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Daedong EX50-SA, Manual

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Daedong EX50-SA Manual Download Page 184

EX50-SA / EX55-SA / EX5310-AU / EX5810-AU

9

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2

This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems.
For more detailed service items, contact your local 

KIOTI 

Dealer.

ENGINE TROUBLESHOOTING

CAUSE

COUNTERMEASURES

1.

 When engine is dif-

ficult to start

•

 Fuel is thick and doesn’t flow.

•

 Check the fuel tank and fuel filter.

•

 Remove water, dirt and other impurities.

•

  As all fuel will be filtered by the filter, if there should be water 

of other foreign matters on the filter, replace the filter.

•

 Air or water mixed in fuel system.

•

  If air is in the fuel filter or injection lines, the fuel pump will not 

work properly.

•

  To attain proper fuel injection pressure, check carefully for 

loosened fuel cap nut, etc.

•

  Loosen air vent screw over fuel filter and fuel injection pump 

to eliminate all the air in the fuel system.

•

  Thick carbon deposits on orifice of  in

-

jection nozzle.

•

  This is caused when water or dirt is mixed in the fuel. Clean 

the nozzle injection piece, being careful not to damage the 

orifice.

•

  Check to see if nozzle is working properly or not, if not, install 

a new nozzle.

•

 Valve clearance is wrong

•

 Adjust valve clearance. (When the engine is cold)

  - Inlet : 0.25 mm (0.010 in.)

  - Exhaust : 0.30 mm (0.012 in.)

•

  Engine oil become thick in cold weather 

and engine cranks slow.

•

 Change grade of oil according to the weather. (Temperature)

TE150 (EX50, EX55)-���-09.indd   2

2019-03-19   �� 2:33:55

Summary of Contents for EX50-SA

Page 1: ... owner s familiarize themselves with the KIOTI EX50 SA EX55 SA EX5310 AU EX5810 AU it is the policy of KIOTI tractor to provide an owner s manual which includes helpful information about tractor safety operation and maintenance If the information you seek is not found in this manual your KIOTI tractor dealer will be happy to help you Please feel free to contact DAEDONG IND CO LTD DAEDONG USA INC w...

Page 2: ...TE150 EX50 EX55 00 indd 2 2019 03 19 6 46 03 ...

Page 3: ...TIONS IDENTIFICATION INTRODUCTION OF WARRANTY SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX 3 POINT HITCH IMPLEMENT AND LOADER OPERATION TE150 EX50 EX55 00 indd 3 2019 03 19 6 46 03 ...

Page 4: ...EMENTS AND ATTACHMENTS 1 21 CLEANING THE TRACTOR 1 24 SAFETY DECAL MAINTENANCE 1 25 DECAL MOUNTING LOCATION 1 25 DECALS 1 26 CAUTIONS FOR DECAL MAINTENANCE 1 28 IDENTIFICATION INTRODUCTION OF WARRANTY 2 1 VEHICLE IDENTIFICATION NUMBER 2 2 PRODUCTION NUMBER 2 2 ENGINE NUMBER 2 2 TRANSMISSION NUMBER 2 2 ESSENTIAL REPLACEMENT PART 2 3 OILS AND FLUIDS 2 3 FILTERS 2 4 BELTS AND RUBBER PARTS 2 4 OTHER C...

Page 5: ...EVER 4 30 LIFTING ARM LOWER LINK SPEED CONTROL KNOB 4 30 DOUBLE ACTING LEVER 4 30 7 PIN POWER OUTPUT SOCKET OPTION 4 31 STANDARD SIZE BY IMPLEMENT 3 7 DESCRIPTION OF OPERATING SYSTEM 4 1 EXTERIOR VIEW 4 3 SWITCH 4 5 MOUNTING LOCATION 4 5 KEY SWITCH 4 6 COMBINATION SWITCH 4 7 HAZARD LAMP SWITCH 4 9 4WD SWITCH 4 9 PTO SETTING SWITCH 4 10 INSTRUMENT PANEL 4 13 TACHOMETER HOURMETER 4 13 FUEL GAUGE 4 1...

Page 6: ... ON SLOPE 5 18 THE CAUTIONS WHEN COMING IN AND OUT OF PAVED ROAD 5 19 PRECAUTIONS WHILE DRIVING ON THE ROAD 5 20 LOADING INTO AND UNLOADING OUT OF THE TRUCK 5 21 PRECAUTIONS WHEN USING POWER STEERING 5 21 3 POINT HITCH CONTROL SYSTEM 5 23 EXTERIOR HYDRAULIC CONTROL SYSTEM 5 27 3 POINT HITCH IMPLEMENT AND LOADER OPERATION 6 1 REMOVAL AND INSTALLATION OF 3 POINT HITCH IMPLEMENT WITH PTO SHAFT 6 2 OP...

Page 7: ...7 13 CHECKING HEAD LIGHT HAZARD LIGHT ETC J 7 13 CHECKING SEAT BELT AND CABIN K 7 13 CHANGING ENGINE OILAND REPLACING FILTER L 7 14 REPLACING TRANSMISSION FLUID AND FILTER M 7 16 CHANGING FRONT AXLE CASE OIL N 7 18 ADJUSTING BRAKE PEDAL O 7 18 LUBRICATING GREASE LOCATIONS P 7 20 CHECKING WHEEL BOLT NUT TORQUE Q 7 21 CLEANING FUEL FILTER S 7 21 REPLACING AIR CLEANER PRIMARY ELEMENT T 7 22 CHECKING ...

Page 8: ...BLEEDING FUEL SYSTEM AM 7 33 REPLACING FUSE AN 7 34 SLOW BLOW FUSE AP 7 35 REPLACING BULB AQ 7 36 STORAGE AND DISPOSAL 8 1 TRACTOR STORAGE 8 2 DAILY STORAGE 8 2 LONG TERM STORAGE 8 2 USING TRACTOR AFTER STORAGE 8 4 USAGE AND DISPOSAL 8 4 TROUBLESHOOTING 9 1 ENGINE TROUBLESHOOTING 9 2 TRACTOR TROUBLESHOOTING 9 4 INDEX 10 1 TE150 EX50 EX55 00 indd 8 2019 03 19 6 46 04 ...

Page 9: ...eded Follow the advice provided with the warning CAUTION This indicates that a condition may result in damage to your vehicle or its equipment if the caution is not heeded Follow the advice provided with the caution IMPORTANT This mark indicates emphasis on notable characteristics of working procedures and infor mation about technology for easier operation NOTE This indicates that interesting or h...

Page 10: ...e Hi Mid Lo High Speed Middle Speed Low Speed HST Hydrostatic Transmission m s Meters Per Second PTO Power Take Off RH LH Right hand and Left hand sides are determined by facing in the direction of forward travel ROPS Roll Over Protective Structures m 1 rpm Revolutions Per Minute S 1 r s Revolutions Per Second SAE Society of Automotive Engineers USA SMV Slow Moving Vehicle TE150 EX50 EX55 00 indd ...

Page 11: ...urn Signal Power Take Off Clutch Con trol ON Position Power Take Off Clutch Con trol OFF Position Differential Lock Position Control Lowered Po sition Hazard Warning Lights Headlight Low Beam Headlight High Beam Four Wheel Drive ON Fast Slow Creep High Range Middle Range Low Range Coolant Preheat QT lamp H High speed travel light M Middle speed travel light L Low speed travel light Neutral Positio...

Page 12: ...TE150 EX50 EX55 00 indd 12 2019 03 19 6 46 04 ...

Page 13: ...12 WHEN PARKING THE TRACTOR 1 13 WHEN OPERATING THE P T O 1 14 WHEN USING THE 3 POINT HITCH 1 15 SAFETY PRECAUTIONS DURING SERVICING 1 15 SAFETY PRECAUTIONS WHEN USING THE LOAD ER 1 19 IMPLEMENTS AND ATTACHMENTS 1 21 CLEANING THE TRACTOR 1 24 SAFETY DECAL MAINTENANCE 1 25 DECAL MOUNTING LOCATION 1 25 DECALS 1 26 CAUTIONS FOR DECAL MAINTENANCE 1 28 TE150 EX50 EX55 01 indd 1 2019 03 19 2 45 35 ...

Page 14: ...your tractor 7 When starting the tractor make sure your path is clear of people to avoid accidents caused by sudden movements 8 Before making reverse movements with your tractor you should al ways check to see that the path is clear 1 It is recommended that you read and understand this entire manual before operation of your new trac tor Failure to do so could result in accidents or injury 2 Only p...

Page 15: ...seat is installed Keep bystand ers away from the tractor while in operation 14 When getting on and off the trac tor handholds and step plates should always be used This will help to prevent accidental slips trips and falls 15 Be sure to scrape off mud or soil from your shoes before mounting the tractor T66O103A T66O104A T66O105A 9 Never operate this tractor or any other agricultural equipment whil...

Page 16: ...torqued 21 Extra caution should be taken when driving tractors with narrow tread widths 19 Before starting your tractor you should depress the clutch and make sure that all shift levers are in the neutral position and park ing brake is applied 20 For your safety ROPS with a seat belt is recommended for all applications 1 Tread T66O106A T66O107A Always use seat belt when the tractor is equipped wit...

Page 17: ...TG2O103A For your safety tractors must be equipped with original safety belts In case of overturning hold firmly the steering wheel e DO NOT try to get off the seat until the tractor has come to a stop If the doors are locked leave the tractor through the duly in dicated emergency exits The safe working practices listed hereunder concerns only a few cases of overturn ing risk The list is therefore...

Page 18: ...way on the down slope or the tractor could jack knife around a towed load DON T brake suddenly Apply brakes smoothly and gradually When going down a slope use the throttle to slow the tractor engine and use the same gear you would use to up the slope Shift into gear before you start downhill Engage four wheel drive if equipped this will give greater sta bility NEVER disengage the clutch or attempt...

Page 19: ... steer uphill but slow down and take a wide turn Always drive straight up or down a slope nev er across it When travelling up or down a slope keep the heavy end of the tractor and the implement pointed uphill TG2O108A When driving across a slope with mounted implements keep such im plements on the uphill side Do not raise implements Keep them as low and near to the ground as possible TE150 EX50 EX...

