Club Car FE 350, Maintenance And Service Supplement

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S10 FE350 FUEL SYSTEM Choke and Air Intake System
15
3. Check the hex nut on the cable at the back of the choke lever assembly. If it is loose, tighten it until the lock
washer beside it collapses completely.
4. Attach choke cable to choke lever (6) on air box. Install screw (17) to secure cable to air box and tighten to 18
in-lb (2.0 N·m)
(Figure 15-12, Page 15-16 or Figure 15-13, Page 15-17) .
5. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 10, Page
10-3.
AIR BOX REMOVAL
1. Turn the key switch to the OFF position and remove the key, place the Forward/Reverse handle in the NEUTRAL
position, and chock the wheels.
2. Disconnect battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles, Section 10,
Page 10-2.
3. Remove the air intake box from the vehicle by removing intake hose (16) and three screws (23) and washers (22)
that mount the intake box to the vehicle
(Figure 15-12, Page 15-16 or Figure 15-13, Page 15-17) .
AIR BOX INSTALLATION
NOTE: The intake duct must be in place before the air box can be installed.
1. Check to be sure the intake seal (14) is seated correctly (Figure 15-12, Page 15-16 or Figure 15-13, Page
15-17) . The seal fits tightly onto the bottom side of the air box. If seal is not in place, moisture will enter the
air intake system.
2. Place the air box assembly into vehicle and install three flat washers (22) and screws (23) from underside
of air box mounting plate into air box
(Figure 15-12, Page 15-16 or Figure 15-13, Page 15-17) . Tighten to
33 in-lb (3.7 N·m).
3. Place hose onto air box and secure with wire clamp.
4. Attach the choke cable to the air box top. See Choke Cable Installation on page 15-12.
5. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 10, Page
10-3.
6. Test choke for proper operation.
INTAKE DUCT REMOVAL
Turf 2, Carryall 2 and Carryall 2 Plus
1. Remove the front body. See Body and Trim section in the appropriate Maintenance and Service Manual.
2. Remove the front left wheel. See Wheels and Tires section in the appropriate Maintenance and Service
Manual.
3. Remove the steering joint assembly (Figure 15-11, Page 15-14) .
2009 FE 350 Maintenance and Service Supplement Page 15-13