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ComAp ID-Lite, Global Manual

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ComAp ID-Lite Global Manual Download Page 1

Copyright © 2020 ComAp a.s.
Written by Jaroslav Juriga
Prague, Czech Republic
ComAp a.s., U Uranie 1612/14a,
170 00 Prague 7, Czech Republic
Tel: +420 246 012 111
E-mail: [email protected], www.comap-control.com

Global Guide

InteliDrive Lite
& Telecom

Engine controller for pumps,

compressors and Telecom

applications

SW version 2.5.0

1 Document information

5

2 System overview

8

3 Applications overview

13

4 Installation and wiring

14

5 Controller setup

33

6 Troubleshooting

72

8 Technical data

87

9 Appendix

89

Summary of Contents for ID-Lite

Page 1: ...1 E mail info comap control com www comap control com Global Guide InteliDrive Lite Telecom Engine controller for pumps compressors and Telecom applications SW version 2 5 0 1 Document information 5 2...

Page 2: ...ules 25 4 6 1 IL NT RD SW 25 4 6 2 IL NT RD software installation 26 4 6 3 IL NT RD Wiring 27 4 6 4 IGL RA15 EM2IGLRABAA EM2FPCRAEAA 27 4 6 5 IB NT 28 4 7 How to install 29 4 7 1 Grounding 29 4 7 2 Wi...

Page 3: ...Engine load limitation overview 61 5 15 11 AUT mode Engine regulation by RPM control overview 67 6 Troubleshooting 72 6 1 Alarm management 72 6 1 1 Sensor fail Fls 72 6 1 2 Warning Wrn 72 6 1 3 Coold...

Page 4: ...9 2 8 IL NT IO1 optional card 225 9 2 9 IL NT BIO8 optional card 225 9 2 10 IGL RA15 Remote Annunciator 225 ID FLX Lite Telecom Global Guide 4...

Page 5: ...e of the engine applications 1 3 Legal notice This End User s Guide Manual as part of the Documentation is an inseparable part of ComAp s Product and may be used exclusively according to the condition...

Page 6: ...ever ComAp is prepared to provide technical support to resolve problems arising from such actions including but not limited to restoring settings prior to the cyber attacks backing up data recommendin...

Page 7: ...mAp believes that all information provided herein is correct and reliable and reserves the right to update at any time ComAp does not assume any responsibility for its use unless otherwise expressly u...

Page 8: ...ming close Boot jumper follow instruction in LiteEdit and upload correct software 2 2 General description The key feature of ID Lite is its easy to use operation and installation Predefined configurat...

Page 9: ...trolling can be used InteliMonitor ID Lite controller also supports remote monitoring and control via internet AirGate or cellular network connection For this remote control are used web tools WebSupe...

Page 10: ...ls see LiteEdit Reference Guide InteliMonitor Reference Guide and InteliDrive Communication Guide 2 3 2 Open connection from web browser It is possible to connect from a web browser to ID Lite control...

Page 11: ...trol and monitor tool For access is necessary to be registered Connection setting and other information you can find in WebSupervisor Global Guide 2 3 3 Open connection from WinScope WinScope is power...

Page 12: ...ID FLX Lite Telecom Global Guide 12 2 Proceed with selection of channels etc according to WinScope Reference Guide 6 back to System overview...

Page 13: ...overview 6 back to Table of contents Basic wiring scheme for single engine all engine data are transferred from ECU via CAN J1939 interface in example below Note The extension remote annunciator modu...

Page 14: ...n plug in modules 17 4 5 Communication modules 22 4 6 Remote modules 25 4 7 How to install 29 6 back to Table of contents 4 1 Mounting The controller is used to be mounted onto the switchboard door Re...

Page 15: ...Description Optional Obligatory ID FLX Lite ID Lite central unit Obligatory Communication plug in IL NT RS232 RS232 communication card Optional plug in IL NT RS232 485 Combined communication card Opti...

Page 16: ...ID FLX Lite Telecom Global Guide 16 4 3 Terminal diagram and dimension...

Page 17: ...manually For configuration of extension plug in modules go to LiteEditand press button in Modify configuration window 4 4 2 IL NT AOUT8 IL NT AOUT8 is optional plug in card Through this card can the...

Page 18: ...ID FLX Lite Telecom Global Guide 18 Example Default analog output curves...

Page 19: ...ID FLX Lite Telecom Global Guide 19 Example Wiring for Dacon gauges and IL NT AOUT8...

Page 20: ...can be used as PWM Adjustment of extension plug in module is possible via LiteEdit too Type of analog input is selectable by jumper Each analog input has own line of jumper position The top position...

Page 21: ...use 4 additional binary inputs The 0 V GND terminal is internally wired with battery minus internally the 12 24 V Ubat terminal is wired to battery plus power supply of ID Lite controller There shoul...

Page 22: ...oller if at least one binary output is configured In case more than 4 binary outputs are configured is necessary to connect both Batt terminals 4 5 Communication modules 4 5 1 IL NT RS232 IL NT RS232...

Page 23: ...r Modbus connection The IL NT RS232 485 is a dual port module with RS232 and RS485 interfaces at independent COM channels The RS232 is connected to COM1 and RS485 to COM2 Adjustment of communication t...

Page 24: ...es an interface for connecting a PC with LiteEdit or InteliMonitor through Ethernet network for sending active e mails and for integration of the controllers into a building management Modbus TCP prot...

Page 25: ...ion is not suitable for firmware update process kindly used wired connection instead like RS232 USB RS485 or Ethernet via IB Lite Note Quick guide how to start using this module is in chapter Remote C...

Page 26: ...ations of HW types and models from Master controller and remote display are neither supported nor tested 4 6 2 IL NT RD software installation The IL NT RD remote display firmware is installed in the s...

