPARATE SPHERICAL LOCK WASHER M18 x 1 5 mm 270 N m 360 N m M20 x 1 5 mm 360 N m 450 N m M22 x 1 5 mm 460 N m 550 N m WHEEL NUTS WITH IN TEGRATE SEAT CAPTIVE WASHER M18 x 1 5 mm 260 N m 360 N m M20 x 1 5 mm 350 N m 500 N m M22 x 1 5 mm 450 N m 650 N m NOTE The wheel nut tightening torque is related only on nut thread and stud thread dry Without oil or any lubricant NOTE The wheel nut tigh...

Page 10: ...NCE MAINTENANCE POINTS 1 Oil filling plug 2 Oil draining plug 3 Check level plug 4 Check brake disc wear Minimum thickness between counter discs is 5 2 mm NOTE For details see BRAKE WEAR CHECK PROCEDURE p 15 2 4 2 1 3 2 4 2 1 3 4 4 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 11: ...l bath brakes for units presenting hypoid crown wheel and pinion and or self locking differential gear Planetary reduction Every 200 hours Oil change Differential Every 800 hrs Planetary reduction Every 1000 hrs L S Differential Every 700 hrs OPERATION MEMBER CONDITIONS FREQUENCY LUBRICANTS Greasing Articulations Normal work Monthly NLGI 3 EP Severe duty Weekly UNIT OPERATION FREQUENCY SERVICE BRA...

Page 12: ...7 Quick anaerobic sealant for sealing threaded portions of conical or cylindrical unions up to M80 Before using it remove any lubricant with the specific activator After polymerisation disassembly may result rather difficult so heating may be necessary for larger diameters LOCTITE 638 Anaerobic adhesive for fast and high strength gluing of cylindrical metal joints hub on shaft Can glue together pa...

Page 13: ... 6 Always wear gloves and non slip rubber shoes when performing repair work 7 Should you stain a surface with oil remove marks straight away 8 Dispose of all lubricants seals rags and solvents once work has been completed Treat them as special waste and dispose of them according to the relative law provisions obtaining in the country where the axles are being overhauled 9 Make sure that only weak ...

Page 14: ...14 MAINTENANCE Dana Holding Corporation ASM 0007E 123 Axle Service Manual P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 15: ...ke and with either brake applied check the di stance between discs using tool T1 See drawing T1 p 17 Minimum distance 5 2 mm Replace the braking disks and the intermediate disks on both sides if necessary See SERVICE BRAKE p 19 FIGURE 3 Checking brake distance with the T1 go no go gauge CAUTION T1 CAUTION FIGURE 4 Fill with oil Install the oil drain plug Torque wrench setting for screws 35 50 N m ...

Page 16: ...er brake applied check the di stance between discs using tool T1 See drawing T1 p 17 Minimum distance 5 2 mm Replace the braking disks and the intermediate disks on both sides if necessary See SERVICE BRAKE p 19 FIGURE 3 Checking brake distance with the T1 go no go gauge CAUTION T1 CAUTION FIGURE 4 Install the inspection plug Torque wrench setting for screws 35 50 N m 35 50 N m P r o p e r t y o f...

Page 17: ...SPECIAL TOOLS 17 Dana Holding Corporation ASM 0007E 123 Axle Service Manual SPECIAL TOOLS T1 32 32 32 32 10 5 4 25 4 5 110 160 25 1 5 2 4 5 8 1 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 18: ...18 SPECIAL TOOLS Dana Holding Corporation ASM 0007E 123 Axle Service Manual P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 19: ...19 Dana Holding Corporation ASM 0007E 123 Axle Service Manual SERVICE BRAKE EXPLODED VIEW 5 6 9 10 11 12 13 14 7 8 1 3 2 4 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 20: ...e counterwasher 1 FIGURE 3 Write down the counterwasher 1 position 1 Down Side Down Side FIGURE 4 Write down the flange 4 position FIGURE 5 Remove braking discs 2 3 noting down direc tion of assembly NOTE If disks are not to be replaced avoid changing their posi tion FIGURE 6 Remove the flange 4 complete with the discs Differential side Differential side Arm side Arm side 3 4 P r o p e r t y o f A...

Page 21: ...RE 8 Remove the reversal springs 7 2 7 reversal springs reversal springs FIGURE 9 Remove the adjusting screws 5 FIGURE 10 Slowly introduce low pressure compressed air through the connection member for the service brake P1 in order to extract the piston 9 Hold the piston 9 back as it may be suddenly ejected and damaged 5 adjusting screws adjusting screws 9 CAUTION P r o p e r t y o f A m e r i c a ...

Page 22: ...hammer install the piston 9 into the arm 14 NOTE Lightly hammer all around the edge in an alternate se quence 9 6 10 11 12 13 9 14 FIGURE 14 Fit the reversal springs 7 on the piston 9 Apply LOCTITE 242 to the thread of the adjustment screw Tighten with torque wrench setting of 5 7 N m FIGURE 15 Fit the adjusting screws 5 Apply Loctite 270 to the thread Torque wrench setting 5 7 N m Loctite 242 5 7...

Page 23: ...must be of friction material NOTE The last brake disc to be inserted must be of friction ma terial FIGURE 18 Install the flange 4 on the arm 2 first disc 3 second disc Up side Up side 4 FIGURE 19 Insert the intermediate disk 1 FIGURE 20 Check condition and position of the cylinder s o ring FIGURE 21 Cross tighten the nuts in two stages Torque wrench setting 200 221 N m 1 Loctite 242 200 221 N m P r...

Page 24: ...24 ASSEMBLY Dana Holding Corporation ASM 0007E 123 Axle Service Manual P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 25: ... Corporation ASM 0007E 123 Axle Service Manual PLANETARY REDUCTION EXPLODED VIEW 4 29 8 9 7 30 31 27 25 28 26 24 23 22 17 18 16 14 15 5 3 2 1 6 10 11 12 13 19 20 21 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 26: ...planetary cover 29 capscrews 31 FIGURE 3 Using two screwdrivers or two levers inserted in the slots provided pry the planetary cover 29 away from the wheel hub 10 30 31 29 FIGURE 4 Remove the cover 29 FIGURE 5 Remove the axle half shaft 4 FIGURE 6 Remove the planetary gear 14 snap rings 16 29 4 14 16 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 27: ...ears 14 FIGURE 8 Write down direction of assembly of planetary ge ars FIGURE 9 Check the wear of the shim washer 28 14 Down Down 28 FIGURE 10 Inspect the o ring 22 FIGURE 11 Loosen the nuts 27 and remove them FIGURE 12 Remove the safety flange 26 22 27 26 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 28: ...ub 10 FIGURE 14 Remove the crown 23 FIGURE 15 With the help of a plastic hammer shift the hub 10 and the external bearing 13 23 23 13 10 FIGURE 16 Extract the external bearing 13 FIGURE 17 Using an extractor and applying a counter pres sure to the screws disengage the hub 10 FIGURE 18 Remove the internal bearing 8 and the hub 10 13 10 8 10 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 29: ...ver NOTE Hammer in an alternate sequence to prevent clamping and deformation of the thrust blocks 10 7 CAUTION 10 8 7 FIGURE 22 Remove the external thrust blocks of bearings using a pin driver NOTE Hammer in an alternate sequence to prevent clamping and deformation of the thrust blocks FIGURE 23 Using an extractor remove seal ring 5 and gui de ring 6 NOTE Write down the direction of assembly of sn...

Page 30: ...ing Sealing Ring Guide Ring Guide Ring 13 T2 FIGURE 27 Lubricate the seats of the bearings and position the hub 10 on tool T2 See drawing T2 p 34 position the thrust block of the internal bearing 8 NOTE Check that the thrust block is correctly oriented FIGURE 28 Fit the bearing 8 and seal ring 7 into the inter nal thrust block FIGURE 29 Using special tool T3 See drawing T3 p 35 ap ply a reposition...

Page 31: ...OTE In order to fasten the flange 23 use a plastic hammer and alternately hammer on several equidistant points FIGURE 34 Install the security flange 26 Using Tecno Lube 101 grease the surface of the safety flan ge 26 that touches the crown wheel FIGURE 35 Coat the nuts 27 with Loctite 242 and tighten in two stages using the criss cross method Initial torque wrench setting 330 N m Final torque wren...

Page 32: ...to the cover 29 Lock gears 14 into position by installing the snap rings 12 28 16 14 FIGURE 39 Inspectthe orientation FIGURE 40 Fit the planetary carrier cover onto the hub Check that the o ring is in good condition and in position FIGURE 41 Lock the planetary carrier cover by tightening the screws Torque wrench setting for screws 35 50 N m Down Down CAUTION 35 50 N m 31 P r o p e r t y o f A m e ...

Page 33: ...SPECIAL TOOLS 33 Dana Holding Corporation ASM 0007E 123 Axle Service Manual SPECIAL TOOLS T1 P N 17710 ø80 M16 ø62 5 105 90 35 25 ø61 5 ø35 ø45 85 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 34: ...xle Service Manual T2 P N 3265 Ø178 Ø35 Ø40 25 45 131 176 20 5x15 Ø50 0 1 0 3 R 1 0 27 5 47 631 Ø45 20 20 5x15 Ø50 H7 141 Ø165 Ø184 Ø200 0 03 R 3 Ø184 Ø60 H7 p 6 126 166 60 12 5 32 32 0 8 0 8 0 8 0 8 0 8 0 8 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 35: ...S 35 Dana Holding Corporation ASM 0007E 123 Axle Service Manual T3 P N 28 R 1 0 Ø140 Ø154 0 1 0 2 Ø178 Ø189 Ø205 Ø40 Ø180 R 3 14 15 7 10 46 0 5 0 6 5 140 0 9 0 3 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 36: ...36 SPECIAL TOOLS Dana Holding Corporation ASM 0007E 123 Axle Service Manual P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 37: ...n ASM 0007E 123 Axle Service Manual DIFFERENTIAL UNIT EXPLODED VIEW 38 41 39 37 28 29 30 32 33 31 36 35 40 34 1 2 3 4 5 7 6 8 9 10 17 12 13 19 20 22 24 25 26 27 14 15 18 21 23 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 38: ...emove the screw 27 FIGURE 3 If removal or adjustment is necessary uniformly heat the ring nuts up to a temperature of 176 F 80C FIGURE 4 If removal or adjustment is necessary use special tool T1 See drawing T1 p 48 and mark the position of the ring nuts 2 and 26 FIGURE 5 Loosen the stud bolts 35 41 and remove two of them FIGURE 6 Disjoin the cover 38 33 crown side T1 2 26 33 38 P r o p e r t y o f...

