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CTC Union EcoZenith i555 Pro 1x230V, Installation And Maintenance Manual

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CTC Union EcoZenith i555 Pro 1x230V Installation And Maintenance Manual Download Page 138

138

CTC EcoZenith i555 Pro 

582581001 22 3/4”

(G32) Circulation pump, plate heat exchanger, solar 
heating, Wilo Stratos Para

230 V 1N~ 

The heat exchanger pump is connected to the following terminal blocks: 

(G32) Pump, expansion card X5: 

Note the cable colours!

PWM+:

white

X5 pole 3

GND:

brown

X5 pole 4

Check the function by test running the pump in the "Installer/Service/

Function Test" menu in the control system.

Solar recharge bedrock, charge pump (G31)

230 V 1N~

Phase:

X6 pole 8

Zero:

X6 pole 11

Earth

X6 pole 10

Pole 8 is connected to an external connection box which distributes voltage 

to the solar 3-way valve (Y31) and the Recharge borehole charge pump 

(G31). Refer to the wiring diagram.

Check the function by test running the pump in the "Installer/Service/

Function Test" menu in the control system.

Solar recharge bedrock, 3-way valve solar (Y31)

230 V 1N~ 

NB!

 It is important to connect the phase voltage to L (pole 9); refer to the 

wiring diagram. 

The 3-way valve is connected to the following terminal blocks: 

(Y31) 3-way valve, expansion card X6:

Relay output 8 A:

Open to 

borehole

X6 pole 8

also controls Charge 

pump – recharging 

borehole (G31)

Phase:

Open Tank

X6 pole 9

Zero:

X6 pole 11

Valve 582581001 (see image) must only be connected with relay output, X6 

pole 8 and neutral, X6 pole 11.

Pole 8 is connected to an external connection box which distributes voltage 

to the solar 3-way valve (Y31) and the Recharge borehole charge pump 

(G31). Refer to the wiring diagram.

Check the function by test running the valve in the "Installer/Service/Function 

Test" menu in the control system.

Summary of Contents for EcoZenith i555 Pro 1x230V

Page 1: ... solutions worldwide Important Read carefully before use keep for future reference Translation of the original instructions 162 505 72 1 2020 09 22 Installation and Maintenance Manual CTC EcoZenith i555 Pro 3x400 V 1x230 V 3x230V ...

Page 2: ......

Page 3: ...162 505 72 1 2020 09 22 Installation and Maintenance Manual CTC EcoZenith i555 Pro ...

Page 4: ...and Maintenance ____________________________ 107 10 Troubleshooting Appropriate measures_________ 109 10 1 Information messages ____________________________________ 111 10 2 Alarm messages ____________________________________________ 112 11 Transportation unpacking and installation____ 115 11 1 Transportation________________________________________________ 115 11 2 Unpacking_______________________...

Page 5: ...s and energy consumption facilitates settings in a simple and structured manner Congratulations on buying your new product Your CTC EcoZenith i555 Pro has built in finned copper coils which provide plenty of hot water and another finned copper coil to handle the heat from solar panels The product also has a so called cellar heat feature during the summer and a floor feature which maximises the pri...

Page 6: ...ed Open radiator valves and other relevant valves Tightness test Bleed the system Safety valve function test Waste pipe connected to floor drain Electrical installation Compressor direction of rotation if heat pump installed Safety switch Correct and taut wiring Requisite sensors for selected system Outdoor sensor Room sensor optional Accessories Customer information adapted to the relevant instal...

Page 7: ...t be transported and stored in an upright position When moving the product it can be placed temporarily on its back Remove the packaging and check before installation that the product has not been damaged in transit Report any transport damage to the carrier Place CTC EcoZenith i555 Pro on a solid foundation preferably made of concrete If the product needs to be placed on a soft carpet base plates...

Page 8: ...arly qualified persons in order to avoid a hazard Safety valve check Safety valve for boiler system to be checked regularly The product must not be started if it is not filled with water instructions are in the Pipe installation section WARNING Do not switch on the product if there is a possibility that the water in the heater is frozen This device can be used by children from the age of eight yea...

Page 9: ...he warm radiator water from the solar and heat pump heated water in the lower part of the tank first Upper Tank Connections The upper tank the additional part can be heated by a heat pump and connected to heat sources such as electric gas oil and pellet boilers Heat from a wood boiler is delivered to this part Connections are placed symmetrically on both sides of the tank Insulation The tank is in...

Page 10: ...er and pellets The CTC EcoZenith is well insulated with 90 mm PUR and is well provided with connection options on both sides ensuring clean and easy pipe installations It also provides for extensions and additions to the system in the future The CTC EcoZenith i555 Pro is divided into two tanks which are isolated from each other in order to be able to hold different temperatures in the two tanks Th...

Page 11: ...or other instances when heat builds inside the house the room sensor can also reduce the heat thus saving energy Another way to save energy is to use the night reduction function which reduces the indoor house temperature at certain times or periods for example during the night or when you are away on holiday The EcoZenith can control up to three heating circuits each with its own room sensor For ...

Page 12: ...events build up of bacteria With double coils high draw off flows can be obtained as the heat conduction area is finned on the inside as well as the outside For more information on settings and tips refer to the DHW chapter 2 2 1 DHW circulation The DHW coil has a connection for DHW charging which can be used to heat an external cold water tank when greater tap capacity of DHW is required and allo...

Page 13: ...stop temperature the heat pump starts up and raises the temperature towards the set stop temperature The stop temperature can be adapted to DHW needs and to the heat pump model installed When there is also a need for heat in the house the 3 way valves will automatically reverse direction and the heat pump continues to heat the lower tank as soon as the stop temperature 55 C in the upper tank has b...

Page 14: ...operating economy The electric heater which is factory installed in the lower tank is blocked as long as the heat pump is operating The electric heater is only brought into use if the heat pump is blocked for any reason Also refer to the Lower tank section in the Detailed Menu Descriptions chapter Installer Settings Lower Tank and the DHW chapter 4 1 4 2 3 3 More Than One Heat Pump If more than on...

Page 15: ...omy can be maximised as at a high outdoor temperature a greater energy yield is obtained from CTC EcoAir than from CTC EcoPart This combination works exceptionally well for installations where for example the ground source heat pump is undersized An air water heat pump can then be used to give the bedrock a longer time to recover and provide the system with increased power Remember that only one h...

Page 16: ...t losses in the EcoZenith are reduced compared to a conventional on off charge pump Also refer to the Heat pump section in the Detailed Menu Descriptions chapter Installer Settings Heat Pumps 1 3 2 4 Wood boiler The EcoZenith can be connected to a wood boiler such as the CTC V40 The primary flow from the wood boiler is connected to the top of the EcoZenith and the return flow to the wood boiler is...

Page 17: ...ternal boiler is the lowest prioritised additional heat the following must also be fulfilled for it to start The temperature in the upper tank must be 3 C below the setpoint for the additional heat and the electric heaters must have moved along to the desired value 100 of set value or to 6 kW in the first two hours after a power failure The EcoZenith handles start and stop of the charge pump betwe...

Page 18: ...crease the flow and if solar panel output decreases the charge pump will reduce the flow When the temperature in the lower tank increases or the solar panel loses temperature and the difference between the temperature in the solar panel and the lower tank is below 3 degrees adjustable charging stops Charging will not restart until the solar panel is again 7 degrees warmer than the lower tank When ...