Page 27: ...during the search Controller type selection IL NT RD automatically detects controller type Troubles with connection There are few reasons why remote display can not connect with master controller Not...

Page 28: ...ntrollers communication Single ID Lite controller is possible to connect via serial line RS232 For multiple controllers connection is necessary to use RS485 communication port IB NT offers direct inte...

Page 29: ...ecuring ring type grounding terminal shall be used The negative terminal of the battery has to be properly grounded Switchboard and engine has to be grounded in common spot Use cable as short as possi...

Page 30: ...rs to 7 V the controller continues operating During this voltage dip the controller screen backlight can turn off and on but the controller keeps operating It is possible to further support the contro...

Page 31: ...ernal capacitors charging during power up 4 7 5 Binary output protections Do not connect binary outputs directly to DC relays without protection diodes even if they are not connected directly to contr...

Page 32: ...lly disconnect ground connection to one of them Galvanic separate ID Lite RPM input using ComAp separation transformer RPM ISO 1 1 Use separate pick up for Speed governor and ID Lite Note If RPM 2 the...

Page 33: ...5 1 Analog inputs On the ID Lite controller nine analog inputs are available See the two tables here bellow with specific characteristics All here mentioned properties can be modified by LiteEdit PC...

Page 34: ...s possible to read InteliDrive Analog inputs values AIN1 2 3 from CAN bus J1939 Note Precision is 4 5 Note The nominal range of Analog inputs measuring is 0 10 V 0 40 V nevertheless the input is able...

Page 35: ...re read from ECU unit Alarm properties Direction Under limit Under step Sensor fail does not activate protection Over limit Overstep Sensor fail does not activate protection UnderLimit Fls Under step...

Page 36: ...only Wrn and Sd for matching analog input There isnt visible direction of protection Low or High Practical example of Class C Window protection Pressure sensor is configured on the analog input 7 and...

Page 37: ...resistive input Analog inputs are designed for resistive sensors with resistance in range of 0 to 2 4 k To ensure a proper function use shielded cables especially for length over 3 m As binary input...

Page 38: ...urrent sensor characteristic Use with external resistor 120 4 20 mA 100 0 20 mA 100 0 20 mA 20 to 120 C Converted Note 1 Note 2 Note 3 Note 4 120 0 mA 0 20 C 170 0 0 4 mA 20 8 C 200 13 22 C 230 25 25...

Page 39: ...e sensor 0 6 bar with linear voltage output 0 10 V Vout V 0 1 2 3 4 5 6 7 8 9 10 P bar 0 0 6 1 2 1 8 2 4 3 3 6 4 2 4 8 5 4 6 Conversion table Modify one of analog input in LiteEdit configuration and l...

Page 40: ...ID FLX Lite Telecom Global Guide 40 When you finish with adjusting the values click OK and Write to controller...

Page 41: ...ID FLX Lite Telecom Global Guide 41 5 2 Binary inputs and outputs...

Page 42: ...provide visual indication of typically ECU values without installing additional sensors on the engine PWM signal emulates sensor which would be typically mounted on the engine Second option is extensi...

Page 43: ...5 4 Remote modules CAN bus connection 5 4 1 Connection rules CAN bus line must be connected in series from one unit to the next no star no cable stubs no branches both ends must be by the 120 internal...

Page 44: ...terface CAN cable shielding is connected to ID Lite COM terminal ID Lite contains internal fix 120 resistor and must be located on the CAN bus end It is possible to connect only one remote annunciator...

Page 45: ...rn output without confirmation of the alarms FAULT RESET button Use this button to acknowledge alarms and deactivate the horn output Inactive alarms will disappear immediately and status of active ala...

Page 46: ...mAp uploaded firmware version of firmware used application and branch There is also information about currently configured electronic engine unit respectively about ESF file Details for recognition of...

Page 47: ...ton to select requested menu 5 7 1 Switching between User and Engineer menus Hold ENTER and then press PAGE to activate info Firmware screen and the panel LED test Within 5 s press PAGE to switch to L...

Page 48: ...0 3 How to check the serial number and choose interface Hold ENTER and then three times press PAGE 1 User interface can choose User block adjustment function of controller or Engineer interface 2 Seri...

Page 49: ...his alarm list it is signalized in the standard alarm list and by exclamation mark on the main measure screen Control from the front panel One screen up down Enter Cursor move within the ECU alarm lis...

Page 50: ...nfigured AIN8 Displayed only if is configured AIN9 Displayed only if is configured Third screen 5 13 3 IL NT AIO Analog inputs screen AI1 AI1 bargraph with protection limits indication displayed only...

Page 51: ...epending on whether the IL NT BIO8 is configured or not 5 13 7 IL NT IO1 Binary inputs screen IN BIO8 BI1 Alarm IN BIO8 BI2 Alarm IN BIO8 BI3 Alarm IN BIO8 BI4 Alarm Note This screen is shown hidden d...

Page 52: ...limit loop see Group Load limit on page 132 RPM BI3 RPM detected and counted on the BI3 input Number of starts Note Running time is displayed on the Main screen of measurements and is measured in com...

Page 53: ...her FMI codes FLS is displayed 5 13 12 Alarm list Alarm list displays active or inactive alarms occurred on ID Lite unit ID Lite controller automatically switches to the Alarm list screen when any new...

Page 54: ...ID FLX Lite Telecom Global Guide 54 5 14 Display screens and pages structure...

Page 55: ...2 OFF mode No start of the engine is possible Outputs STARTER and FUEL SOLENOID are not energized No reaction if START STOP buttons are pressed 5 15 3 MAN mode START starts the engine STOP stops the e...

Page 56: ...ank time elapsed 1st attempt STARTER off FUEL SOLENOID off STOP SOLENOID on CrankFail pause timer started Crank pause MaxCrank time elapsed last attempt STARTER off PRESTART off Shutdown Start fail Cr...

