Non-Overhaul Removal and Replacement
Teledyne Continental Motors, Inc.
TM
10-2
IOF-240 Series Engine Maintenance Manual
Change 1
31 August 2007
10-11. FADEC Component Removal and Installation ............................................................ 10-56
10-11.1. ECU or SSA Connector Installation .................................................................................................. 10-56
10-11.2. Ground Strap Installation................................................................................................................... 10-59
10-11.3. Electronic Control Unit (ECU) Removal........................................................................................... 10-60
10-11.4. Electronic Control Unit (ECU) Installation ....................................................................................... 10-61
10-11.5. Signal Conditioner Removal.............................................................................................................. 10-63
10-11.6. Signal Conditioner Installation .......................................................................................................... 10-64
10-11.7. SSA Operational Check..................................................................................................................... 10-65
10-11.8. Fuel Injector Solenoid Removal ........................................................................................................ 10-67
10-11.9. Fuel Injector Removal ....................................................................................................................... 10-68
10-11.10. Fuel Injector Installation.................................................................................................................. 10-68
10-11.11. Fuel Injection Solenoid Installation ................................................................................................. 10-69
10-11.12. Manifold Air Pressure Sensor Removal .......................................................................................... 10-70
10-11.13. Manifold Air Pressure Sensor Installation ....................................................................................... 10-70
10-11.14. Fuel Pressure Sensor Removal ........................................................................................................ 10-71
10-11.15. Fuel Pressure Sensor Installation ..................................................................................................... 10-71
10-11.16. Manifold Air Temperature (MAT) Sensor Removal ....................................................................... 10-73
10-11.17. Manifold Air Temperature (MAT) Sensor Installation.................................................................... 10-73
10-11.18. Exhaust Gas Temperature Sensor Removal..................................................................................... 10-74
10-11.19. Exhaust Gas Temperature Sensor Installation ................................................................................. 10-75
10-11.20. Cylinder Head Temperature (CHT) Sensor Removal...................................................................... 10-75
10-11.21. Cylinder Head Temperature (CHT) Sensor Installation .................................................................. 10-75
10-11.22. Five Lamp HSA Removal ............................................................................................................... 10-75
10-11.23. Five Lamp HSA Installation ............................................................................................................ 10-75
10-11.24. Two Lamp HSA Removal ............................................................................................................... 10-75
10-11.25. Two Lamp HSA Installation............................................................................................................ 10-75
10-11.26. EDI Replacement............................................................................................................................. 10-75
10-11.27. Backup Battery Removal and Installation ....................................................................................... 10-75
10-11.28. Throttle Position Switch Replacement............................................................................................. 10-75
LIST OF TABLES
Table 10-1. Parts Handling Guidelines...................................................................................... 10-5
Table 10-2. Parts Repair Reference ........................................................................................... 10-5
Table 10-3. Non-Overhaul Parts Replacement Reference......................................................... 10-6
Table 10-4. Fuel Pump Drive Coupling Fits & Limits .............................................................. 10-7
Table 10-5. Lubrication System Fits & Limits ........................................................................ 10-23
Table 10-6. Engine Cylinder Fits & Limits.............................................................................. 10-30
Table 10-7. IOF-240 Series Cylinder Diameter Dimensions................................................... 10-33
Table 10-8. Piston to Cylinder Clearance ................................................................................ 10-33