Page 20: ...tor on a steep incline and remember to shut off the engine and P T O before dis mounting the tractor PRECAUTIONS DURING OPERATION WHEN STARTING THE ENGINE T66O109A T66O108A TG2O109A Avoid crossing steep slopes if pos sible If you must do so avoid any holes or depressions on the down hill side Avoid any stumps rocks bumps or raised areas on the uphill side TE150 EX50 EX55 01 indd 8 2019 03 19 2 45 ...

Page 21: ...bar Never hitch anything to the axle housing or any other point except the draw bar Pulling from any other location only increase the risk of serious personal injury or death 1 Drawbar 2 Towing Hook 6 Improper use of the draw bar even if correctly positioned can cause a rear overturn 7 Do not overload an attachment or towed equipment Use proper counterweights to maintain tractor stability Hitch he...

Page 22: ...ile transporting H11O682A Using the proper adaptor parts attach the chain to the tractor draw bar support or other speci fied anchor location Provide only enough slack in the chain to per mit turning See your Dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine 11 If the front of the tractor tends to rise up when heavy implements are attached to ...

Page 23: ...procedures in mind 16 You should be familiar with your equipment and its limitations 17 If abused or used incorrectly your tractor can become dangerous to you and bystanders Overload ing your tractor or using unsafe equipment can also be danger ous and should be avoided Refer to the Specifications of Implement Limitation which out lines the maximum load for safe tractor operation 18 Driving forwar...

Page 24: ...l lapse under the tractor s weight The risk of tractor upset is even higher when the ground is loose or wet T66O115A 1 Lock the brake pedals together when traveling at road speeds Brake both wheels simultaneously when making an emergency stop Uneven braking at road speeds could cause the tractor to tip over WHEN DRIVING THE TRACTOR 2 Always slow the tractor before turning Turning at high speed may...

Page 25: ... out of con trol 8 Avoid sudden movements of the steering wheel as this can cause a loss of control of the tractor This risk is especially great when traveling at road speeds 9 Do not operate an implement while the tractor is on the road Lock the three point hitch in the raised position 10 When towing other equipment use a safety chain and place an SMV emblem on it as well T46O119A 1 Disengage the...

Page 26: ...ith a stationary tractor always make sure that the gears are in neutral and that the parking brake is ap plied Before starting up any PTO driv en implement hitched to the three point linkage lift the imple ment to its full height and check that at least 1 4 of the total length of the telescopic section of the drive shaft is engaged Ensure that implements and at tachments are properly installed and...

Page 27: ...ry or when refuel ing your tractor Keep all sparks and flames away from the battery and fuel tank The battery presents an explosive hazard because it gives off hydrogen and oxygen etc especially when recharging SAFETY PRECAUTIONS DURING SERVICING T66O124A 1 3 point hitch lowering speed knob A FAST C LOCK B SLOW T46O123A 2 Allow the tractor time to cool off before servicing any part that may have b...

Page 28: ... following operations before any operation about the tractor Engage the four wheel drive the first gear and the park ing brake and put chocks to the wheels touching the ground 9 Before lifting the tractor avoid its swinging by means of wooden wedges applied to the front axle 10 Use jack lifts of suitable capacity and apply them at the center of the front and rear axles while paying due attention t...

Page 29: ...ts according to the type of operation and follow the safety procedures given before NOTE 14 Tire mounting should be done by qualified professionals with the proper equipment 15 Maintaining correct tire pressure is important for the life of your tires Do not inflate the tires above the recommended pres sure specified in the owner s manual See page 4 33 16 Securely support the tractor when changing ...

Page 30: ...ipes and hoses are free of damage 19 Fluid escaping from pinholes may be invisible Do not use hands to search for suspected leaks Use a piece of cardboard or wood instead Use of safety goggles or other eye protection is also highly recommended If injured by escaping fluid see a medical doctor at once This fluid can produce gangrene and or severe allergic reaction T66O129A T66O130A 20 Keep environm...

Page 31: ...d under the lifted load er or get close to it Also lower the loader arm onto the ground before leaving the tractor Otherwise it may lead to a fatal injury or even death H11O103A 3 The loader can be turned over if a draw bar is improperly loaded Make sure to use a draw bar prop er for the 3 point hitch lower link Otherwise it may lead to an injury or even death H11O104A TE150 EX50 EX55 01 indd 19 2...

Page 32: ...e loader fix all parts which are con nected to the bucket and boom The bucket or boom can be acci dentally dropped down leading to an injury or even death H11O106A H11O107A ROPS Roll Over Protective Structure sun canopy not a FOPS Falling Object Protec tive Structure It never can protect the riders against falling objects Avoid driving the vehicle into a dangerous area such as fall ing rocks zone ...

Page 33: ...llation and modifica tion of the tractor must be car ried out with the highest tech nical standards by specialised workshops with qualified per sonnel Such workshops must be able to guarantee and at test the risk analysis provided for in the Machinery Directive 2006 42 EC concerning the foreseen and predictable use of the tractor with front loader in order to carry out all re quired adaptations of...

Page 34: ...plements make a much larger arc when turning than towed equipment Make certain to maintain enough clearance for safe turning To use mounted semi mounted or towed equipment and trailers it is required to use exclusively CE marked implements after reading their operation handbooks carefully giving maximum attention to risks connected with their association to the tractor Implements must be hitched t...

Page 35: ...ed Only use loader equipped with a load self levelling system i e of the parallelogram type Only use specific implements for the operation to be performed Strictly follow the directions and warnings in the loader s operation manual Use the machine and the imple ment with caution drive on plane ground and avoid pits excavations and ditches Do not turn start or stop abruptly If a front loader is mou...

Page 36: ...ey Always use specific personal safety devices for each service operation Clean steps pedals and floor Re move grease or oil Brush away dust or mud In winter scrape away snow and ice Remember slippery surfaces are dangerous Avoid using petrol paraffin paint thinner etc when cleaning plastic parts e g console instrument cluster monitors and gauges etc Use ONLY water mild soap and a soft cloth when ...

Page 37: ...1 SAFETY PRE CAUTIONS 1 25 SAFETY DECAL MAINTENANCE DECAL MOUNTING LOCATION T46O132A TE150 EX50 EX55 01 indd 25 2019 03 19 2 45 48 ...

Page 38: ... SA EX5310 AU EX5810 AU 1 26 DECALS 2 Part No T2625 55111 4 Part No T4625 52361 3 Part No T4625 52351 5 Part No T2615 54112 6 Part No T2350 54141 1 Part No T2615 53561 TE150 EX50 EX55 01 indd 26 2019 03 19 2 45 49 ...

Page 39: ...1 SAFETY PRE CAUTIONS 1 27 7 Part No T2325 50512 9 Part No T2181 54121 10 Part No T2325 50743 8 Part No T2445 50724 TE150 EX50 EX55 01 indd 27 2019 03 19 2 45 50 ...

Page 40: ...ever use a solvent such a thinner or acetone since it can ruin the decals Do not spray high pressure wa ter directly onto the decal The decal may fall off the tractor CAUTION If a decal is damaged or lost contact your local KIOTI deal er immediately to install a new decal Make sure to attach the decal to the correct position cleanly without bubbles after cleaning its mounting surface If a decal is...

Page 41: ...CLE IDENTIFICATION NUMBER 2 2 PRODUCTION NUMBER 2 2 ENGINE NUMBER 2 2 TRANSMISSION NUMBER 2 2 ESSENTIAL REPLACEMENT PART 2 3 OILS AND FLUIDS 2 3 FILTERS 2 4 BELTS AND RUBBER PARTS 2 4 OTHER COMPONENTS 2 4 TE150 EX50 EX55 02 indd 1 2019 03 19 2 25 14 ...

Page 42: ...me VEHICLE IDENTIFICATION NUMBER PRODUCTION NUMBER The engine serial number is on the intake manifold It is also stamped on the mounting surface of the injection pump as a precaution against loss of the plate This number indicates the engine type displacement injection timing and date of manufacture ENGINE NUMBER The transmission number is stamped on the transmission case on the P T O cover TRANSM...

Page 43: ...the tractor lead ing to malfunctions Regularly add or change the fluid specified on the right to keep the tractor in perfect condition ESSENTIAL REPLACEMENT PART OILS AND FLUIDS No ITEM SPECIFICATION L U S gal EX50 EX5310 EX55 EX5810 1 Engine oil API CD grade above SAE 10W30 or 15W40 above 10 7 4 1 95 7 7 2 03 2 Transmission fluid SAE 15W40 DAEDONG UTF55 Exxonmobil Mobilfluid 424 BP Tractran UTH E...

Page 44: ...e items indicated on the right to prevent an accident BELTS AND RUBBER PARTS The battery is a very important con sumable component that supplies power to the alternator when the en gine is started Therefore make sure to check its discharging condition daily including its life span and electrolyte condition H11O207A OTHER COMPONENTS H11O205A PART NO DESCRIPTION QTY E6201 32443 Engine oil filter 1 T...

Page 45: ...IFICATIONS GENERAL SPECIFICATIONS 3 2 EXTERNAL DIMENSIONS 3 2 GENERAL SPECIFICATIONS 3 3 TRAVELING SPEED 3 6 IMPLEMENT LIMITATIONS 3 7 STANDARD SIZE BY IMPLEMENT 3 7 TE150 EX50 EX55 03 indd 1 2019 03 19 4 29 17 ...

Page 46: ...d on the ROPS model tractor mm in ITEM MODEL EX50 EX55 EX5310 EX5810 1 Overall length A1 3 650 143 7 2 Overall length A2 3 317 130 6 3 Overall width B 1 675 65 9 4 Overall height C 2 252 88 7 2 550 100 4 5 Wheel base D 1 919 5 75 6 6 Tread E1 1 410 55 5 7 Tread E2 1 324 52 1 8 Ground clearance F 405 15 9 E 2 B 1 E D A2 C 2 C 1 A1 F H11O301A TE150 EX50 EX55 03 indd 2 2019 03 19 4 29 18 ...