Page 39: ...RE 9 Remove the snap ring 30 30 FIGURE 10 Remove the cap 29 FIGURE 11 If the bearings need replacing extract the exter nal thrust blocks of the bearings 3 and 25 from middle co ver 33 38 NOTE Accurately check the o ring 37 36 FIGURE 12 If the bearing needs replacing extract the bea ring 3 29 33 38 25 36 3 37 3 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 40: ...URE 14 Remove the capscrews 4 of the crown 6 FIGURE 15 Remove the spacer 42 and the crown 6 23 25 4 6 42 FIGURE 16 Remove the screws 24 jointing the differential unit half box FIGURE 17 Using a plastic hammer take the half box 23 5 apart NOTE Write down the coupling marks FIGURE 18 Remove the upper half box 23 24 5 23 23 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 41: ...fts 17 complete with planetary ge ars 10 12 and spherical shoulder washers 9 13 22 21 14 20 18 19 15 10 12 17 13 9 FIGURE 22 Remove the 2nd planetary gear 8 and shoulder ring 7 FIGURE 23 The differential unit 7 8 Sw 23 SR 5 P Sh S Sh Shafts 18 17 SW spherical shoulder washers 9 13 14 20 P planetary gears 8 21 SR shoulder ring 22 7 23 upper half box 5 half box crown side 10 12 15 19 S planetary gea...

Page 42: ...stall the planetary gears 15 19 and spherical shoulder washers 14 20 onto the shafts 18 Install the planetary set 8 5 10 12 17 13 9 14 20 18 19 15 FIGURE 27 Install the planetary gear 21 and shoulder ring 22 FIGURE 28 Mount the locking half box 5 onto the half box 23 FIGURE 29 Lock the half box with screws 24 coated with Loctite 270 1 The match marks on the two half boxes must correspond 2 Use onl...

Page 43: ... 32 Mount the ring gear 6 and fasten it to the diffe rential box with screws 4 Use only new screws 24 80 N m CAUTION 6 42 4 Loctite 270 CAUTION FIGURE 33 Lock the ring gear 6 by tightening the screws 4 to a torque of 150 N m Tighten screws using the criss cross method FIGURE 34 INSTALLATION OF THE DIFFERENTIAL UNIT Position the differential unit under a press and using a driver with an adequate di...

Page 44: ...ngs into the intermediate covers FIGURE 37 Thoroughly check the state of the o ring 36 37 25 CAUTION 37 36 FIGURE 38 Fit the intermediate cover 33 on opposite side of ring gears Lock cover with screws 35 coated with Loctite 242 Tighten screws to a torque of 140 N m FIGURE 39 Position the differential unit in the central body with the help of a bar and fit the middle cover FIGURE 40 Tighten the two...

Page 45: ...Loctite 242 140 N m 1 4 turn T1 2 T1 26 CAUTION FIGURE 44 Apply torque meter TM to pinion nut and check that torque will increase by 20 40 N cm as a result of diffe rential bearing preload Example pinion torque 120 130 N cm Pinion differential torque 140 170 N cm FIGURE 45 Introduce a dial indicator A with long tracer through the hole provided for the cap Position the tracer on the side of a tooth...

Page 46: ...ide and tighten the ring nut on non ring gear side by the same mea sure To DECREASE perform the same operations inversely To rotate ring nuts use special wrench T1 See drawing T1 p 48 27 26 1 2 T1 FIGURE 49 Engage screw 27 in the slot next to the holes provided for the check screws Coat screws 27 with Loctite 242 and tighten to a torque of 24 26 N m FIGURE 50 Fit the top plug after applying reposi...

Page 47: ...47 Dana Holding Corporation ASM 0007E 123 Axle Service Manual FIGURE 52 Torque wrench setting 283 312 N m NOTE Tighten using the criss cross method 283 312 N m P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 48: ...tion ASM 0007E 123 Axle Service Manual SPECIAL TOOLS T1 P N 2379 0 8 0 8 166 40 5 x15 2 100 20 17 24 8 14 15H7 n6 238 33 10 x15 10 25 35 123 36 47 R10 37H7 n6 143 0 1 R 3 0 25 125 0 1 0 2 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 49: ...ng Corporation ASM 0007E 123 Axle Service Manual BEVEL PINION EXPLODED VIEW 3 3 4 4 5 5 1 1 6 6 1 15 5 1 10 0 1 14 4 1 12 2 1 11 1 1 13 3 1 16 6 2 2 7 7 8 8 9 9 17 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 50: ... 10 at 176 F 80C NOTE Heating is meant to loosen the setting of Loctite on the nut 1 FIGURE 3 Position tool T1 See drawing T1 p 58 to avoid pinion rotation Loosen and remove the nut 1 also remove the o ring 11 10 1 T1 FIGURE 4 Remove the flange 10 complete with guard 2 FIGURE 5 Remove the sealing ring 9 1 1 1 10 0 1 11 1 1 10 0 2 2 10 9 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 51: ...rust blocks of the bearings remain in the central body 12 FIGURE 7 Remove spacer 17 and calibrated spacer 7 FIGURE 8 Using a puller and a press remove the inner bea ring 5 from the pinion 6 T2 5 7 17 6 5 FIGURE 9 Remove the thrust block of the external bearing 3 FIGURE 10 Insert a drift in the appropriate holes FIGURE 11 Remove the thrust block of the internal bearing 6 as well as the shim washers...

Page 52: ...52 DISASSEMBLY Dana Holding Corporation ASM 0007E 123 Axle Service Manual FIGURE 12 Remove the snap ring 15 FIGURE 13 Remove the cap 14 15 14 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 53: ...ut several mea surements by rotating the thrust block 42 mm 42 mm D D 9 CAUTION FIGURE 16 Check nominal dimension I as marked on the pinion Add up to or subtract from I the variation indicated as Y to obtain the actual center distance I EXAMPLE I 135 0 1 134 9 NOTE M5 Match part number FIGURE 17 Calculate shims S for insertion under the thrust block of the inner bearing using the following formula...

Page 54: ... thrust block has been completely inserted into its seat T3 3 4 6 FIGURE 20 CALCULATING PINION BEARINGS ROLLING TORQUE Introduce tool T4 See drawing T4 p 60 complete with bea rings 3 and 6 into the main body 12 tighten by hand until a rolling torque is definitely obtained FIGURE 21 Introduce the tracer of a depth gauge DDG into either side hole of tool T4 See drawing T4 p 60 Reset the gauge with a...

Page 55: ...the calibrated spacer S1 7 for insertion between inner bearing 6 and spacer 8 Dimension S1 must be rounded off to the higher 5 100 EXAMPLE S1 H X 3 9 0 12 0 13 4 02 4 03 mm FIGURE 25 Heat the inner bearing 6 to about 212 F 100 C and fit it to the pinion 5 H A B 3 9 mm T4 7 S1 6 5 NOTE Once the bearing has cooled down lightly lubricate bea ring 6 with SAE85W90 oil FIGURE 26 Make sure that the beari...

Page 56: ...old and with the help of a torque meter check the torque of the pinion 5 Torque 120 180 N cm If torque exceeds the maximum value then the size of cali brated spacer S1 7 between the bearing 6 and the spa cer 8 needs to be increased If torque does not reach the set value increase the torque setting of the ring nut 1 in dif ferent stages to obtain a maximum value of 800 1000 N m If torque does not r...

Page 57: ... fit ring in the main body 12 using driver T5 See drawing T5 p 61 FIGURE 35 Fit the safety flange 2 FIGURE 36 Oil seal ring lips and install flange 10 Mount o ring 11 and apply Loctite 242 to pinion tang tighten nut 1 T5 12 9 2 Loctite 242 11 1 10 FIGURE 37 Tighten the nut until the match marks line up T1 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 58: ...ration ASM 0007E 123 Axle Service Manual SPECIAL TOOLS T1 P N 2308 125 125 61 5 100 15 10 45 126 150 12 61 5 73 97 85 135 0 5 32 80 0 2 105 120 15 0 2 105 25 25 10 50 0 2 185 0 0 2 34 5 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 59: ...20 17 P N 2377 0 8 0 8 0 8 0 8 0 8 0 8 0 8 R 3 21 5 450 80 550 35 25 30 3 x 15 19 5 M18 x 1 5 M18 x 1 5 25 19 5 104 38 8 28 R 2 35 70 109 19 5 80 55 69 85 89 25 85 27 10 122 R 10 5 R 2 Bearing thrust block Cylinder Bearing thrust block Central housing P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 60: ...Service Manual T4 P N 2374 0 8 0 8 0 8 0 8 0 8 0 8 0 8 0 8 6 0 02 0 04 30 60 1 4 12 70 128 38 20 3 x 15 20 M16 x 1 5 10 10 44 A A A A 70 40 37 50 65 119 163 3 x 15 5 3 x 15 67 0 2 0 4 50 0 2 0 4 40 20 M16 x 1 5 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 61: ... Holding Corporation ASM 0007E 123 Axle Service Manual T5 P N 2375 0 8 0 8 30 3x45 110 50 12 R 3 39 5 3 x 15 61 5 85 98 125 6 16 5 28 5 158 195 R 5 125 0 0 2 0 1 0 1 x 45 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 62: ...62 SPECIAL TOOLS Dana Holding Corporation ASM 0007E 123 Axle Service Manual P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 63: ...63 Dana Holding Corporation ASM 0007E 123 Axle Service Manual FLANGED BEVEL PINION EXPLODED VIEW 16 15 14 13 12 11 5 4 3 6 7 2 1 16 18 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 64: ...mbly FIGURE 3 Stop wrench and rotate the pinion so as to release and remove the ring nut 2 6 11 5 T1 FIGURE 4 Remove pinion ring nut 2 FIGURE 5 Position the cover under a press extract the pi nion 18 complete with the internal bearing 16 the spacer 15 and shims 14 NOTE The thrust blocks of the bearings remain in the central body 5 FIGURE 6 Remove sealing ring 13 and bearing 4 2 5 18 4 P r o p e r ...

Page 65: ...7 Remove spacer 15 and calibrated spacer 14 FIGURE 8 Position the pinion 18 under a press remove the bearing 16 FIGURE 9 With the help of an extractor remove the thrust blocks 4 16 15 14 18 16 16 FIGURE 10 Remove sealing ring 13 13 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 66: ...cer between bearings Reset the depth gauge on pinion bearings 4 16 and pinion spacer arranged 15 as in the fi gure above T2 5 13 T3 4 16 15 4 A FIGURE 14 Using a surface plate position the pinion sup port 5 on the outer bearing 16 and then insert the outer be aring 4 in the pinion support 5 FIGURE 15 Arrange accurately the pinion bearings FIGURE 16 Insert depth gauge DDG into pinion support 5 and ...

Page 67: ...or insertion between inner bearing cone 4 and spacer 15 Dimension S1 must be rounded off to the higher 5 100 EXAMPLE S1 H X 1 8 0 1 1 9 mm FIGURE 19 Insert spacer 15 and two calibrated spacers S1 14 100 16 18 19 S1 H X H A B X fix value 0 10 mm 15 14 FIGURE 20 Oil seal ring lips FIGURE 21 Insert the cover 5 FIGURE 22 Heat the outer bearing 2 to about 212 F 100 C and fit into the pinion 1 5 100 5 4...

Page 68: ...ds the maximum value then the size of shim S1 14 between the bearing 4 and the spacer 15 needs to be increased If torque does not reach the set value in crease the torque setting of the ring nut 10 in different sta ges to obtain a maximum value of 600 800 N m If torque does not reach the minimum value then the size of shim S1 14 needs to be reduced When calculating the increase or decrease in size...