Page 19: ...falls to 30 C charging is stopped If the brine circuit becomes warmer than the factory set value of 18 C recharging will also be interrupted as the temperature then becomes too high for the heat pump to work Safety measures for the collector solar system are available Also refer to the Protection collector section in the Detailed Menu Descriptions chapter Installer Settings Solar Panels Protection...

Page 20: ...o eliminate the risk of Legionella This function is built into the EcoZenith First the upper tank is heated as far as possible using the heat pump For the DHW heater to reach 65 C during 1 hour the electric heater is allowed to engage to raise the temperature over the final degrees The factory setting for this is every fourteen days Also refer to the Upper tank section in the Detailed Menu Descrip...

Page 21: ... a high temperature and a large quantity of DHW The solar panels charge the EcoZenith until the lower tank sensor reaches the factory set 80 C before the circulation pump starts up and transfers hot water from the EcoZenith connection in the lower tank to the top of the first buffer tank Charging continues until the sensor in the lower tank has fallen 3 degrees transfer starts at 80 degrees and st...

Page 22: ...on the factory set values 2 10 3 Recharging from Buffer Tank to EcoZenith Schematic diagram only the installer adds expansion vessels safety valves etc and sizes the system Recharging from Buffer Tank to the EcoZenith is always performed to the upper tank if possible If charging to the EcoZenith s upper tank is not possible due to too low a temperature difference the controller checks if charging ...

Page 23: ...tor at the same time as need to heat another part Desired room temperature The desired room temperature is set on the EcoZenith display The water mix is automatically adjusted to achieve the right temperature for the amount of cooling needed room sensor deviation The greater the deviation the colder the water fed into the system Depending on the system in question temperatures are not permitted to...

Page 24: ...ustment of Default Values for the Heating Curve You define the heating curve yourself for your property by setting two values in the product control system This is achieved by selecting the options Inclination or Adjustment under the Installer Settings Radiator system menu Ask your installer to help you set these values It is extremely important to set the heating curve and in some cases unfortuna...

Page 25: ... further adjustment is required i If the values set are too low this may mean that the desired room temperature is not being reached You then need to adjust the heating curve as necessary following the method shown above When the basic values have been set more or less correctly the curve can be finely adjusted directly using the Room temp shown on the home menu screen Appropriate Default Values D...

Page 26: ... Flow Temperature Primary Flow Temperature Primary Flow Temperature Outside Temperature Outside Temperature Heating off out Outside Temperature Adjustment The curve can be parallel displaced adjusted by the desired number of degrees to adapt to different systems houses An example Inclination 60 C Adjustment 0 C In this example the maximum outgoing primary flow temperature is set at 55 C The minimu...

Page 27: ... automatically at 18ºC as Heating mode is set to Auto Heating mode Auto Auto On Off Auto means automatic On means that the heating is on For systems with a mixing valve and a radiator pump the mixing valve operates to the primary flow setpoint and the radiator pump is on Off means that the heating is switched off For systems with a radiator pump the radiator pump is switched off Heating ext mode A...

Page 28: ...needs of the radiators should have as low a temperature as possible A floor heating circuit uses low temperatures which benefits heat pump operation Solar energy operation also gives the best yield at lower temperatures For example on a cloudy day the solar panels do not heat up to the same extent but still deliver their energy to the lower part of the tank as the temperature in there is low The E...

Page 29: ...rking at maximum temperature known as full condensation In the Installer Settings Upper tank menu you can also select the electric heater s to help to produce extra DHW Remember that the function extra DHW means that more energy is consumed especially if the electric heater s is are used See also in the Installer Settings Lower tank Timer lower tank menu Extra DHW Tank Another way of improving the...

Page 30: ...verheating protector device Domestic hot water capacity 40 C 22 l min Tank temp 55 C HP Heat pump 25 kW allowed Tank temp 65 55 C electric power 24kW allowed Pressure differential at flow 40l min Volume tank Volume domestic hot water coil Max operating pressure tank Max operating pressure domestic hot water coil Domestic hot water coil finned Domestic hot water coil circulation finned Solar coil fi...

Page 31: ...valve 27 45kW Temperature thermostat overheating protector device Domestic hot water capacity 40 C 22 l min Tank temp 55 C HP Heat pump 25 kW allowed Tank temp 65 55 C electric power 24kW allowed Pressure differential at flow 40l min Volume tank Volume domestic hot water coil Max operating pressure tank Max operating pressure domestic hot water coil DHW coil finned DHW coil circulation finned Solar...

Page 32: ...750 6 Measurements 1 Heating connection G 1 1 4 int 2 Expansion vessel Top con Lifting socket G 1 1 4 internal 3 Solar coil Ø18 mm 4 Cold water Ø22 mm 5 Hot water Ø22 mm 6 DHW circulation Ø22 mm 7 Radiator primary flow clamp ring 28 mm 8 Radiator return clamp ring 28 mm 9 Connection electric behind the front ...

Page 33: ...here All other menus can be accessed from this menu Depending on which system is defined the following symbols may appear on the start menu Heating Cooling Settings for raising or lowering the temperature indoors and for scheduling temperature changes Submenus for Active Cooling are shown if defined DHW Settings for DHW production Ventilation Settings for ventilation mode if the system includes a ...

Page 34: ...inish the wizard with OK 6 Specify whether Heat pump 1 is permitted or blocked For Permitted press plus For Blocked press minus Confirm with the right directional arrow 2 Verify that the system is filled with water Confirm with OK and the right directional arrow 1 Choose language Press OK to confirm 3 Select the size of the main fuse using the and buttons Confirm with the right directional arrow F...

Page 35: ...porarily be deselected during the firing process EcoZenith i555 provides heating to the radiators using the set heating curve The radiator thermostats reduce the heating supplied to the section of the house where a fire is burning When Holiday reduction is activated S will appear after the brackets E g 24 25 S When Night reduction is activated NS will appear after the brackets E g 24 25 NS 7 2 1 S...

Page 36: ... during the period is set in one of the following menus Room sensor installed Installer Settings Heating circuit Room temp lowered Night reduction C If room sensor not installed Installer Settings Heating circuit Primary sensor lowered Night reduction C The set temperature reduction also applies when using a remote control for night reduction The Night reduction icon in the Heating Cooling menu on...

Page 37: ...r of days that you want the set temperature to be consecutively reduced For example if you want to go on holiday The value by which the temperature is lowered during the period is set in one of the following menus Room sensor installed Installer Settings Heating circuit Room temperature lowered Holiday C Room sensor not installed Installer Settings Heating circuit Primary sensor lowered Holiday C ...

Page 38: ...e is repeated every week The stop temperature for Extra DHW is 60 C factory setting The Weekly Program chapter describes how to set schedules Click the Extra DHW heading to obtain a graphical overview of when the weekly program is active during weekdays The Extra DHW function is set to be active on weekdays between 06 30 and 07 30 Use the Back button to switch between settings and preview A vertic...

Page 39: ...nction will incur the same changes for other functions sharing the weekly program An X is displayed to the right of the weekly program heading if the same weekly program is shared by another remotely controlled function Click the weekly program heading to see a graphical overview of when the weekly program is active during the weekdays 7 6 1 Defining a weekly program In this example a night temper...