Page 47: ...37 3 50 41 0 55 37 3 50 41 0 55 Rated PTO Power kW HP Rated Revolution rpm 2 600 Capacity Fuel tank ℓ U S gal 45 11 9 Transmission Oil ℓ U S gal 52 13 74 Front axle Oil ℓ U S gal 7 5 1 98 Engine Oil filter include ℓ U S gal 7 4 1 95 7 7 2 03 7 4 1 95 7 7 2 03 Engine Coolant ℓ U S gal 8 7 2 30 Drive Train Main Clutch Type Dry single plate single stage Transmission Shuttle Type Synchromesh Main Gear...

Page 48: ... 5 27 9 0 9 17 3 Reverse km h mph 1 4 24 8 0 9 15 4 Front wheel drive system Hydraulic Main Brake Type Wet Disc Type Mechanical Differential Lock Rear Standard Tire Size Agricultural Front 9 5 16 Rear 13 6 26 Hydraulic Pump lpm cc rev 62 4 Main 36 4 Steering 26 Steering Power Steering 3 Point Lift Control Type Position Draft Mixed Control 3 point hitch type Category l TE150 EX50 EX55 03 indd 4 201...

Page 49: ...0 No of standard remote valves Rear 2 PTO Rear Type Independent PTO shaft specifications SAE 1 3 8 6 spline 1 2 3 stages rpm 540 750 1 000 Min turning radius With one rear wheel braked m ft 3 04 9 97 Weight with ROPS and AG tires kgf lbs 1 790 3 946 1 795 3 957 1 790 3 946 1 795 3 957 Max Draw bar vertical load kgf lbs 735 1 620 Max Trailer loading weight kgf lbs 4 700 10 361 TE150 EX50 EX55 03 in...

Page 50: ...ow L 1 1 5 0 9 1 4 0 9 2 2 1 1 3 1 9 1 2 3 2 8 1 7 2 4 1 5 4 3 7 2 3 3 3 2 1 Middle M 1 3 9 2 4 3 5 2 2 2 5 5 3 4 4 9 3 0 3 7 0 4 4 6 2 3 9 4 9 5 5 9 8 5 5 3 Hgh H 1 10 8 6 7 9 6 6 0 2 15 1 9 4 13 4 8 3 3 19 4 12 1 17 2 10 7 4 26 3 16 4 23 4 14 5 The specifications are subject to change without notice Km h mph TE150 EX50 EX55 03 indd 6 2019 03 19 4 29 19 ...

Page 51: ...ow or which are otherwise unfit for use with this KIOTI tractor may result in malfunctions or failures to the tractor damage to other property and injury to the operator or others Any malfunctions or failures to the tractor resulting from use with improper implements are not covered by the warranty Item Model Tread max width Lifting Capacity max loading weight W0 24 in aft of hitch Front Rear ALL ...

Page 52: ...L As in the following list shown on the next page 735 kg 1 620 lbs 4 700 kg 10 361 lbs Lifting Capacity max loading weight The max allowable load which can be put on the 24 in aft of hitch W0 Implement weight The implement s weight which can be put on the lower link W1 Max drawbar load W2 Trailer loading weight The max loading weight for trailer without trailer s weight W3 S42O301A TE150 EX50 EX55...

Page 53: ...r Max Bucket width 84 in 2 134 mm bucket Backhoe with sub frame Max Diging depth N A 3 point mounting is not recommended by DAEDONG Tiller Max Cutting width Not recommended unless rated for 80 PTO HP Box Blade Max Cutting width 96 in 2 438 mm maximum or rated for 80 PTO HP w FWA Rear Blade Max Cutting width 180 in 4 572 mm maximum or rated for 80 PTO HP w FWA Rotary Cutter Max Cutting width Not to...

Page 54: ...MEMO MEMO TE150 EX50 EX55 03 indd 10 2019 03 19 4 29 19 ...

Page 55: ... PLUG LAMP 4 17 PARKING BRAKE LAMP 4 17 CHECK DURING DRIVING 4 18 OPERATING THE CONTROLS 4 19 MAIN SHIFT LEVER 4 20 RANGE GEAR SHIFT LEVER 4 20 SHUTTLE SHIFT LEVER 4 21 PTO SHIFT LEVER 4 21 CLUTCH PEDAL 4 22 BRAKE PEDAL 4 23 STEERING WHEEL ADJUSTMENT 4 24 PARKING BRAKE LEVER 4 24 FOOT THROTTLE 4 25 HAND THROTTLE LEVER 4 25 DIFFERENTIAL LOCK PEDAL 4 26 SEAT ADJUSTMENT 4 27 POSITION CONTROL LEVER 4 ...

Page 56: ...SCRIPTION OF OPERATING SYSTEM GENERAL TIRE INFORMATION 4 32 INFLATION PRESSURE 4 33 TREAD 4 34 WHEEL TORQUE AND DIRECTION 4 35 ADDITIONAL WEIGHT OPTIONAL 4 36 TE150 EX50 EX55 04 indd 2 2019 03 19 6 58 19 ...

Page 57: ...ERATING SYSTEM 4 3 1 Seat 2 Steering Wheel 3 Fuel Cap Cover 4 Hood Bonnet 5 Head Light 6 ROPS 7 Fender 8 Turn Signal Lamp EXTERIOR VIEW 1 6 7 8 2 4 5 3 1 6 7 8 2 4 5 3 TE5O414A TE150 EX50 EX55 04 indd 3 2019 03 19 6 58 20 ...

Page 58: ...A EX5310 AU EX5810 AU 4 4 1 Brake Lamp 2 Top Link 3 Transmission Oil Gauge Dipstick 4 PTO Shield 5 Crank Lifting Rod 6 Telescopic Sway bar 7 Draw Bar 8 Lower Link T46O402A TE150 EX50 EX55 04 indd 4 2019 03 19 6 58 20 ...

Page 59: ...icator 2 Tachometer 3 Right Turn Indicator 4 Fuel Gauge 5 Coolant Temp Gauge 6 Turn Signal Switch 7 Head Light Switch 8 Key Switch 9 Front Wheel Drive Switch 10 Hazard Lamp Switch 11 PTO Select Switch Auto Manual 12 PTO Switch TE5O420A TE150 EX50 EX55 04 indd 5 2019 03 19 6 58 22 ...

Page 60: ... in cold weather NOTE B When the key switch is in position B the engine and all electrical devices in the vehicle are turned off However flasher lights and turn signal lights can be operated along with their indication lamps on the dash board C The position C indicates the ON position As soon as the key switch is turned to this position the oil pressure warning lamp and battery charge warning lamp...

Page 61: ... this condition can dis charge the battery or damage other electrical devices CAUTION COMBINATION SWITCH The combination switch consists of the head light turn signal light and horn switches Its function by its po sition is as follows 1 Turn Signal Light Switch 2 Head Light Switch 3 Horn Switch OFF Head light and tail light OFF Low beam and tail light ON High beam and tail light ON Turn signal lig...

Page 62: ... B TE5O404A The turn signal light lever is not the self return type Therefore make sure to return the lever manually after turning the vehicle The turn signal lamps can be op erated without the key inserted NOTE Driving with high beam head light disturbs the approach ing vehicle s visibility for safe driving Use the high beam head lights only if necessary WARNING 1 Horn Switch The horn switch can ...

Page 63: ...rning it turns off the lamp The turn signal lights cannot be operated while this switch is pressed up to operate the hazard lamps HAZARD LAMP SWITCH 1 Hazard Lamp Switch A ON B OFF 1 1 1 A B A B TE5O406A Use this switch to activate the 4WD mode Pressing its upper portion ac tivates the 4WD mode Each mode is performed as follows The 4WD 4 Wheel Driving is to increase traction by driving four wheels...

Page 64: ...gaged drive the vehicle with low speed as steering and braking characteristics may differ It is possible to engage the 4WD during driving However you may hear noise or feel slight shift impact some at times in this case For safe driving engage the 4WD when the tractor is stationary The 4WD should not be used on a paved road as tires can be worn faster CAUTION 1 The tractor has a 540 750 1 000 rpm ...

Page 65: ...lly cut off 2 PTO connected Manual If the PTO clutch switch is turned to Manual position PTO is operat ed regardless of the height of the attachment 3 After setting the manual Auto switch to the desired setting turn the PTO switch ON or OFF as required to operate the PTO PTO CLUTCH SWITCH To avoid shock loads to the PTO reduce engine speed when engaging the PTO then open the throttle to the recom ...

Page 66: ... AND SHAFT CAP T46O549A 1 PTO Shield 2 PTO Shaft Cap A Normal Position B Raised Position You should keep the PTO Shield in place at all times and remember to replace the cap when the PTO shaft is not in use TE150 EX50 EX55 04 indd 12 2019 03 19 6 58 24 ...

Page 67: ...Lamp 5 Glow Plug Indicator 6 Left Turn Indicator 7 Tachometer 8 Right Turn Indicator 9 Engine Oil Pressure Warning Lamp 10 Front Wheel Drive Indicator 11 Fuel Gauge 12 Hour Meter Indicator 13 Coolant Temperature Gauge 1 Tachometer 2 Hourmeter TE5O422A T46O567A The tachometer indicates the engine speed and the 540rpm PTO operat ing speed The hour meter indicates in five digits the hours that the tr...

Page 68: ... hill as fuel slopes in the tank NOTE T46O569A C COLD H HOT FUEL GAUGE This indicates the remaining fuel level after the key switch is turned to the ON position F Fuel is fully filled E Replenish the fuel tank T46O568A E EMPTY F FULL ENGINE COOLANT TEMPERA TURE GAUGE This gauge indicates the coolant temperature after the key switch is turned to the ON position C Coolant is cold H Coolant is hot Th...

Page 69: ...ing CAUTION If the oil level is below the specified range the engine can seize The engine can be severely damaged if driving or operat ing the tractor with the engine oil warning lamp ON CAUTION T46O570A This lamp comes on when the en gine oil pressure or oil level is low If this lamp comes on while driving stop the engine immediately and check the engine oil level If this lamp comes on even with ...

Page 70: ...g switch is turned On before starting the engine but turned Off af ter starting the engine T46O571A HEAD LIGHT HIGH BEAM LAMP This lamp comes on in blue when the high beam head light is switched on Driving with high beam head light disturbs an approaching vehicle s visibility For safe driving use the high beam head light only if neces sary T46O572A Operating the turn signal lamp switch up and down...

