Index
1.
General ................................................................................................................................... 5
1.1 Signs used in this guide ......................................................................................................... 5
1.2 Content .................................................................................................................................. 6
1.3 Standards compliance ........................................................................................................... 7
1.4 Specification .......................................................................................................................... 7
2.
Safety ...................................................................................................................................... 8
2.1 Example of direct E-Stop Signal connection .......................................................................... 9
2.2 Example of E-Stop Signal connection using PILZ module .................................................... 10
3.
Recommendations for mechanical installation ....................................................................... 11
3.1 Examples of components arrangement in a control cabinet. ............................................. 11
3.1.1
Block scheme pictorial view ....................................................................................... 11
3.1.2
Control cabinet made by CS-Lab Company ................................................................ 12
4.
Connectors, controls and electrical installation of the device .................................................. 13
4.1 Connectors arrangement on the device .............................................................................. 13
4.2 STEP/DIR controlling signals connector (CSMIO/IP-S v2) .................................................... 14
4.2.1
Signals on a Terminal Block connector ...................................................................... 15
4.2.2
Example – M542 drive connection ............................................................................ 15
4.3 Digital outputs connector (0-15) (CSMIO/IP-S v2) .............................................................. 16
4.3.1
Output circuits construction ...................................................................................... 17
4.3.2
Signals on a Terminal Block connector ...................................................................... 17
4.3.3
Examples – spindle switching signal .......................................................................... 18
4.4 Digital inputs connector (0-15) (CSMIO/IP-S v2) ................................................................. 19
4.4.1
Input circuits construction. ........................................................................................ 20
4.4.2
Signals on a Terminal Block connector ...................................................................... 20
4.4.3
Examples of input signals connection ........................................................................ 21
4.5 Digital inputs connector (16-31) (CSMIO/IP-S v2) ............................................................... 23
4.6 Analog inputs/outputs connector ....................................................................................... 24
4.6.1
Signals on a Terminal Block connector ...................................................................... 24
4.6.2
Example – connection and configuration of potentiometers .................................... 25
4.7 Expansion modules connector ............................................................................................ 26
4.8 Power connector ................................................................................................................. 27
4.9 Communication connector – Ethernet ................................................................................ 27
4.10 Recommended cables ......................................................................................................... 28
4.11 Installation examples........................................................................................................... 29
4.11.1
Inverter connection using analog output. ................................................................. 29
4.11.2
Illustrative diagram of XYZ plotter (CSMIO/IP-S v2) .................................................. 30
4.11.3
Automatic control of drives power supply (HV) ......................................................... 32
4.12 LED lights meaning .............................................................................................................. 33
4.12.1
Types and location of the LEDs .................................................................................. 33
4.12.2
State diodes description - STATx ................................................................................ 34
5.
Recommendations and drives selection (motors drives) ......................................................... 35
6.
Precise homing with encoder INDEX signal ............................................................................. 37
6.1 Solution no. 1 – Homing on “index” function ..................................................................... 37
6.2 Solution no. 2 – Synchronization of HOME signal in servo drives. ...................................... 38
7.
LAN connection and configuration ......................................................................................... 40
7.1 Direct connection to PC ....................................................................................................... 40
7.1.1
Windows®XP configuration. ...................................................................................... 40
C S - L a b s . c . – C S M I O / I P - S - C N C C o n t r o l l e r
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