Page 57: ...in cold conditions Speed request Engine speed is constant or set manually using Engine params setpoints and Binary inputs 5 15 5 AUT mode The controller does not respond to START STOP buttons Engine s...

Page 58: ...s ON No function Start and Run unlimited time Rem s s OFF Cooling Cooling after RunTimer is over START Engine runs unlimited time until STOP Engine start runs Run time and then CoolingStop No functio...

Page 59: ...etpoints Note Class C protection the analog inputs AIN4 AIN5 AIN6 and AIN7 behave either normally or according to the class C definition according to the SP AINx Eval IMPORTANT The LBI Prot Test block...

Page 60: ...Necessary condition LAI SpdRequest page 126 OFF and controller MAN mode Engine RPM by Up Down buttons settings RPM adjusted in examples above can be changed by SPEED UP PAGE 189 SPEED DOWN PAGE 189 w...

Page 61: ...justed limit Two functions 1 st PI loop and 2 nd Comparator with Hysteresis CMPH are available and these functions are described below The function setup is done by corresponding setpoints in Load lim...

Page 62: ...Binary output Load switch OFF mode 0 0 MAN mode In operation In operation AUT mode In operation In operation Running In operation In operation Stop Not Running In operation In operation Sd protection...

Page 63: ...Input ECU RPM Load CU AI1 AI9 AIO AI1 AI4 Load CMP Off 10000 Load CMP On 10000 Note For more information see Setpoints on page 91 Functions 1 and 2 examples General PI control loop Engine Load limitat...

Page 64: ...it Load Input Load Load Bias Load Request 1 Load Request 2 Load ReqRamp Load UpLimit Load DownLimit Load Gain Load Integral Regulator Reg Input Reg Bias Request Request 2 Reg Gain Reg Integral Engine...

Page 65: ...optional Output Analog output Load LimitAnOut Note LoadLimitAnOut range 0 10000 plug in module Setpoints Load limit Load Input Load Load Bias Load Request Load Request 2 Load ReqRamp Load UpLimit Load...

Page 66: ...below the Down limit activates the Binary output Load switch that reduces slow down feeder the load There are expected corresponding droop characteristics on the engine Input RPM from pickup or ECU B...

Page 67: ...lable The function setup is done by corresponding setpoints in Regulator group This group has one PI loop and one CMPH The PI function output is Speed request transmitted via J1939 or Analog output Bo...

Page 68: ...lowing example changes the RPM between two levels based on pressure Functions 3 and 4 LBI Active input RegRequest2 Switch to RegRequest 2 R Reg Disable Set PI Regulator output to R Bias LBO Function S...

Page 69: ...9 AIO AI1 AI4 RPM BI3 Reg Bias 0 10000 Request1 10000 Request2 10000 Reg Gain 0 0 200 0 Reg Integral 0 0 100 0 Reg CMP Input CU AI1 AI9 AIO AI1 AI4 RPM BI3 Reg CMP Off 10000 Reg CMP On 10000 Note For...

Page 70: ...Disable optional Output Analog output Speed Request Setpoints Regulator Reg Input Reg Bias Request Request 2 Reg Gain Reg Integral Engine params MinSpeedLim MaxSpeedLim Speed Ramp Note Take care if t...

Page 71: ...ary input Binary input Request 2 R Reg Disable optional Output Analog output Speed Request Setpoints Regulator Reg Input Reg Bias Request Request 2 Reg Gain Reg Integral Engine params MinSpeedLim MaxS...

Page 72: ...inputs is adjustable in PC tool LiteEdit In window Modify after double click on input adjust Alarm type 6 1 1 Sensor fail Fls Sensor fail is detected when measured value is 6 out of selected sensor c...

Page 73: ...of possible alarms Events specification Protection type Information on binary output available see List of LBO on page 195 Description Wrn Oil Press WRN YES Oil pressure is smaller than Wrn Oil press...

Page 74: ...hecksum of parameters Happens typically after downloading new firmware or changing of the parameter The controller stays in INIT mode Check all parameters write at least one new parameter Overspeed SD...

Page 75: ...ry file The history file seats 255 records When the history file is full the oldest records are removed Note To force history download in LiteEdit direct modem or internet open History window and sele...

Page 76: ...agnostic messages read from ECU Diagnostic messages are read and displayed in extra ECU Alarm list For Standard J1939 SPN Suspect Parameter Number FMI Failure Mode Identifier and OC Occurrence Counter...

Page 77: ...Approach 153 CrankcasePress 630 CalibrMemFail 1110 Engine Sd Note ID Lite controller doesn t support J1587 diagnostic line on Volvo engines This can cause in some cases a J1939 alarm message FC 000608...

Page 78: ...ed supplementary values relative to the DPF status In ECU list 5 6 supported for John Deere Cummins CM2250 CM850 and Deutz EMR4 Table 6 1 Practical example of the screen HEST Lamp SPN 3698 Exhaust Hig...

Page 79: ...FLX Lite Telecom Global Guide 79 DPF Lamp STOP Active when 3697 1 and SPN 3701 5 Yellow Lamp Active when DM1 Yellow lamp is active Red Lamp Active when DM1 Red lamp is active 6 back to Troubleshootin...

Page 80: ...interference should be used shielded cables Note Make sure the grounding system on controller and PC COM port negative of the PC DC supply are identical before the first direct connection There must n...

Page 81: ...nnected to the controller via IL NT RS232 485 port via optional IB Lite plug in module or via IL NT GPRS for cellular internet network see Group Communication settings on page 103 7 2 2 AirGate connec...

Page 82: ...sic Modbus II 7 3 1 Modbus step by step Use LiteEdit Controller Generate Cfg image Modbus registers command to get registers list 9600 bps 8 data bits 1 stop bit no parity Transfer mode RTU Function 3...