Page 40: ...able editing mode Time Use the arrow keys to change the time hours and minutes respectively Day by day Use the arrow keys up arrow down arrow to mark active days in bold Action Off On Off This normally indicates whether the row will switch the function On or Off However for the Night Reduction and SmartGrid Schedule functions the following applies In the weekly program for Night Reduction the temp...

Page 41: ... is connected and defined for the circuit The in and out temperatures of the heat pump are shown on the right The icon bar at the bottom of the menu page displays icons for additional functions or subsystems that have been defined Scroll using the arrows or swipe in the list if not all the functions fit on the page Ventilation Pool Solar panels Wood boiler DHW History External buffer External Boil...

Page 42: ...ary flow sensor If the boiler temperature is 10 C higher than the primary flow setpoint mixing valve Y1 will begin to adjust down to this temperature DHW HC DHW and heat are produced for the heating circuit HC Off No heating takes place Status DHW Shows the various operational statuses refer to the table below Delay mixing valve 180 Shows the mixing valve delay in minutes for production of heat fr...

Page 43: ...r to the Heating Cooling chapter Night reduction Night reduction of room temperature is active For more information refer to the Heating Cooling chapter Off No heating cooling produced Status Heating Shows the operational status of the heating circuit see table below Primary flow C 42 48 Temperature and setpoint in brackets supplied to heating circuit Return flow C 34 Temperature returned to the h...

Page 44: ... heating circuits simultaneously Status heat pump Blocked in menu The heat pump s compressor is Blocked in the Installer Settings Heat Pump Heat pump 1 menu Communication error HP The EcoZenith cannot communicate with the heat pump On DHW The heat pump heats the DHW tank Off start delay The heat pump s compressor is off and is prevented from starting due to the start delay Off start ready The heat...

Page 45: ...80 Shows operating status of the fan On or Off and the fan speed in percent This menu bar is displayed for air to water heat pumps HP in out C 35 0 42 0 Shows the heat pump s incoming and outgoing temperatures Outdoor temp C 3 5 Shows outgoing temperature This menu bar is displayed for air to water heat pumps Current A 9 8 This menu bar is displayed depending on heat pump model CTC EcoZenith i555 ...

Page 46: ...en powered Max primary flow C 51 Shows the highest temperature that has been supplied to the heating circuit El heat kWh 250 Shows how much additional heat has been used Energy output kWh 10000 Estimated energy emitted from the heat pump The value is presented only for language choices Norwegian and German The value is not calculated for models CTC GSi 600 CTC EcoPart 600 CTC EcoAir 600 these are ...

Page 47: ...59 60 40 L Extra DHW On On means the Extra DHW function is active DHW circulation Off On means the DHW circulation function is active SmartGrid Off The status of the SmartGrid functions for DHW Off SG Low Price SG Overcapacity SG Block is shown here DHW tank ext C 45 Shows the temperature in the external DHW tank if defined When the Legionella protection function is active L is displayed e g 45 60...

Page 48: ...e lower part of the buffer tank Tank upper C 80 Shows the temperature in EcoZenith s upper tank Tank lower C 40 Shows the temperature in EcoZenith s lower tank Operation Data External Buffer Tank menu 7 7 7 Operation data External buffer Status buffer tank Charging DHW The buffer tank charges EcoZenith s upper tank Heating The buffer tank charges the heating system Buffer tank charging The buffer ...

Page 49: ... water DHW HC Wood boiler producing heat for the heating circuit HC Wood Wood operation active Wood operation is activated when the flue gas temperature exceeds the set value and the temperature is equal to or above its reference value setpoint When wood operation is active the heat pump or additional heat is not used for heating Wood operation is also activated when the primary flow sensor B1 is ...

Page 50: ...ead more in the Installer Define Remote Control chapter SmartGrid SG Block SG Block indicates that the external boiler is blocked Round circulation Off On means that the function is activated via remote control or a weekly program System status External Boiler On The external boiler is activated Off The external boiler is not activated Start delay The external boiler is prevented from starting due...

Page 51: ...or recharging the bedrock ground Valve charge brine loop Off This shows the operating mode for the valve Off or On for recharging the bedrock ground Energy output kWh 0 Shows total estimated energy output Energy output kWh 0 0 Shows energy output in the last 24 hours Power kW 0 0 Shows current power extraction Operation Data Solar Panels menu 7 7 10 Operation data solar panels Status solar panels ...

Page 52: ...ool menu Blocked Externally means that the pool is externally blocked via remote control or a weekly program Pool temp C 21 22 Shows the temperature in the pool and the setpoint that the system is working to achieve SmartGrid Off The status of the SmartGrid functions for Pool Off SG Low Price SG Overcapacity SG Block is shown here 7 7 11 Operation data Pool Operation Data Pool menu ...

Page 53: ...ies is installed Refer to the Installation and Maintenance Manual for the CTC SmartControl accessory Highest CO2 550 Highest measured value for carbon dioxide Displayed if the CO2 sensor from the CTC SmartControl series is installed Refer to the Installation and Maintenance Manual for the CTC SmartControl accessory Forced Off On means the fan enters Forced ventilation mode Days to service filter 8...

Page 54: ...ttings can be carried out from this menu The menu can also be accessed by clicking the date or time in the upper right corner of the start screen 7 8 1 Setting the time Time and Date Click on the time symbol Press OK to highlight the first value and use the arrows to set the time and date DST On Active The left value can be set On means the time is adjusted according to Summertime The right value ...

Page 55: ...le alarm sounds Time zone GMT 1 12 14 Set your time zone relative to GMT Lock code 0000 Press OK and use the arrows to set a 4 digit lock code If a lock code is set it is shown as four stars You will be prompted to enter the code when the screen is restarted NB Make a note of the lock code for your own reference when you enter it in the menu for the first time The serial number of the display 12 d...

Page 56: ...to Auto On Off Switching between heating season and summer mode can take place automatically Auto or a selection can be made here to set the heating to On or Off Auto switching the heating season On and Off carried out automatically On Continuous heating season the radiator pump circulates constantly Off there is no heating the radiator pump does not run is turned over Heating mode ext Auto On Off...

Page 57: ...or the house is stopped This means the radiator pump stops and the mixing valve remains closed The radiator pump is activated daily for a short period to prevent it from jamming The system restarts automatically when heating is needed When the outdoor temperature drops to the limit where heating is needed again heat to the house is permitted when the temperature falls below or equals the set value...

Page 58: ...temp C 5 40 40 If the room temperature is too low according to the set value the message Alarm low room temp will be displayed This menu bar is displayed if the room sensor is connected and defined SmartGrid Low price C 1 Off 1 5 Setting to increase inclination adjustment at energy price Low price via SmartGrid Both SmartGrid A and SmartGrid B must be defined in the remote control menu for this me...

Page 59: ...ase After the stepped increase and 10 days at an even temperature the temperature setpoint is reduced to 25 C in daily 5 C stages The final step may be less than 5 C Following the stepped decrease and 1 day at the setpoint of 25 C the value is calculated automatically according to Your home s heating settings Mode 3 In this mode the function starts in Mode 1 followed by Mode 2 and lastly by Your h...

Page 60: ... is only displayed for Heat pump 1 Prio Air Brine C 7 20 15 This temperature setting controls prioritisation during heat production between the air water and liquid water heat pumps if both types are connected to the system The default value is 7 C which means that the air water heat pump is prioritised for outside temperatures from 7 C and warmer The menu bar is only displayed for Heat pump 1 Sma...