Page 71: ...ystem When the key switch is turned to the ON posi tion this lamp comes on It is recom mended to start the engine as soon as this lamp goes off for best starting performance This lamp may not turn on if the engine is warm In this case the engine can be started without the preheat operation PARKING BRAKE LAMP When the parking brake is actuated the lamp lights ON T46O574A T46O575A TE150 EX50 EX55 04...

Page 72: ...HECK DURING DRIVING IMMEDIATELY STOP THE ENGINE IF 1 Battery Charge Warning Lamp 2 Tachometer 3 Engine Oil Pressure Warning Lamp The engine suddenly slows or ac celerates Unusual noises are heard Exhaust fumes become dark 4 Fuel Gauge 5 Coolant Temperature Gauge T46O565A TE150 EX50 EX55 04 indd 18 2019 03 19 6 58 27 ...

Page 73: ...ft Lever 2 Hand Throttle Lever 3 Clutch Pedal 4 Tilt Steering Pedal 5 Parking Brake Lock Lever 6 Brake Pedal L 7 Brake Pedal R 8 Main Gear Shift Lever 9 Range Gear Shift Lever 10 Double Acting Lever 11 Foot Throttle 12 Lift Position Control Lever 13 Draft Control Lever 14 PTO Shift Lever TE5O415A TE150 EX50 EX55 04 indd 19 2019 03 19 6 58 28 ...

Page 74: ... into the neutral position 2 Depress the pedal slightly to pre vent the gears in the transmission from rotating 3 Shift the range shift lever into the desired position with the brake pedal and front rear driving pedals depressed RANGE GEAR SHIFT LEVER Make sure to shift the range gear shift lever with the clutch pedal depressed and the trac tor stationary Manual Type Never put the range shift leve...

Page 75: ...ifting this lever frequently can deteriorate the trans mission s life and durability Put this lever into the N position Neutral when the tractor is not driv en TE5O409A Reduce the speed before mov ing this lever since it is very dangerous to switch the driv ing direction at a high speed CAUTION PTO SHIFT LEVER This lever is to shift the PTO speed into 3 speeds Shift Model 1st 2nd 3rd ALL 540 750 1...

Page 76: ... PEDAL Make sure to depress the clutch ped al to its end To start off smoothly put the main and range shift levers into the proper positions and release the clutch pedal slowly T46O524A 1 Clutch Pedal Never put your foot onto the clutch pedal during driving The clutch disc can be worn pre maturely Be sure to depress the clutch pedal fully when shifting Oth erwise the shift gear can be broken IMPOR...

Page 77: ...pressing the brake pedal on the turning side 3 Depressing only one brake ped al is not much effective while the 4WD is activated Effective in case of 2WD Make sure to interlock the brake pedals as an accident such as rollover or impact can occur during driving and entering exiting field Avoid using only one of the brakes in the 4WD mode since it can reduce the life of the axle Use the quick turn f...

Page 78: ...he lever up to apply the parking brake The parking bake is automatically released by depressing and then re leasing the brake pedal If the vehicle is driven with the parking brake partially or com pletely engaged it may cause early wear of the brake disc CAUTION 1 Parking Brake Lever 2 Brake Pedals 3 Interlock 4 Block A Depressing B Push Down TE5O418A To avoid possible injury death or loss of prop...

Page 79: ...AL lamp turns on and forward or reverse driving is disabled for safety This restriction is automatical ly canceled when keeping the forward or reverse driving pedal released for 1 second However if the lamp is still illu minated contact KIOTI dealer NOTE HAND THROTTLE LEVER The hand throttle lever is to control the engine rpm The engine accel erates to its full speed by pulling the hand throttle l...

Page 80: ...o Disengage B Depress to Engage T46O545A Use this system under the following conditions 1 When any wheel slips and the tractor does not move in the field 2 When it is hard to break away from a paddy field The differential lock should be engaged only while the driv ing clutch is engaged If the differential lock pedal does not move when depressing it try to depress it again after re leasing it When ...

Page 81: ...ectedly CAUTION H11O468A SEAT BACK RECLINING 1 Seat Back Adjustment Lever To change the seat back angle raise the lever 1 on the left of the seat Then adjust the seat back angle with the lever pulled Release the lever after adjustment Make sure that the lever is returned and the seat is firm ly fixed after adjustment H11O469A Never Leave the driver s seat while the engine running Before leaving th...

Page 82: ...tracting type Make sure to fasten the seat belt be fore driving CUSHION STRENGTH ADJUSTMENT Always fasten the seat belt when the tractor has ROPS properly Otherwise never wear the seat belt Make sure that the seat belt is not twisted It cannot work properly leading to a danger ous situation WARNING The seat height can be adjusted to adapt the seat to the driver s figure Turning the lever 1 on the ...

Page 83: ...tant during work The implement attached to the lifting arm can be lowered by pushing the lever while the implement is raised by pulling the lever In order to limit the lowering height of implements use the lock bolt 2 to limit the operating range of the lever For detailed information refer to Ini tial Operation in Chapter 5 Make sure that there is no body or not obstacle around the three point lin...

Page 84: ...rning it clockwise decreases the lowering speed Also turning it clock wise to its end can fix the implement to a certain position 1 Lowering Speed Control Knob A Fast B Slow C Lock LIFTING ARM LOWER LINK SPEED CONTROL KNOB This knob does not control the lifting speed of the lifting arm NOTE T46O705A T46O708A 1 Double Acting Lever 1 2 Double Acting Lever 2 A A PORT C C PORT B B PORT D D PORT DOUBLE...

Page 85: ... Pull lever1 A In Out B Out In Lever2 C In Out D Out In Port Coupler Size A B C D PT 1 2 Do not hold the lever in the pull or push position once the remote cylinder has reached the end of the stroke as this will cause oil to flow through the relief valve To enlarge the front loader output when using the hy draulic system of the tractor do not operate the boom and the bucket cylinder simultane ousl...

Page 86: ...Make sure to check for proper operation after connecting the 7 pin socket to the trailer It may not operate depending on the trailer specifications Con sult your local KIOTI Dealer for this issue WARNING NO CIRCUIT COLOR OF WIRE 1 Earth L 2 Tail Number plate Br 3 Left turn signal G 4 Stop R 5 Right turn signal Y 6 Sidelight B 7 Spare L Though the tire pressure is factory set to the prescribed leve...

Page 87: ...the KIOTI dealer for the front rear wheel speed ratio Improper front rear wheel speed ratio can result in excessive wear of the tires NOTE T46W030A Always maintain the proper tire inflation pressure Make sure the tire pressure does not exceed the pressure recommended in the manual INFLATION PRESSURE Type Class Tire Sizes Inflation Pressure Agricultural Tire Front 9 5 16 2 2 kg cm 216 Kpa 31 psi Re...

Page 88: ...t 2 Rim Bolt 3 Disc H23O4D0A When working on a field where crops are linearly aligned the tread should be adjusted so that the tires do not cross over the crops It is also necessary to widen wheel tread to decrease danger when working on slopes or hills or when doing trailer work etc Never operate tractor with a loose rim wheel or axle Always tighten nuts or bolts to the specified torque Make sure...

Page 89: ...t Front 196 1 225 6 N m 20 23 kgf m Rear 274 6 318 7 N m 28 32 5 kgf m WHEEL TORQUE AND DIRECTION FRONT REAR WHEELINSTALLATION PATTERN Use tires approved by KIOTI only Assemble the tire as shown in the figure Contact your local KIOTI Dealer if it is necessary to change the tire specification or installation method WARNING FRONT AND REAR WHEEL BOLT AND NUT TORQUE RIM BOLT AND NUT TORQUE Tightening ...

Page 90: ...eight If the loader is not installed attach a weight to the front frame of the trac tor as a safety measure If a heavy implement is installed at the rear or when towing a heavy trailer the front wheels may be lifted Add sufficient weight to keep steer ability and to prevent rollover If sufficient weight such as front loader is applied to the front wheels remove the extra front weight If the front ...

Page 91: ... or plow When installing or removing a weight always check the tire inflation pressure and adjust it as necessary The front weights are available at the KIOTI Dealer For required number of weights consult your local KIOTI Dealer Additional weight might be needed for transporting heavy implements Reduce the speed regardless of additional weight when driving on a bumpy or rough road with the impleme...

Page 92: ...id does not freeze down at 49 F 45 C For a tire without a tube fill it with water and calcium solution at least to the valve stem level 75 with the valve stem If the tire without a tube is not filled with water and calcium solution suffi ciently a part of the ream is exposed resulting in corrosion For a tire with a tube fill it up to 90 of its level ADDITIONAL LIQUID TYPE WEIGHT The liquid injecti...

Page 93: ... THE ROPS 5 14 HOW TO RAISE THE ROPS TO UPRIGHT POSITION 5 15 PARKING 5 16 TURNING 5 18 DRIVING ON SLOPE 5 18 THE CAUTIONS WHEN COMING IN AND OUT OF PAVED ROAD 5 19 PRECAUTIONS WHILE DRIVING ON THE ROAD 5 20 LOADING INTO AND UNLOADING OUT OF THE TRUCK 5 21 PRECAUTIONS WHEN USING POWER STEERING 5 21 3 POINT HITCH CONTROL SYSTEM 5 23 EXTERIOR HYDRAULIC CONTROL SYS TEM 5 27 TE150 EX50 EX55 05 indd 1 ...

Page 94: ...r Check the brake pedal Check all dash gauges and indica tors Check head lights tail lights and all working lights Check accessible wiring harness for any damage Check the seat belt and ROPS for damage Check all danger and warning la bels Check fuel level Check all danger and warning decals Visually check tire inflation and wheel bolt tightening Stop the tractor on level ground stop the engine and...

Page 95: ...ation of 10 to 20 hours INITIAL OPERATION OPERATING THE ENGINE STARTING THE ENGINE To avoid accidents Be sure to read and under stand the warning and caution decals on the tractor thor oughly Run the engine only in a well ventilated area or you can be suffocated by exhaust gas Never start the engine unless you are on the driver s seat The tractor can abruptly start off resulting in an injury or ac...

