Chery Karry User Manual Download Page 101

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Repair & Maintenance

101

Mileage

（

）

Maintenance Item

5000 15000 30000

Brake lining /brake shoe: Check its thickness, and replace it if necessary

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Brake disc/brake drum: Check if it works normally or is damaged, and replace it if necessary

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Body bottom protector: visually check whether it is damaged

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Safety belt: check whether damaged

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Toe-in value, wheel camber angle: check and regulate if necessary

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Ball pin: check the clearance

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Rear shaft rubber hinge: check whether damaged

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Universal joint/ front wheel bearing: check the connection whether loose & has abnormal sound

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Engine oil sump bolt: check whether loose and tighten it if necessary

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Control arm rubber sleeve: check whether damaged

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Brake hose: check whether aged or damaged

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Brake pipe: check whether damaged or corroded, and the leakage of all joints

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Summary of Contents for Karry

Page 1: ...r company and our products The personnel of Chery authorized service station are trained with good professional trainings who will sincerely provide you with the top quality services Chery Karry featu...

Page 2: ...Co Ltd hereafter referred as Our Company or Chery Company defined the technical maintenance regulations of the new vehicle run in and of maintenance at various stages for the products of which includ...

Page 3: ...iper and cleaning system 31 Interior rearview mirror 32 Electrical window control switch 33 Ashtray cigarette lighter 34 Use of protection net 34 Light Control 34 Headlamp switch 34 Conversion of high...

Page 4: ...k 86 Care Maintenance 88 Items you must follow 88 Engine Compartment Maintenance Items 90 Tire 94 Driving belt 95 Wash vehicle 96 Regulations on the regular maintenance 99 First 5000km Maintenance Car...

Page 5: ...Summary 5 Chapter 1 Summary...

Page 6: ...ipment and optional equipment in series Karry model some equipment may be supplied in the future or may be only available in certain markets Therefore some items in this manual may not apply to your v...

Page 7: ...ary high speed The earliest shift to high gear will help save the fuel reduce the working noise as well as diminish the environmental pollution The engine speed should not be excessive low during driv...

Page 8: ...e has completed the vehicle delivery inspection defined by Chery Automobile Co Ltd and its quality met with the technical specification of Chery Automobile Co Ltd Vehicle Delivery Date Dealer Stamp Ve...

Page 9: ...Summary 9 Vehicle information Vehicle delivery Dealer stamp Model Body VIN No Transmission No Engine No...

Page 10: ...No 5 Entire vehicle lamps including head lamp turn lamp fog lamp combined lamp compartment lamp brake lamp backup lamp tail lamp reading lamp and instrument lamp Yes No 6 Windscreen glass and body pai...

Page 11: ...s No 5 Correct maintenance period and mileage Yes No 6 Vehicle maintenance items in winter and summer Yes No 7 Correct understanding of cooling system coolant usage Yes No 8 Correct operation of A C Y...

Page 12: ...One To One counseling service mode introduction for Yes as for No Contact the service counsel instead of anyone else in case of any problems or needs The service counsel appointed by the service stat...

Page 13: ...To One counseling service mode introduction for Yes as for No Contact the service counsel instead of anyone else in case of any problems or needs The service counsel appointed by the service station...

Page 14: ......

Page 15: ...trouble light Anti lock brake system Position lamp Interior lamp switch indicator Safety warning Engine oil pressure alarm lamp Rear fog light Cigarette lighter Coolant temperature overheating alarm r...

Page 16: ...alarm lamp Windscreen defrosting High beam lamp Power pole Air bag identification Low beam lamp Air bag trouble indicator External air circulation Head lamp switch Low fuel level alarm indicator Inte...

Page 17: ...Driving 17 Chapter 2 Driving...

Page 18: ...dle speed should reduce automatically when the engine temperature is increased Please deliver your vehicle to the Chery authorized service station for overhaul if the idle speed can t reduce automatic...

Page 19: ...e engine start is 25 40 it may present other abnormal conditions when the environment temperate is out of such scope Caution of Vehicle Exhaust Fume In despite of without colour or smell the vehicle e...