Page 69: ...to obtain the actual center distance I EXAMPLE I INT Y 153 0 1 152 9 mm FIGURE 30 Shims S for insertion S I D X 152 9 25 5 178 0 7 mm I actual pinion center distance D Bearing distance X 178 mm Fix Dimension INT 153 Y Y FIGURE 31 Install a new seal ring 12 Lubricate the seal ring before fitting FIGURE 32 Install shims 11 and cover 5 FIGURE 33 Secure in position with the screws 6 and wa shers 7 coa...

Page 70: ... a new seal ring 1 Lubricate the seal ring before fitting FIGURE 36 Re fit the reduction unit onto the axle Fasten the support planes turn flange to assist assembly Insert nuts by applying LOCTITE 242 Tighten nuts using a torque wrench setting of 129 143 N m 129 143 N m O ring O ring 1 129 143 N m Loctite 242 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 71: ...100 15 x15 5 45 0 15 0 1 Ø 30 Ø Nota B Note B Brunito Burnished Nota A Note A Nitrurato Nitrured Materiale Material vedi nota B see note B Acciaio Steel C40 EN10083 Acciaio Steel 39NiCrMo3 EN10083 1 Materiale Material vedi nota A see note A Acciaio Steel 39NiCrMo3 EN10083 1 Materiale Material vedi nota A see note A SCANALATO SPLINE 58x53 DIN 5482 N Denti Teeth n Z 27 Modulo Modul m 2 Angolo di pre...

Page 72: ... T3 P N 910 04 1691 1 6 1 6 103 12 2 25 3x15 2x45 M16 Ø 0 1 0 0 1 0 11 0 1 90 Ø 0 1 0 125 Ø 0 4 0 6 P N 910 04 1690 0 8 124 5 65 40 19 5 60 R 2 4 5 45 R 2 45 3 0 R2 10 90 115 118 65 Ø 0 1 Ø Ø Ø Ø Ø 0 1 0 0 1 0 2 2 x45 0 1 0 2x45 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 73: ...73 Dana Holding Corporation ASM 0007E 123 Axle Service Manual SWINGING SUPPORT EXPLODED VIEW Bushing cut position 1 3 4 2 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 74: ...e op posite the drive FIGURE 3 Position the swinging support 3 under a press and remove the complete bushing 4 3 3 FIGURE 4 Remove the screws FIGURE 5 Disjoin the cover from the differential box by alter natively forcing a screwdriver into the appropriate slots FIGURE 6 Check condition and position of the cylinder s o ring P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 75: ...s worn and needs replacing wri te down the assembly side of the connection notch A Loctite 242 104 128 N m reference direction A A 4 FIGURE 10 Position the swinging support 3 under a press and insert the complete bushing 4 FIGURE 11 Install both swinging supports 3 NOTE Check that it is properly oriented Bushing cut position Bushing cut position reference direction A 3 3 3 P r o p e r t y o f A m ...

Page 76: ...76 ASSEMBLY Dana Holding Corporation ASM 0007E 123 Axle Service Manual P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 77: ... ASM 0007E 123 Axle Service Manual SERVICE BRAKE AND NEGATIVE PARKING BRAKE EXPLODED VIEW 26 1 2 3 25 4 24 5 6 7 8 9 10 11 32 23 12 22 21 13 14 15 17 16 18 19 20 27 28 29 30 31 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 78: ...o as to compress the Belleville washers 1 and disengage the braking disks Tighten maximum by one turn 29 30 31 CAUTION FIGURE 4 Remove screws complete with nuts and seals Replace seals apply silicone based Tecno Lube 101 grease to the screws and install all parts into the arm FIGURE 5 Adjust screws 31 to obtain a distance of 34 0 5 mm between axle machined surface and screw FIGURE 6 Lock into posi...

Page 79: ...FIGURE 8 Sling the arm to be removed and connect it to a hoist Loosen and remove screws 31 FIGURE 9 Remove arm together with brakes and axle shafts lay down the arm vertically Release pressure 21 35 Bar 31 FIGURE 10 Remove the reversal springs 13 FIGURE 11 Remove the adjusting screws 21 from the counterwasher 23 FIGURE 12 Write down the order of assembly and remove the counterwasher 23 12 13 13 23...

Page 80: ...e the Belleville washers 1 NOTE Check the sense of direction of washers 1 FIGURE 17 The o rings 2 must be replaced each time the unit is disassembled FIGURE 18 Slowly introduce low pressure compressed air through the connection member for the service brake P2 in order to extract the piston 11 Hold the piston 11 back as it may be suddenly ejected and damaged 1 2 Service Brake Service Brake 11 CAUTI...

Page 81: ... may be suddenly ejected and damaged FIGURE 21 Remove braking discs 14 15 16 noting down direction of assembly NOTE If disks are not being replaced avoid changing their posi tion Down Down 3 CAUTION 16 FIGURE 22 Remove the flange 17 complete with the discs 20 19 18 FIGURE 23 Remove spacer braking discs 27 and shims 28 noting down direction of assembly NOTE Build a stack of washers and check the me...

Page 82: ...install the unit 3 into the cylinder 24 2 4 25 CAUTION Down Down Down Down 23 3 FIGURE 26 Using a plastic hammer install the piston 3 into the cylinder 24 NOTE Lightly hammer all around the edge in an alternate se quence FIGURE 27 Fit o ring 9 and anti extrusion ring 10 onto the piston 11 Lubricate the piston and the o rings and install the unit into the cylinder 24 FIGURE 28 ATTENTION The o rings...

Page 83: ...4 NOTE Check the sense of direction of Belleville washers 1 and relative centering FIGURE 31 Install the centering device 26 in the cylinder 11 24 24 Grease 1 26 FIGURE 32 Check condition and position of the cylinder s o ring 2 FIGURE 33 Engage the cylinder 24 NOTE Check the sense of direction of washers 1 and relative centering FIGURE 34 Insert the screws and tighten them alternately Lock the cyl...

Page 84: ...ative brake and introduce pressure to 21 35 bar 30 35 N m Oil filling 21 35 Bar FIGURE 38 Insert the stroke automatic regulation springs 22 place them in line with the piston 23 FIGURE 39 If the anti rotation pin 32 have been removed assemble them with Loctite 270 in the position shown above Negative Brake Negative Brake Service Brake Service Brake 22 23 32 Loctite 270 P r o p e r t y o f A m e r ...

Page 85: ...orque wrench setting of 10 15 N m 23 32 32 23 12 13 Loctite 242 10 15 N m FIGURE 43 Y brake gap 0 75mm 1 00mm 1 25mm 1 50mm depending on axle configuration FIGURE 44 Fit the pin screws Apply Loctite 270 to the thre ad Torque wrench setting 5 7 N m FIGURE 45 Take the measurement from the surface of the intermediate disk to the cover sealing surface with 30 bar of pressure introduced EXAMPLE 29 mm Y...

Page 86: ...to insert under the shim washer EXAMPLE 74 mm 29 42 33 1 25 S 1 42 mm V 1000Kg V 74 mm 74 mm Arm fix quote 74 mm Arm fix quote 74 mm S 74mm x y v S 74mm x y v Y brake gap Y brake gap S 28 FIGURE 49 Insert under the shim washer a thickness of shims 28 FIGURE 50 Install the friction disc 20 on the flange 17 from arm side FIGURE 51 Install the metal disc 19 on the flange 17 from arm side 28 S 20 firs...

Page 87: ...sing a torque wrench Torque wrench setting 30 35 N m 18 16 Loctite 242 30 35 N m FIGURE 55 Check condition and position of the cylinder s o ring FIGURE 56 Check condition and position of the arm s o ring install the complete arm NOTE To assist axle shaft centering slightly move the wheel hub FIGURE 57 Cross tighten the nuts in two stages Torque wrench setting 200 221 N m Loctite 242 200 221 N m P ...

Page 88: ... visit www SpicerParts com order asp Copyright 2013 Dana Holding Corporation All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electronic or otherwise without prior written approval THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE AND THIS NOTICE MUST REMAIN ON ALL COPIES P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 89: ...Service Manual Axle 223 ASM 0029E September 2013 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 90: ...P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 91: ...DUCTION GEAR 15 EXPLODED VIEW 15 DISASSEMBLY 16 ASSEMBLY 20 SPECIAL TOOLS 24 T1 24 T2 24 T3 25 T4 26 T5 27 T6 28 COMPLETE STEERING CASE 29 EXPLODED VIEW 29 DISASSEMBLY 30 ASSEMBLY 31 STEERING CYLINDER 33 EXPLODED VIEW 33 DISASSEMBLY 34 ASSEMBLY 37 SPECIAL TOOLS 43 T1 43 T2 43 U JOINT 45 EXPLODED VIEW 45 DISASSEMBLY 46 ASSEMBLY 47 SPECIAL TOOLS 48 T1 48 T2 48 BRAKE WEAR CHECK PROCEDURE 49 OLD VERSI...

Page 92: ... SPECIAL TOOLS 75 T1 75 BEVEL PINION 77 EXPLODED VIEW 77 DISASSEMBLY 78 ASSEMBLY 81 SPECIAL TOOLS 86 T1 86 T2 87 T3 87 T4 88 T5 89 LIMITED SLIP DIFFERENTIAL UNIT 45 91 EXPLODED VIEW 91 DISASSEMBLY 92 ASSEMBLY 94 SWINGING SUPPORT 95 EXPLODED VIEW 95 DISASSEMBLY 96 ASSEMBLY 97 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 93: ...isassemble the parts and drain the oil it is best to thoroughly clean the unit removing any encrusted or accumulated grease INTRODUCTORY REMARKS All the disassembled mechanical units should be thoroughly cleaned with appropriate products and restored or replaced if damage wear cracking or seizing have occurred In particular thoroughly check the condition of all moving parts bearings gears crown wh...

Page 94: ...e Manual SPECIFICATIONS DEFINITION OF VIEWPOINTS DATA PLATE 1 Type and model unit modification index 2 Serial number 3 Lubricant MFG BY CLARK HURTH COMPONENTS S P A 38062 Arco Trento MADE IN ITALY 3 2 1 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 95: ...F TORQUE N daN kN kg lbs 1N 1 0 1 0 001 0 102 0 225 1daN 10 1 0 01 1 02 2 25 1kN 1000 100 1 102 225 1kg 9 81 0 981 0 00981 1 2 205 N m daN m kN m kg m lb in 1N m 1 0 1 0 001 0 102 8 854 1daN m 10 1 0 01 1 02 88 54 1kN m 1000 100 1 102 8854 1kg m 9 81 0 981 0 00981 1 86 8 1 lb in 0 1129 0 01129 0 0001129 0 01152 1 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 96: ...9 1701 N m 1710 1890 N m 1838 2032 N m M30 x 3 5 mm 1378 1523 N m 1473 1628 N m 1914 2115 N m 2085 2305 N m 2280 2520 N m 2494 2757 N m SIZE OF BOLT TYPE OF BOLT 8 8 8 8 Loctite 270 10 9 10 9 Loctite 270 12 9 12 9 Loctite 270 M8 x 1 mm 25 7 28 3 N m 27 5 30 5 N m 36 2 39 8 N m 40 44 N m 42 8 47 2 N m 47 5 52 5 N m M10 x 1 25 mm 49 4 54 6 N m 55 2 61 N m 71 5 78 5 N m 78 86 N m 86 94 N m 93 103 N m...