Page 61: ...ompressor s maximum speed R2 at outdoor temperature T2 Only applies to modulating air water heat pumps Warm temp limit 20 0 20 Temperature limit for summer power When the outdoor temperature is equal or higher T1 the compressor speed is adjusted down to speed R1 The heat pump starts and stops at the actual value and setpoint value Only applies to modulating air water heat pumps Max rps warm temp 5...

Page 62: ... the brine pump runs constantly Only applies to liquid water heat pumps Tariff HP No No Yes Yes means the function can be activated via remote control Read more in the Installer Define Remote Control chapter Tariff HP schedule This menu bar is displayed if a Schedule is defined for the HP Tariff function in the Installer Define Remote Control menu For more information refer to chapter Weekly Progr...

Page 63: ...er The lower electric heater is only allowed to operate when the heat pump is blocked for some reason Delay mixing valve 180 30 240 Off The mixing valve delay is set here i e the period before it draws energy from the upper tank The mixing valve can be blocked so that it never draws heat from the upper part of the tank When Round circulation or SmartGrid blocking mixing valve is activated the mixi...

Page 64: ...ff EL function in the Installer Define Remote Control menu For more information refer to chapter Weekly Program for schedule setting section Def Remote Control of the Installer Define chapter for defining the remote control function SmartGrid block immersion No Yes No For this menu to be displayed define a remote control input for both SmartGrid A and SmartGrid B Yes means the function can be acti...

Page 65: ...r the setpoint has been reached Example If the stop temperature is 55 C and hysteresis is set to 5 C in this menu it means the heat pump will restart DHW charging when the temperature in the tank has dropped to 50 C Max time upper tank min 20 5 60 The maximum time that the heat pump charges the upper tank if it is needed in the lower tank is specified here Max time lower tank min 40 5 60 The maxim...

Page 66: ...ing the heating circuit Run time DHW circ min 4 1 to 90 The length of time that domestic hot water circulation should take place during each period Applies if DHW circulation has been defined in the Installer Define DHW Tank menu Time DHW circ min 15 5 90 The time during which domestic hot water circulation takes place DHW circulation must have been defined in the Installer Define DHW Tank menu Di...

Page 67: ...ction is activated via remote control The menu bar is displayed if a normal mode for the external control signal Normally Open NO Normally Closed NC is defined for the function in the Installer Define DHW Tank menu an Input for Extra DHW has been defined in the Installer Define DHW tank menu Menu Installer Settings Lower Tank 7 9 6 Settings Lower tank Tank max C 55 20 70 This menu is used to set t...

Page 68: ...ar is displayed if a Schedule is defined for the Lower Tank function in the Installer Define Remote Control menu For more information refer to chapter Weekly Program for schedule setting section Def Remote Control of the Installer Define chapter for defining the remote control function SmartGrid Low price C 10 Off 1 30 The setpoint increase for heating the lower tank when SmartGrid Low Price is ac...

Page 69: ...or the solar panels stops and the solar energy charge to the lower tank is terminated Min speed pump 30 30 100 Setting for the minimum permissible rpm in percent for the solar panels circulation pump Max lower tank C 85 10 95 The maximum permitted temperature in the lower tank Charging of the lower tank ceases once the set temperature has been reached Max temp brine C 18 1 30 Setting for maximum p...

Page 70: ...ure and the sun emits less energy and lower temperatures To check whether charging of solar energy to the tank is possible water must circulate in the system and the temperatures must be compared If the check indicates that charging is not possible energy will have been used unnecessarily by having the water circulate The winter mode setting prevents this check Off deactivates the Solar Test Tank ...

Page 71: ... C Recooling No Yes No This option can be activated when the emergency cooling function has been activated The function means that the system endeavours reduce the temperature in the hot water and buffer tank to the set setpoint set in the Re cooling to temp menu This means that the solar panels are used as cooling elements for a short period of time Recooling to temp C 70 50 80 This option can be...

Page 72: ...emperature in the EcoZenith s lower tank B6 is equal to or above its setpoint Boiler temp hyst ºC 10 5 20 The number of degrees below Start boiler temp ºC that the temperature has to fall for the charge pump G6 to stop Block HP No Yes No Yes heat pump is blocked in the status Wood No heat pump and wood allowed to heat at the same time Recharge delayed Off Off 1 120 Delay time for recharging from E...

Page 73: ...perature Delay stop ext boiler 0 0 240 If an external boiler is no longer needed shutting it off can be delayed This is used to avoid operation times too short risk of corrosion The boiler is kept hot according to the set time Can be set up to 4 hours Priority High Low High The Low option means the external boiler is prioritised lower than the electric heater s The High option means the external b...

Page 74: ...ting the recharging from the external buffer tank to the upper tank in the EcoZenith dT stop upper C 3 1 30 The temperature difference between the upper tank of the EcoZenith and the upper part of the external buffer tank which controls the conditions for stopping the recharging from the external buffer tank to the upper tank in the EcoZenith Charge start lower C 80 20 90 The temperature in the lo...

Page 75: ...Read more in the Def Remote Control section of the Installer Define chapter HP charging schedule Charging an external buffer tank with heat from a heat pump is mainly of relevance when there are different tariffs for electricity over a 24 hour period In such an instance the buffer tank s can be charged when the tariff is low The lower tank of the EcoZenith will work towards the set temperature dur...

Page 76: ...g when SmartGrid Overcapacity is active can be set here Read more in the Installer Define Remote control SmartGrid menu Block pool On On Off This function is used to block external pool heating This menu bar is displayed if all of the criteria below are met the pool is connected defined to the system a remote control input has been defined for the Pool function a normal mode Normally Open NO or No...

Page 77: ...ontrol signal Normally Open or Normally Closed The function can be used to turn off cooling with the help of a humidity sensor when there is a risk of condensation Block passive cooling sched This menu is used to schedule the weekday periods during which passive cooling should be blocked This schedule is repeated every week This menu bar is displayed if a Schedule has been defined for the Block Pa...

Page 78: ...fied here The factory set connection speed is 10 Mbps 7 9 13 2 BMS MB address 1 1 255 Adjustable 1 255 Baud rate 9600 9600 19200 Possible settings 9600 or 19200 Parity Even Even Odd None Possible settings Even Odd or None Stop bit 1 1 2 Possible settings 1 or 2 Modbus TCP Port 502 1 32767 This menu bar is displayed if Modbus TCP is defined in the Ethernet row in the Installer Define Remote Control...

Page 79: ...igh current The compressor and electrical output are blocked when Round circulation is active This menu bar is displayed if a weekly program has been defined for the Round circulation function The Round circulation function can also be controlled remotely by activating the Input defined for the function For more information refer to chapter Weekly Program for schedule setting section Def Remote Co...

Page 80: ...l the USB drive is installed The rows show the date and time of saved settings Press OK to confirm 7 9 19 Load settings The saved settings can be recovered Press OK to confirm 7 9 20 Load factory settings The product is supplied with the factory values set Saved settings in Bank 1 3 are deleted when factory settings are restored The selected language is recovered Press OK to confirm ...

Page 81: ... two 230 V inputs and two low voltage ports See table below wireless accessories in the CTC SmartControl series consist of wireless sensors and control units that control signals for temperature humidity and carbon dioxide level BMS control where control signals are transmitted via the BMS interface If you want a function to recur during weekdays you can set when the function should be active inac...