Page 20: ...upply It s recommended that you reduce the accelerator actively when the speed is close to 135km h lest the vehicle fuel supply is cut off and resumed again and again causing higher exhaust temperatur...

Page 21: ...be replaced At that time please deliver your vehicle to the Chery authorized service station for overhaul If there is consecutive shake or shock transmitted to the steering wheel during braking pleas...

Page 22: ...liding when driving on downward slopes Anti lock Brake System ABS The anti lock brake system can avoid the lock of the wheels that can keep the steering performance of the vehicle even under emergent...

Page 23: ...he ABS system Figure of ABS braking Handbrake Pull up the handbrake handle after parking so as to avoid the humping due to temporary carelessness The parking brake lamp will light when applied with ha...

Page 24: ...one pulling and one releasing is strictly prohibited during gearshift Please always hold the transmission lever with hand so as to greatly reduce the slide and friction time and the worn out of the sy...

Page 25: ...addling will result in the water ingress into the transmission through the transmission air vent which will result in the damage of the transmission After paddling make sure to drive slowly and step d...

Page 26: ...urn off the ignition switch during driving Parking Do not park idle or drive the vehicle on the dry leaves or grass Even the engine is turned off the exhaust within short period will continue the radi...

Page 27: ...celerator smoothly y Shift to next higher gear as soon as possible so as to achieve lower engine speed y Prediction of traffic condition y Turn off A C and rear windscreen heating immediately whenever...

Page 28: ...gine speed and the gearshift to low gear will not promote the cooling effects of the fan Therefore it s unnecessary to shift to low gear provided that the engine runs smoothly and the vehicle speed ha...

Page 29: ...Introduction of Vehicle Functions Instruction of Designation 29 Introduction of Vehicle Functions Instruction of Designation...

Page 30: ...htly turn the steering wheel and then the locking mechanism of steering wheel will be unlocked Position 3 start the engine When the lock hole is at the position the headlamps and electrical equipment...

Page 31: ...ain time Normal wiping Move the control lever one position upward to Position 3 from Position 1 It must check the wiper blade whether frozen on the windscreen before use in cold season The wiper blade...

Page 32: ...indscreen and the wiper is acting synchronously Water spray will stop after releasing the handle but the wiper still acts several times Interior rearview mirror To reduce the glare during night drivin...

Page 33: ...ew mirror When the adjusting switch turns left or right properly push the switch leaning to front rear left and right four directions for adjusting the up down left and right positions of the mirror r...

Page 34: ...the hooks under the net shall be fixed well so that it may ensure the safety of passengers who are in front seats maximally and prevent the danger of rear goods flying forward due to sudden brake When...

Page 35: ...original position it resumes to the dipped headlight Flicker of headlamp If you need to flicker the headlamp during driving the handle shall be pulled toward to the direction of steering wheel at the...

Page 36: ...pull the handle upward When the turning indicator is on the turning indicator lamp on the instrument panel will flicker Lower left button on the instrument panel Adjusting button of instrument illumin...

Page 37: ...n for 15 seconds then off after the door is closed for the convenience of passengers seating Danger flash alarm lamp switch The switch is on the panel of combination switch between the instrument pane...

Page 38: ...Introduction of Vehicle Functions Instruction of Designation 38 Panel Fm1 Fm2 Fm3 AM LOUD LO 15 14 13 10 11 12 9 8 7 6 5 2 1 3 4 16...

Page 39: ...ompartment 6 Backward key 7 Forward key 8 Manual downward auto search key 9 Manual upward auto search key 10 Auto save saving channel scan key 11 Auto scan key 12 Loudness control key 13 Frequency mod...

Page 40: ...tment Listen to the radio 1 Power switch volume control and volume adjustment are the same as Tape Play 2 Press the Frequency modulation amplitude modulation selection key 13 the wave band to be recei...

