Club Car FE 350, Maintenance And Service Supplement

Page: 271 / 280

TORQUE CONVERTER Driven Clutch
19
5.1.1. Place the clutch assembly in a press and position the cam press tool (CCI P/N 101809101) on the
cam as shown (Figure 19-18, Page 19-15) .
5.1.2. Hold the fixed face assembly (3) and rotate the moveable face assembly (1) one-third turn
clockwise , then press the cam (2) onto the fixed face assembly (Figure 19-18, Page 19-15) .
5.1.3. Install the retaining ring (2) (Figure 19-17, Page 19-14) . See following NOTE.
NOTE: The retaining ring can be reused if the O.D. does not exceed 1.607 inches (40.82 mm); otherwise, it must
be replaced with a new ring (CCI P/N 1014080).
5.1.4. While holding onto the cam, tap the end of the fixed face shaft lightly with a plastic mallet until the
cam seats against the retaining ring. See following CAUTION.
CAUTION
• Do not use a metal hammer to tap the fixed face hub. A metal hammer will damage the shaft.
3
1
2
5
1
2
3
2
4
6
611
Figure 19-18 Cam Press Tool
612
Figure 19-19 Cam Installation Tool
5.2. Field Assembly Process:
NOTE: This process is for field assembly requirements where hydraulic and pneumatic press equipment is not
available. Use the cam installation tool (CCI P/N 101808401) for this process.
5.2.1. With the clutch loosely assembled, set the edge of the clutch body (5) on a clean, flat surface
(Figure 19-19, Page 19-15) .
5.2.2. Assemble the threaded bolt (1) through the washer (2), the thrust bearing assembly (3), the second
washer (2), and the hub guide (4).
NOTE: It is very important that the bolt, washers, and thrust bearing assembly be assembled in the order described
and shown.
5.2.3. Slide the bolt (1) through the clutch body (5) until the threaded bolt, washers, bearing, and hub
guide are against the fixed face hub (Figure 19-19, Page 19-15) .
5.2.4. Hold the clutch assembly and cam installation tool together and place the fixed face down on
spaced blocks (Figure 19-18, Page 19-15) .
5.2.5. Place the cam press hub (6) onto the cam installation bolt and thread it down onto the cam hub,
centering the press hub onto the cam hub.
2009 FE 350 Maintenance and Service Supplement Page 19-15