Page 82: ...rmally Closed NC Define a normal mode for the external control signal NO or NC The setting is made for the current heating circuit in the Installer Define Heating Circuit menu For example a two way switch can be connected to the defined input If the button when used generates a control signal on the input circuit closes the circuit shall be defined as NO When the circuit closes and the control sig...

Page 83: ...information refer to the Night Reduction Temperature section in the Room Temperature chapter Heating mode ext HC1 Off K22 K25 Channel 1A 7B BMS DI0 7 Switching between heating season and summer season can take place at a specific outdoor temperature Auto or heating can be either always On or Off In the Installer Define Remote Control menu specify an Input for the remote control function In the Ins...

Page 84: ...W production to start immediately can also be done in the DHW menu The weekly program for extra DHW can also be set in this menu For more information refer to the Extra DHW section in the DHW chapter Menu Installer Define DHW Tank On menu bar Extra DHW ext config the normal mode is specified for the external control signal Normally Open NO or Normally Closed NC Block Passive cooling Off K22 K25 Ch...

Page 85: ...at menu set remote control mode Yes in the Tariff EL row Access function scheduling from the Tariff EL row For more information refer to the Additional Heat Tariff EL section in the Installer Settings chapter Round circulation Off K22 K25 Channel 1A 7B BMS DI0 7 Round circulation is equipment which an electricity supplier can fit in order to disconnect for a short period of time equipment which dr...

Page 86: ...apter Lower tank Off K22 K25 Channel 1A 7B BMS DI0 7 The heat pump is producing heat for the heating circuit in the lower tank In the Installer Define Remote Control menu specify an Input for the remote control function In the Installer Define Lower Tank menu configure the normal mode for the external control signal Normally Open NO Normally Closed NC in the Lower tank ext config row Access functi...

Page 87: ...ote control mode On in the HP charging row Access function scheduling from the HP charging schedule row Menu Installer Define External Buffer Tank Define a mode Normally Open NO or Normally Closed NC for the external control signal Menu Installer Settings External Buffer Tank Flow level switch Off K22 K25 Channel 1A 7B BMS DI0 7 The flow level switch produces an alarm on the heat pump In the Insta...

Page 88: ...eat passive cooling pool DHW tank upper tank and lower tank The factory set temperature changes setpoints that apply when Low Price mode and Overcapacity mode are activated are shown in brackets below Heating circuit 1 SmartGrid Low Price C room temp or primary flow temp 1 C SmartGrid Overcapacity C room temp or primary flow temp 2 C Heat pump SmartGrid Block HP Additional Heat Electric Heaters Sm...

Page 89: ...e Control menu specify an Input for current ventilation functions Click the Ventilation symbol in the start menu to access the Ventilation menu where ventilation settings can be made The weekly program can also be accessed from there A weekly program cannot be specified for the Vent Away ventilation mode For more information please refer to the CTC EcoVent ventilation product manual Tariff HP 1 Of...

Page 90: ...hannel 1A 7B BMS DI0 7 This function can be used to reduce compressor speed and fan speed in order to reduce the noise level Only applies to certain air water heat pumps In the Installer Define Remote Control menu specify an Input for the remote control function In the Installer Define Heat Pump menu configure the normal mode for the external control signal Normally Open NO Normally Closed NC in t...

Page 91: ...elected the connection channel must be selected in the row below SmartControl accessories are connected to the system via the Installer Define SmartControl menu Refer to the separate SmartControl Accessories manual HC Night reduction ext config None None NO NC This menu defines the Normally Open NO or Normally Closed NC mode for the external control signal when remotely controlling the function Fo...

Page 92: ...ller Define Remote Control menu Tariff HP config NC None NC NO This menu bar is displayed if an Input for remote control is defined for the HP Tariff function in the Installer Define Remote Control menu Silent mode ext config None NC NO This menu bar is displayed if an Input for remote control is defined for the Silent Mode function in the Installer Define Remote Control menu Menu Installer Define...

Page 93: ...ly Closed NC mode for the external control signal when remotely controlling the function For examples of normal mode settings refer to the Def Remote Control section of the Installer Define chapter DHW circ ext config None NC NO This menu bar is displayed if DHW circulation G40 is defined as above This menu defines the Normally Open NO or Normally Closed NC mode for the external control signal whe...

Page 94: ...r No No Yes This is for selecting whether the upper optional electric heater E5 should be involved in operation accessory Lower electric heater No No Yes This is for selecting whether the lower electric heater E1 E4 should be involved in operation Max power el heaters kW 18 0 27 This is for selecting the maximum power which all electric heaters are to emit together 7 10 5 4 Def Wood boiler Wood bo...

Page 95: ...s selected CTC s wireless room sensors will connect to the heating circuit Refer to the CTC Wireless Room Sensor manual for information on how to connect these sensors SmartControl SmartControl is a separate series of wireless accessories If SmartControl is selected the connection channel must be selected in the row below These accessories must be connected to the heating circuit via the Installer...

Page 96: ...ines whether the EcoVent ventilation product is to be connected to the system The menus below define the Normally Open NO or Normally Closed NC mode for the external control signal when remotely controlling the function This menu bar is displayed for the functions for which an Input for remote control is defined Vent red ext config None None NC NO Setting for the Reduced ventilation mode Vent norm...

Page 97: ...ecify whether the solar energy heat should be supplied EcoZenith s solar coil Coil external heat exchanger Exchanger Used for larger solar panel installation Vacuum No Yes No Specify whether the solar panels are vacuum or flat solar panels Borehole recharge Y31 G31 No Yes No There is an option of recharging the borehole using energy from the solar panels when the ordinary heating and domestic DHW ...

Page 98: ...NB For more information about the SMS function refer to the Installation and Maintenance Manual for CTC SMS 7 10 9 Def SmartControl SmartControl is a separate series of wireless accessories SmartControl No Yes No If Yes is selected SmartControl accessories can be connected to the heating circuit Refer to the connection procedure in the separate SmartControl Accessories manual 7 10 10 Def Current s...

Page 99: ... can be performed i When you exit the menu the heat pump returns to normal operation NB This menu is intended for the installer only 7 11 1 1 Test Heating Circuit If a number of heating circuits have been installed they will all be displayed here Mixing valve 1 Opens Closes Opens and closes the respective mixing valve Rad pump 1 Off On Off Starts and stops the respective radiator pump LED room sen...

Page 100: ...e defrosting programme will be completed Compressor heat Off Off On Function test compressor heater Drip tray heater Off Off On Function test of the condenser tray heater Heating Cable Off Off On Function test heating cable 4 way valve Y11 Off Off On Function test 4 way valve Y11 Fitted to air to water HP 7 11 1 4 Test Electric heaters This is where connected electric heaters are tested by switchi...

Page 101: ...nk is function tested from this menu Pump to tank G43 Off Off On Switches the circulation pump On and Off Pump from tank G45 Off Off On Switches the circulation pump On and Off 3 way valve Y40 Upper tank Lower tank Tests the exchange function between the upper and lower tank 7 11 1 7 Test Wood Boiler The wood boiler is function tested from this menu Wood boiler Off Off On Switches the wood boiler ...

Page 102: ...e heat pump values can be displayed from sensors for pressure HT LT temperature OP and current I 7 11 3 Alarm dumps Export the alarms displayed in the alarm log to a USB drive A dump can consist of one or more alarms as well as specific values before and after the alarm was triggered NB Only an authorised service engineer is allowed to log in to the Factory settings coded option Severe operational...