Page 41: ...ore the machine will show the codes in circle For wave bands FM1 FM2 FM3 and AM it can fulfill the foresaid auto save function Scan of saved channels In a wave band instantaneously press AS key 10 onc...

Page 42: ...to the maximum position if you want to turn off the right speaker D The turn button shall be pushed to original position in time after the volume control of left right speaker is adjusted 3 The button...

Page 43: ...on of Designation 43 A C System Ventilation Outside air enters in the vehicle through the air inlet in front of the windscreen It shall keep the air inlet clean without snow and leaves for ensuring no...

Page 44: ...Introduction of Vehicle Functions Instruction of Designation 44 AAir outlet of windscreen S Side defrost air outlet S Side defrost air outlet Air outlet of instrument panel Air outlet of floor...

Page 45: ...ow direction may be changed through altering the angle of the grille Side vent hole The adjusted air flows in the vehicle through two side vent holes Defrost defog vent hole of front windscreen Throug...

Page 46: ...roduction of Vehicle Functions Instruction of Designation 46 Control panel 1 2 3 4 5 1 Blower switch 2 Temperature control switch 3 Airflow distribution switch 4 A C switch 5 Internal circulation swit...

Page 47: ...ed is adjusted by the blower Starting the blower during driving in order to increase the comfort Internal external circulation switch The switch is used for selecting fresh air outside or circulating...

Page 48: ...e engine and turn the blower switch to proper air speed switch on the A C switch for starting the air conditioner The indicator lamp is on with the A C running Press the A C switch button once more th...

Page 49: ...erature control switch turn the switch to the required position 4 Blower switch any position Position 1 4 Max heating Follow the steps as below 1 A C switch ON 2 Internal circulation switch ON 3 Airfl...

Page 50: ...al circulation switch external circulation mode 3 Airflow distribution switch 4 Temperature control switch red 5 Blower switch proper position Using detergent to clean internal surface of window is an...

Page 51: ...may not cool fully due to frequent parking and slowly driving in a traffic jam area If the A C system does not work for at least one month the system must be started under engine idling even if in win...

Page 52: ...on of Designation 52 Instrument Panel Steering wheel Horn Combinatio n instrument Sound system A C air outlet Glove box A C control panel Front fog lamp Rear fog lamp Window regulator control for four...

Page 53: ...Introduction of Vehicle Functions Instruction of Designation 53 Instrument Adjusting button b...

Page 54: ...switch turns on and the ABS system will carry on self inspection to ensure the system whether can work normally If the lamp is constantly on or flashes after the ignition switch turned on or during dr...

Page 55: ...has no fault The engine must be checked if the lamp lights constantly If the lamp lights during driving it means the electrical system of engine failed Please get to the Chery s special service statio...

Page 56: ...on switch turns on and off 3 seconds later If the lamp is not off 3 seconds later or lights in driving please stop the vehicle immediately and check the engine oil level with the engine stopped The la...

Page 57: ...e hand can move from Position F Full after refilling the fuel tank and driving some distance The available filling amount is lower than marked capacity when refilling due to remaining oil If the low f...

Page 58: ...tate Conversion method for digital clock and subtotal mileage as follows When the ignition switch is at ON state click the adjusting button pressing 2 seconds to convert the display between digital cl...

Page 59: ...Safety 59 Chapter 4 Safety...

Page 60: ...may unlock the door from outside or lock the front door Counterclockwise turning the key may open the door and clockwise turning the key may lock the door Please lock all doors when you leave the veh...

Page 61: ...lockwise the key may automatically reposition after turning the back door may be opened When you lock the back door close the door with a little force and then turn the key 30o counterclockwise For th...

Page 62: ...t Close 1 Put down the support rod in the front of engine compartment and place it in the slot for fixing the rod 2 Fall the engine bonnet down to the place 20 30cm away from the bonnet lock first whe...

Page 63: ...e When refueling use hand to open the fuel filler cap directly outward and then insert the key turning 180o counterclockwise then turn the fuel tank cover counterclockwise and take it out After refuel...

Page 64: ...Safety 64 Seats Safety Protection Front row seat Middle row seat Rear row seat...

