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INSTALLATION / OPERATION / MAINTENANCE

COMPACT CIP

CONTROL SYSTEMS

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Summary of Contents for COMPACT CIP

Page 1: ...INSTALLATION OPERATION MAINTENANCE COMPACT CIP CONTROL SYSTEMS...

Page 2: ...Starting your first Wash Cycle 16 Trend Screen 17 History Screen 17 Alarm Screen 18 Alarm Statuses Explained 19 Pump VFD Fault 19 High Temp Alarm 19 High Cond Alarm 19 Low Flow Alarm 19 Tank High Leve...

Page 3: ...NING OF DANGER WARNING AND CAUTION IN THESE INSTRUCTIONS Danger Indicates an imminently hazardous situation which if not avoided has a high likelihood of resulting in death or serious injury The word...

Page 4: ...lates the operation of your Clean in Place system Compact CIP takes the guesswork out of configuring and selecting the start stop flow temperature and chemical concentration required for a successful...

Page 5: ...7 831 1411 AT A GLANCE Touchscreen Emergency Stop E Stop Return Temperature Conductivity Transmitter Power Disconnect Switch Supply Temperature Transmitter Electric Heater optional Pressure Gauge Flow...

Page 6: ...F position and lock it with a padlock OSHA lockout tagout standard for control of hazardous energy E STOP CAPABILITY Activate E Stop to turn off all operations To release the E Stop twist clockwise un...

Page 7: ...should be done by a registered electrician following industrial safety standards and local codes All power must be OFF and safely locked out during installation DISCLAIMER OF LIABILITY CSI does not a...

Page 8: ...le washes a Select the desired wash type on the left b Press the Start button on the right c Press the Abort button to stop and cancel the current wash if needed during the wash d Press the Hold butto...

Page 9: ...ric heater its icon turns red when power is supplied to the heater and displays Heater On text above it Equipment indicators change color to green when they are open or running When the system is sitt...

Page 10: ...stem is at or above Cond SP Temp SP and Flow SP Rinse waits until the system is at or above Flow SP and below Cond SP Acid waits until the system is at or above Temp SP Cond SP and Flow SP Drain waits...

Page 11: ...ove the minimum target or SP Note Temperature is controlled in a similar way When a Temp SP of 160 is entered on the Config screen the heat exchanger will actually try to achieve and maintain 165 F to...

Page 12: ...lowing settings appear Note This system is designed to pulse in small amounts of chemicals at a time and bring the whole CIP loop up to concentration rather than initially dosing a large amount of che...

Page 13: ...it stops filling at this setpoint to prevent from overfilling the tank default is 80 Start Fill When the system is running and the tank volume falls below this amount the water inlet valve opens and s...

Page 14: ...nd Acid phases of the wash cycle Has Caustic Pump Allows automated chemical dosing of Caustic during the Caustic wash phase Has Acid Pump Allows automated chemical dosing of the Acid during the Acid w...

Page 15: ...itizer Wash Phases Sanitizer WASH COMMANDS Start Starts the automated sequence of the selected wash type Hold When the system is running the operator can put the system in a Hold state to stop the act...

Page 16: ...displayed at the top Prior to starting the wash the operator can change the desired wash type by deselecting the previous option before selecting the new option Press the Start command The Start butt...

Page 17: ...This graph will display up to 8 minutes 480 seconds or t 480 of data The History screen logs the actual process valves of Supply Flow Supply Temperature Return Temperature and Return Conductivity exac...

Page 18: ...in screen a small red bell also displays next to the piece of equipment currently in an alarm state The alarm screen displays the system alarms built into the Compact CIP system Any active alarms turn...

Page 19: ...nt washes abort TANK LOW LEVEL ALARM The system has a configurable Tank Low Level limit which is set to 10 as de fault In the event the tank level drops below the configured setpoint the Supply Pump i...

Page 20: ...must be met prior to the pump operating 1 The system is not in an E Stop condition 2 The pump is not in Alarm 3 The tank discharge valve is commanded to be open 4 The tank level has more liquid than...

Page 21: ...ndition 2 The heater is not in Alarm 3 The CIP system is in a Running State status 4 The CIP supply flow is greater than 10gpm 5 The CIP Return chemical conductivity is less than 100mS cm E STOP ACTIV...

Page 22: ...hould be kept free of spills and loose debris Under NO circumstance should the panel be sprayed down or cleaned with any wet fluids Doing so could damage the electrical and or pneumatic equipment If h...

Page 23: ...f the pneumatic fitting and then gently pull the cracked or leaking airline from the fitting 4 Repeat the same procedure for the other end of the airline 5 Use the cracked or leaking airline as a guid...

Page 24: ...lter casing 2 Press the release down and hold 3 Turn the portion of the pressure regulator body below the spring loaded release This may be more easily accomplished by holding the release with the thu...

Page 25: ...ws have been provided 2 Gently remove the solenoid valve from the mounting pad 3 Take note of how the solenoid valve is oriented 4 Take note of all O rings as there may be small O rings on sealing sur...

Page 26: ...cess lines are dry Command the current wash to hold and wait for the pump to stop then press the resume command Many times Hold Resume clears the air lock Ensure the pump is rotating with the correct...

Page 27: ...me nor authorize any other person to assume for it any other obligation or liability in connection with the equipment or parts In the event of a claim under this warranty the Company s sole and exclu...

Page 28: ...ve parts and labor costs in an amount equal to the amount which would be payable for a reasonable number of hours required to make the repairs at the rates payable under the terms of Company contracts...

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