12-2
CRANKCASE/TRANSMISSION/CRANKSHAFT
TORQUE VALUES
BEARING SETTING PLATE
1.2kgf
m(12N
m)
CRANKCASE BOLT
1.1kgf
m(11N
m)
TOOLS
UNIVERSAL BEARING PULLER
BEARING REMOVER SET
DRIVER
ATTACHMENT
PIROT
THREAD ADAPTER
ASSEMBLY SHAFT
CRANKCASE ASSEMBLY COLLAR
TROUBLESHOOTING
Hard to shift
Incorrect clutch system adjustment
(Free play is too big)
Shift fork bent
Shift fork shaft bent
Gear shift spindle claw bent
Shift drum guide grooves damaged
Shift fork guide spot damaged
Transmission jumps out of gear
Gear dogs worn
Shift fork shaft bent
Shift drum stopper damaged
Shift drum guide grooves worn
Shift fork grooves worn
Engine noise
Connecting rod big end bearing worn
Connecting rod bent
Crank shaft main bearing worn or breakage
Transmission gear worn or breakage
ITEM
STANDARD VALUE
SERVICE LIMIT
CONNECTING ROD BIG END SIDE
0.050~0.300
0.600
CLEARANCE
CONNECTING ROD BID END
CRANKSHAFT
VERTICAL DIRECTION CLEARANCE
0~0.008
0.050
RIGHT
0.100
CRANKSHAFT RUNOUT
LEFT
0.100
Unit: mm
Summary of Contents for Roadwin 250R FI VJF125
Page 1: ......
Page 2: ......
Page 19: ...1 16 GENERAL INFORMATION WIRING DIAGRAM...
Page 20: ...1 17 GENERAL INFORMATION...
Page 21: ...1 18 GENERAL INFORMATION...
Page 22: ...1 19 GENERAL INFORMATION...
Page 23: ...MEMO...
Page 39: ...MEMO...
Page 46: ...MEMO...
Page 47: ...4 0 FUEL SYSTEM...
Page 51: ...MEMO...
Page 101: ...6 0 COOLING SYSTEM...
Page 113: ...7 0 ENGINE REMOVAL INSTALLATION...
Page 117: ...8 0 CLUTCH GEARSHIFT...
Page 130: ...MEMO...
Page 131: ...9 0 A C GENERATOR STARTER CLUTCH...
Page 140: ...MEMO...
Page 141: ...10 0 CYLINDER HEAD VALVES...
Page 153: ...11 0 CYLINDER PISTON...
Page 160: ...MEMO...
Page 161: ...12 0 CRANKCASE TRANSMISSION CRANKSHAFT...
Page 174: ...MEMO...
Page 175: ...13 0 EXTERNAL PARTS...
Page 181: ...14 0 FRONT WHEEL FRONT FORK STEERING...
Page 205: ...15 0 REAR WHEEL REAR SUSPENSION...
Page 217: ...16 0 HYDRAULIC BRAKE FRONT REAR...
Page 248: ...MEMO...
Page 249: ...18 0 IGNITION SYSTEM BATTERY ECU FUSE BOX AC GENERATOR REGULATOR RECTIFIER IGNITION COIL...
Page 278: ...MEMO...
Page 279: ...MEMO...
Page 280: ...MEMO...
Page 281: ...MEMO...
Page 282: ...22 WIRING DIAGRAM...
Page 283: ...22 1 WIRING DIAGRAM 22...
Page 284: ......
Page 285: ......
Page 286: ...22 WIRING DIAGRAM 2 1 09 01 25 17 16 08 32 24 37 36 34 33 39 38 35 40 1 2 1 2 2 1...
Page 287: ...SERVICEMANUAL 2009 10 PRINTED 2009 10 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 288: ......