Page 97: ...UTS WITH SEPARATE SPHERICAL LOCK WASHER M18 x 1 5 mm 270 N m 360 N m M20 x 1 5 mm 360 N m 450 N m M22 x 1 5 mm 460 N m 550 N m WHEEL NUTS WITH IN TEGRATE SEAT CAPTIVE WASHER M18 x 1 5 mm 260 N m 360 N m M20 x 1 5 mm 350 N m 500 N m M22 x 1 5 mm 450 N m 650 N m NOTE The wheel nut tightening torque is related only on nut thread and stud thread dry Without oil or any lubricant NOTE The wheel nut tigh...

Page 98: ... MAINTENANCE POINTS 1 Oil filling plug 2 Oil draining plug 3 Check level plug 4 Check brake disc wear Minimum thickness between counter discs is 5 2 mm NOTE For details see BRAKE WEAR CHECK PROCEDURE p 49 1 3 2 4 2 1 3 2 1 2 4 3 4 4 4 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 99: ...akes for units presenting hypoid crown wheel and pinion and or self locking differential gear Planetary reduction Every 200 hours Oil change Differential Every 800 hrs Planetary reduction Every 1000 hrs L S Differential Every 700 hrs OPERATION MEMBER LUBRICANTS CONDITIONS FREQUENCY Greasing King Pin Tapered Bearings NLGI 2 EP or NLGI 3 EP Normal work Severe duty Weekly Daily Seals King Pin Bushing...

Page 100: ...7 Quick anaerobic sealant for sealing threaded portions of conical or cylindrical unions up to M80 Before using it remove any lubricant with the specific activator After polymerisation disassembly may result rather difficult so heating may be necessary for larger diameters LOCTITE 638 Anaerobic adhesive for fast and high strength gluing of cylindrical metal joints hub on shaft Can glue together pa...

Page 101: ... 6 Always wear gloves and non slip rubber shoes when performing repair work 7 Should you stain a surface with oil remove marks straight away 8 Dispose of all lubricants seals rags and solvents once work has been completed Treat them as special waste and dispose of them according to the relative law provisions obtaining in the country where the axles are being overhauled 9 Make sure that only weak ...

Page 102: ...14 MAINTENANCE Dana Holding Corporation ASM 0029E 223 Axle Service Manual P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 103: ...15 Dana Holding Corporation ASM 0029E 223 Axle Service Manual PLANETARY REDUCTION GEAR EXPLODED VIEW 15 16 7 8 11 12 14 4 6 13 9 10 2 1 17 18 3 5 19 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 104: ... and pry to separate the planetary cover 2 from the steering case 3 FIGURE 3 Remove the complete planetary cover 2 1 3 2 2 FIGURE 4 Loosen and remove the nuts 4 that lock the gear safety flange 5 FIGURE 5 Remove safety flange 6 FIGURE 6 Remove the complete ring gear flange 5 by using a puller and applying counter pressure to the studs 4 5 6 5 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 105: ...GURE 8 Remove the external bearing 8 FIGURE 9 Draw out the wheel hub 7 7 8 7 FIGURE 10 Take out the pins and remove the steering case 3 For pin removal details see PLANETARY REDUCTION GEAR p 15 FIGURE 11 Remove the snap rings 9 FIGURE 12 Using a puller remove the planetary gears 10 NOTE Write down direction of installation of planetary gears 3 9 10 P r o p e r t y o f A m e r i c a n A i r l i n e...

Page 106: ...al ring position 13 12 14 15 15 FIGURE 16 Remove inner bearing 16 FIGURE 17 Remove the outer thrust blocks of bearings 8 16 by driving a pin driver in the slots provided on the hub 7 NOTE Hammer alternately to avoid thrust block clamping and deformation FIGURE 18 Using a puller remove seal ring 17 from stee ring case 3 NOTE Write down seal ring orientation 16 8 7 17 17 P r o p e r t y o f A m e r ...

Page 107: ...29E 223 Axle Service Manual FIGURE 19 Using driver T1 See drawing T1 p 24 extract the guide bushing 18 of twin u joint Only if necessary remove any damaged studs 19 which need to be replaced 18 T1 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 108: ...er a press lubri cate the outer seat of bearing and using tool T4 See drawing T4 p 26 install the thrust block of bearing 16 18 T2 17 17 T3 CAUTION 7 16 7 T4 FIGURE 23 Install bearing 16 Apply Arexons seal rubber cement to the outer surface of seal ring 15 Position the seal ring 15 in the hub 7 Check ring orientation carefully FIGURE 24 Position tool T5 See drawing T5 p 27 and press the seal ring ...

Page 109: ...g must face the bot tom of the pin 13 14 12 T6 2 10 9 2 10 CAUTION FIGURE 28 Lock gears 10 into position by installing the snap rings 9 FIGURE 29 Oil the seal ring and bushing Slip the steering case 3 onto the twin u joint and fit the pivot pins and con nect the steering bar For details see PLANETARY REDUCTION GEAR p 15 FIGURE 30 Only if studs have been removed Apply a coat of Loctite 270 to the f...

Page 110: ...e the flange 5 use a plastic hammer and ham mer alternately on several equidistant points 7 8 5 FIGURE 34 Ensure that faces are thoroughly cleaned and then mount the safety flange 6 FIGURE 35 Apply Loctite 242 to the studs and tighten nuts 4 Tighten nuts 4 in two stages using the criss cross method Initial tightening torque 250 N m Final tightening torque 460 465 N m FIGURE 36 Fit the planetary co...

Page 111: ...Y 23 Dana Holding Corporation ASM 0029E 223 Axle Service Manual FIGURE 37 Lock the planetary cover 2 with screws 1 Tightening torque for screws 40 50 N m 2 1 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 112: ...nual SPECIAL TOOLS T1 T2 P N 2364 R7 5 Ø5 9 260 Ø61 8 R1 5 2 x 45 2 x 45 25 27 205 Ø4 6 45 Ø2 5 30 x45 3 120 P N 3348 250 200 40 35 Ø4 5 Ø7 5 30 120 Ø6 5 0 4 0 6 Ø6 0 0 08 0 12 1 5 0 0 2 Ø2 5 3 x15 3 x15 R 1 0 0 8 0 8 0 8 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 113: ...ng Corporation ASM 0029E 223 Axle Service Manual T3 P N 2365 D1240330 Ø2 5 3x15 215 250 21 14 6 3 5 0 0 2 3x15 Ø9 0 Ø7 4 0 4 0 6 Ø60 3 0 1 0 2 0 0 2 Ø58 5 R 1 0 32 32 32 30 120 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 114: ...xle Service Manual T4 P N 3265 Ø178 Ø35 Ø40 25 45 131 176 20 5x15 Ø50 0 1 0 3 R 1 0 27 5 47 631 Ø45 20 20 5x15 Ø50 H7 141 Ø165 Ø184 Ø200 0 03 R 3 Ø184 Ø60 H7 p 6 126 166 60 12 5 32 32 0 8 0 8 0 8 0 8 0 8 0 8 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 115: ...a Holding Corporation ASM 0029E 223 Axle Service Manual T5 P N 2366 28 R 1 0 Ø140 Ø154 0 1 0 2 Ø178 Ø189 Ø205 Ø40 Ø180 R 3 14 15 9 10 48 6 5 140 30 90 0 8 0 8 0 8 0 8 0 8 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 116: ...28 SPECIAL TOOLS Dana Holding Corporation ASM 0029E 223 Axle Service Manual T6 P N 2378 0 8 0 8 175 25 10 15 Ø51 Ø59 x15 2 R 3 Ø30 30 x45 3 100 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 117: ...29 Dana Holding Corporation ASM 0029E 223 Axle Service Manual COMPLETE STEERING CASE EXPLODED VIEW 2 4 6 8 10 1 3 5 9 12 13 10 14 15 16 17 18 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 118: ...ve the bottom articulation 19 pin complete with front sealing ring 10 8 15 10 19 upper articulation pin under articulation pin 4 19 3 FIGURE 3 Using two levers remove the top articulation pin 4 complete with front seal 9 and shims 3 Pay attention not to damage the surfaces FIGURE 4 Remove the complete steering case 1 3 4 9 1 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 119: ...nit in the steering case Position the screws 8 and tighten to 140 N m Check the correct assembly side of the seal 3 1 0 85 mm 3 4 upper articulation pin 4 3 140 N m FIGURE 8 Lubricate the unit and the steering case FIGURE 9 Fit the unit 19 in the steering case 1 Position the screws 15 and tighten securely Check for the correct assembly side of the seal 10 FIGURE 10 Tighten the new capscrews 15 of ...

Page 120: ...IGURE 11 Using a lever check that there is no vertical gap FIGURE 12 Check the torque of the pins which has to be between 30 and 60 N m If the preliminary measured value is too high the shims have to be increased 30 60 N m P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 121: ...poration ASM 0029E 223 Axle Service Manual STEERING CYLINDER EXPLODED VIEW 10 11 2 8 7 6 12A 11 4 2 5 9 9 1 3 12 12A 12 13 14 15 17 14 16 12 11 5 10 9 1 4 6 7 2 8 3 6 7 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 122: ...rted in the seat provided The self locking nuts 2 must be replaced once every 5 di sassemblies 1 2 4 3 CAUTION FIGURE 3 Using a puller disconnect the tapered pins of the joints 3 from the steering cases 5 FIGURE 4 Disconnect left and right steering bars from piston 6 To ease bar removal heat the threaded portion of the piston to approximately 212 F 100 C with a heat gun FIGURE 5 Loosen and remove ...

Page 123: ...der head so it is flush with the cylinder 8 5 9 10 11 12 11 12 10 9 5 5 9 10 11 12 11 12 10 9 5 FIGURE 9 Using a punch force the stop ring 4 located in side the cylinder 3 and extract ring using a screwdriver FIGURE 10 Using a plastic hammer hammer the piston 5 so it strikes against the head 2 Continue until the head 2 is ejected from the cylinder 3 FIGURE 11 Take the cylinder unit 3 apart by extr...

Page 124: ...GURE 12 Remove all seals anti extrusion rings and scra per rings from head 2 cylinder 3 and piston 5 NOTE 1 All seals must be replaced at each disassembly 2 Pay particular attention not to damage seal seats and piston beds 2 3 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 125: ...ricate with grease 2 If a centering sensor is not required the magnetic ring 10 can be replaced with an additional guide ring 9 4 3 4 2 1 CAUTION FIGURE 16 Apply tool T1 See drawing T1 p 43 to the pi ston rod on non head side 2 and center rod into cylinder 3 so as to fit it into piston 5 NOTE Lightly grease seals and cylinder FIGURE 17 Introduce the piston 5 into the cylinder by ap proximately 150...