Page 83: ...gine ECU type is selected in PC tool LiteEdit like other peripheries Press the button in LiteEdit configuration window Modify Note Import latest ECU list ECU list x x iwe for update engine ECU specifi...

Page 84: ...mmOK follows the real situation that means it is not active anytime when the ECU does not communicate The ECU PWRRELAY PAGE 215 closes at the beginning of prestart and opens if the engine shall be sto...

Page 85: ...A 30008 Fuel Rate UK Fuel L h ANA 30018 Fuel Rate US Fuel L h ANA 30018 Intake Manifold Press Intake Press bar ANA 30530 Intake Manifold Temp Intake Temp C ANA 30531 7 6 ECU Analog inputs Reading of m...

Page 86: ...ID FLX Lite Telecom Global Guide 86 Note Tier4 values Soot Load and Ash Load are visible on ECU screen as well 6 back to Communication...

Page 87: ...6 mm 25 100 Hz a 4 g Shocks a 200 m s 2 Operating conditions Dimensions 180 120 55 mm Weight 450 g Dimensions and weight Number of inputs 7 Input resistance 4 2 k Input range 0 36 V DC Switching volt...

Page 88: ...y DeviceNet 3083A DeviceBus for Allen Bradley DeviceNet 3086A DeviceBus for Honeywell SDS 3087A DeviceBus for Honeywell SDS 3084A DeviceBus for Allen Bradley DeviceNet 3085A DeviceBus for Allen Bradle...

Page 89: ...ID FLX Lite Telecom Global Guide 89 9 Appendix 9 1 Controller objects 90 9 2 Extension modules 222 6 back to Table of contents...

Page 90: ...ID FLX Lite Telecom Global Guide 90 9 1 Controller objects 9 1 1 List of controller objects types 9 1 2 Setpoints 91 9 1 3 Values 182 9 1 4 Logical binary inputs 184 9 1 5 Logical binary outputs 194...

Page 91: ...T settings 180 For full list of setpoints go to the chapter List of setpoints page 92 Password EnterPassword Password is a four digit number Password enables change of relevant protected set points Us...

Page 92: ...rank time 114 CrnkFail pause 114 Crank attempts 114 Idle time 115 Idle speed 115 Cooling speed 116 Cooling time 116 AfterCool time 116 Stop time 117 Fuel solenoid 117 FuelSol offset 118 D function 119...

Page 93: ...154 AIN8 Level 2 154 AIN8 Del 155 AIN9 Level 1 155 AIN9 Level 2 155 AIN9 Del 156 NextServTime 156 GearBoxRatio 156 RPMdiff Sd 158 RPMdiff Wrn 159 RPMdiff delay 160 BIN1 Prot Del 161 BIN2 Prot Del 161...

Page 94: ...AnlInAIO4 del 178 Group of setpoints Act Calls SMS Yel Alarm Msg 178 Red Alarm Msg 179 TelNo Addr Ch1 2 179 Group of setpoints ATT settings Regen Inhibit 180 Regen Force 180 ATT screen 181 6 back to C...

Page 95: ...elated applications Description User defined name used for engine ID Lite identification at remote phone or mobile connection Engine name is maximally 14 characters long and have to be entered using L...

Page 96: ...f teeth on the engine gear for the pick up sensor The setpoint is ignored when ECU is configured Note The RPM pickup input is ignored when Engine params Gear teeth 0 The engine running state is then d...

Page 97: ...gine does not have the speed sensor and the speed is measured by the W terminal of the charging alternator The setpoint allows tuning the ratio between the frequency and the RPM value which can not to...

Page 98: ...nge 1 to 50 Hz on Binary input 3 The RPM BI3 value indicates RPM calculated from BI3 frequency and Basic settings GearTeeth3 setpoint The RPM BI3 value 0 below 1 Hz and over 50 Hz Configure BI Type No...

Page 99: ...input the converted value is going to be in RPM range RPM source 6 back to List of setpoints Setpoint group Basic settings Related FW 2 5 0 Range units ENABLED DISABLED Default value ENABLED Step Com...

Page 100: ...BLED Controller stays in AUT mode after Fault reset Default state ENABLED Automatic switch from AUT to MAN mode after Fault reset to avoid automatic engine start This function is active for Shut down...

Page 101: ...e Press I 0 button activates HORN PAGE 200 After the horn signal the CONVEYOR PAGE 217 is activated RegReqst Switches between setpoints Request 1 page 127 and Request 2 page 128 as requested value inp...

Page 102: ...n from ECU in second case are displayed internal hours from controller Default state IMPORTANT Some types of ECUs reset RunHours counter to 0 if the supply was disconnected RunHoursSource 6 back to Li...

Page 103: ...back to List of setpoints Setpoint group Communication Settings Related FW 2 5 0 Range units DIRECT MODEM MODBUS ECU LINK Default value Step Comm object 24522 Related applications Description Communi...

Page 104: ...liDrive Communication Guide ECU link Protocol for communication with Cummins engines via Modbus Note For details on communication speed and other technical parameters please see Technical data on page...

Page 105: ...sted COM1 Mode DIRECT COM2 MODBUS and ModbusComSpeed 57600 There isn t required any other additional setting of course except IB Lite setpoints see below ModbusComSpeed 6 back to List of setpoints Set...

Page 106: ...s option is worth if you wanna adjust stable IP address e g for Web Server connection or InteliMonitor PC tool Note Can occured collision of IP addresses in local network with devices as printer route...

Page 107: ...unication Settings Related FW 2 5 0 Range units Default value Step Comm object 24361 Related applications Description User name for APN access point Note This information shall provide your telecommun...

Page 108: ...ed FW 2 5 0 Range units Default value airgate comap cz Step Comm object 24364 Related applications Description AirGate Address The default address is airgate comap cz Note To reduce the data traffic o...