Page 96: ...the PTO switch to the OFF position Make sure that the brake pedals are fully depressed before pull ing the parking brake lever up IMPORTANT When the parking brake is en gaged the parking brake lamp on the instrument cluster illu minates When releasing it the parking brake lamp is turned off NOTE 1 Parking Brake Lever 2 Brake Pedal 3 Connecting Hook A Depressing B Pressing Down 1 Auto Manual Switch...

Page 97: ...ver A Down 5 Lower the attachment by pushing the position control lever toward 6 Set the hand throttle lever into the neutral position Make sure that no one is around the implement or be hind the tractor IMPORTANT T46O505A 1 Hand Throttle Lever Increase Decrease T46O556A It cannot be started while the shuttle lever or PTO is en gaged IMPORTANT TE150 EX50 EX55 05 indd 5 2019 03 19 7 03 14 ...

Page 98: ...t operation The post heating is a function to keep the preheating function acti vated for approx 15 seconds after the engine is started in order to enhance the engine combustion performance and reduce harmful emissions right after engine start OPERATING PRINCIPLE OF PREHEAT SYSTEM 10 Warm up the engine for 3 to 4 minutes 10 minutes in winter after releasing the clutch pedal 9 When the engine is st...

Page 99: ...viced 3 Refer to Instrument panel in chapter 4 for detailed information about other indicators and lamps CHECKING CHECK LAMPS 1 If the oil pressure warning lamp 2 does not go off in 4 to 5 seconds after the engine is properly started stop the engine immediately and check the engine oil level If the engine oil level is proper contact your local KIOTI Dealer The engine can be severely damaged if it ...

Page 100: ...urn signal lamp and hazard lamp can be operated without the key inserted How ever using these components without the engine started can discharge the battery IMPORTANT Never touch the muffler or hot covers until they are cooled down after running the engine or driving the tractor WARNING This vehicle is equipped with a turbocharged engine Avoid high RPM abrupt acceleration and sudden start immedia...

Page 101: ... en gine for approx 15 minutes 4 The engine throttle can be open for 50 in order to shorten the warming up time 5 The engine is sufficiently warmed up when the temperature gauge on the instrument panel indicates 1 4 of the normal temperature range regardless of the warming up time 6 Do not increase the work load rap idly after starting work 7 Run the engine without load for approx 2 to 3 minutes b...

Page 102: ...d gloves and open the hoods of both trac tors Remove the battery terminal cover as necessary 4 Connect the alligator clips on both ends of the red positive cable to the positive terminals of both batteries 5 Connect one clip of the black nega tive cable to the negative terminal of the normal battery and the other clip to the tractor body with the discharged battery Make sure to connect the clip to...

Page 103: ...bdomen or waist not the hips an injury can occur in case of an accident or impact Do not wear the seat belt if the ROPS is not installed or folded WARNING H11O510A 1 Seat 2 Seat Back Adjustment Lever 3 Seat Adjustment Lever Cushion Weight 4 Seat Height Adjustment Lever 5 Seat Adjustment Lever Sliding 1 Steering wheel 2 Tilt Pedal A Lowering B Lifting 3 Adjust the steering wheel accord ing to the d...

Page 104: ...y one brake pedal at a high speed the trac tor can lose its balance and be off the track WARNING 5 Pull the position control lever back ward to raise the attachment 6 Increase slowly the engine RPM from idle speed to medium speed 1 Position Control Lever A Lifting T46O523A 1 Hand Throttle Lever 2 Foot Throttle INCREASE DECREASE T46O564A TE5O416A TE150 EX50 EX55 05 indd 12 2019 03 19 7 03 16 ...

Page 105: ...y 1 Clutch Pedal To avoid accidents Do not release the clutch pedal abruptly The tractor may start off abruptly resulting in roll over CAUTION 1 Shuttle Lever 2 Main Shift Lever 3 Range Shift Lever 9 Change the main shift and shut tle lever to the position you want 10 The tractor starts to move if you take away the clutch pedal slow ly TE5O504A TE150 EX50 EX55 05 indd 13 2019 03 19 7 03 16 ...

Page 106: ...and on the shift lever while driving on a slope The tractor may roll down the slop due to the disengaged gear which is very dangerous CAUTION 1 Grip Bolt 2 Set Pin 3 Clip Pin 1 Remove the clip pin and set pin HOW TO FOLD THE ROPS T46O512A CAUTION You should always stop the engine remove the key and set the parking brake before raising or folding the ROPS Always perform such tasks from a safe and s...

Page 107: ... tightly with both hands and fold the ROPS slowly and carefully CAUTION To avoid accidents Fix the mounting bolt firmly and secure the frame with the knock bolt 1 ROPS 1 Remove both the grip bolt clip pin and set pin 2 Raise ROPS to the upright posi tion HOW TO RAISE THE ROPS TO UPRIGHT POSITION T46O513A CAUTION To avoid accidents The ROPS must be raised slow ly and carefully TE150 EX50 EX55 05 in...

Page 108: ...cured PARKING IMPORTANT ROPS Roll Over Protective Structure sun canopy or cabin are not a FOPS Falling Object Protective Structure It never can protect the riders against falling objects Avoid driving the vehicle into a dan gerous area such as falling rocks zone Otherwise it may lead to a serious injury 1 Parking Brake Lever 2 Brake Pedals 3 Interlock 4 Block A Depressing B Push Down 2 2 1 1 1 3 3...

Page 109: ... 6 When parking the tractor on a slope stop the engine with the parking brake applied and engage the low speed gear Also put the shuttle shift lever into the forward driving position on an uphill and into the reverse driving position on a downhill 7 If it is necessary to park the tractor on a slope with the engine running chock all four wheels and perform Steps 4 and 5 above 8 In order to release ...

Page 110: ... slowly by lowering the engine rotation if possible TURNING To prevent accidents due to loss of steering control If you turn at high speed the tractor can turn over Never use the differential lock system turning at high and low speeds A serious accident can occur WARNING DRIVING ON SLOPE 1 Please drive according to the con ditions of the slope at safe speed so that the engine is not under heavy lo...

Page 111: ...lope A serious accident can occur WARNING THE CAUTIONS WHEN COMING IN AND OUT OF PAVED ROAD 1 Make sure that the left and right pedal are connected 2 Go in and out of the cultivated land at a right angle 3 Enter and exit the field by driving the tractor at a right angle to the bank 4 When going up lower the imple ment not to let the front wheel rise Raise the implement as soon as the front and rea...

Page 112: ...PRECAUTIONS WHILE DRIVING ON THE ROAD TE5O712A 1 Direction Indicator If the tractor is broken down during driving on the road move it to a safe place to ser vice If not it can cause per sonal injury WARNING When you are driving on the road observe all local traffic and safety regulations If not you can have an accident of bodily injury on a person Only the operator should ride on the tractor unles...

Page 113: ...o hit the roof of the tunnel or the bottom of the bridge Make sure to follow this in struction as such accidents re ally happen WARNING YYYO186A 1 Power Steering Handle PRECAUTIONS WHEN USING POWER STEERING 1 The power steering function is acti vated only while the engine is run ning However the steering wheel becomes slightly heavier when the engine is running at a low speed The steering wheel ca...

Page 114: ...efore me chanical devices such as racks and pinions are not installed to the tractor This function prevents the steering wheel from return ing to its original position by the resistance applied to the front wheels which are hydraulically not mechanically linked to the steering wheel Therefore the angle of the KIOTI emblem on the center of the steering wheel may differ occasionally which is normal ...

Page 115: ...set the ROPS in its original po sition and fasten the seat belt WARNING If stopping the engine while driving the steering perfor mance can become deterio rated due to loss of hydraulic power resulting in a severe accident Never stop the en gine while driving Do not release the steering wheel to return to the straight ahead position after turning while driving The steering wheel in this tractor is ...

Page 116: ...TROL H11O538A 1 Lower Link it is lowered by potential energy of its own weight Therefore the im plement cannot be lowered by the hydraulic pressure 5 Therefore the implement attached to the lower link may be lifted by protrusion on the ground when it is lowered to the ground It is called as floating 1 Lowering Speed Control Lever A High speed B Low Speed C Slow 6 The lowering speed of the lower li...

Page 117: ...is not equipped with proper front suit case weights the front wheels may be lifted instead leading to roll over Make sure to follow the speci fications for use WARNING DRAFT CONTROL 1 Draft Control Lever 1 The draft control function is used to prevent the wheels from rotating idle and the engine from stopping due to excessive draft load when the tractor is used for work which requires a lot of dra...

Page 118: ... based on the condition of soil to keep the plowing depth constant When working on a new field it is recommended to put the draft con trol lever to the proper position for the desired plowing depth and lock the lever with the lock bolt 6 When using an implement which requires no draft function such as a rotary tiller and mower use the high est hole on the top link and put the draft control lever i...

Page 119: ...cting Lever 1 2 Double Acting Lever 2 A Port A B Port B C Port C D Port D T46O708A KIOTI supplies two types of the dou ble acting valves by region self re turn type and detent type For the self return type double acting lever it returns to its origi nal position to block the hydraulic fluid when it is pushed pulled and then released However this type of double acting valve lever should be pulled o...

Page 120: ...ne is started IMPORTANT This tractor is equipped with the remote control valve of the double acting type However this valve can also be used in the single acting type hydraulic cylinder 1 Connect one end of the hydraulic port to the single acting cylinder as shown in the figure The hydraulic pressure is properly supplied to the cylinder However when the hydrau lic pressure is released the cylinder...

Page 121: ...20 48 and 20 56 mm PT1 2 COUPLER SOCKET IMPLE MENT CONNECTING AND DISCONNECT ING IMPLEMENT HYDRAULIC HOSE CONNECTION 1 Make sure to stop the engine be fore connecting it 2 Move the double acting valve le ver forward and backward for 4 to 5 times to release the pressure in the hydraulic line of the tractor Otherwise it is hard to connect the couplers and hydraulic fluid can be sprayed from the line...

Page 122: ...plement it is hard to connect the implement in the future 5 Remove the male coupler by push ing the female coupler boss of the tractor backward 6 Close the dust proof cover of the female coupler of the tractor Wrap the male coupler of the implement with a plastic bag to prevent con tamination Never connect or disconnect the implement hydraulic hose while the pressure in it is not released or the e...