Page 103: ...he USB drive is installed or the display is connected to the internet Click OK to confirm the upload The settings are retained during updating but the old values are overwritten by any new factory values 7 11 7 Write log to USB Intended for service engineers This function can be used to save logged values to a USB memory stick 7 11 8 Re installation This command relaunches the installation sequenc...

Page 104: ...or B15 Out from solar panels C B31 0 0 3 0 3 0 Correction of temperature sensor on solar panels for outgoing temperature In to solar panels C B30 0 0 3 0 3 0 Correction of temperature sensor on solar panels for incoming temperature 7 11 10 Set address In this menu heat pumps and expansion cards can be assigned addresses The error message Invalid Configuration is displayed if the same heat pump is ...

Page 105: ...duction rps 50 Noise reduction schedule Compressor stop at brine C 5 Brine pump Auto Tariff HP No Factory setting Tariff HP schedule Passive cooling brine pump on Yes Silent mode schedule Electric heaters Upper el heater s kW 9 0 Lower el heater kW 9 0 Lower electric heater C 30 Delay mixing valve 180 Main fuse A 20 Conversion factor current sensor 1 Tariff EL No Tariff EL schedule 180 SmartGrid b...

Page 106: ...C 5 Minimum temp ext boiler C 30 Charge pump delay time mins 0 Delay stop ext boiler mins 0 Priority High Delay priority low 120 External buffer dT lower ext C 7 dT start upper C 7 dT stop upper C 3 Charge start lower C 80 dT start lower C 7 dT stop lower C 3 dT setpoint low C 7 Factory setting HP charging Off HP charging schedule Pool Pool Blocked Pool temp C 22 Pool diff C 1 0 Pool priority C Lo...

Page 107: ... be disconnected from the power source when it is being drained The drain valve is packaged separately and can be connected directly onto one of the lower connections if one is free or to a low lying pipe When draining the whole system the mixing valve should be fully open i e turned anticlockwise as far as it will go Air must be supplied to the closed system Operation Stop The product is turned o...

Page 108: ...r parts of the house The room sensor can temporarily be deselected during the firing process The EcoZenith then provides heating to the radiators using the set heating curve Refer to the chapter on the House heating curve The radiator thermostats are closed in the section of the house where a fire is burning Summer Cellar Heat You will often want some background heating in basements recreation roo...

Page 109: ... Increase if necessary That the product is not set to the Max permitted primary flow temperature mode with a too low value that Inclination has been set high enough Increase as required You can find out more on this in the House Heating Curve chapter Also refer to the Installer Settings Heating circuit 1 2 and 3 menu That the temperature reduction is set correctly that the mixing valve on the EcoZ...

Page 110: ... may cause noise This is due to pressure surges which occur when for instance an older type of instant closing mixer is turned off quickly The fault is not in the EcoZenith and the problem can be easily rectified by replacing the mixer with a soft closing one If an unusual sound comes from hard closing dishwasher and washing machines this can be remedied using a shock arrestor A shock arrestor can...

Page 111: ...ops The product comes with the compressor switched off This option is selected in the Installer Settings Heat Pump 1 2 3 menu I012 High curr reduced elec The property s main fuses risk being overloaded due to for example the simultaneous use of several power hungry appliances The product reduces the electrical heaters electrical output during this period 2h max 6 kW Electrical heaters are limited ...

Page 112: ...r that is not connected or has short circuited and if the value is outside the sensor s range of measurement If this sensor is significant to the system s operation the compressor of the heat pump stops This requires the alarm to be reset manually after the fault has been rectified For the sensors below the alarm is reset automatically after correction E002 Sensor B9 Boiler E007 Sensor B6 Buffer t...

Page 113: ...lay card A1 cannot communicate with the HP control card A5 This message is displayed when the HP control card A5 cannot communicate with the motor protection A4 E044 Stop high compr temp This message appears when the compressor temperature is high Press reset and check whether the alarm recurs If the fault recurs contact your installer E045 Stop low evaporation This message appears when the evapor...

Page 114: ...e button on the electrical switchboard behind the front panel Always check that the max thermostat has not been triggered during installation E001 Risk of freezing Alarm indicating that the temperature of the outgoing water from the heat pump HP out is too low for defrosting The water volume in the system may be too low The flow may be too low Applies to EcoAir E163 Defrost max time duration The h...

Page 115: ...t in the middle of the CTC EcoZenith i555 Pro top Lifting band around the pallet NB Can only be used with the packaging on Remember that the product has a high centre of gravity and should be handled with caution 11 2 Unpacking When the CTC EcoZenith i555 Pro has been placed at the installation site the packaging can be removed Check that the product has not been damaged in transit Report any tran...

Page 116: ...ctly aligned with the front When the rear insulation is in place tension bands can be used to hold it firmly against the tank Attach the insulation sections to each other using the 25 graphite grey screws provided The screw positions have been pre drilled The tension bands can scratch the surface of the insulation Use a piece of cardboard or similar to protect it Zinc grey screw 4 pcs Plastic top ...

Page 117: ...2 Parts list B2 Sensor primary flow to heating circuit 2 B3 Sensor primary flow to heating circuit 3 Alternative Sensor primary flow CTC EcoComfort Cooling B5 Sensor tank upper B6 Sensor lower tank B7 Sensor radiator return B8 Sensor flue gas wood boiler B9 Sensor wood boiler B11 Room sensor 1 B12 Room sensor 2 B13 Room sensor 3 Alternative Room sensor CTC EcoComfort passive cooling B15 Sensor out...

Page 118: ...E E E E 24 25 27 E E E 26 E 36 6 7 6 38 39 40 46 E 05 E E E 03 04 05 7 9 E 06 8 E E E E 24 25 27 E E E 26 E 36 6 7 6 38 39 40 46 13 Schematic diagram This is only a schematic diagram The system in question must be designed in accordance with current standards ...

Page 119: ...EcoZenith i555 Pro 20 06 07 E 08 2 5 4 3 3 32 E E E 0 02 09 0 23 2 22 33 30 28 29 34 35 5 6 E E E E5 5 5 5 5 5 5 5 20 06 07 E 08 2 5 4 3 3 32 E E E 0 02 09 0 23 2 22 33 30 28 29 34 35 5 6 E E E E5 5 5 5 5 5 5 5 ...

Page 120: ...the section for the property owner for connection dimensions and placement If annealed copper pipe is used fit support sleeves Circulation pumps heating circuit The circulation pumps are fitted to the primary flow pipe from the EcoZenith to the respective radiator systems and receive their power supply from the EcoZenith refer to the Electrical Installation chapter Mixing valve Install a mixing va...

Page 121: ...llation you insulate all pipe parts pipe unions and used and unused plugged connections Use the insulation parts provided and supplement these with insulation of Armaflex type having minimum 10 15 mm thickness or equivalent Make sure the insulation at the connections reaches all the way to the EcoZenith s own insulation and that it has no gaps so as to prevent any loss of heat Pressure level switc...

Page 122: ... Y1 controls the maximum temperature to mixers Y2 and Y3 For one or two sub mixing valves heating circuits 2 and 3 to be operative when heating circuit 1 is not operative valve 21 must be connected to radiator pump G1 so that the valve closes when the radiator pump for heating circuit 1 is not operative This is useful for example if floor heating in a bathroom is preferred during the summer Note t...