Page 109: ...tpoint group Communication Settings Related FW 2 5 0 Range units Default value Step Comm object 24369 Related applications Description User password of e mail account is used for verification of e mai...

Page 110: ...ts SMTP UserName and SMTP UserPass has to be set to correct values Contr MailBox 6 back to List of setpoints Setpoint group Communication Settings Related FW 2 5 0 Range units Default value Step Comm...

Page 111: ...activated or POil Starting POil condition was filled i e Starter was switched off based on previous condition and within time Cranking time and fix 5 s minimum RPM does not appear RPM Starting RPM th...

Page 112: ...ist of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units 0 600 s Default value 0 Step 1 Comm object 11836 Related applications N A Description This setpoint is used for setting o...

Page 113: ...e units PreheatTemp1 page 112 600 C Default value 0 C Step Comm object 15986 Related applications N A Description Defines the temperature at which the LBO Preheat activates for the shortest time prior...

Page 114: ...ated FW 2 5 0 Range units 1 60 s Default value 5 Step 1 Comm object 8256 Related applications Description This setpoint is giving maximum time limit of engine cranking MaxCrank time 6 back to List of...

Page 115: ...xpires the IDLE NOMINAL output closes IDLE NOMINAL PAGE 199 opens during Cooling period again Note Engine can be switched between Idle and Running state by NOMINAL IDLE PAGE 189 in MAN mode Idle time...

Page 116: ...d must be adjusted on speed governor Cooling speed 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units 0 3600 s Default value 30 Step 1 Comm object 8258 Related a...

Page 117: ...5 0 Range units DIESEL GAS Default value Step Comm object 9100 Related applications Description Setpoint setting determines behavior of the Binary output FUEL SOLENOID DIESEL Output closes 1 sec befo...

Page 118: ...w feature has been added which prolongs the last cranking attempt by 25 of MaxCrank time with closed Fuel valve Fuel Solenoid binary output in order to ventilate the remaining gas as is implemented in...

Page 119: ...protection becomes active after Idle time page 115 reaches zero D function 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units ENABLED DISABLED Default value ENA...

Page 120: ...tion Selection among SPEED SEL1 PAGE 190 SPEED SEL2 PAGE 190 SPEED SEL3 PAGE 190 behavior DISABLED Speed request is set by LBI Speed Sel1 2 3 see appropriate setpoints by rising edge button no switch...

Page 121: ...page 121 4000 RPM Default value 2700 Step 1 Comm object 10097 Related applications Description The setpoint presets the maximum engine speed in the Running operation state Also see other conditions i...

Page 122: ...ted FW 2 5 0 Range units MinSpeedLim page 121 MaxSpeedLim page 121 RPM Default value 1450 Step 1 Comm object 10524 Related applications Description The setpoint presets the required engine speed durin...

Page 123: ...is Ramp function The Ramp via Binary SpeedUp and SpeedDown inputs is dual rate see below The Binary inputs SpeedUp and SpeedDown ramp function is for the 0 6s constant 5RPM s Does not depend on Engine...

Page 124: ...1200 RPM 33 3 2400 RPM 100 It is possible easily configure own output curve and use it for analog output Speed Request 0 ofSpeedReq 6 back to List of setpoints Setpoint group Engine parameters Relate...

Page 125: ...l consumption depending on Fuel level drop FuelTankVolume 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units 0 50 h Default value 25 Step 1 Comm object 12373 Rel...

Page 126: ...nt is determined for selection of analog input for Speed request in the controller s MAN mode OFF Speed request selection is done by binary inputs Default state CU AI1 CU AI9 Speed request via analog...

Page 127: ...ted analog input sensor fail Reg Input 6 back to List of setpoints Setpoint group Load limit Related FW 2 5 0 Range units 0 10000 Default value 0 YES Step 1 Comm object 11848 Related applications Desc...

Page 128: ...n AIN is configured in such way that Load limit set on 5 V to maintain the value 8 54 bar then the value inserted to this Setpoint is 854 Request 2 6 back to List of setpoints Setpoint group Load limi...

Page 129: ...is given by Reg Gain e t Reg Integral e t dt where e t is deviation of actual value e t Request 1 2 Measured value Here are two tunning parameters that can be adjusted Reg Gain and Reg Integral These...

Page 130: ...n module inputs It is also possible to use Binary input 3 in function of RPM detection Reg CMP Input 6 back to List of setpoints Setpoint group Load limit Related FW 2 5 0 Range units 10000 10000 Defa...

Page 131: ...i SpdUp Dwn CU AI1 CU AI9 AIO AI1 4 Default value Reg Bias YES Step Comm object 13068 Related applications N A Description The setpoint is used for selecting what regulation will be used in AUTO mode...

Page 132: ...it PI loop analog input selection Source can be adjusted from controller RPM pick up ECU analog inputs or from extension module inputs Load input 6 back to List of setpoints Setpoint group Load limit...

Page 133: ...FW 2 5 0 Range units 10000 10000 Default value 80 YES Step 1 Comm object 11853 Related applications Description Regulator requested value when LOADREQUEST2 PAGE 191 is active Value of this Setpoint sh...

Page 134: ...ts Setpoint group ATT settings Related FW 2 5 0 Range units 0 10000 Default value 0 YES Step 1 Comm object 11856 Related applications Description Load limit regulator PI output low limit Value of this...

Page 135: ...adjusted from controller RPM pick up ECU analog inputs or from extension module inputs Value of this Setpoint should be given in value of quantity without decimal point Example When AIN is configured...

Page 136: ...value 5 Step 1 Comm object 8262 Related applications Description During the start of the engine some engine protections have to be blocked e g Oil pressure The protections are unblocked after the Pro...

Page 137: ...ine ShutDown overspeed protection Protection is active during start process of the engine and Idle time Note The engine can spasmodically reach higher than Overspeed page 137 level during start but fo...