Page 123: ...LEMENTS 6 5 ADJUSTMENT OF LIFT ROD 6 5 ADJUSTMENT OF TOP LINK 6 6 PRECAUTION FOR INSTALLING HOW TO USE TOP LINK HOLES 6 6 ADJUSTMENT OF STABILIZER 6 7 DRAFT HITCH AND TRAILER 6 7 INSTALLING PTO SHAFT 6 9 HANDLING LOADER 6 11 FIXATION POINTS FOR FRONT END LOADER 6 12 DRIVING ON SLOPE 6 13 HYDRAULIC BLOCK 6 14 TE150 EX50 EX55 06 indd 1 2019 03 19 2 31 29 ...

Page 124: ...he shift levers in the neu tral position stop the engine and apply the parking brake H11O562A 1 Implement Support 1 Telescopic Stabilizers Pin H11O567A 3 Remove both of the Telescopic Stabilizers fixing pins 1 Latch 2 Lower Link End H11O564A 4 Press the latch to pull out the low er link end cassette type When removing installing an implement remove the check link pin to use the lower link end cass...

Page 125: ...d to its original position 1 Lower Link End H11O569A 7 Separate the top link from its brack et and turn it to adjust its length so that it becomes close to the upper bracket mounting hole of the im plement Then fit it to the mount ing hole insert the lock pins and fix it with the snap pin Remove the implement support as necessary 1 Top Link 2 Lock Pin 3 Snap Pin H11O561A TE150 EX50 EX55 06 indd 3 ...

Page 126: ...essary Consult your local KIOTI Dealer for selection of the PTO shaft When selecting a PTO shaft make sure there is a minimum of 6 inches 152mm of over lap of the PTO shaft tubes when the shaft is extended to its maximum working length between the tractor and the piece of equipment Also make sure there is 3 inches 76mm of clearance between the shaft tube ends and the universal joints at both ends ...

Page 127: ... Rod 4 Telescopic Stabilizers 5 Lower Link 6 Draft Hitch 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 1 2 3 TE1O620A ADJUSTMENT OF LIFT ROD 1 Lift Rod 3 Lock Nut 2 Turnbuckle 1 Adjust the implement level bal anced by turning the turnbuckle 2 After adjustment fix it with the lock nut TE5O601A TE150 EX50 EX55 06 indd 5 2019 03 19 2 31 31 ...

Page 128: ...necting the lift rod from the lower link Check that the attachment for proper supporting and there s pres sure remained in the hydraulic system to remove the lift rod holding the pin To eliminate the remained pressure move the hydraulic adjusting lever back and forth several times WARNING When there is no implement at tached fix the lower link to the check link LH RH so that it does not contact wi...

Page 129: ...t like plow requir ing some traction mount the assembling spot of the top link into the hole B C When driving with an imple ment attached make sure to install the top link to the hole A or B or put the draft control to the Deep position CAUTION T46O603A DRAFT HITCH AND TRAILER 1 PTO Shaft 2 Drawbar Pin 3 Drawbar A Holes The draw bar is used to pull an im plement such as a trailer This trac tor is ...

Page 130: ... auxiliary safety chain when installing a trailer Improper use of the draw bar even if correctly positioned can cause a rear overturn Do not overload an attach ment or towed equipment Use proper counterweights to maintain tractor stability Hitch heavy loads to the draw bar only Make sure that there is no body or not obstacle between tractor and trailer WARNING TE150 EX50 EX55 06 indd 8 2019 03 19 ...

Page 131: ...he groove of the PTO shaft 1 PTO Shaft H11O682A 1 1 C56O140A 1 Lock Pin Make sure that the PTO safety cover is in its position before driving the PTO shaft The tractor PTO and PTO shaft should not be interfered by any surrounding parts Never go close to the rotating PTO or tractor PTO shaft A severe accident can happen Before driving an implement through the PTO always make sure that all bystander...

Page 132: ... PTO driven implement hitched to the three point linkage lift the implement to its full height and check that at least 1 4 of the total length of the tele scopic section of the drive shaft is engaged Before starting up any PTO driven implement hitched to the three point linkage lift the implement to its full height and check that at least 1 4 of the total length of the tele scopic section of the d...

Page 133: ...r detailed information about instal lation and use of the front loader refer to the separate manual of the loader Check the transmission fluid level and add fluid as neces sary after installing an imple ment related to the hydraulic fluid such as a loader or back hoe and driving the tractor for a test IMPORTANT TE5O604A TE150 EX50 EX55 06 indd 11 2019 03 19 2 31 34 ...

Page 134: ... EX5310 AU EX5810 AU When you do install the front loader certainly mount the bolt for mounting bracket at indicated point WARNING FIXATION POINTS FOR FRONT END LOADER H11O684A TE150 EX50 EX55 06 indd 12 2019 03 19 2 31 35 ...

Page 135: ... BALLAST ARE INSTALLED When driving on uphill with the load ed bucket and rear ballast installed keep the higher end of the tractor heavier In other words drive forward on uphill and backward on downhill DRIVING ON UPHILL H11O554A H11O555A DRIVING ON DOWNHILL To avoid injuries Keep the loader arm as low as possible when driving on a slope WARNING TE150 EX50 EX55 06 indd 13 2019 03 19 2 31 35 ...

Page 136: ...LOADER INSTALLED M55O625A When parking a tractor which is equipped with a loader or backhoe make sure that the bucket of loader or backhoe is lowered on the ground Other wise the tractor can become unstable leading to an unex pected accident such as roll over CAUTION HYDRAULIC BLOCK 1 In From Implement s Control Valve 2 Out To Implement s Control Valve 3 Return From Implement s Control Vlave 4 Flo...

Page 137: ...ad to injury or even death IMPORTANT ROPS Roll Over Protective Structure sun canopy or cabin are not a FOPS Falling Object Protective Structure It never can protect the riders against falling objects Avoid driving the vehicle into a dan gerous area such as falling rocks zone Otherwise it may lead to a serious injury WARNING When attaching or detaching the loader fix all parts which are connected t...

Page 138: ...MEMO MEMO TE150 EX50 EX55 06 indd 16 2019 03 19 2 31 36 ...

Page 139: ...ETC J 7 13 CHECKING SEAT BELT AND CABIN K 7 13 CHANGING ENGINE OIL AND REPLAC ING FILTER L 7 14 REPLACING TRANSMISSION FLUID AND FILTER M 7 16 CHANGING FRONT AXLE CASE OIL N 7 18 ADJUSTING BRAKE PEDAL O 7 18 LUBRICATING GREASE LOCATIONS P 7 20 CHECKING WHEEL BOLT NUT TORQUE Q 7 21 CLEANING FUEL FILTER S 7 21 REPLACING AIR CLEANER PRIMARY ELEMENT T 7 22 CHECKING FUEL LINES U 7 23 ADJUSTING CLUTCH P...

Page 140: ...NER FILTER AF 7 30 FLUSH COOLING SYSTEM AND CHANGING COOLANT AJ 7 31 ANTIFREEZE AK 7 32 DRAINING WATER FROM CLUTCH HOUSING AL 7 33 BLEEDING FUEL SYSTEM AM 7 33 REPLACING FUSE AN 7 34 SLOW BLOW FUSE AP 7 35 REPLACING BULB AQ 7 36 TE150 EX50 EX55 07 indd 2 2019 03 19 4 36 21 ...

Page 141: ...level cold add premixed coolant as needed F G AC Seat Belt Check the condition of seat belt and mounting hardware Repair or replace as needed Tires Check for wear damaged tires and ensure for proper sized tires and correct air pressure Parking Brake Check operation and adjust if required Clean Pedals Clean brake pedals travel control pedal clutch pedal and footrest area H General Items Check for l...

Page 142: ...ansmission fluid Change M 4 Front axle oil Change N 5 Front axle pivot Adjust 6 Engine start system Check 7 Greasing Apply P 8 Wheel bolt torque Check Q 9 Battery condition Check 3 W 10 Air cleaner element Clean 1 T AF Replace 2 11 Fuel filter element Replace S 12 Fan belt Air con belt Adjust 3 V AB 13 Clutch pedal free play Adjust O 14 Brake pedal free play Adjust R MAINTENANCE SCHEDULE CHART TE1...

Page 143: ...Clean G Check Z Replace 16 Power steering hose and oil line Check AA Replace 17 Fuel line Check U Replace 18 Intake air hose Check X Replace 3 19 PTO shaft and guard condition Check 20 3 point hitch and draw bar condition Check 21 Secure pins Check 22 Tire pressure and damage Check 23 Parking brake condition Check 24 Toe in Adjust Y TE150 EX50 EX55 07 indd 5 2019 03 19 4 36 21 ...

Page 144: ...P 33 Light bulb Replace AQ 34 Urea pump filter Replace 4 AT must be done after the first 10 or 50 hours of operation 1 Air cleaner should be cleaned more often in dusty conditions than in normal condition 2 Every year or every 6 times of cleaning 3 Replace only if necessary 4 Every 3 year The items listed above marked are registered as emission related critical parts by KIOTI in U S EPA ex haust e...

Page 145: ... Petro Canada Duratran XL Synthetic Blend 5 Front axle oil 7 0 1 85 SAE 90 gear oil or better or same as T M oil 6 Grease Ref to Grease fitting loca tion in chapter 7 A little Multi purpose type grease LUBRICANTS To prevent serious equipment damage use only genuine KIOTI fluids oils and greases or equivalents Check the oil level regularly Correct the oil level if needed before operating Always che...

Page 146: ...to the lever to fix the hood The hood can be damaged TE5O702A Never open the hood while the engine is running CAUTION 2 A 2 1 1 1 A TE5O701A OPENING SIDE COVER B H11O603A 1 Side Cover 2 Hook A Pull 1 The side covers LH RH should be removed in order to access the engine components 2 Open the hood and disassemble the rubber clips fixed on the left and right of the side covers 3 Remove each side cove...

Page 147: ...AUTION 1 Turn the key switch to ON check the amount of fuel by fuel gauge 2 If the needle on the fuel gauge is close to E or the fuel level is low open the fuel tank filler cap and add the fuel 3 After adding the fuel close the fuel tank filler cap To avoid personal injury Do not smoke while refueling Add the fuel in a well ventilat ed area Be sure to stop the engine be fore refueling Dirt or sand...