Page 126: ...rewdrivers or levers force the head until it is seated against the stop ring 4 2 3 4 3 4 FIGURE 22 Fit the snap ring 1 of head 2 If necessary force it into the seat with a punch and hammer Make sure that the snap ring 1 fits snugly in its seat FIGURE 23 Check the condition of the axle unit s o rings 9 Grease piston seats with Tecnolube Seal 101 and install cylinder using a plastic hammer FIGURE 24...

Page 127: ...sition with nuts 2 tightened to a torque of 350 390 N m CAUTION 3 2 5 FIGURE 27 If required install the steering piston stroke cen tering sensor 1 for checking piston centering and tighten screws 13 Tightening torque 5 6 N m If required eliminate the action of the negative brake FIGURE 28 Apply tools T2 See drawing T2 p 43 onto the wheel hubs and lock tools Check that tools are perfectly flat and ...

Page 128: ...2 3 4 I max 0 80 A NERO BLACK BLU BLUE MARRONE BROWN 2 A CONNETOR CONNECTOR BATTERIA BATTERY FIGURE 33 Check distance C of piston on either of the two sides and write down distance dimension to check subse quent adjustments NOTE For cylinders without sensors piston must be centered based on maximum stroke FIGURE 34 Lay level L on two upper studs and line them up Apply tools T2 See drawing T2 p 43 ...

Page 129: ...justed lock nuts 11 Tightening torque for nuts 328 363 N m 11 12 12A 12 11 12 FIGURE 39 ADJUSTING THE STEERING ANGLE Loosen the nut of one of the adjusting screws on cylinder si de NOTE Perform the same operations on both sides see dia gram FIGURE 40 Adjust the jutting portion of the screw 15 accor ding to data shown in the table Lock into position with nut 14 tightened to 145 148 N m FIGURE 41 Pe...

Page 130: ...g the adjustment screw in position against the arm stop adjust the screw opposite 16 on non cylinder side until it leans against the arm stop The screws 15 and 16 must lean against the respective arm stops all at the same time 17 16 14 CAUTION P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 131: ...Service Manual SPECIAL TOOLS T1 T2 P N 2368 0 4 0 05 0 10 Ø50 x1 2 5 M8 5 30 44 14 15 75 7 6 1 28 x45 1 Ø6 5 0 0 05 Ø28 3 0 05 0 Ø48 1 R2 5 P N 2367 125 125 x45 5 17 0 1 50 100 R 110 R 1 5 22 55 500 555 63 40 23 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 132: ...44 SPECIAL TOOLS Dana Holding Corporation ASM 0029E 223 Axle Service Manual P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 133: ...45 Dana Holding Corporation ASM 0029E 223 Axle Service Manual U JOINT EXPLODED VIEW 4 6 7 9 5 8 3 2 1 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 134: ...r or lever to ease ex traction of the twin u joint FIGURE 3 Remove the snap ring 4 of the bushing kit 5 2 1 3 5 4 FIGURE 4 Place the u joint under a press and remove the complete bushing 5 FIGURE 5 Remove the bearing 7 snap ring 6 Remove the o ring 8 and using a puller for inner parts re move the bearing 7 and seal ring 9 NOTE Write down direction of installation of seal ring 5 7 8 6 P r o p e r t...

Page 135: ...in u joint and set bushing into position with a plastic hammer 5 T2 T1 6 7 5 Tap around the whole rim FIGURE 9 Install the bushing 5 snap ring 4 position the o ring 8 as well FIGURE 10 Introduce the twin U joint 3 into the arm and lock into position with stud 2 coated with Loctite 242 Tighten stud to a maximum torque of 15 N m FIGURE 11 Apply Loctite 242 to the jutting portion of the stud 2 and ti...

Page 136: ... Manual SPECIAL TOOLS T1 T2 P N 3342 0 0 1 Ø5 4 Ø7 9 0 15 Ø9 0 7 x15 3 0 0 2 2 5 14 10 120 Ø3 0 Ø54 5 0 0 1 R 1 0 30 x45 3 0 8 0 8 0 8 0 8 0 8 100 P N 2301 0 8 0 8 Ø3 0 49 5 89 10 130 155 30 R 1 x45 3 x45 1 5 R 1 0 100 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 137: ...ther brake applied check the di stance between discs using tool T1 See drawing T1 p 51 Minimum distance 5 2 mm Replace the braking disks and the intermediate disks on both sides if necessary See SERVICE BRAKE AND NEGA TIVE PARKING BRAKE p 53 FIGURE 3 Checking brake distance with the T1 go no go gauge CAUTION T1 CAUTION FIGURE 4 Install the oil drain plug Torque wrench setting for screws 35 50 N m ...

Page 138: ...e applied check the di stance between discs using tool T1 See drawing T1 p 51 Minimum distance 5 2 mm Replace the braking disks and the intermediate disks on both sides if necessary See SERVICE BRAKE AND NEGA TIVE PARKING BRAKE p 53 FIGURE 3 Checking brake distance with the T1 go no go gauge CAUTION T1 CAUTION FIGURE 4 Install the inspection plug Torque wrench setting for screws 35 50 N m 35 50 N ...

Page 139: ...SPECIAL TOOLS 51 Dana Holding Corporation ASM 0029E 223 Axle Service Manual SPECIAL TOOLS T1 32 32 32 32 10 5 4 25 4 5 110 160 25 1 5 2 4 5 8 1 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 140: ...52 SPECIAL TOOLS Dana Holding Corporation ASM 0029E 223 Axle Service Manual P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 141: ...on ASM 0029E 223 Axle Service Manual SERVICE BRAKE AND NEGATIVE PARKING BRAKE EXPLODED VIEW 26 1 2 3 25 4 24 5 6 7 8 9 10 11 23 12 22 21 13 14 15 17 16 18 19 20 27 28 29 30 31 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 142: ... Sling the arm to be removed and connect it to a hoist Loosen and remove screws 31 FIGURE 3 Remove arm together with brakes and axle shafts lay down the arm vertically Release pressure 21 35 Bar 31 31 FIGURE 4 Remove the adjusting screws 13 from the counterwasher 23 FIGURE 5 Remove the pin screws 21 FIGURE 6 Write down their order of assembly and remove the counterwasher 23 13 12 13 13 13 12 21 Do...

Page 143: ... the Belleville washers 1 NOTE Check the sense of direction of washers 1 FIGURE 11 The o rings 2 must be replaced each time the unit is disassembled FIGURE 12 Slowly introduce low pressure compressed air through the connection member for the service brake P2 in order to extract the piston 11 Hold the piston 11 back as it may be suddenly ejected and damaged 1 1 2 2 Service Brake Service Brake 11 CA...

Page 144: ...nly ejected and damaged FIGURE 15 Remove braking discs 14 15 16 noting down direction of assembly NOTE If disks are not being replaced avoid changing their position 3 Down Down 3 CAUTION 14 15 16 16 FIGURE 16 Remove the flange 17 complete with the discs 20 19 18 FIGURE 17 Remove spacer braking discs 27 and shims 28 noting down direction of assembly NOTE Build a stack of washers and check the measu...

Page 145: ...ly hammer all around the edge in an alternate se quence CAUTION Down Down Down Down 3 23 23 3 3 3 FIGURE 20 Fit o ring 9 and anti extrusion ring 10 onto the piston 11 Lubricate the piston and the o rings and install the unit into the cylinder 24 FIGURE 21 ATTENTION The o rings always have to be as sembled from the pressure facing side FIGURE 22 Using a plastic hammer install the piston 11 into the...

Page 146: ... centering device 26 in the cylinder FIGURE 25 Check integrity and position of the cylinder s o ring 2 24 1 1 24 26 26 2 2 FIGURE 26 Engage the cylinder 24 NOTE Check the sense of direction of washers 1 and relative centering FIGURE 27 Insert the screws and tighten them alternately Lock the cylinder FIGURE 28 Tightening the studs to a torque of 30 35 N m 24 DOWN DOWN 24 Loctite 242 30 35 N m P r o...

Page 147: ...em in line with the piston 23 21 35 Bar Negative Brake Negative Brake Service Brake Service Brake 22 23 22 23 FIGURE 31 Insert the intermediate disk 23 FIGURE 32 Fit the reversal springs 12 13 on the interme diate disk 23 FIGURE 33 Apply LOCTITE 242 to the thread of the adjustment screw Tighten with torque wrench setting of 10 15 N m 23 23 12 13 23 12 13 23 10 15 N m Loctite 242 P r o p e r t y o ...

Page 148: ...with 30 bar of pressure introduced EXAMPLE 29 mm Y BRAKE GAP Y BRAKE GAP Y 21 Y 5 7 N m Loctite 270 X X X FIGURE 37 Put the brake disc pack including the shim under a press load with 1000 kg and take the measure V EXAMPLE V 42 33 mm FIGURE 38 Arm fix quote 74 mm FIGURE 39 S 74 mm x y v Thickness of shims to insert under the shim washer EXAMPLE 74 mm 29 42 33 1 25 S 1 42 mm V 1000Kg V V 74 mm 74 mm...

Page 149: ... on the flange 17 from arm side 28 S 18 First Disc First Disc 18 18 18 19 2 Disc 2 Disc 19 19 19 FIGURE 43 Install the friction disc 18 on the flange 17 from arm side and insert the group on the u joint FIGURE 44 Insert on the flange the discs 16 15 14 FIGURE 45 Check the alignment of last disc 14 and flange 17 3 Disc 3 Disc 20 19 18 17 20 18 18 20 18 17 19 20 16 4 Disc 4 Disc 16 16 16 P r o p e r...

Page 150: ...ck integrity and position of the cylinder s o ring FIGURE 48 Check integrity and position of the arm s o ring install the complete arm NOTE To assist axle shaft centering slightly move the wheel hub Loctite 242 30 35 N m FIGURE 49 Tighten the nuts in two stages to 200 221 N m Loctite 242 200 221 N m P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 151: ...compress the Belleville washers and disengage the braking disks Tighten maximum by one turn 29 30 31 CAUTION FIGURE 53 Remove screws complete with nuts and seals Replace seals apply silicone based Tecno Lube 101 grease to the screws and install all parts into the arm FIGURE 54 Adjust screws 31 to obtain a distance of 34 0 5 mm between axle machined surface and screw underhead FIGURE 55 Lock into p...

Page 152: ...64 ADJUST Dana Holding Corporation ASM 0029E 223 Axle Service Manual P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 153: ... ASM 0029E 223 Axle Service Manual DIFFERENTIAL UNIT EXPLODED VIEW 38 41 39 37 28 29 30 32 33 31 36 35 40 34 1 2 3 4 5 42 7 6 8 9 10 17 12 13 19 20 22 24 25 26 27 14 15 18 21 23 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 154: ... remove the screw 27 FIGURE 3 Only if removing or adjusting uniformly heat the ring nuts up to a temperature of 176 F 80 C 80C FIGURE 4 Only if removing or adjusting use special tool T1 See drawing T1 p 75 to mark the position of the ring nuts 2 and 26 FIGURE 5 Loosen the stud bolts 35 41 and remove two of them FIGURE 6 Disjoin the cover 38 33 crown side T1 2 26 33 38 P r o p e r t y o f A m e r i...