Page 138: ...tion is active and needs the Fault reset for activation after RPM is over Underspeed limit 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 600 s Default val...

Page 139: ...pends on Underspeed Sd setpoint setting and RPM value RPM Engine State AlarmList History ReadyToLoad Underspeed page 137 Idle Off Running Wrn Underspeed On Off Starting RPM page 111 Idle Sd Underspeed...

Page 140: ...tdown limit level for ANALOG INPUT 1 AIN1 Level 2 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 180 s Default value 3 Step 1 Comm object 8365 Related appl...

Page 141: ...UT 2 alarm Note Analog input 2 is usually determined to Engine Temperature measurement and it is resistive type of input with range 0 2500 AIN2 Del 6 back to List of setpoints Setpoint group Engine pr...

Page 142: ...e 142 40 0 V Default value 36 0 Step 0 1 Comm object 9587 Related applications Description High battery voltage Warning limit Batt overvolt 6 back to List of setpoints Setpoint group Engine protection...

Page 143: ...t value NORMAL Step Comm object 13372 Related applications Description NORMAL Protection behaves according to the standard configuration of Wrn Sd alarm in LiteEdit AINx configuration screen Default s...

Page 144: ...3366 Related applications Description Low ShutDown limit level for AIN4 AIN4 LowSd 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 3600 s Default value 10 S...

Page 145: ...vel protection delay for Wrn and Sd of AIN4 Note Analog input 4 is fully configurable and it is voltage type of input with range 0 40 V AIN4 HighDel 6 back to List of setpoints Setpoint group Engine p...

Page 146: ...tection is type Running only and does not depend on Running only tick in LiteEdit AINx Alarm properties configuration window Protection Class C is working after AINx Del or sooner when appropriate val...

Page 147: ...Related applications Description Low level protection delay for Wrn and Sd of AIN5 AIN5 LowDel 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U17 De...

Page 148: ...ed FW 2 5 0 Range units 0 10000 U12 Default value 20 Step 1 Comm object 9259 Related applications Description Warning limit level for AIN6 AIN6 Level 1 6 back to List of setpoints Setpoint group Engin...

Page 149: ...r AINx Wrn limit 3 seconds after engine start Warning ShutdDown protection is activated with fix delay 0 5 s Note Class C protection is working and corresponding setpoints are visible only when corres...

Page 150: ...h Warning limit level for AIN6 AIN6 HighWrn 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U12 Default value 10 Step 1 Comm object 13351 Related appl...

Page 151: ...6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U14 Default value 10 Step 1 Comm object 9265 Related applications Description AIN7 Level 2 6 back to L...

Page 152: ...r AINx Wrn limit 3 seconds after engine start Warning ShutdDown protection is activated with fix delay 0 5 s Note Class C protection is working and corresponding setpoints are visible only when corres...

Page 153: ...t of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U13 Default value 20 Step 1 Comm object 13347 Related applications Description High Warning limit level for AIN7 AI...

Page 154: ...Analog input 7 is fully configurable and it is voltage type of input with range 0 10 V AIN7 HighDel 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U1...

Page 155: ...of input with range 0 10 V AIN8 Del 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U15 Default value 20 Step 1 Comm object 9268 Related applications...

Page 156: ...efault value 10000 YES Step 1 Comm object 9648 Related applications Description Counting down when engine is running from the moment of setting up the value of working hours in LiteEdit controller Thi...

Page 157: ...eparate RPM BI3 underspeed Wrn and Sd protection when Engine protect GearBoxRatio 0 0 Difference check between RPM and RPM3 with calculation of gear box ratio when Engine protect GearBoxRatio 0 0 Prot...

Page 158: ...ed FW 2 5 0 Range units 1 1000 RPM Default value 1000 Step 1 Comm object 10143 Related applications Description RPM BI3 Sd underspeed protection limit or Sd difference limit between RPM BI3 and RPM tr...

Page 159: ...00 Step 1 Comm object 10141 Related applications Description RPM BI3 Wrn underspeed protection limit or Wrn difference limit between RPM BI3 and RPM transferred via GearBoxRatio page 156 See descripti...

Page 160: ...p Engine protection Related FW 2 5 0 Range units 0 600 s Default value 5 Step 1 Comm object 10150 Related applications Description Delay for RPMdiff protections above See description in GearBoxRatio p...

Page 161: ...tep 1 Comm object 13079 Related applications Description Seven setpoints are dedicated for separately adjustment of the delay for each of binary inputs according to the Class B protection standard Not...

Page 162: ...tep 1 Comm object 13082 Related applications Description Seven setpoints are dedicated for separately adjustment of the delay for each of binary inputs according to the Class B protection standard Not...

Page 163: ...rotection activates DEF TANK LEVEL PAGE 207 when received level J1939 SCR Selective Catalytic Reduction message is below DEF Level Min for more than fix 3 s delay This function is active for IVECO NEF...

Page 164: ...its DISABLED WINTER SUMMER WINTER S SUMMER S Default value Step Comm object 8727 Related applications Description DISABLED Automatic switching between summer and wintertime is disabled WINTER SUMMER A...

Page 165: ...r to REM START STOP PAGE 186 the same record in the history according the TIMER1 PAGE 216 setting AutoRegCMP Start and stop engine in AUT mode according to the SPEEDSWITCH PAGE 217 see Reg CMP Input p...

Page 166: ...state MONDAY TUESDAY WEDNESDAY THURSDAY WEDNESDAY FRIDAY SATURDAY SUNDAY Timer is activated on daily basis MON FRI MON SAT SAT SUN Timer is activated on selected day interval Timer1repeat 6 back to L...

Page 167: ...setting AutoRegCMP Start and stop engine in AUT mode according to the SPEEDSWITCH PAGE 217 see Reg CMP Input page 130 The comparator function output works opposite when Reg CMP On page 130 Reg CMP Off...