Page 123: ...it is necessary to swap ports and two jumpers in the actuator must be reconnected See the chapter on Electrical installation for more information Note that the last heat pump in a series connection must be in the terminated position i e DIP switch 2 on the last heat pump must be in the ON position and the other heat pumps in the OFF position For more information refer to the Installation and Maint...

Page 124: ...d by the EcoZenith Refer to the Electrical installation chapter for more information The 3 way valve Y31 plate heat exchanger 18 charge pump for recharging boreholes G31 and non return valves 36 and 41 are used for recharging boreholes energy wells with solar energy The EcoZenith also starts the brine pump in the liquid water heat pump CTC EcoPart when recharging is taking place This means that th...

Page 125: ... via the external DHW tank The sensor B43 detects when the temperature drops in the external DHW tank and starts the pump G41 Cooled DHW is pumped via the non return valve 35 and control valve 30 down to the part of the coil used for circulation The water is heated in the coil and is stored in the external DHW tank When the sensor B43 reaches its setpoint the pump stops The manual 3 way valve is u...

Page 126: ... 5 1 Pump controlled by flue gas temperature The pump G6 is controlled by the temperature of the flue gas sensor B8 and or boiler sensor B9 The pump starts when the flue gas sensor B8 and or boiler sensor B9 senses the set temperature for wood boiler stove operation The pump has no on off delay which means that if the water volume around the stove or boiler in question is excessive the circulation...

Page 127: ... lower tanks and then to the top of the first buffer tank Ensure that the ports on the 3 way valve Y40 are set as in the schematic diagram If it is necessary to swap ports and two jumpers in the actuator must be reconnected See the chapter on Electrical installation for more information If several buffer tanks are used they must be connected in series The return from the buffer tanks goes to the l...

Page 128: ... undertaken by the pump G44 which is controlled by the EcoZenith The sensor B17 senses the boiler temperature in the external boiler Also refer to the External boiler section in the Detailed Menu Descriptions chapter Installer Settings External Boiler For electrical connections refer to the Electrical Installation and Installation of External Boiler chapters NB Connecting with charge group reduces...

Page 129: ...G51 at the top of the drawing circulates radiator water from the upper connection on the EcoZenith s lower tank 02 to the pool heat exchanger 14 on to the heating circuit s return pipe and back to the EcoZenith s lower tank One pump G50 G51 the lower one in the drawing circulates pool water between the heat exchanger 14 and the pool 15 The sensor B50 senses the pool temperature and starts the circ...

Page 130: ...ou can also perform your own settings as to when and how you want cooling to take place See also Cooling Menu in the Detail menu description chapter Installer Define system Passive Cooling This type of cooling function is energy efficient as only circulation pumps circulate the cool water The capacity is however slightly lower compared to what is known as active cooling where the compressor which ...

Page 131: ...cables through the cable ducts on the product s top cover which exit at the same height as the electric panel s top edge It is important to keep heavy current and extra low voltage cables apart in order to avoid interference problems this applies outside the product also Heavy current power cables must be routed in the cable duct in the insulation on the top of the unit and on the right side of th...

Page 132: ... 3x400 V Contactor K2 Fast blow fuses F1 F2 Expansion card A3 Connections X1 X7 Sensor upper B5 Sensor lower B6 Sensor solar B33 Main circuit card A2 Connection to display A 1 Connections electric heaters Terminal blocks G41 G48 Terminal blocks G31 G40 Terminal blocks G11 G22 Terminal blocks A11 A20 Terminal blocks A21 A30 15 1 Positioning of electrical components 3X400 V Lower electric heater E1 ...

Page 133: ...ween the terminal blocks in the EcoZenith G51 Brown G52 White G53 Green and heat pump 1 from which the other heat pumps can be connected in series 15 5 Low voltage 230 V 400 V High voltage Supply 400 V 3N 50 Hz and protective earth The size of the group fuse is given in Technical data in the section for the property owner Connects to terminal blocks marked L1 L2 L3 N PE Max thermostat If the heat ...

Page 134: ...the Installer Service Function Test menu in the control system G3 Circulation pump radiator system 3 Or circulation pump for CTC EcoComfort passive cooling accessory 230 V 1N Connected to the expansion card X6 terminal block Phase X6 pole 15 Zero X6 pole 17 Earth X6 pole 16 Check that the pump is correctly connected by test running it in the Installer Service Function Test menu in the control syst...

Page 135: ...Stratos Para GRUNDFOS UPM GEO 25 85 Relay output 8 A A12 PWM brown G46 GND blue G45 G12 Charge pump 2 WILO Stratos Para GRUNDFOS UPM GEO 25 85 Powered separately PWM brown G48 GND blue G47 G13 Charge pump 3 WILO Stratos Para GRUNDFOS UPM GEO 25 85 Powered separately PWM brown G75 GND blue G76 Check that the pump is correctly connected by test running it in the Installer Service Function Test menu ...

Page 136: ...ion card X5 Note the cable colours PWM white X5 pole 1 GND brown X5 pole 2 Check the function by test running the pump in the Installer Service Function Test menu in the control system G30 Circulation pump solar collector Grundfos UPM3 Solar 230 V 1N The circulation pump is connected to the following terminal blocks G30 Circulation pump expansion card X5 Note the cable colours PWM brown X5 pole 1 ...

Page 137: ...data Standby flashing 0 P1 25 25 P2 50 50 P3 75 75 P4 100 1 Briefly press the circulation pump arrow to show the operating mode to which the pump is set After 2 seconds the operational information screen will be displayed again 2 Pressing the circulation pump arrow for 2 seconds will cause the LEDs to flash and the mode setting can then be changed Press repeatedly until the desired mode flashes Af...

Page 138: ... Check the function by test running the pump in the Installer Service Function Test menu in the control system Solar recharge bedrock 3 way valve solar Y31 230 V 1N NB It is important to connect the phase voltage to L pole 9 refer to the wiring diagram The 3 way valve is connected to the following terminal blocks Y31 3 way valve expansion card X6 Relay output 8 A Open to borehole X6 pole 8 also co...

Page 139: ...the pump is correctly connected by test running it in the Installer Service Function Test menu in the control system G41 Circulation pump external DHW tank 230 V 1N The pump is connected to the following terminal blocks G41 Charge pump expansion card X7 Phase X7 pole 19 Zero X7 pole 20 Earth X7 pole 22 Check that the pump is correctly connected by test running it in the Installer Service Function ...

Page 140: ...arging 230 V 1N The circulation pump is connected to the following terminal blocks G43 circulation pump extension card X7 Phase X7 pole 30 Zero X7 pole 32 Earth X7 pole 31 Check that the pump is correctly connected by test running it in the Installer Service Function Test menu in the control system G44 Circulation pump external boiler 230 V 1N The circulation pump is connected to the following ter...

Page 141: ...7 Brown cable Close pole A28 Blue cable Zero pole A29 Red cable Limit position pole A22 White cable Limit position pole A21 Check that the open and close signals are correctly connected by testing the motor in the Installer Service Function Test menu in the control system Y2 Y3 Mixing valves heating circuits 2 3 Y3 Optional mixing valve for CTC EcoComfort cooling 230V 1N 1 5 m cable 1 5 mm neutral...

