HOW TO USE THIS MANUAL
This manual describes effective maintenance procedure for
the VJF125 manufactured by DAELIM Motor Co., Ltd.
To ensure safety and optimal operating conditions of the
vehicle, carry out regular inspections according to the
maintenance schedule (Section 2).
Sections 1 through 2 provide information on overall
vehicle; and section 3 describes maintenance procedure
for the engine, frame and electrical systems.
To facilitate use of this manual, each page starts with
disassembly and system diagrams, service information,
and troubleshooting guide. If you cannot find the cause of
trouble, refer to Section 21: Troubleshooting.
•
Contents of this manual and specifications are subject
to change without prior notice for improvement of
vehicle quality.
•
No part of this publication may be reproduced without
written permission of DAELIM MOTOR.
CONTENTS
GENERAL INFORMATION
INSPECTIONS / ADJUSTMENTS
LUBRICATION
FUEL SYSTEM
ENGINE
1
2
3
4
COOLING SYSTEM
6
EMS (
Engine Management System
)
5
ENGINE REMOVAL
CLUTCH / GEARSHIFT
A.C.GENERATOR / STARTER CLUTCH
CYLINDER HEAD / VALVES
CYLINDER / PISTON
CRANKCASE / TRANSMISSION /
CRANKSHAFT
EXTERNAL PARTS
REAR WHEEL /REAR SUSPENSION
FRONT WHEEL/FRONT FORK/STEERING
HYDRAULIC BRAKE
FRAME
ELECTRICAL SYSTEM
BATTERY / CHARGING SYSTEM
ELECTRIC STARTER
LIGHTS/METER/SWITCHES
IGNITION SYSTEM
7
8
9
10
11
12
13
14
15
16
17
18
WIRING DIAGRAM
19
TROUBLESHOOTING
20
22
21
Summary of Contents for Roadwin 250R FI VJF125
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Page 19: ...1 16 GENERAL INFORMATION WIRING DIAGRAM...
Page 20: ...1 17 GENERAL INFORMATION...
Page 21: ...1 18 GENERAL INFORMATION...
Page 22: ...1 19 GENERAL INFORMATION...
Page 23: ...MEMO...
Page 39: ...MEMO...
Page 46: ...MEMO...
Page 47: ...4 0 FUEL SYSTEM...
Page 51: ...MEMO...
Page 101: ...6 0 COOLING SYSTEM...
Page 113: ...7 0 ENGINE REMOVAL INSTALLATION...
Page 117: ...8 0 CLUTCH GEARSHIFT...
Page 130: ...MEMO...
Page 131: ...9 0 A C GENERATOR STARTER CLUTCH...
Page 140: ...MEMO...
Page 141: ...10 0 CYLINDER HEAD VALVES...
Page 153: ...11 0 CYLINDER PISTON...
Page 160: ...MEMO...
Page 161: ...12 0 CRANKCASE TRANSMISSION CRANKSHAFT...
Page 174: ...MEMO...
Page 175: ...13 0 EXTERNAL PARTS...
Page 181: ...14 0 FRONT WHEEL FRONT FORK STEERING...
Page 205: ...15 0 REAR WHEEL REAR SUSPENSION...
Page 217: ...16 0 HYDRAULIC BRAKE FRONT REAR...
Page 248: ...MEMO...
Page 249: ...18 0 IGNITION SYSTEM BATTERY ECU FUSE BOX AC GENERATOR REGULATOR RECTIFIER IGNITION COIL...
Page 278: ...MEMO...
Page 279: ...MEMO...
Page 280: ...MEMO...
Page 281: ...MEMO...
Page 282: ...22 WIRING DIAGRAM...
Page 283: ...22 1 WIRING DIAGRAM 22...
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Page 286: ...22 WIRING DIAGRAM 2 1 09 01 25 17 16 08 32 24 37 36 34 33 39 38 35 40 1 2 1 2 2 1...
Page 287: ...SERVICEMANUAL 2009 10 PRINTED 2009 10 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
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