Page 155: ...E 9 Remove the snap ring 30 30 FIGURE 10 Remove the cap 29 FIGURE 11 If the bearings need replacing extract the exter nal thrust blocks of the bearings 3 and 25 from middle co ver 33 38 NOTE Accurately check the o ring 37 36 FIGURE 12 If the bearing needs replacing extract the bea ring 3 29 33 38 25 36 3 37 3 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 156: ...E 14 Remove the ring gear 6 capscrews 4 FIGURE 15 Remove the spacer 42 and the ring gear 6 23 25 4 6 42 FIGURE 16 Remove the screws 24 joining the differential unit half box FIGURE 17 Using a plastic hammer take the half box 23 5 to pieces NOTE Write down the coupling marks FIGURE 18 Remove the upper half box 23 24 5 23 23 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 157: ...afts 17 complete with planetary ge ars 10 12 and spherical shoulder washers 9 13 22 21 14 20 18 19 15 10 12 17 13 9 FIGURE 22 Remove the 2nd planetary gear 8 and shoulder ring 7 FIGURE 23 The differential unit 7 8 Sw 23 SR 5 P Sh S Sh Shafts 18 17 SW spherical shoulder washers 9 13 14 20 P planetary gears 8 21 SR shoulder ring 22 7 23 upper half box 5 half box crown side S planet wheels 10 12 15 1...

Page 158: ...stall the planetary gears 15 19 and spherical shoulder washers 14 20 onto the shafts 18 Install the planetary set 8 5 10 12 17 13 9 14 20 18 19 15 FIGURE 27 Install the planetary gear 21 and shoulder ring 22 FIGURE 28 Mount the locking half box 5 onto the half box 23 FIGURE 29 Lock the half box with screws 24 coated with Loctite 270 1 The match marks on the two half boxes must corre spond 2 Use on...

Page 159: ... 24 80 N m CAUTION 6 42 4 Loctite 270 CAUTION FIGURE 33 Lock the ring gear 6 by tightening the screws 4 to a torque of 150 N m using the criss cross method FIGURE 34 INSTALLATION OF THE DIFFERENTIAL UNIT Position the differential unit under a press and using a driver with an adequate diameter install the first bearing 3 FIGURE 35 Turn the unit upside down and install the second bearing 25 Pay part...

Page 160: ...n opposite side of ring gears lock cover with screws 35 coated with Loctite 242 Tighten screws to a torque of 140 N m 37 36 Loctite 242 140 N m 35 33 FIGURE 39 Position the differential unit in the central body with the help of a bar and fit the middle cover FIGURE 40 Tighten the two safety screws C into the main body 28 and install the intermediate cover 38 FIGURE 41 Tighten screws to a torque of...

Page 161: ...fe rential bearing preload Example pinion torque 120 130 N cm Pinion differential torque 140 170 N cm 1 4 turn T1 2 T1 26 CAUTION TM FIGURE 45 Introduce a gauge A with long tracer through the hole provided for the cap Position the tracer on the side of a tooth of the ring gear approximately 5 mm from the outer rim preload by about 1 mm and zero the gauge FIGURE 46 As you hold the pinion in positio...

Page 162: ... special wrench T1 See drawing T1 p 75 FIGURE 49 Engage screw 27 in the slot next to the holes provided for the check screws Coat screws 27 with Loctite 242 and tighten to a torque of 24 26 N m FIGURE 50 Fit the top plug after applying repositionable jointing compound for seals to the rims Install the snap ring T1 Loctite 242 24 26 N m FIGURE 51 Install the complete arm FIGURE 52 Torque wrench set...

Page 163: ...tion ASM 0029E 223 Axle Service Manual SPECIAL TOOLS T1 P N 2379 0 8 0 8 166 40 5 x15 2 100 20 17 24 8 14 15H7 n6 238 33 10 x15 10 25 35 123 36 47 R10 37H7 n6 143 0 1 R 3 0 25 125 0 1 0 2 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 164: ...76 SPECIAL TOOLS Dana Holding Corporation ASM 0029E 223 Axle Service Manual P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 165: ...77 Dana Holding Corporation ASM 0029E 223 Axle Service Manual BEVEL PINION EXPLODED VIEW 3 4 5 1 6 15 10 14 12 11 13 16 2 7 8 9 17 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 166: ...lange 10 to 176 F 80 C NOTE Heat will loosen the setting of Loctite on the nut 1 FIGURE 3 Position tool T1 See drawing T1 p 86 so as to avoid pinion rotation Loosen and remove the nut 1 and o ring 11 80C 10 1 T1 FIGURE 4 Remove the flange 10 complete with guard 2 FIGURE 5 Remove the sealing ring 9 1 1 1 10 0 1 11 1 1 10 0 2 2 10 9 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 167: ...rust blocks of the bearings remain in the central body 12 FIGURE 7 Remove spacer 17 and calibrated spacer 7 FIGURE 8 Using a puller and a press remove the inner bea ring 5 from the pinion 6 T2 5 7 17 6 5 FIGURE 9 Remove the thrust block of the external bearing 3 FIGURE 10 Insert a drift in the appropriate holes FIGURE 11 Remove the thrust block of the internal bearing 6 as well as the shim washers...

Page 168: ...80 DISASSEMBLY Dana Holding Corporation ASM 0029E 223 Axle Service Manual FIGURE 12 Remove the snap ring 15 FIGURE 13 Remove the cap 14 15 14 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 169: ...everal mea surements by rotating the thrust block 42 mm 42 mm D D 9 CAUTION FIGURE 16 Check nominal dimension I as marked on the pinion Add up to or subtract from I the variation indicated as Y to obtain the actual center stud I EXAMPLE I 135 0 1 134 9 NOTE M5 Match part number FIGURE 17 Calculate shims S for insertion under the thrust block of the inner bearing using the following formula S 178 I...

Page 170: ... T4 See drawing T4 p 88 complete with bea rings 3 and 6 into the main body 12 tighten by hand until a rolling torque is definitely obtained T3 3 4 6 T4 3 6 12 FIGURE 21 Introduce the tracer of a depth gauge DDG into either side hole of tool T4 See drawing T4 p 88 Reset the gauge with a preload of about 3 mm FIGURE 22 Remove the gauge and take out tool and bearing kits from the main body Reinstall ...

Page 171: ...nto the pinion 5 NOTE Once the bearing has cooled down lightly lubricate bea ring 6 with SAE85W90 oil FIGURE 26 Make sure that the bearing 6 is well set 7 S1 100 6 5 6 FIGURE 27 Refer and keep to the positions marked during disassembly FIGURE 28 Fit the pinion 5 calibrated spacer S1 7 and spacer 8 in the main body 12 FIGURE 29 Heat the external bearing 3 to a temperature of about 212 F 100 C and f...

Page 172: ...etween the bearing 6 and the spa cer 8 needs to be increased If torque does not reach the set value increase the torque setting of the ring nut 1 in dif ferent stages to obtain a maximum value of 800 1000 N m If torque does not reach the minimum value then the size of calibrated spacer S1 7 needs to be reduced When calculating the increase or decrease in size of calibra terd spacer S1 bear in mind...

Page 173: ... 35 Fit the safety flange 2 FIGURE 36 Oil seal ring lips and install flange 10 Mount o ring 11 and apply Loctite 242 to pinion tang tighten nut 1 FIGURE 37 Tighten the nut until the match marks line up 2 Loctite 242 11 1 10 T1 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 174: ...ration ASM 0029E 223 Axle Service Manual SPECIAL TOOLS T1 P N 2308 125 125 61 5 100 15 10 45 126 150 12 61 5 73 97 85 135 0 5 32 80 0 2 105 120 15 0 2 105 25 25 10 50 0 2 185 0 0 2 34 5 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 175: ...1 90 25 20 17 P N 2377 0 8 0 8 0 8 0 8 0 8 0 8 0 8 R 3 21 5 450 80 550 35 25 30 3 x 15 19 5 M18 x 1 5 M18 x 1 5 25 19 5 104 38 8 28 R 2 35 70 109 19 5 80 55 69 85 89 25 85 27 10 122 R10 5 R 2 Thrust block Thrust block Differential box Cylinder P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 176: ...Service Manual T4 P N 2374 0 8 0 8 0 8 0 8 0 8 0 8 0 8 0 8 6 0 02 0 04 30 60 1 4 12 70 128 38 20 3 x 15 20 M16 x 1 5 10 10 44 A A A A 70 40 37 50 65 119 163 3 x 15 5 3 x 15 67 0 2 0 4 50 0 2 0 4 40 20 M16 x 1 5 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 177: ... Holding Corporation ASM 0029E 223 Axle Service Manual T5 P N 2375 0 8 0 8 30 3x45 110 50 12 R 3 39 5 3 x 15 61 5 85 98 125 6 16 5 28 5 158 195 R 5 125 0 0 2 0 1 0 1 x 45 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 178: ...90 SPECIAL TOOLS Dana Holding Corporation ASM 0029E 223 Axle Service Manual P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 179: ...ana Holding Corporation ASM 0029E 223 Axle Service Manual LIMITED SLIP DIFFERENTIAL UNIT 45 EXPLODED VIEW 3 10 4 7 9 11 12 15 13 14 1 5 6 2 3 6 8 12 13 14 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 180: ...p 65 FIGURE 2 Using a puller remove bearing 3 FIGURE 3 Make positional match marks on the half boxes of the differential gear 2 loosen and pull out joining screws 4 1 2 CAUTION 3 4 2 FIGURE 4 Remove the upper half box 5 and pull out shims 6 and clutch pack 7 If the clutch pack does not need replacing avoid swapping discs position FIGURE 5 Remove the planetary gear 8 and planetary gear set 9 FIGURE...

Page 181: ...oration ASM 0029E 223 Axle Service Manual FIGURE 7 Remove the 2nd clutch pack 11 and shim set 6 If the clutch pack does not need replacing avoid swapping discs position 11 6 CAUTION P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 182: ...ear 8 10 8 14 12 6 13 13 6 14 12 8 10 CAUTION 11 6 CAUTION FIGURE 10 Install planetary gear 10 FIGURE 11 Fit the planetary gear set 9 and install second planetary gear 8 NOTE Make sure that spherical thrust washers 15 are present FIGURE 12 Fit increased shim 12 clutch pack 7 and shims 6 onto the planetary gear 8 Fit the upper half box 5 and make sure that the match marks line up Complete the assem...