Page 65: ...ne and pass aslant through the chest after passing through the middle of external shoulder DO NOT pass the safety belt through the neck the waist safety belt should cline transversely through the hip...

Page 66: ...seat upward to move the seat fore and after Release the handle after the seat is adjusted in place and shake the seat to confirm the seat whether is locked in the slide tack Headrest The headrest can...

Page 67: ...iddle row headrest is the same as the front one Note DO NOT remove the headrest or adjust it to the excessive low position so as to avoid the neck damage due to lack of support to the head in the coll...

Page 68: ...ly Luggage conveyance The rear part of vehicle may have enough space to accommodate luggage by folding the middle row seat Luggage and other loaded articles shall be placed as forward as possible in t...

Page 69: ...astened Fastening seat safety belt Smoothly pull out the safety belt The belt may be locked if excessive force is applied or the vehicle is on a slope The seat safety belt shall be place on the middle...

Page 70: ...rally DO NOT use the man made heating method DO NOT use chemical cleaner boiled water bleaching powder or dye DO NOT let the water infiltering in the seat safety belt retractor mechanism Air bag The c...

Page 71: ...t air bag Within the one thousand second of the collision the air bag will inflate to swell and then will deflate when contacted with the passenger body so as to buffer the forward movement of the pas...

Page 72: ...old the child on the knees during driving Extremely danger DO NOT use the reverse direction child seat on the seat equipped with front air bag Children younger than 12 years old or shorter than 150cm...

Page 73: ...safety belt crossing the shoulder properly The heightened sitting position can ensure the adult seat safety belt guiding through the shoulder middle correctly instead of the neck and the waist safety...

Page 74: ...Emergency Procedures 74 Chapter 5 Emergency Procedures...

Page 75: ...as an additional alarm In the case please drive your vehicle to the nearest gas station to refuel Failure to duly refuel will result the engine automatically stopping and lead to difficult start of t...

Page 76: ...hery s special service station can offer you the service Headlamp unit including high beam low beam position turn indicator lamps Replace the corresponding bulb according to the following steps if the...

Page 77: ...he diagram put down the tail lamp and replace the bulb 3 Note The surface of new bulb shall not be touched by hand to prevent effect on bulb brightness The lighting system is a safety component please...

Page 78: ...ase follow the law and rules concerned during adjustment Fuse and relay Shut down the ignition switch and all electrical equipment before the fuse and relay are replaced Use the new fuse with the same...

Page 79: ...ire or safety hazard Therefore it suggests that any work related to removing fuel or electrical system or replacing relay shall be conducted by the Chery s special service station Central fuse box The...

Page 80: ......

Page 81: ...stable level ground A proper wedge is required to block the wheel for further securing your vehicle if necessary Please make sure the front wheels facing to the right ahead If the vehicle is equipped...

Page 82: ...of wheel only DO NOT operate under the vehicle in the case The maximum working load of jack is 1 000kg The jack is placed in the glove box over the left rear wheel Jack lift point The jack can push ag...

Page 83: ...o the jack lift point 10 Lift up the vehicle until the wheel departures from the ground 11 Remove the wheel nuts and then take out the wheel Install the wheel 1 Push the wheel to the rim bolt tighten...

Page 84: ...ately eat the acid to see a doctor immediately y Keep children away from the battery acid y The battery may emit highly explosive gas when it is charged y Open flames sparks and smoking are strictly p...

Page 85: ...cal terminals of batter at the same time or contacts the positive terminal and vehicle body by accident y When the battery is reconnected connect the positive cable and then the negative cable y After...

Page 86: ...wer battery within one minute as soon as possible 3 Engines of two vehicles shall operate for three minutes before the down lead is removed Remove the down lead y Remove the down lead B first and then...

Page 87: ...Repair Maintenance 87 Chapter 6 Repair Maintenance...

Page 88: ...your vehicle and here please pay more attention the Chery Automobile Co Ltd offers the Chery s special service station nationwide the genuine spare parts only So you get the genuine spare parts from...

