Rev Z
Page 51
11/28/2011
Copyright © 2011 by Cirus Controls, LLC. All Rights Reserved. No part of this material may be reproduced without the express
written permission of Cirus Controls LLC for each reproduction.
SpreadSmart System Troubleshooting Guide
Complaint
Cause (s)
Correction (s)
Set Up Issues
Power Isn’t On
a) Master Power Off;
b) Fuse is blown;
c) Bad Power or Ground connection;
a) Turn on truck;
b) Replace Fuse (s)
c) Verify power/ground connections.
SpreadSmart Rx cuts out or acts
strange;
Low power supply voltage from truck
battery/alternator;
Minimum truck voltage must be >
12.0 volts;
No speedometer signal appears
during test mode.
a) Speedometer cable failure;
b) Signal offset needs adjustment
(VRM speedometer only);
a) Repair/replace speedometer cable;
b) Adjust trim pot for VRM signal;
Auger or Spinner Doesn’t Move
a) PTO not engaged;
b) Hydraulics not functioning;
c) Electrical connection failure;
d) Spreader power off;
a) Engage PTO;
b) Verify Hydraulics: actuate plow or
hoist; manually operate using manual
over-ride on valve;
c) Check LED at coil connection and
at Valve junction box; Repair cable;
d) Check wiring connections;
Auger/Spinner move, but output rates
not indicated
a) Auger sensor failure;
b) Sensor flashes, but signal not
displayed in Test mode;
a) Check sensor wiring and sensor;
b) Check sensor signal cable; verify
that spreader setup shows “sensor
present”;
Operating Modes
Cause (s)
Correction (s)
Automatic mode is unavailable
(Automatic)
a) Installed systems are not set up and
trimmed properly;
b) System(s) not installed in truck,
but enabled in controller setup & not
trimmed (anti-ice not installed)
a) Follow Set Up and Trim
procedure;
b) Follow set up procedure and turn
off any systems not installed in truck;
Pre-Wet or Anti-Ice will not display
when panel button is turned on;
Pre-Wet or Anti-Ice not “enabled”
during system set up;
Follow Set Up and Trim procedure to
enable functions;
Settings on display are shown in %
(not in lbs/mile);
a) Automatic mode: System is not
set up and trimmed properly;
b) Manual mode is selected;
a) Follow Set Up and Trim
procedure:
b) Select Automatic mode;
Flow Rate won’t calibrate
a)Flow meter inaccurate (meter,
sensor or cable);
b) Units conversion error
a) Use test mode to compare pulses to
volume of liquid flowing. Replace
meter or sensor if needed;
b) SS Rx must be set in the desired
units (English or metric) before any
setup occurs. Re-start complete setup
procedure with units set correctly;
Spinner Runs Continuously
Spinner set not to stop with truck;
Follow Spinner set up procedure;
Unable to maintain steady application
at set rate (low speed);
a) Auger is not trimmed properly for
low speed operation;
b) Advanced settings need
adjustment (sticky valves);
a) Re-trim hydraulic system to
improve low speed performance;
b) Adjust parameters – qualified
technician only;
SS Rx display goes blank and
functions stop (on a system that was
working normally before the event);
Probable shorted or open circuit
externally – most often with a sensor,
but may be a damaged cable
connection.
a) Disconnect Hyd Out, Sensor In &
Anti-ice Booms. If SS Rx display
comes back, one of them has a
open/short;
b) Re-connect cables one at a time to
determine damaged component;
c) Replace damaged component;
Multiple Tier Anti-Ice System does
not switch tiers at desired speed;
Anti-Ice Tiers not configured to
switch at desired speed (or output
amount);
Follow anti-ice set up procedure to
set the parameters for tier 1 and tier 2
operations.
Alarm Conditions
Cause (s)
Correction (s)