Page 183: ...95 Dana Holding Corporation ASM 0029E 223 Axle Service Manual SWINGING SUPPORT EXPLODED VIEW Bushing cut position 1 3 4 2 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 184: ... 1 Remove the swinging support 4 FIGURE 2 Remove the swinging support 4 on the side op posite the drive FIGURE 3 Position the swinging support 4 under a press and remove the complete bushing 3 Bushing cut position Bushing cut position 4 4 4 4 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 185: ...GURE 5 Position the swinging support 4 under a press and insert the complete bushing 3 reference direction A A 3 3 Bushing cut position Bushing cut position reference direction A 4 4 FIGURE 6 Install the swinging support 4 NOTE Check that it is properly oriented FIGURE 7 Install the swinging support 4 on the side oppo site the drive 4 4 4 4 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 186: ... visit www SpicerParts com order asp Copyright 2013 Dana Holding Corporation All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electronic or otherwise without prior written approval THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE AND THIS NOTICE MUST REMAIN ON ALL COPIES P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 187: ...Service Parts List Axle 123 182 APL 2520 September 2012 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 188: ...zioni finali 1 6 3 sat Int col 335 Macchina TRATTORE AEREOPORTUALE GT35 Note ATTENZIONE I gruppi vanno spediti riempiti di olio Denominazione Sottogruppo Scatola e coperchi Differenziale Mozzo ruota Freno 123 01 02 123 04 30 123 06 05 123 07 09 Autobloccante 45 Colonnette M22 L 76 Dadi piani A disco in bagno d olio 6 dischi Wellman Gioco 1 mm Caratteristiche N Complessivo 123 04 000 01 123 06 000 ...

Page 189: ...P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 190: ...MEDIO COUVERCLE INTERMEDIAIRE INTERMEDIATE COVER TAPA DE INTERMEDIO ZWISCHENDECKEL 4 176 07 029 01 1 ANELLO OR JOINT OR O RING ANILLO TOROIDAL O RING 5 016 04 1121 4 VITE VIS BOLT TORNILLO SCHRAUBE 6 355 14 610 02 1 TAPPO BOUCHON PLUG TAPÓN STOPFEN 7 171 01 015 04 1 TAPPO BOUCHON PLUG TAPÓN STOPFEN 8 002 02 0088 1 ANELLO DI SICUREZZA ARRETOIR CIRCLIP ANILLO DE SEGURIDAD SICHERUNGSRING P r o p e r ...

Page 191: ...OUSING 21 09 12 123 123 01 02 9 355 14 611 02 1 TAPPO MAGNETICO BOUCHON MAGNETIQUE MAGNET PLUG TAPÓN MAGNÉTICO MAGNETSTOPFEN 10 123 01 001 01 1 SCATOLA CARTER HOUSING CAJA GEHAEUSE P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 192: ...2012 08 20 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 193: ...6 28 3390 16 VITE VIS BOLT TORNILLO SCHRAUBE 5 123 04 704 01 1 SCATOLA DIFFERENZIALE CARTER DIFFERENTIEL DIFFERENTIAL CARRIER CAJA DE DIFERENCIAL DIFFERENTIALGEHAEUSE 6 176 04 504 09 1 COPPIA CONICA COUPLE CONIQUE BEVEL GEAR SET PAR CONICO KEGEL UND TELLERRADPAAR 7 8 113 04 045 01 2 PLANETARIO PLANETAIRE DIFFERENTIAL SIDE GEAR PLANETARIO AUSGLEICHSWELLENRAD 9 139 04 001 01 4 RONDELLA DI RASAMENTO ...

Page 194: ...T TORNILLO SCHRAUBE 13 005 10 1457 1 CUSCINETTO A RULLI CONICI ROULEMENT A R CONIQUES TAPER ROLLER BEARING COJINETE DE BOLAS KEGELROLLENLAGER 14 113 04 400 07 1 KIT ANELLI KIT ARRETOIR RING KIT KIT DE ANILLO RINGE KIT 15 113 04 048 01 1 DISTANZIALE ENTRETOISE SPACER DISTANCIADOR DISTANZRING 16 001 13 1234 1 ANELLO DI TENUTA JOINT D ETANCHEITE SEAL ANILLO DE ESTANQUEIDAD DICHTRING 17 001 05 0818 1 ...

Page 195: ...ECH 20 005 09 0831 1 CUSCINETTO A RULLI CONICI ROULEMENT A R CONIQUES TAPER ROLLER BEARING COJINETE DE BOLAS KEGELROLLENLAGER 21 123 04 400 03 1 KIT SPESSORI KIT CALES SHIM KIT KIT DE ESPESOR PASS SCHEIBEN KIT 22 23 734 04 073 02 1 FLANGIA BRIDE FLANGE BRIDA FLANSCH 24 123 04 756 02 1 DIFFERENZIALE DIFFERENTIEL DIFFERENTIAL DIFERENCIAL DIFFERENTIAL 25 26 P r o p e r t y o f A m e r i c a n A i r l...

Page 196: ...123 04 0002 123 182 4 DIFFERENTIAL 21 09 12 123 123 04 30 27 28 29 30 31 32 33 34 35 36 37 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 197: ...23 182 5 DIFFERENTIAL 21 09 12 123 123 04 30 38 39 40 41 42 43 44 113 04 610 01 2 DISCO FRIZIONE DISQUE D EMBRAJAGE CLUTCH DISC DISCO DE EMBRAGUE KUPPLUNGSSCHEIBE P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 198: ...P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 199: ...F SHAFT SEMIEJE ACHSWELLE 5 001 43 3687 2 ANELLO DI TENUTA JOINT D ETANCHEITE SEAL ANILLO DE ESTANQUEIDAD DICHTRING 6 113 06 019 01 2 ANELLO BAGUE RING ANILLO RING 7 123 06 016 01 2 ANELLO DI TENUTA JOINT D ETANCHEITE SEAL ANILLO DE ESTANQUEIDAD DICHTRING 8 005 10 1427 4 CUSCINETTO A RULLI CONICI ROULEMENT A R CONIQUES TAPER ROLLER BEARING COJINETE DE BOLAS KEGELROLLENLAGER 9 932 06 074 01 20 COLO...

Page 200: ...RRESTO BAGUE D ARRET SNAP RING ARO DE RETENCIÓN SPRENGRING 14 290 06 011 02 6 SATELLITE PLAN SATELLITE PLANET GEAR ENGRANAJE PLANETARIO PLANETENRAD 15 290 06 013 03 6 CUSCINETTO ROULEMENT BEARING COJINETE LAGER 16 123 06 710 05 2 SUPPORTO SATELLITI SUPPORT SATELLITES PLANET GEAR CARRIER TAPA PORTASATÉLITES PLANETENGEHAEUSE 17 112 06 060 04 2 SUPPORTO SATELLITI SUPPORT SATELLITES PLANET GEAR CARRIE...

Page 201: ...E FRICCIÓN ANLAUFSCHEIBE 21 006 22 4177 16 DADO ECROU NUT TUERCA MUTTER 22 176 06 065 02 16 PRIGIONIERO GOUJON STUD PRISIONERO STIFTSCHRAUBE 23 113 06 007 01 2 LAMIERA DI SICUREZZA TOLE DE SECURITE LOCKING PLATE BLOQUEO DE LA CUBIERTA SICHERUNGSBLECH 24 113 06 008 01 2 SUPPORTO PORTACORONA SUPPORT PORTE COURONNE RING GEAR SUPPORT SOPORTE DE CORONA HOHLRADTRAEGER 25 290 06 010 07 2 CORONA DENTATA C...

Page 202: ...IP ANILLO DE SEGURIDAD SICHERUNGSRING 27 355 14 611 02 2 TAPPO MAGNETICO BOUCHON MAGNETIQUE MAGNET PLUG TAPÓN MAGNÉTICO MAGNETSTOPFEN 28 29 30 31 32 33 113 06 708 03 2 SUPPORTO PORTACORONA SUPPORT PORTE COURONNE RING GEAR SUPPORT SOPORTE DE CORONA HOHLRADTRAEGER P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 203: ...19 2012 08 14 16 KIT 17 19 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 204: ...IESTRUSIONE BAGUE ANTIEXTRUSION BACK UP RING ANILLO ANTIEXTRUSIÓN ANTIEXTRUSIONSRING 4 001 05 1251 2 ANELLO OR JOINT OR O RING ANILLO TOROIDAL O RING 5 123 07 010 05 2 PISTONE PISTON PISTON PISTÓN KOLBEN 6 112 07 002 03 6 MOLLA RESSORT SPRING MUELLE FEDER 7 112 07 037 09 6 VITE REGISTRO VIS DE REGLAGE ADJUSTING BOLT TORNILLO EN REGISTRO NACHSTELLSCHRAUBE 8 171 07 010 02 6 MOLLA RESSORT SPRING MUEL...

Page 205: ...13 07 610 01 6 DISCO FRENO DISQUE DE FREIN BRAKE DISC DISCO DE FRENO BREMSSCHEIBE 12 113 07 014 02 2 BUSSOLA MANCHON DE REDUCTION REDUCTION BUSHING CASQUILLO ZWISCHENBUCHSE 13 123 07 011 02 2 DISTANZIALE ENTRETOISE SPACER DISTANCIADOR DISTANZRING 14 734 07 014 01 2 VITE SPURGO VIS DE PURGE BLEEDING BOLT PURGADOR ABBLASESCHRAUBE 15 734 07 015 01 2 TAPPO BOUCHON PLUG TAPÓN STOPFEN 16 112 07 615 01 2...

Page 206: ...AGUE D ETANCHEITE SEAL WASHER ARANDELA DE ESTANQUIDAD DICHTRING 18 162 07 004 05 2 VITE SPINA VIS A BROCHE PILOT BOLT TORNILLO DE ENCHUFE FUEHRUNGSSCHRAUBE 19 016 10 4218 2 VITE DI CHIUSURA VIS DE FERMETURE PLUG TAPÓN VERSCHLUSS SCHRAUBE P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 207: ...P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 208: ... visit www SpicerParts com order asp Copyright 2012 Dana Holding Corporation All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electronic or otherwise without prior written approval THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE AND THIS NOTICE MUST REMAIN ON ALL COPIES P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 209: ...Service Parts List Axle 223 103 APL 2519 September 2012 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 210: ...i di olio Denominazione Sottogruppo Scatola e coperchi Differenziale Mozzo ruota Freno Cilindro sterzo Supporti oscillanti 223 01 10 223 04 11 223 06 33 123 07 09 223 24 02 223 25 02 Autobloccante 45 Colonnette M22 L 76 Dadi piani A disco in bagno d olio 6 dischi Wellman Gioco 1 mm Cilindro 180 BAR Senza sensore Alim 45 dietro 3 4 16UNF Corsa 135 Caratteristiche N Complessivo 123 04 000 01 223 06 ...

Page 211: ...P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 212: ... 176 07 029 01 1 ANELLO OR JOINT OR O RING ANILLO TOROIDAL O RING 4 002 02 0088 1 ANELLO DI SICUREZZA ARRETOIR CIRCLIP ANILLO DE SEGURIDAD SICHERUNGSRING 5 171 01 015 04 1 TAPPO BOUCHON PLUG TAPÓN STOPFEN 6 355 14 610 02 1 TAPPO BOUCHON PLUG TAPÓN STOPFEN 7 355 14 611 02 1 TAPPO MAGNETICO BOUCHON MAGNETIQUE MAGNET PLUG TAPÓN MAGNÉTICO MAGNETSTOPFEN 8 223 01 008 01 1 SCATOLA CARTER HOUSING CAJA GEH...