Page 89: ...chedule Daily check Check the working condition of all exterior and interior lamps and lights Replace the damaged or dim bulbs and make sure that all mirrors are clean Please check the following items...

Page 90: ...Compartment Maintenance Items Air cleaner Brake fluid reservoir Windscreen cleaning fluid reservoir Power steering fluid reservior Observe hole for battery maintenance Coolant reservoir Engine oil di...

Page 91: ...stick DO NOT refill the oil The hot oil may exceed the MAX mark several millimeters due to the thermal expansion If the level of oil is located at the lower MIN mark or below refill the engine oil whi...

Page 92: ...scalding or corrode the other parts and components The level of coolant can be seen through the semi transparent reservoir When the engine is in the cold state the level of coolant shall be between th...

Page 93: ...will drop down 2 Turn off the engine refill the coolant into the reservoir and repeat the process above until the level of reservoir doesn t drop down any more and then screw on the reservoir cap Bat...

Page 94: ...blade and then pull away the wiper arm in the reverse direction Tire For the sake of safety when refueling please check the pressure of tires incl spare tire after these tires cool down For the detail...

Page 95: ...ected by the dimension of tire applicable for the vehicle If the tire dimension diameter is different from that of the genuine tire the exact speed can t be displayed Driving belt The driving belt is...

Page 96: ...stem with high pressure water is available Please turn off the heating blower first before the automatic vehicle washer is available Wash the vehicle manually If the vehicle cleaning fluid is used ple...

Page 97: ...harmful to the paintwork such as bird droppings resin insect residuals tar spots road snow removing salt industrial waste and etc Leather fabric care Use the wet cotton cloth and tower to wipe the le...

Page 98: ...e is in the cold state use the water to wash the radiator The pressure of air and water shall not exceed 150 KPa If the pressure exceeds 150 KPa it may damage the fins o f radiator The fins of radiato...

Page 99: ...id if necessary Check the free travel of clutch and the clutch fluid level and regulate it if necessary Engine oil replace Oil cleaner replace Transmission oil check the oil level color and quality of...

Page 100: ...lace it if necessary Ignition timing check it Furl cleaner replace it Wedge shaped belt check the tension and regulate or replace it if necessary Transmission check the leakage or damage Dust cap of c...

Page 101: ...ety belt check whether damaged Toe in value wheel camber angle check and regulate if necessary Ball pin check the clearance Rear shaft rubber hinge check whether damaged Universal joint front wheel be...

Page 102: ...ll adapting parts whether the system works normally and repair or replace it if necessary Cooling system Check the level of anti freeze fluid check the status of all connection pipes leakage and repla...

Page 103: ...ng state of engine at the idle speed the parameters of electronic fuel injection system and the exhaust are whether normal and regulate it if necessary Trial driving check whether the function of any...

Page 104: ...E MAIL _____________________ Purchase date _____ Purpose __________ License plate number _____ Vehicle chassis Number Model Vehicle description Engine number Transmission number Paint grade Inner part...

Page 105: ...ring tie rod 13 Check the leakage of power steering line then add power steering oil if necessary 6 Check the damage of dust cap for constant velocity universal joint 14 Check the assembly and damage...

Page 106: ...next service Date ________________ Mileage _______________ Regular Maintenance For 15 000Km of road mileage or within six 6 months after the last service the 15 000Km maintenance items are available D...

Page 107: ...ice Date ________________ Mileage _______________ Regular Maintenance For 30 000Km of road mileage or within six 6 months after the last service the 30 000Km maintenance items are available Date _____...

Page 108: ...ice Date ________________ Mileage _______________ Regular Maintenance For 45 000Km of road mileage or within six 6 months after the last service the 15 000Km maintenance items are available Date _____...

Page 109: ...ice Date ________________ Mileage _______________ Regular Maintenance For 60 000Km of road mileage or within six 6 months after the last service the 30 000Km maintenance items are available Date _____...