Page 148: ... is not used for a long time make sure the fuel vis cosity is suitable for the cold weather IMPORTANT 1 Gauge 2 Oil Filler Plug A Oil Level is Acceptable Within This Range T46OA05A 1 Oil Dipstick A Upper Limit B Lower Limit 5 Pull out the oil dipstick clean it and then insert it into its original position Then pull it out again and check if the oil level is within the specified range 6 If the oil ...

Page 149: ...ent Add the fluid as needed Check the oil level with the cylinders of an implement ex tended and check again with cylinders retracted Add the oil to adjust average oil level in the range of the oil limit Upper or lower IMPORTANT 1 Oil Inlet 2 Dipstick A Oil Level is Acceptable Within This Range T46OA04A 4 Pull out the oil dipstick clean it and then insert it into its original position Then pull it...

Page 150: ...sing oil of different maker or viscosity from the previous one remove all of the old oil Never mix two dif ferent types of oil Do not start the engine when the oil level is below lower limit Wipe the oil dipstick with clean cloth or tissue If foreign material enters the oil sump it can lead to malfunction of the engine Never add the oil over the up per limit IMPORTANT 1 Recovery Tank A FULL B LOW ...

Page 151: ... cleaner IMPORTANT When checking the brake ped als separated both of the brake pedals should move down to the same depth NOTE CHECKING GAUGES METER AND EASY CHECKER I 1 Inspect the instrument panel for broken gauge s meter s and Easy Checker lamps 2 Replace if broken CHECKING HEAD LIGHT HAZ ARD LIGHT ETC J 1 Inspect the lights for broken bulbs and lenses 2 Replace if broken CHECKING SEAT BELT AND ...

Page 152: ...e drained out easily when the engine is still warm Be sure to put the drain plugs to the oil sump securely 1 Oil Inlet 2 Dipstick A Oil level is acceptable within this range 1 Drain Plug T46OA09A T46OA10A 1 Engine Oil Filter 4 Remove the oil filter behind the cooling fan on the right side of the engine 5 Apply a thin film of oil to the O ring of a new filter and tighten the O ring firmly by hand 6...

Page 153: ...may cause skin disorders and skin cancer If skin contact is made wash thoroughly with soap or hand cleaner as soon as possible Keep the used oil out of reach of children Using low quality engine oil can damage the after treat ment system WARNING Use only KIOTI genuine en gine oil and filters to insure smooth operation and durabil ity of the engine IMPORTANT To avoid personal injury Be sure to stop...

Page 154: ...smis sion case and remove the drain plug to drain used fluid If the fluid does not flow out freely unscrew 1 Oil Filter Cartridge 1 Drain Plug T46OA14A T46OA18A 1 Park the tractor on a level ground and start the engine to warm it up 2 Stop the engine apply the parking brake and remove the drain plug 3 To drain the used fluid place the oil container under the transmis sion case and remove the drain...

Page 155: ...fluid sufficient ly You can get burned by hot fluid CAUTION To prevent serious damage to the hydraulic system use only a KIOTI genuine filter Do not operate the tractor with heavy load right after chang ing the transmission fluid Run the engine at medium speed for a few minutes to prevent damage to the hydraulic sys tem IMPORTANT 1 Oil Filler Plug 2 Gauge A Oil level is acceptable within this rang...

Page 156: ...l flow to the bevel case be fore checking the oil level 6 Add oil as necessary and tighten the oil filler plugs and oil level checking plug 1 Check Plug 2 Filling Plug 3 Drain Plug Front Axle Oil Capacity 7 0 L 1 85 U S gal T46OA19A 1 Brake Pedal 2 Push Rod 3 Lock Nut 4 Master Cylinder A Free Play ADJUSTING BRAKE PEDAL O BRAKE PEDAL FREE PLAY 1 Slightly depress the brake pedal and measure its free...

Page 157: ...7 MAINTENANCE 7 19 Make sure that the push rod does not push the piston with the pedal released WARNING TE150 EX50 EX55 07 indd 19 2019 03 19 4 36 26 ...

Page 158: ...1 Grease Fitting Top Link Bracket 1 Grease Fitting Front bracket axle pivot 2 Grease Fitting Power steering cylinder RH LH 1 Grease Fitting Brake Lever RH LH 1 Grease Fitting Power steering cylinder RH LH 1 Grease Fitting Top Link Holder 2 Grease Fitting Hydraulic Cylinder Support 3 Grease Fitting Lift Rod 1 Grease Fitting Rear Bracket Axle Pivot T46OA20A T46OA21A T46OA24A T46OA22A T46OA25A T46OA2...

Page 159: ...tractor with a loose rim wheel or axle Any time bolts and nuts are loosened retighten to speci fied torque Check all bolts and nuts fre quently and keep them tight CAUTION This job can be done in the field but in a clean place 1 Close the fuel cock 2 Unscrew the ring and remove the filter bowl Rinse the inside with fresh diesel fuel or kerosene 3 Take the filter element out and dip it in the diese...

Page 160: ...ty condi tions daily inspection is required 3 Do not service the filter unless it should be cleaned 4 If the element is stained with car bon dust or oil replace the filter REPLACING AIR CLEANER PRIMARY ELEMENT T The air cleaner will only fulfill its function if it is correctly and regularly maintained A poorly maintained air cleaner will mean loss of power ex cessive fuel consumption and a reducti...

Page 161: ...hours in 6 months 1 If the hose clamps are loose apply a slight coat of lubricant onto the threads and securely tighten it 2 The fuel pipe is made of rubber and ages regardless of period of service Change the fuel pipe to gether with the hose clamps every two years and securely tighten 3 If the fuel pipes and hose clamps are found damaged or deterio rated earlier than two years then change them im...

Page 162: ...cted regularly according to the following procedure 1 Stop the engine and apply the parking brake 2 Open the hood 3 Press the middle of the belt be tween the fan drive pulley and crankshaft pulley with a force of 110 132 lbs 50 60 Kgf to check the fan belt tension A 4 If the tension is insufficient turn the tension adjusting bolt clock wise to adjust the tension to the standard tension range 5 Rep...

Page 163: ...an burn you Do not allow the battery fluid to contact your eyes skin or painted surfaces If you acci dentally get it in your eyes or on your skin flush with water and seek immidiate medical attentention Be sure to wear eye protection while working on the battery The battery fluid can hurt your eyes Use only the battery with the specified voltage Otherwise it may cause a fire WARNING 1 Battery T46O...

Page 164: ...e battery is not securely installed the battery case and electrolytes could be damaged by vibration To prevent the battery acid from contacting the terminals apply grease around the battery terminals and connections CAUTION Never check the charge sta tus of the battery by placing a metal object across the posts Use a voltmeter or hydrom eter CAUTION 1 When storing the tractor for a long period rem...

Page 165: ...istance between tire beads center at front of tire and hub height 5 Measure distance between tire beads at the rear of tire and hub height 6 Front distance should be 0 08 0 31 in 2 8mm less than rear dis tance If not adjust ball joint length CHECKING INTAKE AIR LINE X H11O634A 1 Air Line Hose 1 If the hose clamps are loose tight en clamps securely 2 If the hoses and clamps are dam aged you must re...

Page 166: ... CHECKING RADIATOR HOSE AND CLAMP Z Check to ensure the radiator hoses are free from damage and are tight ened properly every 200 hours or ev ery 6 months whichever comes first 1 If the hose clamps are loose or water leaks from hose tighten clamps securely 2 If the radiator hoses are swollen hardened cracked or otherwise damaged you must replace the hoses Failure to do so could lead to coolant los...

Page 167: ...ake sure to refer to Engine troubleshooting in chap ter 8 before starting the engine PRECAUTION AT OVERHEATING 1 Power Steering Oil Line POWER STEERING LINE AA 1 Check to see that all hydraulic lines and hose fittings are tight and undamaged 2 If damage is found you should re place the hose at once TE5O708A ADJUSTING FRONT AXLE PIV OT AD If the front axle pivot pin adjustment is not correct front ...

Page 168: ...e suc tion hose and air cleaner housing for damage H11O642A 1 Filter 2 Cap 3 Evacuator Valve REPLACING AIR CLEANER FILTER AF When installing the cover make sure that the dust collection valve is heading down NOTE Use only a genuine KIOTI fil ter Use of a non recommend ed filter can cause damage to the engine and sensor Make sure that no dust enters the system by installing the cover firmly When re...

Page 169: ...ne and let it cool 2 To drain the coolant open the radi ator drain cock and remove radia tor cap The radiator cap must be removed to completely drain the coolant 3 After all coolant is drained close the drain cock 4 Fill with clean water and cooling system cleaner 5 Follow the cleaner manufacture s instruction T46OA39A 1 Reservoir Tank 2 Radiator Cap A FULL B LOW 6 Add water only up to the LOW mar...

Page 170: ...e to change wa ter into antifreeze before winter sea son comes When changing the antifreeze with one of another type flush the cooling system several times and contact a professional for the mixture ratio Vol Antifreeze Freezing Point Boiling Point F C F C 40 50 12 34 24 37 222 226 106 108 At 760 mmHg pressure Atmosph eric A higher boiling point is obtained by using a radiator pressure cap The tem...

Page 171: ... BLEEDING FUEL SYSTEM AM Air must be removed 1 When the fuel filter or lines are re moved 2 When tank is completely empty 3 After the tractor has not been used for a long period of time Bleeding procedure is as follows 1 Breed the system with the cock in the fuel filter 1 Fuel Cock A Close B Open C Air Bleeding TE5O716A 2 Start the engine and run for about 30 seconds and then stop the en gine 3 Ro...

Page 172: ...ox REPLACING FUSE AN TE5O717A T46OA44A TE5O718A There are marks for the fuse capac ity and location on the cover of the fuse panel Replace the fuse accord ing to the following procedure 1 Turn the key switch to the OFF position and turn off all the electri cal devices 2 Open the fuse box cover and check the fuse in question using fuse tongs 1 Fuse Storage Case 2 Fuse TE150 EX50 EX55 07 indd 34 201...