Page 213: ...223 103 2 CENTRAL HOUSING 21 09 12 223 223 01 10 9 016 04 1121 4 VITE VIS BOLT TORNILLO SCHRAUBE 10 001 05 3471 2 ANELLO OR JOINT OR O RING ANILLO TOROIDAL O RING P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 214: ...2012 08 16 10 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 215: ...GELROLLENLAGER 4 123 04 400 03 1 KIT SPESSORI KIT CALES SHIM KIT KIT DE ESPESOR PASS SCHEIBEN KIT 5 176 04 504 09 1 COPPIA CONICA COUPLE CONIQUE BEVEL GEAR SET PAR CONICO KEGEL UND TELLERRADPAAR 6 005 10 1457 1 CUSCINETTO A RULLI CONICI ROULEMENT A R CONIQUES TAPER ROLLER BEARING COJINETE DE BOLAS KEGELROLLENLAGER 7 113 04 400 07 1 KIT ANELLI KIT ARRETOIR RING KIT KIT DE ANILLO RINGE KIT 8 113 04 ...

Page 216: ...RING 12 005 09 0762 2 CUSCINETTO A RULLI CONICI ROULEMENT A R CONIQUES TAPER ROLLER BEARING COJINETE DE BOLAS KEGELROLLENLAGER 13 194 04 001 01 2 GHIERA ECROU RING NUT ABRAZADERA WELLENMUTTER 14 016 30 4162 2 VITE VIS BOLT TORNILLO SCHRAUBE 15 016 28 3390 16 VITE VIS BOLT TORNILLO SCHRAUBE 16 123 04 704 01 1 SCATOLA DIFFERENZIALE CARTER DIFFERENTIEL DIFFERENTIAL CARRIER CAJA DE DIFERENCIAL DIFFERE...

Page 217: ...ANETARIO AUSGLEICHSWELLENRAD 21 139 04 001 01 4 RONDELLA DI RASAMENTO RONDELLE FRICTION WASHER ARANDELA DE FRICCIÓN ANLAUFSCHEIBE 22 113 04 043 01 4 SATELLITE SATELLITE DIFFERENTIAL PINION ENGRANAJE SATÉLITE AUSGLEICHSKEGELRAD 23 139 04 002 02 2 PERNO DIFFERENZIALE AXE DIFFERENTIAL SHAFT PERNO DE DIFERENCIAL AUSGLEICHSBOLZEN 24 016 38 4239 15 VITE VIS BOLT TORNILLO SCHRAUBE 25 P r o p e r t y o f ...

Page 218: ...223 04 0001 223 103 4 DIFFERENTIAL 21 09 12 223 223 04 11 26 123 04 756 02 1 DIFFERENZIALE DIFFERENTIEL DIFFERENTIAL DIFERENCIAL DIFFERENTIAL P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 219: ...2012 09 21 69 50 52 KIT 36 37 38 40 41 42 43 52 KIT 15 29 63 KIT 15 28 62 35 KIT 36 37 38 66 KIT 26 27 64 KIT 40 41 42 43 70 69 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 220: ...14 32 VITE A TESTA ESAGONALE VIS A TETE EXAGONALE HEXAGON BOLT TORNILLO DE CABEZA HEXAGONAL SECHSKANTSCHRAUBE 7 002 01 0078 2 ANELLO DI SICUREZZA ARRETOIR CIRCLIP ANILLO DE SEGURIDAD SICHERUNGSRING 8 002 02 0088 2 ANELLO DI SICUREZZA ARRETOIR CIRCLIP ANILLO DE SEGURIDAD SICHERUNGSRING 9 005 01 0121 2 CUSCINETTO A SFERE ROULEMENT A BILLES BALL BEARING COJINETE DE BOLAS RILLENKUGELLAGER P r o p e r ...

Page 221: ...O ZWISCHENBUCHSE 13 223 06 613 14 2 DOPPIO GIUNTO CARDANICO DOUBLE JOINT CARDAN DOUBLE UNIVERSAL JOINT JUNTA CARDAN DE DOBLE CRUCETA KARDAN DOPPELGELENKWELLE 14 213 06 015 01 2 ANELLO DI TENUTA JOINT D ETANCHEITE SEAL ANILLO DE ESTANQUEIDAD DICHTRING 15 290 06 020 03 1 BRONZINA 1 DOUILLE THRUST BUSHING BUJE ANLAUFBUCHSE 16 016 28 3390 24 VITE VIS BOLT TORNILLO SCHRAUBE 17 18 008 01 0213 2 INGRASSA...

Page 222: ...S SCHEIBEN KIT 21 213 06 006 03 2 ANELLO PARAPOLVERE 2 BAGUE ANTI POUSSIERE DUST EXCLUDER ANILLO DE POLVO STAUBABWEHRRING 22 23 212 06 023 03 2 BOCCOLA DOUILLE BUSHING CASQUILLO GUÍA BUCHSE 24 290 06 016 01 2 CUSCINETTO ROULEMENT BEARING COJINETE LAGER 25 223 06 701 02 2 PERNO SNODO PIVOT DE DIRECTION PIVOT PIN PERNO DE DIRECCIÓN ACHSSCHENKELBOLZEN 26 006 05 1521 4 DADO ECROU NUT TUERCA MUTTER P r...

Page 223: ... GELENKGEHAEUSE 30 355 14 611 02 2 TAPPO MAGNETICO BOUCHON MAGNETIQUE MAGNET PLUG TAPÓN MAGNÉTICO MAGNETSTOPFEN 31 355 14 610 02 2 TAPPO BOUCHON PLUG TAPÓN STOPFEN 32 33 123 06 016 01 2 ANELLO DI TENUTA JOINT D ETANCHEITE SEAL ANILLO DE ESTANQUEIDAD DICHTRING 34 005 10 1427 4 CUSCINETTO A RULLI CONICI ROULEMENT A R CONIQUES TAPER ROLLER BEARING COJINETE DE BOLAS KEGELROLLENLAGER 35 213 06 004 01 2...

Page 224: ... CORONA HOHLRADTRAEGER 39 113 06 007 01 2 LAMIERA DI SICUREZZA TOLE DE SECURITE LOCKING PLATE BLOQUEO DE LA CUBIERTA SICHERUNGSBLECH 40 002 14 3202 6 ANELLO D ARRESTO BAGUE D ARRET SNAP RING ARO DE RETENCIÓN SPRENGRING 41 290 06 011 02 6 SATELLITE PLAN SATELLITE PLANET GEAR ENGRANAJE PLANETARIO PLANETENRAD 42 290 06 013 03 6 CUSCINETTO ROULEMENT BEARING COJINETE LAGER 43 112 06 054 02 2 SUPPORTO S...

Page 225: ...16 DADO ECROU NUT TUERCA MUTTER 48 176 06 065 02 16 PRIGIONIERO GOUJON STUD PRISIONERO STIFTSCHRAUBE 49 001 05 1119 2 ANELLO OR JOINT OR O RING ANILLO TOROIDAL O RING 50 112 06 088 03 20 DADO ECROU NUT TUERCA MUTTER 51 932 06 074 01 20 COLONNETTA GOUJON DE ROUE WHEEL STUD PRISIONERO RADBOLZEN 52 213 06 710 07 2 SUPPORTO SATELLITI SUPPORT SATELLITES PLANET GEAR CARRIER TAPA PORTASATÉLITES P r o p e...

Page 226: ...7 HUB REDUCTION 21 09 12 223 223 06 33 PLANETENGEHAEUSE 53 54 55 56 57 58 59 60 61 62 223 06 719 01 1 SCATOLA SNODO BOITIER DE DIRECTION STEERING CASE EJE DE ARTICULACIÓN P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 227: ...EERING ADJUST BOLT TORNILLO DE TOPE DE DIRECCIÓN LENKEINSCHLAGSCHRAUBE 65 66 113 06 708 03 2 SUPPORTO PORTACORONA SUPPORT PORTE COURONNE RING GEAR SUPPORT SOPORTE DE CORONA HOHLRADTRAEGER 67 68 69 016 14 1138 2 VITE DI CHIUSURA VIS DE FERMETURE PLUG TAPÓN VERSCHLUSS SCHRAUBE 70 212 06 710 23 2 SUPPORTO SATELLITI SUPPORT SATELLITES PLANET GEAR CARRIER TAPA PORTASATÉLITES PLANETENGEHAEUSE P r o p e ...

Page 228: ...19 2012 08 14 16 KIT 17 19 P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 229: ...IESTRUSIONE BAGUE ANTIEXTRUSION BACK UP RING ANILLO ANTIEXTRUSIÓN ANTIEXTRUSIONSRING 4 001 05 1251 2 ANELLO OR JOINT OR O RING ANILLO TOROIDAL O RING 5 123 07 010 05 2 PISTONE PISTON PISTON PISTÓN KOLBEN 6 112 07 002 03 6 MOLLA RESSORT SPRING MUELLE FEDER 7 112 07 037 09 6 VITE REGISTRO VIS DE REGLAGE ADJUSTING BOLT TORNILLO EN REGISTRO NACHSTELLSCHRAUBE 8 171 07 010 02 6 MOLLA RESSORT SPRING MUEL...

Page 230: ...13 07 610 01 6 DISCO FRENO DISQUE DE FREIN BRAKE DISC DISCO DE FRENO BREMSSCHEIBE 12 113 07 014 02 2 BUSSOLA MANCHON DE REDUCTION REDUCTION BUSHING CASQUILLO ZWISCHENBUCHSE 13 123 07 011 02 2 DISTANZIALE ENTRETOISE SPACER DISTANCIADOR DISTANZRING 14 734 07 014 01 2 VITE SPURGO VIS DE PURGE BLEEDING BOLT PURGADOR ABBLASESCHRAUBE 15 734 07 015 01 2 TAPPO BOUCHON PLUG TAPÓN STOPFEN 16 112 07 615 01 2...

Page 231: ...AGUE D ETANCHEITE SEAL WASHER ARANDELA DE ESTANQUIDAD DICHTRING 18 162 07 004 05 2 VITE SPINA VIS A BROCHE PILOT BOLT TORNILLO DE ENCHUFE FUEHRUNGSSCHRAUBE 19 016 10 4218 2 VITE DI CHIUSURA VIS DE FERMETURE PLUG TAPÓN VERSCHLUSS SCHRAUBE P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 232: ...P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 233: ...620 06 1 CILINDRO CILINDRE CYLINDER CILINDRO ZYLINDER 2 001 05 1629 2 ANELLO OR JOINT OR O RING ANILLO TOROIDAL O RING 3 213 24 621 23 2 ASTA TIGE BAR VARILLA STANGE 4 016 30 4244 5 VITE VIS BOLT TORNILLO SCHRAUBE P r o p e r t y o f A m e r i c a n A i r l i n e s ...

Page 234: ...P r o p e r t y o f A m e r i c a n A i r l i n e s ...

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