Page 168: ...state MONDAY TUESDAY WEDNESDAY THURSDAY WEDNESDAY FRIDAY SATURDAY SUNDAY Timer is activated on daily basis MON FRI MON SAT SAT SUN Timer is activated on selected day interval Timer2repeat 6 back to L...

Page 169: ...tep 1 Comm object 11920 Related applications Description Calibrate the constant to adjust the measured value of ID Lite analog inputs Physical dimension of calibrating constant is corresponding to ana...

Page 170: ...m object 11918 Related applications Description Calibrate the constant to adjust the measured value of ID Lite analog inputs Physical dimension of calibrating constant is corresponding to analog input...

Page 171: ...m object 11915 Related applications Description Calibrate the constant to adjust the measured value of ID Lite analog inputs Physical dimension of calibrating constant is corresponding to analog input...

Page 172: ...ge units 1000 1000 Default value 0 Step 1 Comm object 11920 Related applications Description Calibrate the constant to adjust the measured value of plug in analog inputs Physical dimension of calibrat...

Page 173: ...ting and does not depend on BIN6 BIN7 inputs configuration The maximal input frequency is limited op to 4 Hz i e the shortest input pulse is 125 ms and gap 125 ms not shorter to be each edge counted C...

Page 174: ...ppear from controller screen when both Counter modes 1 and 2 are switched OFF otherwise there is new screen between existing Statistics and Alarm list Counter mode 1 Counter mode 2 6 back to List of s...

Page 175: ...n The level for il nt plug in card Analog input 1 2 3 4 alarm detection AnlInAIO4 lev1 6 back to List of setpoints Setpoint group AIO module Related FW 2 5 0 Range units 100 10000 Default value 0 Step...

Page 176: ...card Analog input 1 2 3 4 alarm detection AnlInAIO4 lev2 6 back to List of setpoints Setpoint group AIO module Related FW 2 5 0 Range units 0 180 s Default value 5 Step 1 Comm object 13658 Related app...

Page 177: ...Note Plug in analog inputs protection alarms can be configured following way AnlInAIO2 del 6 back to List of setpoints Setpoint group AIO module Related FW 2 5 0 Range units 0 180 s Default value 5 St...

Page 178: ...you should select with setpoints Yel Alarm Msg and Red Alarm Msg which levels of alarms shall be announced red yellow both and also enter valid cellular network phone number and or e mail address to...

Page 179: ...Step Comm object 9597 Related applications Description Enter either a valid cellular network phone number or e mail address to this setpoint where the alarm messages shall be sent Type of active call...

Page 180: ...BI Regen Inhibit Transmitted value is set by actual level of parameter ON OFF or by level of LBI Regen Inhibit 6 back to List of setpoints Setpoint group ATT settings Related FW 2 5 0 Range units Defa...

Page 181: ...ertreatment screen If option Disabled is selected the Aftertreatment screen will not be displayed even if ECU is configured and controller is receiving Aftertreatment specific frames There is a possib...

Page 182: ...mit LoadLimitOut Engine values RPM RPM BI3 ECU State ECU FreqSelect SpeedReq Abs SpeedReq Rel Engine Speed Fuel Rate CoolantTemp Intake Temp Oil Press Boost Press Oil Temp ECU AIN 8 ECU AIN 9 FuelUsed...

Page 183: ...e Time Date ID info Engine state Timer text Timer val SW version Application SW branch PasswordDecode GSM SignalLvl GSM ErrorRate GSM DiagCode AirGate Diag AirGate ID Modem Status Iveco Values DEF Tan...

Page 184: ...mControlLock BI7 Not used Configuration of binary inputs Each binary input can be configured in several ways The settings can be made in the PC program LiteEdit in window Modify After choosing a concr...

Page 185: ...on 188 StopButton 188 FaultResButton 188 HornResButton 188 Nominal Idle 189 Speed Up 189 Speed Down 189 Speed Sel1 190 Speed Sel2 190 Speed Sel3 190 Lang selection 191 Conveyor 191 LoadRequest2 191 Lo...

Page 186: ...case of controller hardware or software fail safe stop of the engine doesn t have to be ensured To back up the Emergency stop function it is recommended to connect separate circuit for disconnection o...

Page 187: ...binary input should be connected to schedule timer switch to avoid start of engine Remote OFF 6 back to List of LBI Related FW 2 5 0 Related applications Comm object 186 Description If the input is ac...

Page 188: ...6 back to List of LBI Related FW 2 5 0 Related applications Comm object 189 Description Binary input has the same function as Start button on the ID Lite front panel It is active in MAN mode only Sta...

Page 189: ...back if other conditions are fulfilled see the READY TO LOAD PAGE 201 description if Nominal Idle is opened Nominal Idle 6 back to List of LBI Related FW 2 5 0 Related applications Comm object 165 Des...

Page 190: ...ription If the input is active the BI Speed Sel 3 page 122 may give the engine speed value for Speed request to an ECU engine The Speed Request value may also depend on the conditions which are descri...

Page 191: ...1 opens the BO Conveyor BO Conveyor is deactivated in case of Sd protection Conveyor 6 back to List of LBI Related FW 2 5 0 Related applications Comm object 313 Description Active input switches the L...

Page 192: ...e counter which cumulates the instantanous consumption coming from ECU It shows the total consuption since last reset by LBI Clear TripCon This LBI resets the counter TripCons Note The function works...

Page 193: ...W 2 5 0 Related applications Comm object 920 Description When the new LBI Protection Test is activated by rising edge all Sd alarms are for 90 s blocked The exception is LBI Emergency stop and Overspe...

Page 194: ...igured to any ID Lite controller terminal or changed to different function by LiteEdit PC tool There is adjustable delay when any binary input is configured as protection Binary outputs InteliDrive Li...