Page 110: ...ice Date ________________ Mileage _______________ Regular Maintenance For 75 000Km of road mileage or within six 6 months after the last service the 15 000Km maintenance items are available Date _____...

Page 111: ...ice Date ________________ Mileage _______________ Regular Maintenance For 90 000Km of road mileage or within six 6 months after the last service the 15 000Km maintenance items are available Date _____...

Page 112: ...the air bag system is replaced before the specified time e g after the occurrence of an accident please carefully fill out the replacement record for future reference Air Bag System Replacement Recor...

Page 113: ...ir Bag System Replacement Record Driver air bag Passenger air bag left side air bag Right side air bag Air bag control module Air bag harness Pretensioner seat belt Other parts 1 2 3 4 5 6 Date Specia...

Page 114: ...Quality Warranty Service 114 Chapter 7 Quality Warranty Service...

Page 115: ...age concerned does not alter Within the warranty period if the vehicle is subject to regular maintenance specified by the Chery Automobile Co Ltd while the complete vehicle or some parts have fault s...

Page 116: ...for any direct or indirect damage caused due to the installed parts and components not produced or provided by the Chery Automobile Co Ltd Hint To ensure the proper operating condition of this vehicle...

Page 117: ...original performance and decrease its durability For example the oil cleaner not specified by Chery Company is utilized and then it result the cleaner jammed and the bearing burnt 7 Faults caused due...

Page 118: ...salt and so on Hint Faults caused due to the exterior reasons such as glass broken by splashing grovels during traveling compartment scratched paintwork fading resulted due to the bird dropping or ac...

Page 119: ...cial service station and supplied by the Chery Automobile Co Ltd the warranty period is 6 months or 20 000 accumulated road mileage calculated from the date of purchasing and installation Among them t...

Page 120: ...Capacity Specification Parameters 120 Chapter 8 Capacity Specification Parameters...

Page 121: ...Capacity Specification Parameters 121 Vehicle Identification Description VIN Vehicle profile plate...

Page 122: ...added in case of refueling The fuel additives can prevent the engine from corrosion and encrustation and clean the fuel system The Chery s special service station has the fuel additives authorized by...

Page 123: ...dipstick For the detailed recommendations or information are required the Chery s special service station will be pleased to help you Please DO NOT use the engine oil that does not conform to the spec...

Page 124: ...erior temperature is low use the windscreen cleaning fluid for winter For the proper concentration please refer to the instructions on the container DO NOT dispose the empty waste oil container and cl...

Page 125: ...on Parameters 125 Capacity Capacity L Engine oil New oil cleaner SQR480ED 3 9L MT 2L Power steering MAX mark Cooling system 8L Windscreen cleaning system MAX mark Fuel tank 65L Braking fluid Clutch oi...

Page 126: ...e vehicle kerb axle load mass Rear axle kg 628 Max manufacturer s laden mass Passengers inclusive kg 650 Max manufacturer s total mass kg 1 950 Front axle kg 750 Axle load mass at Max manufacturer s t...

Page 127: ...he vehicle travels at high speed y The pressure value listed in the table is suitable for cold state tires The pressure will increase somewhat after it is heated but it is unnecessary to be reduced y...

Page 128: ...e injection Displacement ml 1 596 Rated power Net power kW 65 Rated RPM r min 5 500 Max torque Nm 132 Max speed r min 3 000 3 500 Injection method Multipoint electrical control gasoline injection Numb...

Page 129: ...il capacity L 3 9 New oil cleaner Engine oil quality Summer SAE 10W 30 SL Winter SAE 5W 30 SL Start method Electricity Cooling method Forced circulation coolant system Lubrication method Compound pres...

Page 130: ...Capacity Specification Parameters 130 Vehicle dimension...

Page 131: ...apacity Specification Parameters 131 Item Dimension mm A Length max 4 610 B Full width 1 693 C Height Kerb weight 1 855 D Wheel base 2 700 Front 1 456 E Wheel tread Rear 1 446 Min ground clearance 135...

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Chery Karry, User Manual, Page: 101 / 131

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