Page 142: ...e 3 way valve by a screw To unfasten the motor remove the knob by pulling it off unfasten the screw and remove the motor To prevent faults turn the actuator and 3 way valve to the starting position for fitting as shown in the figures Pull out the knob on the actuator and turn to the central position Port should be completely open ports and should be partially open Ensure that the groove in the whi...

Page 143: ...nfasten the motor remove the knob by pulling it off unfasten the screw and remove the motor To prevent faults turn the actuator and 3 way valve to the starting position for fitting as shown in the figures Pull out the knob on the actuator and turn to the central position Port should be completely open ports and should be partially open Ensure that the groove in the white shaft coupling is in posit...

Page 144: ...ted as shown in the table above On start up an alarm is given if the sensor is incorrectly connected Test the alarm LED by testing the function in the Installer Service Function Test menu In the control system you can select whether or not to have the room sensor operational If the room sensor is deselected the heating level is controlled by the outdoor sensor primary flow sensor The alarm lamp on...

Page 145: ...oor sensor at the arrows NB Strip the wire ends and fold them double if light cable is used It is important that the contact in the connections is good 15 6 1 Sensor connection Mount the sensor on the pipe The sensing part is towards the end of the sensor Attach the sensor using the cable tie provided Ensure that the sensor makes good contact with the pipe NB Apply contact paste to the end part of...

Page 146: ...low to heating circuit 3 Optional primary flow sensor for CTC EcoComfort cooling accessory Position on the primary flow to heating circuit 3 after radiator pump G3 The sensor is connected to expansion card X3 in positions 13 and 14 Sensor type NTC 22k Other sensors B5 Sensor upper tank factory fitted Placement in the tank s uppermost sensor pipe The sensor is connected to the relay card in positio...

Page 147: ...s connected to the circuit card in positions X1 5 and X1 6 Sensor type PT1000 grey cable B33 Sensor solar coil factory fitted Placement in the tank s lowest sensor pipe The sensor is connected to the circuit card in positions G67 and G68 Sensor type NTC 22k B41 Sensor external buffer tank upper Position in the sensor pipe or jacket surface on the upper part of the tank The sensor is connected to t...

Page 148: ...ws the phase current to be sensed all the time and compared with the value set for the heat pump s load switch If the current is higher the control unit drops to a lower heat output If it is still too high further reduction in output takes place When the current has dropped below the set value again the output will increase This means that the current sensors along with the electronics prevent mor...

Page 149: ...rm sensor out If several sensors are incorrectly connected the different alarms are displayed on different rows If no alarm is displayed the sensors are connected correctly Note the alarm function of the room sensor LED cannot be detected on the display It must be checked on the room sensor The current sensor connection has no alarm but the current value can be read in the Operation data menu 15 9...

Page 150: ...rom where the upper electric heater will be placed 5 Install the electric heater using a new greased flat gasket Recommended tightening torque 220 Nm 6 The cabling for the heater is coiled and strapped Remove the strapping and connect the white cables marked 6 kW to the brown end cable sleeve on the electric heater and connect the black cables marked 3 kW to the black end cable sleeve on the heate...

Page 151: ...nd then remove the plastic front Ensure that the display cable is disconnected before removing the front completely The cable is disconnected by pressing in the pin on the connector and pulling the cable downwards 4 Make the electrical connections for the pump and sensor as indicated in the wiring diagram 5 Disconnect the cable from output X7 Make sure the cable cannot possibly come into contact w...

Page 152: ...152 CTC EcoZenith i555 Pro 18 Wiring diagram relay card 3x400V ...

Page 153: ...153 CTC EcoZenith i555 Pro ...

Page 154: ...154 CTC EcoZenith i555 Pro 19 Wiring diagram relay card 1x230V ...

Page 155: ...155 CTC EcoZenith i555 Pro ...

Page 156: ...156 CTC EcoZenith i555 Pro 20 Wiring diagram relay card 3x230V ...

Page 157: ...157 CTC EcoZenith i555 Pro ...

Page 158: ...158 CTC EcoZenith i555 Pro 21 Wiring diagram for expansion card ...

Page 159: ...matic circuit breaker F10 Max thermostat G1 Radiator pump 1 G2 Radiator pump 2 G3 Radiator pump 3 G6 Circulation pump flue gas controlled G11 Charge pump 1 G12 Charge pump 2 G13 Charge pump 3 G30 Circulation pump solar panel G31 Pump bore hole recharging G32 Pump plate heat exchanger solar energy G40 Circulation pump for DHW circ G41 Circulation pump external DHW tank G43 Circulation pump external...

Page 160: ... Ω 300 64 130 800 70 32 290 74 125 906 65 37 280 85 120 1027 60 43 270 98 115 1167 55 51 260 113 110 1330 50 60 250 132 105 1522 45 72 240 168 100 1746 40 85 230 183 95 2010 35 102 220 217 90 2320 30 123 210 259 85 2690 25 150 200 312 80 3130 20 182 190 379 75 3650 15 224 180 463 70 4280 10 276 170 571 65 5045 5 342 160 710 60 5960 0 428 150 892 55 7080 5 538 140 1132 50 8450 10 681 130 1452 45 10...

Page 161: ... Router Internet CTC AXS CTC SmartControl wireless sensor Port 2 Network jack ethernet see connection information on following page Define the app MyUplink Yes enables connection to the app MyUplink app Router Internet Define Web Yes permits network connection the CTC Remote screen mirror feature and BMS function with remote control via network cable to local network CTC Remote screen mirroring fo...

Page 162: ...e Installer Define chapter 1 Route the ethernet cable on the left side of the product in the space between the side insulation and the top insulation The plastic top cover then needs to be unscrewed and carefully lifted up enough to be able to ease the cable in see illustration 2 Open the ferrite from the packaging clamp around the ethernet cable with the connector 3 Connect the ethernet cable to ...

Page 163: ...er When your phone tablet is connected to your local network the product can be used with your device s touchscreen in the same way as the product s screen Scan the QR code or enter the address http ctcXXXX main htm where XXXX the last 4 digits of the display serial number E g sn 888800000040 http ctc0040 main htm If you encounter a problem click the link to change the address and QR code The link...

Page 164: ...Electrical installation chapter 5 Check that the unit is correctly fused fuse panel 6 Check that the backup heating thermostat is in frost protection mode The backup heating thermostat is located in the lower part of the cabling behind the front panel In order to set the backup heating thermostat in frost protection mode turn anti clockwise as far as possible so that the screwdriver slot is vertic...

Page 165: ...r select desired factor 1 10 This menu contains the factor the current sensor is to use This setting is only performed if the connection has been installed for a current sensor for higher currents Example User set value 2 16 A will be 32 A Confirm with Next 6 Max power el heaters kW select between 0 and 27 0 kW 7 Compressor 1 confirm whether compressor 1 is to be blocked or permitted This can also...

Page 166: ...r heat pump operation the pumps in question are defined 1 3 by selecting Yes For the relevant heat pump the type of heat pump must then be selected EcoPart or EcoAir followed finally by selection of relay controlled or speed controlled PWM charge pump Operation data Check whether heat is needed in the upper and lower tank Heat is needed when the temperature in the upper or lower tank is 5 C below ...

Page 167: ...167 CTC EcoZenith i555 Pro ...

Page 168: ...Enertech AB P O Box 309 SE 341 26 Ljungby Sweden www ctc se www ctc heating com 162 505 72 1 2020 09 22 ...

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