Page 195: ...204 Sd Oil Press 205 Wrn Oil Press 205 Sd Engine Temp 205 Wrn Engine Temp 205 Sd FuelLevel 206 Wrn FuelLevel 206 OFF mode 206 MAN mode 206 AUT mode 206 ServiceTime 207 DEF Tank Level 207 BI1 stat 207...

Page 196: ...dSwitch 217 LoadSwitch 217 Close Load 217 Toggle 217 RemoteControl1 218 RemoteControl2 218 RemoteControl3 219 RemoteControl4 219 RemoteControl5 220 RemoteControl6 220 RemoteControl7 221 RemoteControl8...

Page 197: ...st of LBO Related FW 2 5 0 Related applications Comm object 23 Description The closed output energizes stop solenoid to stop the engine The output is active at least for Stop time if the stop lasts lo...

Page 198: ...LBO Preheat activates for time calculated by linear approximation The LBO Preheat is activated before engine start as same as Prestart page 199 or Preglow page 199 the time is defined by new setpoint...

Page 199: ...Related FW 2 5 0 Related applications Comm object 40 Description The output closes when engine starts and opens after AfterCool time page 116 after stop of the engine Cooling pump 6 back to List of L...

Page 200: ...2 Description The output closes if Any warning cooldown or shutdown comes up or The engine malfunctions The output opens if FAULT RESET is pressed The output closes again if a new fault comes up Alar...

Page 201: ...arm is active it is possible to close load The output opens when Wrn Underspeed protection is active and during cooling state Ready to load 6 back to List of LBO Related FW 2 5 0 Related applications...

Page 202: ...Related FW 2 5 0 Related applications Comm object 339 Description Output closes when the engine has to be stopped but speed or oil pressure is detected This protection goes active 60s after stop comma...

Page 203: ...e start up fails The output opens if Alarm is not active and FAULT RESET is pressed Start failed 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 1292 Description Output closes...

Page 204: ...alarm appears The output opens if No Sd alarm is active and FAULT RESET is pressed Common Sd 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 257 Description Output closes when...

Page 205: ...activates The output opens if Alarm is not active and FAULT RESET is pressed Wrn Oil Press 6 back to List of LBO Related FW 2 5 0 Related applications Comm object Description Output closes if the wat...

Page 206: ...vel warning alarm activates The output opens if Alarm is not active and FAULT RESET is pressed Wrn FuelLevel 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 291 Description The...

Page 207: ...utput is working only under condition ECU is configured and engine is in running state DEF Tank Level 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 527 Description In case th...

Page 208: ...for controller binary inputs BI7 BI8 BI9 BI10 are assigned for IL NT IO1 optional card BI4 stat 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 531 Description In case the bin...

Page 209: ...lated applications Comm object 587 Description In case the binary input is configured to any control function the binary output depicts the state of the binary input BI1 BI2 BI3 BI4 BI5 BI6 are assign...

Page 210: ...hese binary outputs are possible to configure only if the IL NT BIO8 is configured BIO8 2 Status 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 566 Description In case the ass...

Page 211: ...hese binary outputs are possible to configure only if the IL NT BIO8 is configured BIO8 6 Status 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 570 Description In case the ass...

Page 212: ...for AIN5 activates The output opens if Alarm is not active and FAULT RESET is pressed Wrn AIN5 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 1101 Description Output closes i...

Page 213: ...m for AIN9 activates The output opens if Alarm is not active and FAULT RESET is pressed Wrn AIN9 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 1163 Description Output closes...

Page 214: ...rm for AIN7 activates The output opens if Alarm is not active and FAULT RESET is pressed Sd AIN7 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 1159 Description Output closes...

Page 215: ...icating and all values from ECU show ECU CommError 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 349 Description The output copies warning information from ECU ECU YellowLamp...

Page 216: ...2 5 0 Related applications Comm object 437 Description Output activates when Timer2 is active Simultaneously the engine is started when is in AUT mode Timer2 6 back to List of LBO Related FW 2 5 0 Rel...

Page 217: ...up Load limit on page 132 LoadSwitch 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 265 Description Output is controlled by panel 0 1 button when Panel Button page 100 Close L...

Page 218: ...elow or InteliMonitor by button and it can be controlled via Modbus communication RemoteControl1 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 650 Description Allows configur...

Page 219: ...elow or InteliMonitor by button and it can be controlled via Modbus communication RemoteControl3 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 652 Description Allows configur...

Page 220: ...elow or InteliMonitor by button and it can be controlled via Modbus communication RemoteControl5 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 654 Description Allows configur...

Page 221: ...elow or InteliMonitor by button and it can be controlled via Modbus communication RemoteControl7 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 656 Description Allows configur...

Page 222: ...S232 485 optional card 223 9 2 3 IL NT S USB optional card 223 9 2 4 IB Lite optional card 223 9 2 5 IL NT GPRS optional card 224 9 2 6 IL NT AOUT8 optional card 224 9 2 7 IL NT AIO optional card 224...

Page 223: ...ow control signals galvanic isolated 9 2 2 IL NT RS232 485 optional card Plug in into InteliDrive Lite controller COMMUNICATION MODULE port Maximal distance 10 m RS232 1200 m RS485 Speed Up to 57 6 kB...

Page 224: ...g voltage 36 V DC Output resistance 1 Resolution 10 bits 9 2 7 IL NT AIO optional card Plug in into ID Lite controller EXTENSION MODULE port Resolution 10 bits Number of Analog inputs 4 2400 20 mA 4 V...

Page 225: ...ut Maximal one Binary output current 0 4 A Maximal total current per module 2 5 A 9 2 10 IGL RA15 Remote Annunciator Order code EM2IGLRABAA EM2FPCRAEAA Voltage supply 8 36 V DC Consumption 0 35 0 1 A...

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