10-8
CYLINDER HEAD / VALVES
Measure the valve seat width.
STANDARD VALUE : 0.7~0.9 mm
SERVICE LIMIT : 1.3 mm
VALVE SEAT CUTTER
Reface the worn valve seat by using valve seat cutters
and grinders.
Valve faces cannot be ground. If a valve face is rough,
worn unevenly, or contacts the seat improperly, the
valve must be replaced.
Follow the refacer manufactuer’s operating
instructions.
Be careful not to grind the seat more than necessary.
70
°
°
20
°
°
4
45
5°
°
IN : 22mm
EX : 22mm
IN : 23mm
IN : 24.5mm
EX : 24.5mm
3
30
0°
°
EX : 20mm
VALVE SEATS INSPECTION / REFACE
Clean all intake and exhaust valves thoroughly to
remove carbon deposits.
Apply a light coating of Prussian Blue to each valve
face.
Tap the valve against the valve seat serveral times with
the valve guide reamer, without rotating the valve, to
check for proper valve seat contact.
Remove the valve and inspect the valve seat face.
The valve seat contact should be within the specified
width and evenly all around the circumference.
If the valve seat width is not within specification,
reface the valve seat.
Lubricate each valve stem with molybdenum grease
and insert the valve into the valve guide turning it
slowly to avoid damage the stem seals.
Check to see if the valve move up and down smoothly.
CYLINDER HEAD ASSEMBLY
Install new stem seals and valve spring seat.
Summary of Contents for Roadwin 250R FI VJF125
Page 1: ......
Page 2: ......
Page 19: ...1 16 GENERAL INFORMATION WIRING DIAGRAM...
Page 20: ...1 17 GENERAL INFORMATION...
Page 21: ...1 18 GENERAL INFORMATION...
Page 22: ...1 19 GENERAL INFORMATION...
Page 23: ...MEMO...
Page 39: ...MEMO...
Page 46: ...MEMO...
Page 47: ...4 0 FUEL SYSTEM...
Page 51: ...MEMO...
Page 101: ...6 0 COOLING SYSTEM...
Page 113: ...7 0 ENGINE REMOVAL INSTALLATION...
Page 117: ...8 0 CLUTCH GEARSHIFT...
Page 130: ...MEMO...
Page 131: ...9 0 A C GENERATOR STARTER CLUTCH...
Page 140: ...MEMO...
Page 141: ...10 0 CYLINDER HEAD VALVES...
Page 153: ...11 0 CYLINDER PISTON...
Page 160: ...MEMO...
Page 161: ...12 0 CRANKCASE TRANSMISSION CRANKSHAFT...
Page 174: ...MEMO...
Page 175: ...13 0 EXTERNAL PARTS...
Page 181: ...14 0 FRONT WHEEL FRONT FORK STEERING...
Page 205: ...15 0 REAR WHEEL REAR SUSPENSION...
Page 217: ...16 0 HYDRAULIC BRAKE FRONT REAR...
Page 248: ...MEMO...
Page 249: ...18 0 IGNITION SYSTEM BATTERY ECU FUSE BOX AC GENERATOR REGULATOR RECTIFIER IGNITION COIL...
Page 278: ...MEMO...
Page 279: ...MEMO...
Page 280: ...MEMO...
Page 281: ...MEMO...
Page 282: ...22 WIRING DIAGRAM...
Page 283: ...22 1 WIRING DIAGRAM 22...
Page 284: ......
Page 285: ......
Page 286: ...22 WIRING DIAGRAM 2 1 09 01 25 17 16 08 32 24 37 36 34 33 39 38 35 40 1 2 1 2 2 1...
Page 287: ...SERVICEMANUAL 2009 10 PRINTED 2009 10 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 288: ......