DAELIM Roadwin 250R FI VJF125, Service Manual

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12-1
12. CRANKCASE/TRANSMISSION/CRANKSHAFT
SERVICE INFORMATION
· ·· ·· ·
12-1
TROUBLESHOOTING
· ·· ·· ·· ·
12-2
CRANKCASE DISASSEMBLY
· ·· ·
12-3
TRANSMISSION DISASSEMBLY
· ·
12-4
CRANKSHAFT
· ·· ·· ·· ·· ·· ·· ·· ·
12-6
CRANKCASE BEARING
· ·· ·· ·· ·
12-7
CRANKSHAFT INSTALLATION
· ·
12-8
TRANSMISSION ASSEMBLY
· ·
12-9
CRANKCASE ASSEMBLY
· ·· ·· ·
12-11
SERVICE INFORMATION
GENERAL SAFETY
To service the transmission, crank shaft and kick starter, the crankcase should be disassembled.
Before disassembling the crankcase, the following parts must be removed.
- CLUTCH, GEAR SHIFT SPINDLE ( SECTION 8)
- A.C. GENERATOR, STARTER CLUTCH ( SECTION 9)
- CYLINDER HEAD ( SECTION 10)
- CYLINDER, PISTON ( SECTION 11)
- STARTER MOTOR ( SECTION 19)
ITEM STANDARD VALUE SERVICE LIMIT
FORK
I.D. 12.000~12.018 12.050
SHIFT FORK/SHAFT CLAW THICKNESS 4.930~5.000 4.500
SHAFT O.D. 11.976~11.994 11.960
MAIN SHAFT O.D. M3, M5 19.967~19.980 19.930
C1 16.466~16.484 16.440
COUNTER SHAFT O.D. C2 19.974~19.987 19.940
C4 19.959~19.980 19.930
M5 23.000~23.021 23.050
M3, C2 23.020~23.041 23.070
GEAR I.D.
C4 20.020~20.041 20.070
C1 20.000~20.021 20.050
TRANSMISSION M5 22.959~22.980 22.930
GEAR BUSHING O.D. M3, C2 22.979~23.000 22.950
C1 19.959~19.980 19.930
GEAR-TO-BUSHING I.D.
M3, C2 20.000~20.021 20.050
C1 16.500~16.518 16.550
GEAR-TO-BUSHING
M3, M5
0.020~0.062 0.100
CLEARANCE
C1, C2
GEAR-TO-SHAFT
C4 0.040~0.082 0.120
CLEARANCE
M3 0.200~0.062 0.100
C1 0.016~0.052 0.090
C2 0.013~0.047 0.090
Unit: mm
SPECIFICATIONS
BUSH-TO-SHAFT
CLEARANCE