Page 173: ... damaged or even catch a fire WARNING If the replaced fuse is blown soon it is probable that the wir ing system is faulty In this case contact your local KIOTI Dealer If the fusible link relay or other electrical component is faulty contact your local KIOTI Dealer NOTE 1 Slow Blow Fuse SLOW BLOW FUSE AP The slow blow fuse is to protect the electric wiring If it is blown find and repair the cause a...

Page 174: ...ms IMPORTANT The bulb and capacity used in this tractor are listed in the below table This section only describes proce dures the users can handle REPLACING BULB AQ No Bulb Capacity 1 Headlamp 55W 60W 2 Stop Position lamp Rear 21W 5W 3 Turn signal lamp 21W 4 Work lamp 21W 5 Cluster Charging warning light 3W Indicator Others 1 4W HEADLAMP 1 Handle A Pull B Open 1 Turn the key switch to the OFF posi...

Page 175: ... safety spring and turn it counterclockwise to remove the bulb If the bulb is blown re place it with a new one with the same capacity 5 Installation is carried out in reverse order of removal TE5O711A 6 Installation is carried out in reverse order of removal H11O662A 1 Head Lamp Bulb TE150 EX50 EX55 07 indd 37 2019 03 19 4 36 32 ...

Page 176: ...bulb Using a non recom mended bulb can cause a fire The headlamps can temporar ily be fogged due to rain or car wash This is because of the temperature difference be tween the inside and outside of the lamp which is normal CAUTION TURN SIGNAL LAMP 1 Turn Signal Lamp 1 The turn signal lamp is installed on the rear fender or ROPS 2 Unscrew the lens mounting bolt to remove the lens 1 Bolt 1 1 1 TE5O7...

Page 177: ... The bulb life can be shortened by finger prints dust and moisture or the bulb even can be broken Clean it with soft cloth The halogen bulb contains compressed gas so it can ex plode if dropping or scratch ing it Therefore never use a bulb if it is scratched or was dropped CAUTION When separating the cover by prying it OFF with a screw driver be careful not to dam age it Before replacing a bulb ma...

Page 178: ...MEMO MEMO TE150 EX50 EX55 07 indd 40 2019 03 19 4 36 33 ...

Page 179: ...8 8 STORAGE AND DISPOSAL TRACTOR STORAGE 8 2 DAILY STORAGE 8 2 LONG TERM STORAGE 8 2 USING TRACTOR AFTER STORAGE 8 4 USAGE AND DISPOSAL 8 4 TE150 EX50 EX55 08 indd 1 2019 03 19 2 33 40 ...

Page 180: ...un the engine to circulate oil throughout the engine parts all for about 5 minutes 13 Set all control systems neu tral 14 Plug any open exhaust pipes 15 Attach a tag onto the tractor to inform the storage condition of the tractor 16 Interlock the brake pedals and apply the parking brake Follow the instructions below if the tractor is not to be used for a long period of time This is to operate the ...

Page 181: ...r from it Also add an tifreeze as well as water 12 Chock the frame in order to re move the weight from the tires To avoid injury Never clean the tractor body while the engine is running Never run the engine in an enclosed area without proper ventilation system in order to prevent poisoning by exhaust gas When storing the tractor re move the key from the switch and store it separately in order to p...

Page 182: ... dispose of the tractor keep ing the following in mind 1 When changing the oil or coolant by yourself be careful not to spill it and dispose used oil and coolant properly according to the appli cable regulations 2 Never leave or discard the expired tractor or implement but contact your local KIOTI Dealer to dispose it according to the regulations 3 Avoid working under high load as it can cause exc...

Page 183: ...9 9 ENGINE TROUBLESHOOTING 9 2 TRACTOR TROUBLESHOOTING 9 4 TROUBLESHOOTING TE150 EX50 EX55 09 indd 1 2019 03 19 2 33 55 ...

Page 184: ...r injection lines the fuel pump will not work properly To attain proper fuel injection pressure check carefully for loosened fuel cap nut etc Loosen air vent screw over fuel filter and fuel injection pump to eliminate all the air in the fuel system Thick carbon deposits on orifice of in jection nozzle This is caused when water or dirt is mixed in the fuel Clean the nozzle injection piece being car...

Page 185: ...firmly 2 When output is insufficient Valve out of adjustment Adjust to proper valve clearance Inlet 0 2 mm 0 008 in Exhaust 0 2 mm 0 008 in Air cleaner is dirty Clean the element at every 100 hours of operation Replace the element at every 1 year of operation Fuel injection pressure is wrong Adjust it to 220 230 Kgf cm or replace the injection nozzle 3 When color of exhaust is specially bad Fuel i...

Page 186: ... rust and apply grease 4 Steering wheel is not operating prop erly Steering wheel is heavy or vibrate The toe in is incorrect Adjust it again The tire inflation pressure is different Inflate the left and right tires into the specified pressure Each connection is loose Re tighten each connection and replace the part Steering wheel play is excessive The steering wheel shaft is worn Have it repaired ...

Page 187: ...ps cannot be turned on or are dim The fuse is blown Check the wiring and replace the fuse The bulb is blown Replace it The ground and terminal wirings are poorly contacted Check and clean them The battery electrolyte level is low Charge the battery Battery cannot be charged Check the battery and alternator Horn does not sound The horn switch is faulty Replace or see KIOTI dealer The wiring is faul...

Page 188: ... of trouble consult your dealer for assistance CAUSE COUNTERMEASURES 6 Electric system is faulty Work lamps do not come on The bulb is blown Replace it The ground and terminal wirings are poorly contacted Check and clean them TE150 EX50 EX55 09 indd 6 2019 03 19 2 33 55 ...

Page 189: ...10 10 INDEX INDEX 10 2 TE150 EX50 EX55 10 indd 1 2019 03 19 7 00 24 ...

Page 190: ...DJUSTMENT OF STABILIZER 6 7 ADJUSTMENT OF TOP LINK 6 6 ANTIFREEZE AK 7 32 B BATTERY CHARGING LAMP 4 16 BATTERY INSPECTION 7 25 BATTERY W 7 25 BELTS AND RUBBER PARTS 2 4 BLEEDING FUEL SYSTEM AM 7 33 BRAKE PEDAL 4 23 BRAKE PEDAL FREE PLAY 7 18 C CAUTIONS FOR DECAL MAINTENANCE 1 28 CHANGING ENGINE OIL AND REPLACING FILTER L 7 14 CHANGING FRONT AXLE CASE OIL N 7 18 CHARGING 7 26 CHECK DURING DRIVING 4...

Page 191: ...ERENTIAL LOCK PEDAL 4 26 DIRECTION FOR STORAGE 7 26 DOUBLE ACTING LEVER 4 30 DOUBLE ACTING VALVE LEVER 5 27 DRAFT CONTROL 5 25 DRAFT CONTROL LEVER 4 30 DRAFT HITCH AND TRAILER 6 7 DRAINING WATER FROM CLUTCH HOUSING AL 7 33 DRIVING ON DOWNHILL 6 13 DRIVING ON SLOPE 6 13 DRIVING ON SLOPE 5 18 DRIVING ON UPHILL 6 13 E ENGINE COOLANT TEMPERATURE GAUGE 4 14 ENGINE NUMBER 2 2 ENGINE OIL PRESSURE WARNING...

Page 192: ...4 7 HEADLAMP 7 36 HORN SWITCH 4 8 HOW TO DRIVE 5 11 HOW TO FOLD THE ROPS 5 14 HOW TO OPEN THE HOOD A 7 8 HOW TO RAISE THE ROPS TO UPRIGHT POSITION 5 15 HYDRAULIC BLOCK 6 14 I IDENTIFICATION INTRODUCTION OF WARRANTY 2 1 IMMEDIATELY STOP THE ENGINE IF 4 18 IMPLEMENT LIMITATIONS 3 7 IMPLEMENTS AND ATTACHMENTS 1 21 INDEX 10 1 INFLATION PRESSURE 4 33 INITIAL OPERATION 5 3 INSTALLING PTO SHAFT 6 9 INSTR...

Page 193: ...BRAKE LAMP 4 17 PARKING WITH LOADER INSTALLED 6 14 POSITION CONTROL LEVER 4 29 POWER STEERING LINE AA 7 29 PRECAUTION AT OVERHEATING 7 29 PRECAUTION FOR INSTALLING HOW TO USE TOP LINK HOLES 6 6 PRECAUTIONS BEFORE OPERATION 1 2 PRECAUTIONS DURING OPERATION 1 8 PRECAUTIONS FOR HANDLING 7 25 PRECAUTIONS WHEN USING POWER STEERING 5 21 PRECAUTIONS WHILE DRIVING ON THE ROAD 5 20 PRE OPERATION 5 2 PRODUC...

Page 194: ...27 SEAT BACK RECLINING 4 27 SEAT BELT 4 28 SEAT HEIGHT 4 28 SEAT SLIDING 4 27 SHUTTLE SHIFT LEVER 4 21 SINGLE ACTING AND DOUBLE ACTING CYLINDER 5 28 SLOW BLOW FUSE AP 7 35 SPECIFICATIONS 3 1 STANDARD SIZE BY IMPLEMENT 3 7 STARTING THE ENGINE 5 3 STEERING WHEEL ADJUSTMENT 4 24 STOPPING THE ENGINE 5 8 STORAGE AND DISPOSAL 8 1 SWITCH 4 5 T TACHOMETER HOURMETER 4 13 THE CAUTIONS WHEN COMING IN AND OUT...

Page 195: ...ION 4 36 WHEEL TORQUE AND DIRECTION 4 35 WHEN DRIVING THE TRACTOR 1 12 WHEN LOADED BUCKET AND REAR BALLAST ARE INSTALLED 6 13 WHEN OPERATING THE P T O 1 14 WHEN PARKING THE TRACTOR 1 13 WHEN STARTING THE ENGINE 1 8 WHEN UNLOADED BUCKET AND REAR BALLAST ARE INSTALLED 6 13 WHEN USING THE 3 POINT HITCH 1 15 TE150 EX50 EX55 10 indd 7 2019 03 19 7 00 24 ...

Page 196: ...TE150 EX50 EX55 10 indd 8 2019 03 19 7 00 24 ...

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