16-1
16. HYDRAULIC BRAKE
SERVICE INFORMATION
GENERAL SAFETY
Frequent inhalation of brake pad dust, regardless of material composition could be hazardous to your
health.
·
Avoid breathing dust particles.
·
Never use an air hose or brush to clean brake assemblies use and OSHA-approved vacuum cleaner.
Don't put in dust or water when filling the reservoir.
Don't mix different types of fluid to prevent from changing chemically.
Don't use the removed brake fluid.
Avoid spilling brake fluid or painted plastic and rubber parts because of damaging them.
Cover the joint part of the hose to prevent the leak the brake fluid from leaked.
Clean the removed parts with brake fluid and check the airing of each part with a compressed air.
Arrange the removed parts not to be soiled with dust or dirt.
After checking if dust or dirt soils each part, install them.
Always replace the specified parts.
Brake pad can be removed without disconnecting the hose.
Bleed the air in case of removing the brake hose.
16
SERVICE INFORMATION
·
··
··
··
·
16-1
TROUBLESHOOTING
·
··
··
··
··
··
·
16-2
BRAKE FLUID REPLACEMENT/
AIR BLEEDING
·
··
··
··
··
··
··
··
··
··
··
·
16-3
BRAKE PAD/DISK
·
··
··
··
··
··
··
··
··
··
·
16-6
FRONT MASTER CYLINEDR
·
··
·
16-9
REAR MASTER CYLINDER
·
··
··
·
16-13
FRONT BRAKE CALIPER
·
··
··
··
·
16-18
REAR BRAKE CALIPER
·
··
··
··
··
·
16-20
BRAKE PEDAL
·
··
··
··
··
··
··
··
··
··
··
·
16-23
ITEM
FRONT
REAR
STANDARD VALUE
SERVICE LIMIT
SPECIFIED BRAKE FLUID
DOT4
-
BRAKE DISK THICKNESS
4.0
3.5
BRAKE DISK VIBRATION
0.1
0.3
MASTER CYLINDER I. D.
14.000~14.043
14.055
MASTER PISTON O. D.
13.878~13.905
13.866
CALIPER CYLINDER I. D.
25.000~25.033
25.07
CALIPER PISTON O. D.
24.914~24.935
24.87
SPECIFIED BRAKE FLUID
DOT4
-
BRAKE DISK THICKNESS
4.0
3.0
BRAKE DISK VIBRATION
0.1
0.3
MASTER CYLINDER I. D.
12.700~12.743
12.755
MASTER PISTON O. D.
12.657~12.684
12.645
CALIPER CYLINDER I. D.
25.000~25.033
25.070
CALIPER PISTON O. D.
24.914~24.935
24.870
SPECIFICATIONS
Unti : mm
Summary of Contents for Roadwin 250R FI VJF125
Page 1: ......
Page 2: ......
Page 19: ...1 16 GENERAL INFORMATION WIRING DIAGRAM...
Page 20: ...1 17 GENERAL INFORMATION...
Page 21: ...1 18 GENERAL INFORMATION...
Page 22: ...1 19 GENERAL INFORMATION...
Page 23: ...MEMO...
Page 39: ...MEMO...
Page 46: ...MEMO...
Page 47: ...4 0 FUEL SYSTEM...
Page 51: ...MEMO...
Page 101: ...6 0 COOLING SYSTEM...
Page 113: ...7 0 ENGINE REMOVAL INSTALLATION...
Page 117: ...8 0 CLUTCH GEARSHIFT...
Page 130: ...MEMO...
Page 131: ...9 0 A C GENERATOR STARTER CLUTCH...
Page 140: ...MEMO...
Page 141: ...10 0 CYLINDER HEAD VALVES...
Page 153: ...11 0 CYLINDER PISTON...
Page 160: ...MEMO...
Page 161: ...12 0 CRANKCASE TRANSMISSION CRANKSHAFT...
Page 174: ...MEMO...
Page 175: ...13 0 EXTERNAL PARTS...
Page 181: ...14 0 FRONT WHEEL FRONT FORK STEERING...
Page 205: ...15 0 REAR WHEEL REAR SUSPENSION...
Page 217: ...16 0 HYDRAULIC BRAKE FRONT REAR...
Page 248: ...MEMO...
Page 249: ...18 0 IGNITION SYSTEM BATTERY ECU FUSE BOX AC GENERATOR REGULATOR RECTIFIER IGNITION COIL...
Page 278: ...MEMO...
Page 279: ...MEMO...
Page 280: ...MEMO...
Page 281: ...MEMO...
Page 282: ...22 WIRING DIAGRAM...
Page 283: ...22 1 WIRING DIAGRAM 22...
Page 284: ......
Page 285: ......
Page 286: ...22 WIRING DIAGRAM 2 1 09 01 25 17 16 08 32 24 37 36 34 33 39 38 35 40 1 2 1 2 2 1...
Page 287: ...SERVICEMANUAL 2009 10 PRINTED 2009 10 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 288: ......